PRODUCTS&SERVICES. Depliant PWT ok indd 3 23/04/

Transcription

1 PRODUCTS&SERVICES Depliant PWT ok indd 3 23/04/

2 Our Vision We create Customer success in pipeline welding around the world By responding to the lifecycle pipeline integrity requirements, we will be recognized as the global partner for providing innovative, efficient, scalable welding solutions to the pipeline industry, facilitating long-term customer success in the most challenging environments. Our global network shall deliver and support simple and reliable solutions that are based on advanced technologies, unique multi-discipline knowledge, in-depth pipeline construction experience, and will ensure consistent weld integrity. Depliant PWT ok indd 4 23/04/

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5 PWT Service MILLER PIPEPRO AUTO XCS Platform MILLER PIPEPRO AUTO XCS Light MILLER PIPEPRO AUTO XCS PWT WELDING ARC CONTROL FEATURES PWT DEDICATED WELDING WIRES PWT ICA (Internal Clamp Automatic) PWT - HBM (Hydraulic Beveling Machine) ACCESSORIES Depliant PWT ok indd 7 23/04/

6 PWT - SERVICE Together with a full range of products and services for an integral execution of automatic welding activities, PWT approach is to work as a Partner to the Customer for the successful achievement of each project. Early stage review and comments of the project welding specification Technical Support during discussions with Final Clients Site or in-house Welding Procedures Qualification Tests Site Welding Supervisions support and site Equipment Maintenance Contractor s welding operators and technicians training Site refurbishing and upgrading of Contractor owned fleet We rent, lease, sell and support all our pipeline automatic welding related equipment We have a project support focused internal organization to match Contractors work structure. Depliant PWT ok indd 8 23/04/

7 Our equipment associated welding solutions are: Easy: Simple remote High reliability, easy to maintain Welder friendly advanced regulations leveraging unique one proprietary team approach from bespoke invertor welding arc control algorithms to bug control features. Effective: Being user friendly it enables operators to focus on making it right over and over enhancing quality The same machine from root to cap with onboard quality control system. Each head (bug) can be use either on left or right side. Flexible: Deeply integrated and cutting edge technology to maximize operational productivity Smart and light to minimize safety risks, environmental impact and costs. Depliant PWT ok indd 9 23/04/

8 MILLER PIPEPRO AUTO XCS PLATFORM Miller PipePro Auto XCS Platform is the PWT scalable bug and band solution for pipeline welding: from the Light version for tie-ins to the Fully equipped version for the most demanding main lines, contractors can benefit from the best solution fitting their needs. The new XCS family has been designed to be Easy, Effective and Flexible : three milestones in pipeline construction where an advanced equipment with high efficiency and low O&M costs at site can make the difference. Miller PipePro Auto XCS Welding head Depliant PWT ok indd 10 23/04/

9 The scalability of the platform allows contractors to upgrade the system adding additional features and enabling the Miller Advanced Pulse, a newly developed welding process for pipeline automatic welding. Basic features of the XCS LIght version Perfect for Tie-ins, short and water lines Additional features of the full XCS version Perfect for most demanding mainlines TECHNICAL FEATURE No right\left head and self-contained Bespoke, modern design of electronics and mechanics using proven technologies No water cooling of the torch, no air conditioning of electronics Datalog of welding parameters and preheat temperature Root to cap with the same equipment Multiprocess Power source Just 25 cm overall height Just 16 kg each head including all electronics and wire feeder motor Wire feeder system onboard the head, pulling wire from external spool Less and faster bolting and connections All standard processes: RMD for root, MIG, FCAW, Pulsed WiFi enabled Wireless control operator remote Touch screen monitor on each side of the weld inside the cabin Miller Advanced Pulse Contact Tip Work Distance and Burn Through prevention bespoke algorithms Seam Tracking algorithm Torch tilting system V bevel welding up to 12 mm ADVANTAGE FOR CONTRACTOR Less spare parts, more reliability and easier maintenance Fast mobilization and turnaround. Extended range of use down to 6 Reliability and simplicity. Temperature range from -40 C to + 50 C Quality and performance traceability, gathering of evidence to prove fitness for service Flexible operation and use both downhill or uphill Less wooden skids, less boxes to be connected together, less connectors prone to breakdowns. Standard 15 kg spools of wire located in a very simple feeder box with no electronics at all. Quick and easy installation Well known and field proven solutions to deliver high quality welds from the beginning using standard V bevels or site made J bevels Easy and flexible system settings and parameter editing. Can be controlled and updated through the internet Operator ownership of the machine, no cable, ease of use In cabin PC free parameters monitoring, changes on the fly and upload download High performance (up to 150 cm/min) with less welding units without copper shoes. High flexibility: 3+ mm high-low and 0,5+ mm gap. Root thickness is 4.5+ mm Better quality of the weld, low sensitivity to welding operator skills Lower sensitivity to welding operator skills More welding arc motion control possibilities Suitable for short projects and waterlines Depliant PWT ok indd 11 23/04/

