Filters Air Dryers 08
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1 Filters Air Dryers 08 PuraGuard Filter For service new replacement assembly use PuraGuard QC Filter Service Maintenance Kit Rebuild Kit Included In Kit Included In Kit PuraGuard QC Filter 4-5/16" 6-1/2" Mounting Bracket Kit N Cartridge Kit /2".5" x.36" Mounting Slot 7-3/8" Service AF-3 In-Line Filter Removes Solid Contaminants /4" P.T. 1/4" P.T. 81
2 Air Dryers 08 AD-2 & AD-4 Air Dryer AD-2 Air Dryer End Cover Available ufactured Exchange V.M.R.S Pipe Plug Outlet w/integral Check Valve 21-3/16" AD-2 Air Dryer Field Installation Kits For Trucks. Service Inlet/ Exch. New Outlet Size Remarks RX N 1/2" P.T. 12 V.D.C W. Heater Service/Maintenance Information Maintenance Kits: Inlet Inlet 1/4" P.T. Purge Line Back Side Service New Description Desiccant Cartridge Refill Kit Desiccant Cartridge Kit X. Desiccant Cartridge N Check Valve Maintenance Kit N Purge Valve Maintenance Kit N Thermostat Maintenance Kit Thermostat Cover Maintenance Kit 6-15/32" End Covers. Service Exch. New Remarks RX 24 V.D.C W. Heater RX N 12 V.D.C W. Heater RX V.D.C W. Heater AD-4 Air Dryer. AD-4 Air Dryer Assemblies AD-4 AD-9 Air Dryer AD-9 Air Dryer. Service. Exch. New Exch. Heater Supply Volts s Comments X /2 P.T X RX 12 3/4 P.T. Extended Purge Maintenance Kits Description N Thermostat Kit (single term.) Major Kit Purge Valve Kit Seal Kit N End Cover Kit Desiccant Cartridge Kit Thermostat Kit (double term.) N Mounting Bracket Kit RX. Desiccant Cartridge Thermostat Cover Kit (single) 82
3 AD-9 Air Dryer Air Dryers 08 AD-9 Air Dryer More Desiccant Works Longer Compact Size Saves Space ufactured Exchange V.M.R.S Description N Check Valve Kit 1/2" Check Valve Kit 3/4" X. Exchange Desiccant Cartridge Desiccant Cartridge PG AD-9 Integrated PuraGuard Coalescing Desiccant Cartridge Kit Hard Seat Purge Valve Kit 12V-75W Hard Seat Purge Valve Kit 24V-75W Hard Seat Purge Valve Kit 24V-100W Hard Seat Purge Valve Maintenance Kit Soft Seat Purge Valve Kit 12V-75W Field Modification Kit (Kit Included) Soft Seat Purge Valve Kit 24V-75W Soft Seat Purge Valve Kit Maintenance Kit DLU Purge Valve Kit 12V-75W DLU Purge Valve Kit 24V-75W X. Soft Seat Purge Valve Asm. Kit 12V-75W X. Soft Seat Purge Valve Asm. Kit 24V-75W Heater & Thermostat Kit 12V-75W Heater & Thermostat Kit 24V-75W Heater & Thermostat Kit 24V-100W N Heater Electrical Splicing Kit Exhaust Cover Kit - AD-9 air dryer only K Silencer Kit Bracket Kit Universal Mounting Plate *K Universal Check Valve Kit 14.1" Standard 16.5" w/extended Purge End Cover Purge Valve Housing Check Valve *Service with Universal Check Valve Kit Only Safety Valve " 9.3" New Style End Cover Check Valve Control Supply Heater & Thermo Wire Harness & Connector Heater & Thermo Connection Supply Purge Exhaust Detail Parts or assemblies not displaying a part number and not contained in a kit ARE NOT AVAILABLE Service New. Exch. Purge Volume Purge Valve Size Heater Notes X Std. Hard 1/2" 12V / 75W X Std. Hard 3/4" 12V / 75W Std. Hard 3/4" 24V / 100W X Std. Soft 1/2" 12V / 75W X Std. Soft 3/4" 12V / 75W X Extend Soft 3/4" 24V / 75W Std. DLU 1/2" 12V / 75W Std. DLU 3/4" 24V / 75W Std. Soft 1/2" 12V / 75W Drop In** X Extend Hard 1/2" 12V / 75W RX Extend Hard 3/4" 12V / 75W Extend Hard 1/2" 24V / 75W X Extend Hard 3/4" 24V / 75W X Std. Hard 1/2" 12V / 75W Freightliner DTNA - K Std.* Hard 1/2" 12V / 75W Cascadia*** * Uses Integrated PuraGuard Coalescing Desiccant Cartridge **For use with Holset Series QE Compressors only ***Other AD-9 air dryer models can not be used in this application. Old Style End Cover Wiring Harness & Connector N Universal Mounting Plate
