THE PREMIER MACHINING CENTER. mycenter G Series. machining centers

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1 THE PREMIER MACHINING CENTER mycenter G Series machining centers Unparalleled Accuracy, Productivity and Quality Positioning Ac cura racy cy: +/ mm Repe peataba ility: +/ mm

2 MycenterGSeries Machining Centers Enter a new dimension in Machining Centers. Designed using advanced materials along with ultra-high precision techniques, the Kitamura Mycenter-G Series line of machining centers offers an exclusive blend of performance, ergonomics, style and affordability all wrapped into one smart design. Manufactured in Kitamura s state-of-the-art factory in Japan, The Kitamura G-Series continues to carry on the Kitamura tradition of quality and reliability with uncompromising attention to detail. With handscraping production techniques and Kitamura stand-out features lending way to accuracies of ±0.002 mm full stroke, ±0.001 mm repeatability, Kitamura s Mycenter-G Series machining centers deliver unmatched performance, space-saving footprints and a sensitivity in ease of use for the operat or. Within Kitamura s smart design lies the Arumatik -Mi control, offering the flexibility for demanding high precision cutting and super fine finish capabilities with standard features that include 1680-block look ahead, incredible processing speeds of 2800 blocks/sec, expanded memory, large 19 CRT and various methods for quick and easy data transfer all you need for today s varied and complex workpieces. *Advanced CFRP Composite Patented Carbon Fiber Reinforced Polymer (CFRP) doors deliver the strength of steel at a fraction of the weight. They are easier to open and close and provide enhanced operator convenience and safety. The Mycenter-HX250G utilizes a powerful 15HP 15,000rpm, #30, dual contact spindle offering up to 70 N m of max torque and 15 bar coolant thru the spindle to easily handle high velocity machining on a wide range of materials. Kitamura s Intelligent Advanced Control System coupled with a spindle oil-cooling unit promote efficiency and reduce heat displacement while allowing for maximum cutting gains in precision cutting operations. Mycenter HX250G If you produce medium to long run small parts and desire a higher level of productivity, the Mycenter-HX250G is your machine! The fact is, it s the only #30 taper horizontal available in this space-saving size. This compact powerhouse features a high-speed 15,000 rpm spindle and efficient rotary 2-station APC with a full 4th axis rotary table for optimum productivity. The advanced Arumatik-Mi controller allows for the potential to add 5 th axis simultaneous machining capabilities on both pallets. 2

3 The HX250G features a generous work envelope for a machine of its size (D:350 mm x Dia x H:400 mm). Single piece slide covers on the X and Z axes combined with standard wash & shower coolant and scraper type chip conveyor offer exceptional chip management for optimum reliability. Standard with a 40-Tool automatic tool changer, the Mycenter-HX250G minimizes tool change time and maximizes cutting time with Kitamura s exclusive fixed pot ATC system whereby each tool is always returned to the same pot and the next tool to be used is kept in a stand-by pot. For increased capability, an optional 90 tool (total) ATC can be added to the Mycenter-HX250G in the field. Mycenter HX250G SPECIFICATIONS Table Table Size Table Indexing T-Slot (Width x Quantity) M12 x 8" Maximum Table Load Maximum Workpiece Dia. 254 mm x 254 mm Degree (4 th Axis) 100 kg ø 350 mm Maximum Workpiece Height 400 mm Travels X-Axis Travel Y-Axis Travel Z-Axis Travel 305 mm 305 mm 330 mm B-Axis Travel 0 to 360 Degrees Distance from Table Surface 60 to 365 mm to Spindle Center Distance from Table Surface 60 to 390 mm to Floor Spindle Spindle Taper #30 NST Spindle Speed 150 to 15,000rpm (opt. 27,000rpm) Feed APC ATC Drive Method Spindle Motor Rapid Feed X, Y, Z Cutting Feed Rate X, Y, Z Rapid Feed (B-Axis) Number of Pallets 2 APC Change Time Direct Drive System 15 HP (11 kw) AC / 30 min. 10 HP (7.5 kw) AC / Cont. 48 m /min 48 m /min 12,000 deg/min (33.3 rpm) 8 seconds Tool Storage Capacity 40 Tools (Opt. 90) Tool Selection Method Tool Holder Style BT 30 Max. Tool Size Max. Tool Length Max. Tool Weight Tool to Tool Change Time Chip to Chip Utilities Power Requirement Air Requirement Coolant Motor Machine Dimensions Required Space (W x D) Machine Height Machine Net Weight Control Random bi-directional, Fixed Pot ø 50 mm (ø 75 mm) 200 mm 2 kg 1.6 seconds 3.5 seconds, min. 30 kva, 200 V AC, 3 Phase 0.5 Mpa 150 l/min 1.61 HP AC 2940 mm x 2967 mm 2207 mm 4725 kg Arumatik -Mi Control All specifications subject to change without notice. 3