10 MILLER PIPEPRO AUTO XCS LIGHT It s the base solution for Contractors looking for a reliable and flexible welding system with RMD for root, MIG, FCAW, and Pulsed welding processes ready to use. It can be upgraded at any time to the full version. The system includes: No. 2 Self contained Welding head and integrated data logger No. 2 Wired remote control with onboard display No. 2 External spool holders 15 Kg No. 2 PipePro 400 XC complete of interface No. 1 Transformer No. Manual gas mixer with high and low pressure hoses and regulators No. 1 Assembly box to host gas mixer, transformer and welding inverters No. 1 Set of power and control cables RMD for root, MIG, FCAW and Pulse welding process Burn through prevention for RMD and automatic stick-out control. Options Wireless remote control and WiFi connection for PC Torch Tilting system Welding Tent Monitors enabling In cabin PC free parameters monitoring, changes on the fly and upload download. Depliant PWT ok indd 12 23/04/

11 MILLER PIPEPRO AUTO XCS This system is conceived for Contractors looking for higher performances and advanced welding arc control features. The system includes in addition to the Light version: Miller Advanced Pulse Seam Tracking Torch Tilting system CTWD automatic control for burn through & lack of penetration prevention Electronic Gas Mixer Wireless upload of welding parameters External display for welding inspector to monitor actual parameters Torch Tilting system Options Wireless remote control with onboard display Welding Tent Monitors enabling In cabin PC free parameters monitoring, changes on the fly and upload download. Depliant PWT ok indd 13 23/04/

12 PWT WELDING ARC CONTROL FEATURES Thanks to ITW full ownership of the complete supply chain, PWT combined together a unique group of welding wire, welding power sources and motion control specialists to answer to our technical specifications, based on years of experience on automatic pipeline welding across the planet in many various cultures, terrain, weather and other constraint configurations. The resulting welding arc regime is classified as Advanced Pulse, runs lower heat input, is synergic and self-adaptive to overcome simultaneously: Root pass without copper backing Root average travel speed from 110 to 140 cm/min with peaks at 150 cm/min Accepted high-low (or mismatch) of 3+ mm Accepted local gap of 0.5+ mm Root pass deposited thickness is 4.5 to 5 mm in a single layer The same welding algorithm is used for all passes root to cap insuring simplicity, flexibility and effectiveness. PASS NO COPPER with Miller Advanced Pulse (cm/min) NO COPPER with RMD Process (cm/min) COPPER with MIG Process (cm/min) ROOT HOT FILL CAP Root pass layer thickness mm To achieve these amazing results, a current shape specific to pipeline automatic welding has been created: it is self-adaptive to smartly control the penetration root preventing both the burn through and lack of penetration. In summary, thanks to true integration of hardware and software from the power source to the welding head controls the new welding process becomes a component of the overall system enabling: Torch Contact Tip to Work Distance and seam tracking Specific synergic pipeline automatic welding current shapes Root pass penetration control through self-adaptive management of the welding current shapes Onboard sensing to insure reliable data logging of all welding and system parameters. Depliant PWT ok indd 14 23/04/

