High Precision Die & Mold Vertical Machining Center

Transcription

1 High Precision Die & Mold Vertical Machining Center

2 High Precision Die & Mold DVNCED Vertical HIGH Machining PERFORMNCE Center VERTICL MCHINING CENTER The brand new NDV series is especially developed for ultra precise and high efficient die & mold machining center. 1

3 High Precision Die & Mold 2

4 High Precision Die & Mold Vertical Machining Center Strong mechanical structures made by MEEHNITE casting provide the best rigidity and stability. Three axes are equipped with oversized roller type linear guideways, high precision extra-large ballscrews, direct-driven by servo motors, to minimize the vibration during machining. The NDV series provides superb cutting accuracy through optimal structural design High Precision Die & Mold Vertical Machining Center with high dampening effect. The exclusive high performance machining mode enables the fastest machining efficiency and optimal accuracy. Definitely, the NDV is the best choice for die & mold industries. ll Roller Type Linear Guideways Extra Large Guideway Span Previous Model NDV NDV12 S T R U C T U R L D E S I G N 5mm (19.7 ) 35mm :67.2kN NDV 45mm :115kN 35mm 45mm Rigidity:67.2kN Rigidity:115kN +7% Rigidity Increased by +7 Z 6mm (23.6 ) 6mm Y-axisTravel Y 6mm (23.6 ) X 1,2mm (4.2 ) 4mm (15.7 ) 85mm (33.5 ) NDV Series Rapid Feedrate X 24m/min. 945ipm Y 24m/min. 945ipm Z 24m/min. 945ipm 3

5 dvanced Structure Engineering dvanced design with reinforced body structure through FEM analysis, the NDV series offers superb cutting rigidity and low vibration to meet die & mold machining demand. HIGH RESOLUTION By combining the exceptional high performance hardware and our exclusive sophisticated software, YCM has lifted up the level of precision and craftsmanship for various die & mold applications. M 3 HIGH PERFORMNCE MCHINING MODE High performance mode with 5 settings that allows user to select for the best machining results. High Resolution Module HIGH RESOLUTION MODULE Ultra fine and smooth movement for the high precision cutting performance. x 2less than maintains spindle growth µm Z Y SPINDLE THERML COMPENSTION Compensation through artificial intelligence within only 2µm. 2 Guarantee Y 2μm/div Circularity :2µm F: 1,mm/min R: 4mm X Ballscrew with Double Nuts Roller Type Linear Guideways Heavy Frame. Tolerances xial Travel Positioning Repeatability Series Standard R CCURCY ISO Full Length.1mm (.39").7mm (.27") VDI/DGQ3441 is equivalent to of ISO1791-4, and PS is equivalent to R. ll data shown above is measured for machines in good air-conditioned environments. JIS B mm.3mm (.12") ±.2mm (±.8") 2 µm Circularity 精 度 表 Series well-thought-out plan of design,assembly procedures and strict ISO quality control ensures JIS B 6338 top notch cutting precision and performance under the most demanding job condition..1mm.3/3mm R.7mm ±.2mm VDI/DGQ3441 P,PS R KGM Grid Encoders 4

6 Unique IDD Spindle The unique IDD design offers low vibration and optimal heat isolation that results in excellent surface finish while maximizing both spindle and tool life under hard milling conditions. The oversized angular ceramic contact bearings generate very little heat. With the efficient oil-air lubrication, it provides excellent radial and axial rigidity for strict roughing, drilling, and tapping operations. HIGH CCURCY CREST LINES ND FINISHING Reflection Reflection Mirror Mirror HIGH CCURCY CREST LINES ND FINISHING HIGH SURFCE FINISHING HIGH SURFCE FINISHING Vacuum Vacuum Mold Mold Material NK-8 (HRC-4 ) Material P2 Size Pre-hardened mold steel W : 92mm D : 56mm H : 26mm Size ø1 x 35mm Tooling Speed Feed Time R.5-BEN 15,rpm 1,5mm/min. 112min. Tooling Speed Cycle Time R1.5-BEN 2,rpm 1,2mm/min. 24min. IDD Spindle IDD Spindle kgf-m Ib-ft STNDRD 12,rpm kw HP kgf-m Ib-ft OPTIONL 15,rpm kw HP min. 5min. 5min min min. 1min. 3min min. 1min. 3min ,5 2,1 2,7 4, 5,5 8, 1, 12,rpm 1,5 3, 12, 15,rpm SPINDLE SPEED POWER TORQUE SPINDLE SPEED POWER TORQUE Low Winding 5

