Interface Module Adapter
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1 utomation & Drives Interface Module dapter for SIMTIC S7 Interface Module dapter 6Z2 for SIMTIC S7-300 und SIMTIC S7-400 Short Description March 2007 Innovation on economical base When we are talking to our customers there always seems to be a common problem: many plants are still operating with automation systems of the previous generation and although the performance is still sufficient, it will become increasingly difficult to get spare parts and to have an efficient service in the future. To be up to date, it will be necessary to replace the existing system with a modern unit. But quite often this decision is delayed by the fear of disruption of the running production and the inconvenience of long-term trouble shooting in case of miswiring. But that could be avoided! Version 3.0 Chapter 1 to 6 Page 1 of 12
2 utomation & Drives Interface Module dapter for SIMTIC S7 1 pplication Retrofit at ease Siemens engineers have developed an elegant method to solve your problem: in a very short time without errors on a low cost level The Interface Module dapter for SIMTIC S7-300 or SIMTIC S7-400 links the old with the new, field proven production systems with the latest achievements in automation systems. You simply take off the front plug of the I/O units, replace the automation system by a S7, plug in the IM and fix the front plug back on to the adapter. You see, all is done easily by plugins. nd after installation of the STP 7 software you can continue with you production. dvantages are obvious There are low engineering costs in the hardware. Only a replacement of the controller is necessary. ll wiring remains at its place. Schematic diagrams don t have to be revised; signal lists are automatically updated by the software. The shutdown time of the production is reduced. This procedure not only saves you a lot of time and money, but also reduces errors. Please contact on any technical or commercial questions Mr. Dieter Koller Telephone: 49 (711) Fax: 49 (711) [email protected] or Mr. Thomas Hener Telephone: 49 (711) Fax: 49 (711) [email protected] SIMNS G RD SDW STG &D B31 Weissacher Str. 11 D Stuttgart Version 3.0 Chapter 1 to 6 Page 2 of 12
3 utomation & Drives Interface Module dapter for SIMTIC S7 2 Modul Types Types of controllers The use of IM is intended for the following controllers: S5 115 U S5 130 W/K S5 135 U S5 150 U S5 155 S/U S5 150 K s substitution appliance the S7-300 or S7-400 controller is used. Digital Inputs The digital inputs are classified by the following technical features: Number of channels: 8/16/32 Potential separation: internal / external Grouping of channels: 1/4/8/16/32 Signal voltage: TTL/24=/60=/115~/230~ Switching frequency Type of connector: Screw/Crimp 42/20-poles Space requirement: single / double space Interrupt signal nable signal Unit encoding ddress encoding ll these specifications must be taken into consideration before the exchange. Digital Outputs The digital outputs are classified by the following technical features: Number of channels: 8/16/32 Potential separation: internal / external Grouping of channels: 1/4/8/16/32 Signal voltage: TTL/24=/60=/115~/230~ Switching frequency Type of connector: Screw/Crimp 42/20-poles Space requirement: single / double space Short circuit protection: none / fuse / electronic Switching Capacity: 0,1/0,5/2 Voltage limitation Unit encoding ddress encoding ll these specifications must be taken into consideration before the exchange. Version 3.0 Chapter 1 to 6 Page 3 of 12
