Manufacturer Model Type EG-BE No./ ABE Skoda Rapid NH e11 * 2007 / 46 * 0250 *...

Transcription

1 Water Heater Thermo Top Evo Parking Heater E Installation Documentation Skoda Rapid Validity Manufacturer Model Type EG-BE No./ ABE Skoda Rapid NH e * 007 / 6 * 050 *... Motorisation Fuel Transmission type Output in kw Displacement in cm³ Engine code.6 TDI CR Diesel SG CAYC.6 TDI CR Green tec Diesel SG CAYC SG = manual transmission From Model Year 0 Left-hand drive vehicle Verified equipment variants: Not verified: Total installation time: Manual / automatic air-conditioning system Front fog light Headlight washer system Passenger compartment monitoring approx. 0 hours Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE

2 Table of Contents Validity Necessary Components Installation Overview Information on Total Installation Time Information on Operating and Installation Instructions Information on Validity Technical Information Explanatory Notes on Document Preliminary Work 5 Heater Installation Location 5 Preparing Electrical System 6 Electrical System 8 Fan Controller for Manual Air-Conditioning 9 Fan Controller for Automatic Air-Conditioning Digital Timer Remote Option (Telestart) Preparing bracket Preparing Installation Location Preparing Heater 5 heater 8 Fuel 9 Combustion Air Coolant Circuit Underbody trim 7 Guard plate 8 Final Work 9 Template for Fuel Standpipe 0 Operating Instructions for Manual Air-Conditioning Operating Instructions for Automatic Air-Conditioning Necessary Components Basic delivery scope Thermo Top Evo in accordance with price list Installation kit for Skoda Rapid 0 Diesel: 96A Also required with automatic air-conditioning: Automatic air-conditioning kit: 59B Heater control in accordance with price list and upon consultation with end customer In case of Telestart, indicator lamp in accordance with price list and in consultation with end customer Installation Overview 6 Legend:. Heater. Engine compartment fuse holder. Passenger compartment fuse holder. Circulating pump 5. Digital timer 6. Metering pump 5 Information on Total Installation Time The total installation time includes the time needed for mounting and demounting of the vehicle-specific components, the heater specific installation time and all other times required for the system integration and initial start-up of the heater. The total installation time may vary for vehicle equipment other than provided. Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE

3 Information on Operating and Installation Instructions Important Information (not complete). Installation and Repair The improper installation or repair of Webasto heating and cooling systems can cause fire or the leakage of deadly carbon monoxide, leading to serious injury or death. To install and repair Webasto heating and cooling systems you need to have completed a special company training course and have the appropriate technical documentation, special tools and special equipment. Installation and repair may ONLY be carried out by persons trained and certified in a Webasto training course. NEVER try to install or repair Webasto heating or cooling systems if you have not completed a Webasto training course, you do not have the necessary technical skills and you do not have the technical documentation, tools and equipment available to ensure that you can complete the installation and repair work properly. Only use genuine Webasto parts. See the Webasto air and water heaters accessories catalogue for this purpose.. Operation To ensure safe operation, we recommend having the heater checked every two years by an authorised Webasto dealer, especially when used over a long period and/or under extreme environmental conditions. Do not operate the heater in closed rooms due to the danger of poisoning and suffocation. Always switch off the heater before refuelling. The heater may only be used with the prescribed fuel Diesel (DIN EN 590) or petrol (DIN EN 7). The heater may not be cleaned with a high-pressure cleaner.. Please note ALWAYS follow all Webasto installation and operating instructions and observe all warnings. To become familiar with and understand all functions and properties of the heater, the operating instructions must be read carefully and observed at all times. For proper, safe installation and repair work, the installation instructions with all warnings and safety information must be carefully read and observed at all times. Please always contact a workshop authorised by Webasto for all installation and repair work. Important Webasto shall assume no liability for defects, damage and injuries resulting from a failure to observe the installation, repair and operating instructions of the information contained in them. This liability exclusion particularly applies to improper installations and repairs, installations and repairs by untrained persons or in the case of a failure to use genuine spare parts. The liability due to culpable disregard to life, limb or health and due to damage or injuries caused by a wilful or reckless breach of duty remain unaffected, as does the obligatory product liability. Installation should be carried out according to the general, standard rules of technology. Unless specified otherwise, fasten hoses, lines and wiring harnesses to original vehicle lines and wiring harnesses using cable ties. Insulate loose wire ends and tie back. Sharp edges should be fitted with rub protection (split-open fuel hose)! Spray unfinished body areas, e.g. drilled holes, with anti-corrosion wax (Tectyl 00K, Order No. 9). Observe the instructions and guidelines of the respective vehicle manufacturer for demounting and mounting vehicle specific components! The initial startup is to be executed with the Webasto Thermo Test Diagnosis. When installing an IPCU, the corresponding settings must be checked or adjusted before the installation. Statutory regulations governing installation Guidelines Thermo Top Evo Heating Directive ECE R E EMC Directive ECE R0 E Note The regulations of these guidelines are binding in the scope of the Directive 70/56/EEC and/or 007/6/EC (for new vehicle models from 9/0/009) and should also be observed in countries in which there are no special regulations. Important Failure to follow the installation instructions will result in the invalidation of the type approval for the heater and therefore invalidation of the general homologation of the vehicle. Note For vehicles with an EU permit, no entry in accordance with 9 Sub-Section of Annex VIII b to the Road Traffic Act is required.. Excerpt from the directive 00/56/EC Appendix VII for the installation of the heater Beginning of excerpt. ANNEX VII REQUIREMENTS FOR COMBUSTION HEATERS AND THEIR INSTALLATION. GENERAL REQUIREMENTS.7.. A clearly visible tell-tale in the operator's field of view shall inform when the combustion heater is switched on or off.. VEHICLE INSTALLATION REQUIREMENTS.. Scope... Subject to paragraph... combustion heaters shall be installed according to the requirements of this Annex.... Vehicles of category O having liquid fuel heaters are deemed to comply with the requirements of this Annex... Positioning of heater... Body sections and any other components in the vicinity of the heater must be protected from excessive heat and the possibility of fuel or oil contamination.... The combustion heater shall not constitute a risk of fire, even in the case of overheating. This requirement shall be deemed to be fulfilled if the installation ensures an adequate distance to all parts and suitable ventilation, by the use of fire resistant materials or by the use of heat shields.... In the case of M and M vehicles, the heater must not be positioned in the passenger compartment. However, an installation in an effectively sealed envelope which also complies with the conditions in paragraph.. may be used.... The label referred to in paragraph. or a duplicate, must be positioned so that it can be easily read when the heater is installed in the vehicle...5. Every reasonable precaution should be taken in positioning the heater to minimise the risk of injury and damage to personal property... Fuel supply... The fuel filler must not be situated in the passenger compartment and must be provided with an effective cap to prevent fuel spillage.... In the case of liquid fuel heaters, where a supply separate to that of the vehicle is provided, the type of fuel and its filler point must be clearly labelled.... A notice, indicating that the heater must be shut down before refuelling, must be affixed to the fuelling point. In addition a suitable instruction must be included in the manufacturer's operating manual... Exhaust system... The exhaust outlet must be located so as to prevent emissions from entering the vehicle through ventilators, heated air inlets or opening windows..5. Combustion air inlet.5.. The air for the combustion chamber of the heater must not be drawn from the passenger compartment of the vehicle..5.. The air inlet must be so positioned or guarded that blocking by rubbish or luggage is unlikely..6. Heating air inlet.6.. The heating air supply may be fresh or recirculated air and must be drawn from a clean area not likely to be contaminated by exhaust fumes emitted either by the propulsion engine, the combustion heater or any other vehicle source..6.. The inlet duct must be protected by mesh or other suitable means..7. Heating air outlet.7.. Any ducting used to route the hot air through the vehicle must be so positioned or protected that no injury or damage could be caused if it were to be touched..7.. The air outlet must be so positioned or guarded that blocking by rubbish or luggage is unlikely. End of excerpt. In multilingual versions the German language is binding. Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE

4 Information on Validity This installation documentation applies to Skoda Rapid Diesel vehicles - for validity, see page - from model year 0 and later, assuming technical modifications to the vehicle do not affect installation, any liability claims excluded. Depending on the vehicle version and equipment, modifications may be necessary during installation with respect to this installation documentation. Vehicle and engine types, equipment variants and other specifications not listed in this installation documentation have not been tested. However, installation according to this installation documentation may be possible. Technical Information Special tools Hose clamp pliers for self-clamping hose clamps Hose clamp pliers for Clic hose clamps of type W Automatic wire stripper mm² Crimping pliers for cable lug / tab connector 0.5-6mm² Torque wrench for.0-0 Nm Hose clamping pliers Metric thread-setter kit Webasto Thermo Test Diagnosis with current software Dimensions All dimensions are in mm Tightening torque values Tightening torque values of 5x heater bolts and 5x heater stud bolts = 8Nm. Tightening torque values of 5x5 retaining plate of water connection piece bolts = 7Nm. Tighten other bolt connections in accordance with manufacturer's instructions or in accordance with state-of-theart-technology. Explanatory Notes on Document You will find an identification mark on the outside top right corner of the page in question to provide you with a quick overview of the individual working steps. Mechanical system Special features are highlighted using the following symbols: Specific risk of injury or fatal accidents Electrical system Specific risk of damage to components Coolant circuit Specific risk of fire and explosion Combustion air Fuel Exhaust gas Reference to general installation instructions of the Webasto components or to the manufacturer's vehicle-specific documents. Reference to a special technical feature The arrow in the vehicle icon indicates the position on the vehicle and the viewing angle Software Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE

5 Preliminary Work Vehicle Open the fuel tank cap. Ventilate the fuel tank. Close the fuel tank cap again. Depressurise the cooling system. Disconnect and remove the battery. Remove the windscreen wiper. Remove the coolant reservoir cap. Remove the coolant reservoir partition wall. Remove the windscreen wiper motor. Remove the air filter together with the intake hose. Remove the underride protection. Remove the right vehicle underbody trim. Fold up the seating surface of the rear bench seat. Open the tank-fitting service lid. Remove the light switch. Detach the central electrical box under the steering wheel. Remove the side instrument panel trim at the left. Remove the A/C control panel (only with automatic air-conditioning). Heater Remove years that do not apply from the type and duplicate label. Attach the duplicate label (type label) in the appropriate place in the engine compartment. Heater Installation Location Heater Installation location Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE 5

6 Preparing Electrical System All vehicles 5.5 mm dia. hole at position. When drilling, watch components located behind! Retaining plate for engine compartment fuse holder M5x6 bolt, large diameter washer [x], nut retaining plate Reassemble connector of metering pump after routing. Pin assignment is not relevant. 5 5 Connector housing Lock Blue / brown (bl/br) wires Coding 5 Timer lock Removing connector Insert F 5A and K relay. rt/sw rt ² gn/ws 0,75² Red (rt) wire from K/87a Black (sw) wire from K/0 F br 86 F a K rt ² sw ² Preparing fuse holder of passenger compartment 5 Fuse holder of passenger compartment M5x6 bolt, large diameter washer [x], nut Angle bracket K relay 5 5A fuse F Red (rt) wire from K/87a Black (sw) wire from K/0 Preparing fuse holder of passenger compartment Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE 6

7 gn/ws A br E 86 IPCU 85 E A 5 6 rt sw Automatic air-conditioning Connect wires to IPCU socket. IPCU view on contact side. The IPCU is pre-programmed with the following adjustment values. These adjustment values are to be checked during function control of the vehicle and adapted if necessary. Duty cycle: 00% Frequency: 000 Hz Voltage:.6V Function: High-side Premounting IPCU 6 Lock socket of IPCU and fuse holder of passenger compartment in place. Pull wires and as well as wires 5 and 6 into one protective sleeving each. 5 6 Green/white (gn/ws) wire of IPCU/86 Brown (br) wire of IPCU/85 Red (rt) wire of IPCU/E Black (sw) wire of IPCU/A Preparing IPCU 5 5 Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE 7

8 Electrical System Positive wire Positive distributor of battery Positive wire Wiring harness pass through of passenger compartment Protective rubber plug Wiring harnesses of heater, heater control 6 7 Do not install the metering pump wiring harness until later together with fuel pipe along the original vehicle fuel lines on the underbody Wiring harness routing diagram 8 9 Fuse holder of engine compartment Retaining plate for fuse holder F- fuses mounted Earth wire Earth wire on original vehicle earth support point Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE 8