4 Air Dryers 08 AD-SP Air Dryers AD-SP Air Dryer System Purge 5.62" Widest V.M.R.S AD-SP Air Dryers & Field Installation Kits AD-SP Air Dryer w/ SC-PR Valve AD-SP Air Dryer Heater & Thermostat Volts- Watts (See Note 2) v-90w v-90w Control 1/4" PT 11.07" Height Note 1: All replacement air dryers include N, wire harness and splice kit. Note 2: 12 & 24 volt AD-SP air dryers are identified by connector color White = 12v, Gray = 24v Heater & Thermostat Connector 1/2" Supply 1/2" Maintenance Kits Desiccant Cartridge Kit... Purge Valve Kit Check Valve Kit Silencer Kit... K Turbo Cut-off Kit Heater & Thermostat Kit 12V V Wire Harness & Splice Kit N Integrated PuraGuard Coalescing Cartridge Kit... Mounting Bolt Kit Single Check Valve (Kit ) AD-SP Air Dryer Cartridge Tubing Elbow Make-Up Air Line (Kit ) Supply Adapter Fitting (Kit ) Adapter Fitting (Kit ) 1/2" PT Supply 1/2" PT SC-PR Single Check Protection Valve must be used in conjunction with the AD-SP Air Dryer Do not remove rear cover of AD-SP air dryer. The components under the cover are not serviceable. AD-SP Air Dryer Drop-In Tubing Elbow 84
5 AD-IP Air Dryer Air Dryers 08 AD-IP Air Dryer Integral Purge Air Dryer 9.25" Widest V.M.R.S Description Cartridge Bolt Kit Desiccant Cartridge Desiccant Cartridge ufactured X 12.5" Height Check Valve Kit Exhaust Cover Kit *Extended Purge Kit 3/8" U-Bolt *Extended Purge Kit 1/2" U-Bolt N N Control 1/4" P.T. 12 Volt Heater & Thermostat Kit Volt Heater & Thermostat Kit Integrated PuraGuard Coalescing Desiccant Cartridge Kit Mounting Bracket Kit Silencer Kit K /2" P.T. Heater & Thermostat Connector Supply 1/2" P.T. Wire Harness & Splice Kit N *For extended purge air dryers only; includes 90 in 3 reservoir. For purge valve kits see the AD-IS and AD-IP Air Dryer Purge Valve Maintenance Kits on page 87. Service. Heater & New Exch. Supply Thermo. Volts-Watt Comments X 1/2" PT 1/2" PT 12v - 90w Notes 2, 3, 4, X 1/2" PT 1/2" PT 24v - 90w Notes 2, 3, 4, X 1/2" PT 1/2" PT 12v - 90w Notes 1, 2, X 1/2" PT 1/2" PT 12v - 90w Notes 2, 3, 4, X 1/2" PT 1/2" PT 24v - 90w Notes 2, 3, 4, 5, X 1/2" PT 1/2" PT 12v - 90w Notes 2, 3, 4, 5, 6 Note 1 - No upper or lower mounting bracket. Note 2 - All replacement air dryers include N (wire harness and splice kit). Note 3-12 & 24 volt air dryers are identified by connector color - White = 12v, Gray = 24v Note 4 - Center to center of slots in both mounting brackets 5.64 inches Note 5 - Includes (mounting bracket kit) Note 6 - Extended Purge AD-IP Drop-In Air Dryer AD-IP Drop-In Air Dryer Service Supply Heater & Thermo. Volts-Watt Comments X 1/2" PT 1/2" PT 12v - 90w Notes 1, 2, 3 Universal Mounting Plate (Can be used to mount any Bendix air dryer to vehicle) Exhaust Cover Kit Wire Harness Assembly (Use Kit N) Note 1 - All replacement air dryers include N (wire harness and splice kit) and (mounting bracket kit). Note 2-12 & 24 volt air dryers are identified by connector color - White = 12v, Gray = 24v Note 3 - Includes Drop-In Check Valve Kit 85