4 3 dapter Layout utomation & Drives Interface Module dapter for SIMTIC S7 3.1 View S7-300 For S7-300 Rack Front Connector S7-300 Connecting Cable Connector for S5 Front Connector Case with Printed Circuit Board 3.2 View S7-400 Front Connector S7-400 Printed Circuit Board Connector for S5 Front Connector Version 3.0 Chapter 1 to 6 Page 4 of 12
5 utomation & Drives Interface Module dapter for SIMTIC S7 4 Dimensions 4.1 dapter S7-300 Case: H x W x D = 330 x 27 x 70 mm Cable: L = 500 mm ccessories: Mounting angle (Set) H = 150 to 280 mm B = 80 mm Fitting for S7-300 Rack 6S Rack for Mounting the adapter and S7 is not included 4.2 dapter S7-400 H x W x D = 290 x 25 x 70 mm Version 3.0 Chapter 1 to 6 Page 5 of 12
6 utomation & Drives Interface Module dapter for SIMTIC S7 237mm- S mm - S5 135U.. dapter Depth of quipment 234 mm- S5 115 U 259 mm S5 150K.. Frontstecker S7 400 = 237mm70mm for IM S5 150U = 225mm S5 150K = 259mm S5 115U = 234mm 297 xample of a replacement rack S7-400 Version 3.0 Chapter 1 to 6 Page 6 of 12
7 Interface Module dapter for SIMTIC S7 4.3 utomation & Drives Rack Size S7 S7-300 S7-400 Version 3.0 Chapter 1 to 6 Page 7 of 12
8 utomation & Drives Interface Module dapter for SIMTIC S7 4.4 Rack Size S5 S5 135 U /150 U S5 150 K S5 115U Version 3.0 Chapter 1 to 6 Page 8 of 12
9 utomation & Drives Interface Module dapter for SIMTIC S7 5 Power Supply 5.1 Separation of Potentials There are floating or non-floating IOs. In both cases the power for the module has to be supplied by the user. nother criterion is the short circuit protection of the signals. The outputs have to be tested for the rating of the pins and the printed conductor. Therefore the power supply of signals is rooted in groups of 1/2/4/8/ V~ 230V~ Netzgerät 24V DC 24VDC L L- Floating Potentialfrei Netzgerät 24V DC 24VDC L L- Non-Floating Potentialgebunden Version 3.0 Chapter 1 to 6 Page 9 of 12
10 utomation & Drives Interface Module dapter for SIMTIC S7 5.2 Power Supply of Inputs L1 L2 L3 PN P ~ ~ _ DC Plant nlage 1L 2L S5 L I0.0 I0.1 I0.2 I0.3 1M dapter S7 L I0.0 I0.1 I0.2 I0.3 1M 1M 2M I0.4 I0.5 I0.6 I0.7 2M I0.4 I0.5 I0.6 I0.7 2M C 1L 2L Plant nlage S5 I0.0 I0.0 I0.1 I0.2 I0.3 1N dapter S7 L1 I0.0 I0.1 I0.2 I0.3 1N 1N 2N I0.4 I0.5 I0.6 I0.7 2N I0.4 I0.5 I0.6 I0.7 2N 5.3 Power Supply of Outputs L1 L2 L3 PN P ~ ~ _ DC Plant nlage 1L 2L M M S5 1L I0.0 I0.1 I0.2 I0.3 2L I0.4 I0.5 I0.6 I0.7 M dapter S7 1L I0.0 I0.1 I0.2 I0.3 2L I0.4 I0.5 I0.6 I0.7 M C Plant nlage 1L 2L 1N S5 1L I0.0 I0.1 I0.2 I0.3 dapter S7 1L I0.0 I0.1 I0.2 I0.3 2N 2L I0.4 I0.5 I0.6 I0.7 M 2L I0.4 I0.5 I0.6 I0.7 M Version 3.0 Chapter 1 to 6 Page 10 of 12
11 utomation & Drives Interface Module dapter for SIMTIC S7 5.4 Rooting 1 er-wurzelung er-wurzelung er-wurzelung - - 8er-Wurzelung er-wurzelung er-wurzelung Version 3.0 Chapter 1 to 6 Page 11 of 12