9 Fan Controller for Manual Air-Conditioning F F Webasto HG X 5 X SB 9 VW 0 5 (75x) Wiring diagram ge rt ² sw/rt,5² rt/sw rt ² gn/ws 0,75² sw/rt,5² T0d/ rt/ws ² br rt/sw rt ² gn/ws 0,75² 5 T5h E9 X0 F F T5h rt br br a K sw ² + M - br V Taa N Webasto components Vehicle components Colours and symbols HG Heater TT-Evo V Fan motor rt red X 6-pin heater connector SB9 Fuse, 0A ws white X -pin heater connector N Resistor group sw black X0 -pin connector E9 Switch unit br brown Heater control T... Connector gn green K Fan relay F Fuse, 0A F Fuse, 0A F Fuse, A X Cutting point F Fuse, 5 A Wiring colours may vary. Legend Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE 9

10 Wiring harness of fuse holder for passenger compartment Wiring harness of heater Connecting wiring harnesses 0 Fuse holder of passenger compartment M6x0 bolt, large diameter washer, angle bracket, flanged nut, existing hole fuse holder of passenger compartment Black/red (sw/rt) wire of fan unit Black/red (sw/rt) wire of fuse SB9 Fuse carrier of passenger compartment Red (rt) wire from K/87a Black (sw) wire from K/0 Produce connections as shown in wiring diagram. Connection to passenger compartment fuse carrier Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE 0

11 Fan Controller for Automatic Air-Conditioning Webasto Skoda 0 5 (75x) F F HG X 5 X ge sw/rt,5² SB9 Wiring diagram br X0 rt/sw rt ² gn/ws 0,75² sw 6 sw/rt,5² T6aa rt/sw rt ² gn/ws 0,75² gn/ws F F rt 5 sw M J6 br br a K rt ² br 86 IPCU 85 E A sw 6 J55 T6d sw ² Webasto components Vehicle components Colours and symbols HG Heater TT-Evo J6 Fan unit rt red X 6-pin heater connector J55 A/C control panel ws white X -pin heater connector SB9 Fuse, 0A sw black X0 -pin connector T... Connector br brown Heater control bl blue K Fan relay gn green F Fuse, 0A ge yellow F Fuse, 0A F Fuse, A F Fuse, 5 A IPCU Pulse width modulator IPCU adjustment values: Duty cycle: 00% Frequency: 000 Hz Voltage:.6 V X Cutting point Function: High-side Wiring colours may vary. Legend Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE

12 Wiring harness of fuse holder for passenger compartment Wiring harness of heater Green/white (gn/ws) wire of IPCU/86 Brown (br) wire of IPCU/85 Connecting wiring harnesses Fuse holder of passenger compartment M6x0 bolt, large diameter washer, angle bracket, flanged nut, existing hole fuse holder of passenger compartment Produce connections as shown in wiring diagram. Black/red (sw/rt) wire of fan unit Fuse carrier of passenger compartment Black/red (sw/rt) wire of fuse SB9 Red (rt) wire from K/87a Black (sw) wire from K/0 Connection to passenger compartment fuse carrier 5 6 Produce connections as shown in wiring diagram. Black (sw) wire of T6aa, Pin 6 Connector of A/C control unit Black (sw) wire of connector T6d, Pin 5 Red (rt) wire of IPCU/E 6 Black (sw) wire of IPCU/A Connection of A/C control unit 5 6 Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE

13 Digital Timer Digital timer digital timer 7 Remote Option (Telestart) M6x0 bolt, flanged nut, existing hole Bracket Receiver receiver 8 Antenna antenna 9 Temperature sensor T00 HTM Fasten temperature sensor with double-sided adhesive tape. temperature sensor 0 Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE

14 Preparing bracket 8mm dia. hole Bracket 9 Hole in bracket 5 5 Shift hole pattern for attachement of heater at position by 5mm. Shift hole pattern for attachement of exhaust silencer at position by mm. 5 Bracket 6mm dia. hole [x] 7mm dia. hole Holes in bracket Preparing Installation Location Route wiring harness of metering pump and wiring harness of heater in heat protection hose. Place heat shield plate on the tunnel in the area of the bracket. Remove and discard retaining clamp Removing clamp Adjust tab of bracket to contour of underbody. Insert bracket at position and horizontally adjust it upwards as far as possible. Original vehicle stud bolt Copy hole pattern to heat shield plate [x] Copying hole pattern Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE

15 Remove bracket. Use 0mm drilling depth limitation. Enlarge holes in the heat shield plate to mm. 9.mm dia. hole in body; rivet nut [x each] rivet nut 5 Preparing Heater Water connection piece, sealing ring [x each] 5x5mm self-tapping bolt, retaining plate of water connection piece water connection piece 6 Moulded hose (fuel) 0 mm dia. clamp Premounting heater 7 Discard section X. Hose B =90, 8 mm dia. moulded hose A C D E F G H X B A = 0 C = 70 D = 80 E = 5 F = 0 G = 60 H = 85 Cutting hoses to length Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE 5

16 All spring clips = 5mm dia. 90, 8x8mm dia. connecting pipe [x] G Premounting heater F E 8 All spring clips = 5 mm dia. 90, 8x8mm dia. connecting pipe [x] D Premounting heater C 9 Circulating pump Circulating pump mounting M6x5 bolt, large diameter washer, flanged nut Bracket Premounting circulating pump 0 5x self-tapping bolt [x] bracket Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE 6

17 Combustion air pipe combustion air pipe C Wiring harness of circulating pump [x] Connecting circulating pump Exhaust pipe a = 00 Exhaust end section b = 50 Preparing exhaust pipe a b Exhaust pipe Hose clamp [x] Exhaust silencer Exhaust end section 5 M6x6 bolt, spring lockwasher exhaust system 5 Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE 7

18 heater 6 Mount wiring harness of heater [x] Heat shield plate M6x0 bolt, spring lockwasher, large diameter washer Wiring harness of heater and wiring harness of metering pump in heat protection hose 6 Loosely install M6x0 bolt (will be removed again later) heater 5 M6x0 bolt, spring lockwasher, large diameter washer [x each] heater 6 Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE 8

19 Fuel CAUTION! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering pump wiring harness so that they are protected against stone impact. Unless specified otherwise, always fasten using cable ties. Mount the fuel line and wiring harness with rub protection on sharp edges. WARNING! The fuel line and wiring harness are routed to the metering pump in as shown in the wiring harness routing diagram. Remove grease from gluing point! Cable tie [x] Moulded hose (premounted), clamp 0mm dia., fuel line Adhesive base, clip-type cable tie Fuel line, metering pump wiring harness Heater connection and routing 7 Route fuel line and wiring harness of metering pump to the installation location of the metering pump along original vehicle fuel lines. Remove grease from gluing points Adhesive base, cable tie [ each] Connecting heater 8 76 Perforated bracket Drill hole to 8.5mm dia. 70 Preparing perforated bracket 90 Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE 9

20 Perforated bracket Metering pump mount M6x5 bolt, support angle, flanged nut Preinstalling mount for metering pump 9 Original vehicle bolt Perforated bracket metering pump mounting 0 Hose section, 0 mm dia. clamp [x] Metering pump mount Metering pump metering pump Check the position of the components; adjust if necessary. Check that they have freedom of movement. 0 mm dia. clamp [x] Fuel line of heater Wiring harness of metering pump, connector mounted Connecting metering pump Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE 0

21 Remove fuel-tank sending unit in accordance with manufacturer's instructions. Align washer, outer dia. d a =.6mm Copy hole pattern, 6 mm dia. hole Fuel extraction 9 Shape fuel standpipe according to template, cut to length and install. fuel standpipe Install fuel-tank sending unit in accordance with manufacturer's instructions. Fuel line Hose section, 0 mm dia. clamp [x] Fuel standpipe Connecting fuel line 5 Check the position of the components; adjust if necessary. Check that they have freedom of movement. fuel line, fuel standpipe 0 mm dia. clamp [x] Connecting metering pump 6 Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE

22 Combustion Air Insulation strip Gluing on insulation strip 7 Glue insulation strip as shown. Original vehicle stud bolt, p-clamp 5mm dia., plastic nut Silencer Fuel line silencer 8 Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE

23 Coolant Circuit WARNING! Any coolant running off should be collected using an appropriate container. Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! When installing the hoses, the heater must be filled with coolant. The connection should be "inline" based on the following diagram: Hose routing diagram E F D G C B H Ø 8x6 Ø A Ø 8x6 Ø All spring clips without a specific designation = 5 mm dia. = Original vehicle hose section. = Original vehicle spring clip. = Original vehicle quick release coupling! All connecting pipes without a specific designation and = dia. 8x8 mm. Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE

24 Detach original vehicle quick release coupling at connection piece. Engine outlet hose section Hose section of heat exchanger inlet Cutting point Cutting point 9 Discard section X. A H B A = 50 B = 50 H = 00 Cutting heat protection hose to length A H Sliding on heat protection hoses B A Install original vehicle hose section as shown on original vehicle quick release coupling. B Connection of engine outlet Connection of circulating pump Preparing hoses H 50 Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE

25 Circulating pump Connecting heater B 5 A Black (sw) rubber isolator 5 Engine outlet hose section Routing in engine compartment Connecting engine outlet H A G 5 Connecting heater 5 Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE 5

26 A Ensure sufficient distance to neighbouring components. Cable tie (temperature resistant) H H 55 Original vehicle quick release coupling at heat exchanger inlet Original vehicle hose section. Routing in engine compartment Connection of heat exchanger inlet 56 Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE 6

27 Underbody trim Underbody trim Discard section Cutting out underbody trim 57 Underbody trim Discard section 60 Cutting out underbody trim Ensure sufficient distance to neighbouring components. Underbody trim Mounting underbody trim 59 Perforated bracket Discard section Preparing perforated bracket 5x5 60 Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE 7

28 Guard plate Prior to installation, adjust guard plate to heater, mind hole coverage, correct if necessary. 5x self-tapping bolt [x] guard plate 60 Align guard plate so that there is a maximum distance between the plate and the exhaust pipe. Aligning heater 6 Remove M6x0 bolt at position 6. Insert 0mm shim between bracket of heater and perforated bracket. 6 M6x bolt, flanged nut 00 mm edge protection 8mm dia. rubber-coated p-clamp 5 Plastic nut, original vehicle stud bolt 6 M6x0 bolt, spring lockwasher, large diameter washer, 0mm shim guard plate 5 6 Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE 8

29 Final Work WARNING! Reassemble the disassembled components in reverse order. Check all hoses, clamps and all electrical connections for firm seating. Insulate all loose wires and tie back. Only use manufacturer-approved coolant. Spray the heater components with anti-corrosion wax (Tectyl 00K, Order No. 9). Connect the battery Fill and bleed the coolant circuit according to the vehicle manufacturer s specifications. Adjust digital timer, teach Telestart transmitter. Make settings on A/C control panel according to the "Operating Instructions for End Customer". Place instruction signboard "Switch off parking heater before refuelling in the area of the filler neck For initial start-up and function test, refer to installation instructions Webasto Thermo & Comfort SE Postfach Gilching Germany Internet: Technical Extranet: Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE 9

30 Template for Fuel Standpipe Top view 00mm Scale : Compare the size of the printed version with dimension lines. Permitted tolerance a maximum of %. Set the printer settings to no margin or minimise margins and 00% of the normal size. 00mm 0 Ident. No.: 965A_EN Status: Webasto Thermo & Comfort SE 0

31 Operating Instructions for Manual Air-Conditioning Please remove this page in case of manual air-conditioning and add it to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. 0 min. (in one direction), we recommend not exceeding a switch-on time of 0 min. Passenger compartment monitoring, if installed, must be deactivated in addition to the vehicle settings for the heating operation. For information on deactivation, please see the vehicle owner's manual. Before parking the vehicle, make the following settings: Set fan to level "", max. "" Direct air outlet towards windscreen Set temperature to "max." A/C control panel 6 0A main fuse F of passenger compartment 0A heater fuse F Fuses of engine compartment 6 A fuse F of heater control 5A fan fuse F Fuses of passenger compartment 65

32 Operating Instructions for Automatic Air-Conditioning Please remove this page in case of automatic air-conditioning and add it to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. 0 min. (in one direction), we recommend not exceeding a switch-on time of 0 min. Passenger compartment monitoring, if installed, must be deactivated in addition to the vehicle settings for the heating operation. For information on deactivation, please see the vehicle owner's manual. Before parking the vehicle, make the following settings: Set temperature to "HI Direct air outlet towards windscreen A/C control panel 66 0A main fuse F of passenger compartment 0A heater fuse F Fuses of engine compartment 67 A fuse F of heater control 5A fan fuse F Fuses of passenger compartment 68