4 The Mycenter-HX400G's high performance, high speed #40, 15,000rpm grease packed spindle offers efficiency in reduced oil consumption and superior strength in its dual contact design. Mycenter HX400G We designed the HX400G for total convenience and optimum work flow. One piece sliding front door, larger windows and easy grip door handles reduce operator work load and promotes a safe work environment. The feature packed Arumatik -Mi CNC swings toward the extra-large operator window for convenient and mobile work set-up and inspection. Even the maintenance cabinet is conveniently located next to the operation station. The Mycenter-HX400G is sure to set the new standard in 400 mm machining centers, delivering the ultimate in state-of-the-art HMC Performance. Solid box guideways are equipped with linear scale feedback on all axes for unmatched accuracy and optimum stability. A standard 2-station APC coupled with full 360 degree 4 th axis capability means faster part turn around and more production per pallet load. Standard features such as 50 m/min rapid feedrates, 15 bar coolant thru the spindle, rear discharge double decker style conveyor/filtration system and a variety of hi-tech control features make this compact midsize HMC your go to for a variety of machining applications. 4

5 Mycenter HX400G SPECIFICATIONS The HX400G promotes the smart design concept with exceptional chip management. Single piece way covers protect the X & Z axes from chip contaminants and reduce labor and maintenance costs. Standard wash & shower coolant, internal dual chip coils and a rear discharge Double Decker Conveyor and Filtration system ensure efficient evacuation to keep you up and running. The HX400G s generous work envelope houses a full 4 th axis rotary table with rotary scale offering high accuracy positioning for your parts. 12,000 deg/min rotation, 8.5 second APC change time and up to 350 kg table load capacity give you the tools you need for high production, high quality machining. A standard 50-Tool Fixed Pot ATC offers flexibility with the potential to expand tools in the field as your needs change. Up to 300 total tools available. An ultra-fast tool change time of 3.1 seconds (T-T) optimizes machine performance. Table Table Size Table Indexing 400 mm x 400 mm T-Slot (Width x Quantity) M16" x 25" Maximum Table Load Max. Work piece Dia. Max. Work piece Height Travels X-Axis Travel Y-Axis Travel Z-Axis Travel Degree (4 th Axis) 350 kg ø 630 mm 745 mm 610 mm 610 mm 610 mm B-Axis Travel 0 to 360 Degrees Distance from Table Surface 40 to 650 mm to Spindle Center Distance from Table Center 100 to 710 mm to Spindle Nose Spindle Spindle Taper #40 NST Spindle Speed 40 to 15,000 rpm Drive Method Direct Coupling Spindle Motor 20 HP (15.0 kw) AC/10 min 10 HP (7.5 kw) AC/Cont. Feed Rapid Feed X, Y, Z 50 m/min Cutting Feed Rate X, Y, Z 50 m/min Rapid Feed (B Axis) 12,000 deg/min (33.3 rpm) APC Number of Pallets 2 APC Change Time 8.5 seconds ATC Tool Storage Capacity 50 Tools (Opt.100,150,200,300) Tool Selection Method Random bi-directional, Fixed Pot Tool Holder Style BT (DIN) 40 Max. Tool Size Max. Tool Weight Tool to Tool Change Time Chip to Chip Magazine Drive Tool Change Motor Utilities Power Requirement Air Requirement Coolant Motor Lubrication Motor Machine Dimensions Required Space (W x D) Machine Height Machine Net Weight Control Ø 95 mm x 370 mm L 10 kg 3.1 seconds 4.5 seconds, min. Servo Motor Driven 1.33 HP AC 45 kva, 200 V AC, 3 Phase 0.5 MPa 350 l/min 1.61 HP AC HP AC 4000 mm x 3039 mm 2699 mm kg Arumatik -Mi Control All specifications subject to change without notice. 5

6 Mycenter 3X G Sparkchanger The Mycenter-3XG Sparkchanger's expansive work envelope easily handles a wide variety of machining applications. Dual pallets allow for the fixturing of single or multiple workpieces. Up to 5-axis simultaneous machining can be achieved by adding 5 th axis rotary tables in the field on one or both pallets. Don t be fooled by the compact design of the Mycenter-3XG Sparkchanger. This VMC is designed to deliver maximum performance with a lightning-quick 180 degree rotating 2-pallet system. For optimum performance and time savings, operators can load/unload pallets even while machining. Solid box ways and high speed rapids of 50 m/min (X&Y), 36 m/min (Z) boosts work throughput. Ballscrew cooling and IAC system work together to deliver superb accuracy of ±0.002 mm and ±0.001 mmrepeatability. Internal chip augers on either side of the bed casting coupled with wash and shower coolant and a rear/side discharge Double Decker style chip conveyor/filtration system keep the machine free of chips for your high-volume production requirements. 6