12 utomation & Drives Interface Module dapter for SIMTIC S7 6 Conditions of Sale 6Z UG... The Interface Module dapters 6Z UG.. are intended to be used between the front-plugs on the I-O-modules of an obsolete controller and a modern replacement controller SIMTIC S7. Hereby all installation remains at its place; only the controller and the respective software have to be substituted. For the substitution of the up-to-now-used units the best matching units of S7- components were selected. However there remains a certain deviation in the specific performance. It is up to the user to check the limitations of his own installation, in particular the: Power supply Signal voltage Line-frequency Limits of I-O-definitions Rooting Number of channels Loading capacity Rating of connectors Signal switching frequency If the S7-units do require an external application of /- potentials and the old installation did not supply them, these potentials have to be brought to the terminal block on the adapter or to the S5 front connecter. If the power-rooting of the old installation is not corresponding to the new requirements, the user has to install the additional jumpers. If the old installation was fed from different power sources, an equipotential bonding contactor has to be applied. The enable signal of the S5 units is not present in the S7-system in an identical way and may be considered on handling. The parametering and selection of modes in the I/Ounits has to be done according to the requirements of the S7. The vendor is not liable for damages that are caused by improper use of the Interface Module dapters. It is recommended to perform a field-test before the general switch-over of the new installation. Version 3.0 Chapter 1 to 6 Page 12 of 12
13 Interface Module dapter for SIMTIC S7 utomation & Drives 7 Order-Numbers Index of contents dapting from S5 135/155U to S7-300 dapting from S5 135/155U to S7-300 digital analog Page 1 Page dapting from S5 115U to S7-300 digital dapting from S5 115U to S7-300 analog Page 3 Page dapting from S5 130/150K to S7-300 digital Page dapting from S5 135/155U to S7-400 digital dapting from S5 135/155U to S7-400 analog Page 6 Page dapting from S5 115U to S7-400 digital dapting from S5 115U to S7-400 analog Page 8 Page dapting from S5 130/150K to S7-400 digital Page 10 Version Date of issue 3.0 March 07 Chapter 7 Page 0 of 10
14 7.1.1 Interface Module dapter for SIMTIC S7 dapting from S5 135/155U to S7-300 digital utomation & Drives SIMTIC S5 S5 135 /155U I/O Type Chn Voltage Current SIMTIC S7 S7 300 Type dapter Order-Number DI 6S U DC 6S BL Z UG 01-0D U DC 1BL Z UG 01-0D U /60 DC 1CH Z UG 01-0D1 * U DC 1BL Z UG 01-0D U /60 C 1CH Z UG 01-0D3 * U /230 C 1FH Z UG 01-0D UB /230 C 1FF Z UG 01-0D5 DO 6S U DC 0,5 6S BL Z UG 01-0D0 * U DC 0,5 1BL Z UG 01-0D U DC 2 1BF Z UG 01-0D2 * U /230 C 2 1FF Z UG 01-0D3 * UB /230 C 2 5FF00-0B0 6Z UG 01-0D UC11 16 Rel 5 1HH Z UG 01-0D5 DI / DO 6S U11 16/16 24 DC 0,5 6S BL Z UG * U20 16/16 24 DC 0,5 1BL Z UG *4 ccessories Mounting angle Set (2 pices) 6Z UG 00-0BG0 *1 Maximum allowable 48V *2 Switched on 2 boards (module S7) *3 N must be wired and switched on 2 boards (module S7) *4 Only for 16 DI / 16 DO *7 M must be wired Version Date of issue 3.0 March 07 Chapter 7 Page 1 of 10