7 High Precision Die & Mold Vertical Machining Center Built-In Spindle High Precision Die & Mold Vertical Machining Center HIGH SPEED HIGH PRECISION SPINDLES Special spindle collet system protects bearings from distortion and prolongs bearings lives. Micro-oil lubrication system min.imizes thermal variation and keeps high speed running. The double-faced dynamic balance provides the best cutting quality. BBT design for tool taper fitting ensures perfect spindle rigidity. Rear-bearings floating design offers low thermal variation at high speed. kgf-m Ib-ft STNDRD 12,rpm kw HP kgf-m Ib-ft OPTIONL 15,rpm kw HP min. 5min. 5min min min. 1min. 3min min. 1min. 3min ,5 2,1 2,7 4, 5,5 8, 1, 12,rpm 1,5 3, 12, 15,rpm SPINDLE SPEED POWER TORQUE IDD Spindle SPINDLE SPEED POWER TORQUE Low Winding Built-In Spindle kgf-m Ib-ft min. 5min. 1min. 3min. OPTIONL 15,rpm 2min. 5min. 1min. 3min. kw HP kgf-m Ib-ft OPTIONL 2,rpm 1min. POWER 3min (kw) 13.6 (kw) kw HP Cont ,5 4, 15,rpm 2,18 4,4 6, 9, 2,rpm SPINDLE SPEED POWER TORQUE High Winding SPINDLE SPEED POWER TORQUE 6

8 DIMENSIONS & TBLE SIZE NDV66/85/12 TBLE SIZE NDV66 B NDV85 C NDV12 1, , , , R895 R35.24 R695 R BR pump (opt.) R493 R19.41 R56 R22.5 R545 R , , , T-SLOTS H , , NDV66 B NDV85 C NDV , , , , BR pump (opt.) 2, , C B , B 2, C 2,

9 PULL STUD & SHNK PULL STUD ND SHNK IDD SPINDLE (12,/15,rpm) BUILT-IN SPINDLE (2,rpm) BBT Ball Diameter ø1 ø.39 MS-P4T-1 (YCM Supply) M16 x 2P Taper 7/24 ø44.45 ø ø15 ø ø1 ø.39 ø23 ø.9 ø17 ø M16 x 2P ø19 ø ø14 ø ø17 ø M16 x 2P CT4 Mini mum (Special Order) (YCM Supply) 5/8"-11UNC DIN69871(#4) M16 x 2P Taper 7/ Taper 7/ ø44.45 ø1.75 Mini mum ø44.45 ø ø7 ø.28 Ball Diameter ø45 ø1.77 Maxi mum ø56.36 ø2.22 ø7 Ball Diameter ø.28 ø5 ø1.97 Maxi mum ø56.25 ø2.21 ø63.5 ø2.5 ø63.55 ø2.5 ø72.32 ø2.85 ø72.3 ø2.85 (Special Order) ø17 ø /8"-11UNC M16 x 2P (YCM Supply) ø17 ø M16 x 2P 5/8"-11UNC

10 CONTROL by High performance C digital servo & spindle drives High resolution 1.4 color LCD monitor with dynamic graphic display Manual guide i conversational function greatly reduces programming and setup time Built-in ICC II and high speed JERK function uto switching on/off high speed high accuracy machining control function High speed rigid tapping, helical interpolation, custom macro B, and tool path graphics Combined uses of many high performance microprocessors, high speed memory and the adoption of Multi-CPU system for super high speed control processing Large program capacity with 1,28 meters of memory Program management by program folders and file names Power failure module Full alphanumeric keyboard allows easy program editing PCMCI slot for easy file transfer and memory expansion Dynamic display language switching function RS-232C interface ready for fast program transfer Powerful servo motors with super precision absolute positioning encoders (opt.) Editing and operation of a memory card and data server (opt.) FNUC program transfer tool (opt.) Tool management functions (opt.) Servo guide mate (opt.) Learning control for parts cutting and rigid tapping (opt.) G-menu Function User-friendly G-menu function provides multiple machining cycles that greatly simplifies programming steps Calculator Function Convenient calculator function provides fast calculation and setting of workpiece offsets Easy Shop-floor Programming Manual Guide i Easy to use conversational software offers convenience of part programming right on the shop-floor with 3D graphical display and full simulation function Intelligent Tool Data Management Comprehensive tool data management function allows operators to conveniently monitor and efficiently manages all position in tool magazine Counter Function llows user to easily keep track on number of workpieces with: Main Counter Periodical Counter Daily Counter Over Cycle larm High Performance Machining Mode: M3 High performance mode with 5 settings that allows user to select for the best machining results Pop-up larm Display Detailed troubleshooting procedures are automatically displayed when machine alarm occurs that allows users to quickly restore machine status to minimize downtime Intelligent Maintenance Reminder Pre-set maintenance schedules are programmed to remind operators to inspect periodically and to prolong machine life utomatic Tool Length Measurement Pre-set macros and graphical procedure are provided for operation of automatic tool length measurement function Manual Tool Length Measurement Easy setup of tool length measurement provides convenient setting of tool offsets data from one tool to the other 9