6 Air Dryers 08 AD-IS Air Dryer AD-IS Air Dryer Spin on cartridge V.M.R.S Reservoir (Located between Reservoir and Dryer) AD-IS Air Dryer to Reservoir o-rings (2 used) Integrated Purge Reservoir Desiccant Cartridge Safety Valve AD-IS Air Dryer Governor Heater & Thermostat AD-IS Air Dryer This port plugged on DRM applications Pressure Protection Valves (4) Purge Reservoir Drain Valve (Not Shown) Pressure Protection Valves (4) Purge Valve Location Mounting Bolt and Washer - (3) Accessory s (4) 1/4 NPT Air Suspension KITS AND SERVICE PARTS Check Valve Replacement Kit Desiccant Cartridge Replacement Kit Drain Valve N Governor and Check Valve Replacement Kit Governor Gasket Heater & Thermostat Replacement (12 volt) Heater & Thermostat Replacement (24 volt) Integrated PuraGuard Coalescing Desiccant Cartridge Kit Mounting Bolt Kit Protective Boots (for pressure protection valves) Safety Valve Splash Shield Kit (includes bracket and cover) Splash Shield Cover N Silencer Kit K Wiring Harness & Splice Kit N Specialty Kits Adapter Block and Check Valve Kit Check Valve Kit for Adapter Block Exhaust Cover Kit for Purge Valve Governor (KB low range) and Check Valve Kit NOTES: 1. For purge valve kits see the AD-IS and AD-IP Air Dryer Purge Valve Maintenance Kits on page There are no kits available for the pressure protection valves. These are not serviceable items - see warning below. 22 SEC 21 PRI 86 'A' * *AD-IS air dryers with a plugged port 'A' can not be interchanged with those that do not have a port in this location. WARNING: Do not attempt to adjust or service the Pressure Protection valves. Incorrect pressure protection valve settings can result in automatic application of vehicle spring brakes without prior warning.
7 AD-IS Air Dryer Air Dryers 08 on AD-IS Air Dryer (Ref.) A * Service Primary Primary Opening Pressure Secondary Secondary Opening Pressure Accessory s Opening Pressure Suspension Opening Pressure Heater Voltage (90 Watt) X 1/2 PTC 103psi 1/2 PTC 109psi 55psi 85psi 12 Comments GMT560-C (obsolete) Plugged X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi 24 Orion Bus X 1/2 PTC 103psi 1/2 PTC 109psi 55psi 85psi Plugged X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi Plugged X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi Plugged X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi Plugged X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi (Note 1) GMT560-T (obsolete) Generic 12V Generic 12V Generic 24V Generic Plugged X 1/4 NPT 103psi 1/4 NPT 109psi 109psi 109psi 12 Peterbilt Plugged X 1/4 NPT 103psi 1/4 NPT 103psi 103psi 109psi 12 24V DLU Operation Plugged X 1/4 NPT 103psi 1/4 NPT 109psi 109psi 109psi 12 Kenworth Plugged X 1/4 NPT 103psi 1/4 NPT 109psi 109psi 109psi 12 Kenworth Plugged /4 NPT 106psi 1/4 NPT 106psi 106psi 106psi 12 International GMT560-C X 1/2 PTC 103psi 1/2 PTC 109psi 55psi 85psi 12 (obsolete) GMT560-T X 1/2 PTC 103psi 1/2 PTC 109psi 55psi 85psi 12 (obsolete) Note 1 - Contains three Accessory ports - all other AD-IS air dryers shown have 4 Accessory ports. Note 2 - AD-IS air dryer has 1/4" NPT auxiliary inlet port. AD-IS and AD-IP Air Dryer Purge Valve Maintenance Kits Original Kit Piece Number Description Configuration / Installation AD-IS / AD-IP Air Dryer Purge Valve Assembly Kit for climate conditions AD-IS above -40 C (-40 F) / AD-IP EverFlow air dryer modules AD-IP Drop-In Air Dryer AD-IS / AD-IP Air Dryer Arctic Purge Valve Assembly Kit for climate AD-IS conditions between -40 C to -50 C (-40 F to -58 F) / AD-IP EverFlow air dryer modules AD-IP Drop-In Air Dryer Purge Valve Assembly Kit for climate conditions AD-IP Air Dryer Discharge Line Unloader above -40 C (-40 F) Replacement Kit Piece Number K K K K K Arctic Purge Valve Assembly Kit for climate conditions between -40 C to -50 C (-40 F to -58 F) AD-IP Air Dryer Discharge Line Unloader K Purge Valve Maintenance Kit for climate conditions above -40 C (-40 F) Arctic Purge Valve Maintenance Kit for climate conditions between -40 C to -50 C (-40 F to -58 F) Purge valve maintenance kits will no longer be offered. Select the appropriate purge valve assembly kit from those shown above that best matches your application. 87