15 7.1.2 Interface Module dapter for SIMTIC S7 dapting from S5 135/155U to S7-300 analog utomation & Drives SIMTIC S5 S5 135 /155U I/O Type Chn Voltage Current I 6S U13 8 metering SIMTIC S7 S7 300 Type dapter Order-Number 6S KF02-0B0 6Z UG U13 8 Only PT100 7PF01-0B0 6Z UG U13 8 Only current metering 7NF00-0B0 6Z UG U13 8 Only voltage metering 7NF00-0B0 6Z UG U13 16 metering 7KF02-0B0 6Z UG * U13 8 Only PT100 7PF01-0B0 6Z UG U13 8 Only PT100 1KF01-0B0 6Z UG O 6S U U13 8 output output 6S HD01-0B0 6Z UG HF00-0B0 6Z UG * UB13 8 Only voltage output 5HD01-0B0 6Z UG * UB13 8 Only voltage output 5HF00-0B0 6Z UG UC13 8 5HD01-0B0 6Z UG output 470-4UC13 8 output 5HF00-0B0 6Z UG *2 ccessories Mounting angle Set (2 pices) 6Z UG 00-0BG0 *2 Switched on 2 boards (module S7) Version Date of issue 3.0 March 07 Chapter 7 Page 2 of 10
16 7.2.1 dapting from S5 115U to S7-300 Interface Module dapter for SIMTIC S7 utomation & Drives digital SIMTIC S5 SIMTIC S7 dapter S5 115U S7 300 / Typ nz Spanng Strom Typ Bestellnummer D 6S L DC 6S BL Z UG 02-0D L DC 1BL Z UG 02-0D L UC 1CH Z UG 02-0D L UC 1CH Z UG 02-0D1 * L DC 1CH Z UG 02-0D L UC 1FH Z UG 02-0D3 * LB UC 1FF Z UG 02-0D4 * LC UC 1FF Z UG 02-0D5 * L UC 1FH Z UG 02-0D3 * LB UC 1FF Z UG 02-0D4 * LC UC 1FF Z UG 02-0D5 *5 D 6S L DC 0,5 6S BL Z UG 02-0D L DC 0,5 1BL Z UG 02-0D L DC 0,5 1BL Z UG 02-0D L DC 0,5 5GH00-0B0 6Z UG 02-0D1 * L DC 2 1BF Z UG 02-0D2 * L /230 C 1 1FF Z UG 02-0D5 * LB /230 C 2 5FF00 0B0 6Z UG 02-0D L12 16 Rel 0,5 5HF00-0B0 6Z UG 02-0D7 * LB11 8 Rel 5 5HF00-0B0 6Z UG 02-0D8 DI / DO 458-7LC11 16 Rel 5 5HF00-0B0 6Z UG 02-0D9 *2 6S L11 16/16 24 DC 0,5 6S BL Z UG ccessories Mounting angle Set (2 pices) 6Z UG 00-0BG0 *1 Maximum allowable 48V *2 Switched on 2 boards (module S7) *3 N must be wired and switched on 2 boards (module S7) *5 Only C in-phase *6 Only C and switched on 2 boards (module S7) Version 3.0 Chapter 7 Page 3 of 10
17 7.2.2 Interface Module dapter for SIMTIC S7 dapting from S5 115U to S7-300 utomation & Drives analog SIMTIC S5 SIMTIC S7 dapter S5 115U S7 300 / Typ nz Spanng Strom Typ Bestellnummer I 6S L13 8 metering 6S KF02-0B0 6Z UG L13 8 Only current metering 7NF00-0B0 6Z UG L13 8 Only voltage metering 7NF00-0B0 6Z UG L13 16 metering 7KF02-0B0 6Z UG * L13 8 Only PT100 7PF01-0B0 6Z UG L13 8 Only PT100 1KF01-0B0 6Z UG O 6S L L13 8 output output 6S HD01-0B0 6Z UG *2 5HF00-0B0 6Z UG LB13 8 Only voltage output 5HD01-0B0 6Z UG * LB13 8 Only voltage output 5HF00-0B0 6Z UG LC13 8 5HD01-0B0 6Z UG *2 output 470-7LC13 8 output 5HF00-0B0 6Z UG ccessories Mounting angle Set (2 pices) 6Z UG 00-0BG0 *2 Switched on 2 boards (module S7) Version 3.0 Chapter 7 Page 4 of 10
18 Interface Module dapter for SIMTIC S dapting from S5 130/150K to S7-300 utomation & Drives digital SIMTIC S5 S5 130 /150K I/O Type Chn Voltage Current SIMTIC S7 S7 300 Type dapter Order-Number DI 6S B DC 6S BL Z UG 03-0D0 * B DC 1BL Z UG 03-0D B DC 1CH Z UG 03-0D1 *1 DO 6S DC 10 m 6S BL Z UG 03-0D0 * DC 2 1BF Z UG 03-0D1 * DC 0,5 1BL Z UG 03-0D2 * DC 0,12 1BL Z UG 03-0D DC 0,5 1BH Z UG 03-0D3 ccessories Mounting angle Set (2 pices) 6Z UG 00-0BG0 *1 Maximum allowable 48V *7 M must be wired *8 M must be wired and switched on 2 boards (module S7) Version 3.0 Chapter 7 Page 5 of 10