11 domain Policy OPERTION Software enhancement exclusively from YCM Multi-function Display Easily select multiple windows from the following list of display for your monitoring needs. G-code Status M-code Status Spindle Status Feedrate Tool Data Work Coordination Parts Count Machining Hours Date and Time Controller Running Hours Spindle Load Function Display High Speed Machining Mode: M4 rtificially intelligent machining function that is developed from accumulation of all YCM knowledge and experience on high speed to achieve the fastest cycle time with best machining results. Machining efficiency improved by 25% without sacrificing machining accuracy. +25% Efficiency increased by Wireless Message Notification (opt.) Integrating GSM communication and CNC technology, YCM developed the WMN system for wireless notification of machine and work status report. YCM WORKPIECE STTUS: COMPLETE YCM WORKPIECE STTUS: COMPLETE remote monitoring system i-direct, the latest YCM software enhancement innovation is designed for remote monitoring of factory production line. Its powerful features include reporting back complete machine operation status, record, history and data analysis. s soon as the system gets an alarm signal, instant messages will be sent thru or SMS (can input 3 sets of cell phone numbers). User account administration Overall machines status display System Chart Report Internet SMS Machine model, number, , SMS and IP setup Complete production, standby and down time record Data Program larm Parameter Statistics of part quantity Production data graphical analysis 1

12 5M1E3-5M1E3- SPECIFICTIONS SPINDLE Spindle Speed Spindle Power Spindle Taper TRVEL NDV66 NDV85 NDV12 12,rpm (15,/2,rpm) 15kW (11/22kW) 2HP(15/3HP) BBT4 X-axis Travel 66mm 25.98" 85mm 33.46" 1,2mm 4.16" Y-axis Travel 51mm 2.8" 6mm 23.62" Z-axis Travel 56mm 22.5" 6mm 23.62" Distance Between Spindle Nose & Table Top 1~66mm 3.94~25.98" TBLE Table Size No. T-Slots x Size x Pitch 84 x 56mm 33.7 x 22.5" 5 x 18mm x 1mm 5 x.71" x 3.94" 1~7mm 3.94~27.56" 1, x 65mm x 25.59" 6 x 18mm x 1mm 6 x.71" x 3.94" Max. Load on Table 5kg 1,12.3 Ib 1,kg 2,24.6 Ib FEEDRTE Rapid Feedrate X/Y/Z Cutting Feedrate 24/24/24 m/min. 945ipm 1~1,mm/min..4~393.7ipm 1,12 x 65mm 44.9 x 25.59" CCURCY ISO JIS B 6338 Positioning.1mm.39".3mm.12"/3mm Repeatability R.7mm.27".2mm.8" TC Tool Magazine Capacity Max. Tool Weight (Per Piece) 3T 6kg 13.2 Ib Max. Tool Dimensions ø76 x 3mm ø2.99 x 11.81" Max. Tool Dimensions (W/O djacent Tools) Tool Change Time (Tool to Tool) 2.5 Sec. Tool Changer Method Tool Selection Method GENERL Pneumatic Supplier ø125mm x 3mm ø4.92 x 11.81" rm Type Random 5.5kg/cm psi Power Consumption 3kV (4kV ) Machine Weight 6,5kg 14,33 Ib 6,8kg 14,991 Ib 7,kg 15,432 Ib STNDRD CCESSORIES Tool Kit Work Lamp Pilot Lamp Coolant Gun Guideway Cover (X,Y,Z) Coolant Equipment System Screw Type Chip Conveyor (Both Sides of Y-axis) Spindle ir Seal Spindle ir Blast Cuttng ir Blast Spindle Cooling System Full Chip Enclosure Leveling Blocks and Foundation Bolts Central Lubrication System Rigid Tapping ir Gun Heat Exchanger for Electrical Cabinet Mechanical, Electrical & Operating Manuals STC Plus OPTIONL CCESSORIES Safty Door Optical Scale Foundation Bolts Chip Conveyor Chips Flush Coolant System Oil-Mist Coolant System Oil-Mist Collector Oil Hole Holder Function Oil Skimmer /C. Cooler for Electrical Cabinet Coolant Through Spindle System 4th xis Rotary Table Heavy Duty Coolant Pump Workpiece Measurement System uto Tool Length Measurement System Circular Coolant Nozzle Heidenhain itnc-53 Control FNUC 18i-Montrol Note: The manufacturer reserves the right to modify the design, specifications, mechanisms,etc. to improve the performance of the machine without notice. ll the specifications shown above are just for reference. CCESSORIES Standard Optional 141 YEONG CHIN MCHINERY INDUSTRIES CO., LTD. Web Page: SHENGNG Tel : Fax: ir Gun & Coolant Gun M.P.G. Handwhell Oil Skimmer Workpiece Measurement System uto Tool Length Measurement System 141 YEONG CHIN MCHINERY INDUSTRIES CO., LTD. Web Page: SHENGNG Tel : Fax: E3-2