7 Designed to maximize the safety and efficiency of workpiece handling, Kitamura s factory installed 2-station, 180 degree rotating pallet changer incorporates fully automatic operation with a quick and consistent 7.8 second pallet change time. With the integration of the pallet changer into a space saving work envelope, the Mycenter-3XG Sparkchanger is ready for applications that require fast change over at a moments notice. The Mycenter-3XG Sparkchanger utilizes a 15 hp AC direct drive spindle. The dual contact spindle system provides simultaneous taper and flange contact for optimum rigidity and reduced vibration. Add its highspeed 15,000 rpm capability and the Mycenter-3XG Sparkchanger delivers outstanding super-fine finish capability, eliminating the hand polishing of work pieces and make it ideal for heavy duty cutting of molds to the high-speed accuracy cutting required for high precision parts. Efficient tool handling slashes idle time to maximize machining profit. The Mycenter-3XG Sparkchanger uses a memory-random tool selection system for smooth idle-free tool changes. Its generous 30 tool ATC enhances machining capability. Mycenter 3XG Sparkchanger SPECIFICATIONS Table Table Size 410 mm x 900 mm T-Slot (Width x Quantity) 18 mm x 3 Maximum Table Load Travels X-Axis Travel Y-Axis Travel 500 kg 760 mm 455 mm Z-Axis Travel 460 mm Distance from Table Top 110 to 570 mm to Spindle Nose Distance from Table Center 215 to 670 mm to Column Slideway Spindle Spindle Taper #40 NST Spindle Speed 40 to 15,000 rpm Drive Method Direct Drive Spindle Motor 20 HP (15.0 kw) AC/10 min 15 HP (11 kw) AC/30 min 10 HP (7.5 kw) AC/Cont. Feed Rapid Feed X, Y 50 m/min Rapid Feed Z 36 m/min Cutting Feed Rate X, Y 36 m/min APC Number of Pallets 2 APC Change Time 7.8 seconds ATC Tool Storage Capacity 30 Tools Tool Selection Method Memory Random Tool Holder Style CT 40 Max. Tool Diameter ø 75mm (Adjacent Pots Empty) Max. Tool Length 300 mm Max. Tool Weight 8 kg Tool Change Time (Tool to Tool) 1.6 seconds Chip to Chip 3.3 seconds, min. Utilities Power Requirement 30 kva 200 V AC, 3 Phase Air Requirement 0.5 MPa 350 l/min Coolant Motor 1.61 HP AC Lubrication Motor HP AC Machine Dimensions Required Space (W x D) 3740 x 3580 mm Machine Height 3048 mm Machine Net Weight 6767 kg Control Arumatik -Mi Control All specifications subject to change without notice. 7

8 Control Kitamura s original Arumatik -Mi control is as powerful as it is user friendly. Maximizing operator potential and performance, the Arumatik-Mi s advanced operation features are designed to handle a variety of machining applications, from highly mixed lot, small runs to high volume production work. Harnessing the power of High Precision contour Control with 1680-block look ahead, 2800/blocks per second processing speed, up to 8GB Data Server and 1280M of memory, the Arumatik-Mi control embodies optimum performance synergy to provide smoother and faster machining of complex work pieces. A 19 LCD provides for clear comfortable viewing while both a compact flash memory card and USB interface make for quick and easy data transfer. CONTROL SPECIFICATIONS Mycenter-HX250G 4-Axes Controllable* Mycenter-HX400G 4-Axes Controllable* Mycenter-3XG Sparkchanger 3-Axes Controllable* *All models expandable in the field to 5-Axes Simultaneous 19 Color LCD Fine Accel/Decel after Interpolation Linear Interpolation (G01) Circular/Helical/Spline Interpolation (G02, G03) Conical Interpolation (G02.1, G03.1) 3-D Circular Interpolation (G02.4, G03.4) Circular Cutting (G12, G13) Dwell (G04) Scaling (G50, G51) Extended Workpiece Coordinate System (96 Pairs) Single Direction Positioning (G60) Coordinate System Rotation (G68, G69) Rigid Tapping Deep-Hole Tapping Cycle Pecking Tapping Cycle Small-Diameter Deep-Hold Drilling Cycle 3-D Tool Compensation (G40, G41, G42) High Speed, High Accuracy Control Nano Smoothing High-Precision Contour Control ( block look ahead control) 16-Million Pulse Encoder Feedback System Background Editing Corner Chamfering / Corner Rounding Custom Macro B Custom Macro Common Variables, 600Pcs 8GB Data Server Ethernet Interface Extended Editing (Copy,Move,Change,Merge) Registerable Programs, 1,000 Sets 1280M Memory Geometric Command Inverse Time Feed Operation Screen Display Optional Block Skip Playback Function Program Restart RS232C Interface Tangential Speed Constant Control Tool Life Management, 400 Sets Tool Offset Memory C Tool Offset Pairs, 200 Pairs Tool Retract and Return USB Memory Interface Backlash Compensation Head Office & Works: 1870-Toide, Takaoka-City, Toyama pref, Japan, Tel.: (0766) Fax: (0766) mycenter@kitamura-machinery.co.jp Distributed by: European Office: Kitamura Machinery GmbH Wahlerstraße 39, Düsseldorf, Deutschland Tel.: +49 (211) Fax: +49 (211) info@kitamura-machinery.de United States Headquarters: Kitamura Machinery of USA, Inc. 78 East Century Drive, Wheeling IL Tel.: +1 (847) Fax: +1 (847) sales@kitamura-machinery.com Kitamura - Machining Center Experts / More Models Than Any Other Manufacturer MYCENTER-G-SERIES-ENG Printed in EU