19 Interface Module dapter for SIMTIC S dapting from S5 135/155U to S7-400 utomation & Drives digital SIMTIC S5 SIMTIC S7 dapter S5 135 /155U S7 400 I/O Type Chn Voltage Current Type Order-Number DI 6S U DC 6S BL Z UG 07-0U U DC 1BL Z UG 07-0U U /60 DC 7DH00-0B0 6Z UG 07-0U U DC 1BL Z UG 07-0U U /60 C 7DH00-0B0 6Z UG 37-1U U /230 C 1FH Z UG 57-1U UB /230 C 1FH Z UG 57-1U20 DO 6S U DC 0,5 6S BL Z UG 07-0U U DC 0,5 1BL Z UG 07-0U U DC 2 1BH Z UG 07-1U U /230 C 2 1FH Z UG 57-1U UC11 16 Rel 5 1HH Z UG 67-0U23 ttention: Front Connector with double width needs more place ( Width)! Version 3.0 Chapter 7 Page 6 of 10
20 Interface Module dapter for SIMTIC S dapting from S5 135/155U to S7-400 utomation & Drives analog SIMTIC S5 SIMTIC S7 dapter S5 135 /155U S7 400 I/O Type Chn Voltage Current Type Order-Number I 6S U13 8 Only current metering 6S KF00-0B0 6Z UG 77-0U U13 8 Only voltage metering 465-4U13 8 Only PT100 1KF00-0B0 6Z UG 77-0U12 7KF10-0B0 6Z UG 77-0U U13 16 metering 0HH00-0B0 7QH00-0B0 6Z UG 77-0U21 O 6S5 8 Only current output 6S HF U13 0B0 6Z UG 77-0U UC13 8 Only current output 1HF00-0B0 6Z UG 77-0U U13 8 Only voltage output 1HF00-0B0 6Z UG 77-0U UB13 8 Only voltage output 470-4UC13 8 Only voltage output 1HF00-0B0 1HF00-0B0 6Z UG 77-0U12 6Z UG 77-0U12 ttention: Front Connector with double width needs more place ( Width)! Version 3.0 Chapter 7 Page 7 of 10
21 7.5.1 dapting from S5 115U to S7-400 Interface Module dapter for SIMTIC S7 utomation & Drives digital SIMTIC S5 SIMTIC S7 dapter S5 115U S7 400 I/O Type Chn Voltage Current Type Order-Number DI 6S L DC 6S BL Z UG 05-0U L DC 1BL Z UG 05-0U L UC 7DH00-0B0 6Z UG 65-0U L UC 7DH00-0B0 6Z UG 65-0U L DC 7DH00-0B0 6Z UG 05-0U L UC 1FH Z UG 55-0U LB UC 1FH Z UG 55-0U LC UC 1FH Z UG 55-0U L UC 1FH Z UG 55-0U LB UC 1FH Z UG 55-0U LC UC 1FH Z UG 55-0U10 DO 6S L DC 0,5 6S BL Z UG 05-0U L DC 0,5 1BL Z UG 05-0U L DC 0,5 1BL Z UG 05-0U L DC 2 1BH Z UG 05-0U L C 2 1HH Z UG 45-0U L C 1 1FH Z UG 55-0U LC11 16 Rel 5 1HH Z UG 65-0U22 ttention: Front Connector from S5/115U needs more place ( Width)! Version 3.0 Chapter 7 Page 8 of 10
22 7.5.2 dapting from S5 115U to S7-400 Interface Module dapter for SIMTIC S7 utomation & Drives analog SIMTIC S5 SIMTIC S7 dapter S5 115U S7 400 I/O Type Chn Voltage Current Type Order-Number I 6S L13 8 Only current metering 6S KF00-0B0 6Z UG 75-0U L13 8 Only voltage metering 1KF00-0B0 6Z UG 75-0U L13 8 Only PT100 7KF10-0B0 6Z UG 75-0U L13 16 O 6S L13 8 metering output 0HH00-0B0 7QH00-0B0 6S HF00-0B0 6Z UG 75-0U21 6Z UG 75-0U LB13 8 Only voltage output 1HF00-0B0 6Z UG 75-0U LC13 8 output 1HF00-0B0 6Z UG 75-0U11 ttention: Front Connector from S5/115U needs more place ( Width)! Version 3.0 Chapter 7 Page 9 of 10
23 Interface Module dapter for SIMTIC S dapting from S5 130/150K to S7-400 utomation & Drives digital SIMTIC S5 SIMTIC S7 dapter S5 130 /150K S7 400 I/O Type Chn Voltage Current Type Order-Number DI 6S B DC 6S BL Z UG 08-0D0 * B DC 1BL Z UG 08-0D B DC 7DH00-0B0 6Z UG 08-0D1 DO 6S DC 10 m 6S BL Z UG 08-0D1 * DC 2 1BH Z UG 08-0D2 * DC 0,5 1BL Z UG 08-0D0 * DC 0,12 1BL Z UG 08-0D DC 0,5 1BH Z UG 08-0D3 *7 M must be wired Version 3.0 Chapter 7 Page 10 of 10
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