8 Air Dryers 08 AD-IS Air Dryer DRM Dryer Reservoir Module with AD-IS Air Dryer B AD-IS Air Dryer used on DRM Dryer Reservoir Module AD-IS AD-IS Service. on AD-IS 'A' Accessory Heater New Exch. Air Dryer * Suspension s Voltage (Reference) Plug (Qty.) (90 Watt) X without 1/4" NPT 1/4" NPT (4) X without 1/4" PTC 1/4" NPT (3) 3/8" PTC (1) X without 1/4" NPT 1/4" NPT (4) X without none none without 1/4" PTC 1/4" NPT (3) 3/8" PTC (1) 24 C Figure 1 22 SEC 21 PRI Service and ufactured AD-IS air dryers do not include DRM Reservoirs or Purge Volume Reservoirs. 'A' B *AD-IS air dryers with a plugged port 'A' can not be interchanged with those that do not have a port in this location. C Figure 2 Reservoirs for DRM Dryer Reservoir Module Number of 'B' Dia. 'C' Length Compartments Comments Figure N 9" 53.5" 2 Steel N 9" 55.5" 2 Aluminum " 26" 3 Steel N 9" 29.8" 2 Steel N 12" 56.1" 3 Steel 1 ** N** 9" 53.5" 3 Steel 1 **for use on vehicle with FreedomLine transmission & has an integral 610 in 3 chamber Bracket B Purge Volume Reservoirs Volume Mounting 'B' Dia. 'C' Length (Cubic Inches) Bracket Figure Comments N 9" 6" Hole SAE Mtg. 2 Extended Purge " 3.9" Hole SAE Mtg. 2 Standard " 3.9" 200 Included 3 Standard PTC = Push to Connect C Figure 3 88
9 EverFlow Module Assembly Air Dryers 08 EverFlow Module Assembly Air Dryer EverFlow Supply & Service New Voltage Type. Exch. Mounting Bracket Module Mounting Bracket Cable Assembly Kit Location AD X Shown X AD-IP X Shown alpha Part of Dryer Shown 12 AD-IS DNA beta Bracket Opposite For model specific service kits see the individual air dryer page. EverFlow Module Mounting Bracket EverFlow Module Mounting Bracket Alpha EverFlow Module Beta Cable Assembly - Kit Supply EverFlow Module Mounting Bracket Cable Assembly - Kit Air Dryer Mounting Bracket Supply s (5) AD-IP EverFlow Air Dryer Assembly AD-IS EverFlow Air Dryer Assembly Supply Air Dryer Mounting Bracket AD-9 EverFlow Air Dryer Assembly EverFlow Air Dryer Module Electrical Connector Retrofit Kit* Service New Voltage V V 1/8" NPT Control Dryer #2 *Includes EverFlow module & hardware does not include air dryers. 1/8" NPT Control Dryer #1 3/8"-16 UNC x.7 in. deep Mounting Holes (2) 1/8" NPT RES 1/8" NPT Control Governor 89
10 Air Dryers 08 Air Dryer Cartridge Guidelines Air Dryer Cartridge Part Numbers shown in BOLD provide the increased performance of Bendix PuraGuard Oil Coalescing Technology, and are recommended by Bendix for all applications. Vehicle Make Volvo/Mack Freightliner & Western Star Air Dryer Model AD-9 AD-IP AD-IS Vehicle Year Pre Emission Standard Pre-EPA '04 EPA '04 EPA '07 EPA ' PG PG PG PG NOTE: PuraGuard Coalescing Cartridges required for all models beginning in 2008 model year. AD-9 AD-IP DRM / AD-IS PG PG NOTE: PuraGuard Coalescing Cartridges required for all vehicles equipped with DD-13 and DD-15 engines. 90 Kenworth & Peterbilt International Bus/RV/Other AD-IS AD-SP AD-IS EverFlow AD-9 AD-IP / AD-IP EverFlow AD-IP AD-IS AD-9 / AD-9 EP / AD-9 EverFlow AD-IP / AD-IP EP / AD-IP EverFlow AD-IS / AD-IS EP / AD-IS EverFlow PG PG PG PG NOTE: Consult manufacturer specifications to verify the specific application cartridge requirement, PuraGuard Coalescing Cartridges are recommended by Bendix.
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