13 PWT DEDICATED WELDING WIRES One of the most critical components participating to the successful completion of the joint is the welding consumable, the wire itself. Just like the welding arc, the wire has impact on the quality, operability and productivity. Welding arc control algorithms and parameters are optimized to get the most out of those high quality welding wires. Thanks to the ITW group integration, PWT has been able to select and optimize Hobart consumables for automatic welding. Testing and issuing the specification our aims were: - Consistency from batch to batch in terms of quality (mechanical property tests), operability and productivity - Minimize inter-pass grinding - Robust fit for purpose packaging - Using not only standard solid and folded flux core wires but also bespoke seamless metal cored and flux cored wires - Commercial availability in large batch and short delay with actual 3.1b certificates Depliant PWT ok indd 15 23/04/

14 PWT-ICA PNEUMATIC INTERNAL CLAMP The PWT pneumatic Internal line up clamp is designed to ensure a perfect line up of the pipes during the welding of the root pass. The internal arrangement of the mechanic and pneumatic components provides a firm position of each pipe during the alignment of the bevels in order to have the perfect conditions for a reliable root pass welding. According to the diameter, the expander crown has to up 24 pistons, on 48, for the best fit of the internal diameter. The clamps are designed to properly operate on all wall thickness by adding calibrating shims: in this way the clamp can be calibrated within a span of 2 inches. Depliant PWT ok indd 16 23/04/

15 If the choice to use copper shoes internal support is done a patented copper backing system is included: thanks to this technology, remarkable welding speeds are achievable in favor of high production rates. Few and easy modifications can quickly convert the clamps for no copper root pass both by stick rod and automatic welding using RMD with Miller Advanced Pulse process. The PWT Internal pneumatic clamp can be proposed with specific features such as: - Dedicated set up for slopes, particular ground conditions and use with double joint pipes. - High power clamp for heavy wall pipes or out of roundness pipe. It provides 50% more output strength than the standard product with a limited price increase. Depliant PWT ok indd 17 23/04/

16 HBM PIPE FACING MACHINE DHPU DIESEL HYDRAULIC POWER UNIT The PWT Hydraulic Beveling Machine is the right equipment to get a perfect bevel profile on each pipe end to be welded. Simply changing the cutting tool position it is possible to obtain J bevel, V bevel, composite bevel and tapering. The facing operation is made by specific designed cutting tips (carbide inserts) held by tool holders locked to a rotating faceplate; this system allows making chamfers up to 40 mm thickness in less than 1 minute. The PWT HBM has been designed to fit large ranges of pipe diameters by calibration on replacement of the expander. This, joined to a robust construction, high torque due to the double hydraulic motor and minimized vibrations makes it a flexible and reliable equipment for pipeline projects. PWT HBM is fed by a dedicated Diesel Hydraulic Power unit with a power up to 100 HP and a range of operation from -40 C up to +50 C or can be directly coupled to the hydraulic outlet of an excavator boom. Depliant PWT ok indd 18 23/04/

17 DHPU Diesel Hydraulic Power unit Depliant PWT ok indd 19 23/04/

18 ACCESSORIES WELDING CABINS In order to provide the proper environment for welding, PWT propose two models of welding cabins both equipped with fume extractor, tool holders drawers and 240 V or 110 V power supply with an electric board complete of all the safety features. Light welding cabins are only 450 Kg weight, for 48 (as reference) and are equipped with manual opening specifically sized for the pipe diameter. As an alternative we propose the automatic door opening with an overall weight of 750 Kgs for 48 (as reference). Light cabin An optimized cabin holder allows to transport up to 4 cabins in a 20 feet standard sea container. Depliant PWT ok indd 20 23/04/

19 BANDS Treated special iron coil Toothing on one side Gripping system with compensation spring Fine regulation device thanks to a 1 mm pace thread INDUCTION HEATING The 35 KW Miller ProHeat induction heating is a competitive solution for light wall pipes preheating or for joint temperature control. One or more flexible blankets can be used to optimize heating time on each pipe end. For faster preheating in pipeline projects with high productivity the Pegaso Plus induction heating machine is the best solution. Able of 70 kw power, fully automatic and easy to operate thanks to the remote control the Pegaso Plus has been designed specifically for the pipeline market by AEC Technology, a Company of ITW. Depliant PWT ok indd 21 23/04/

20 PWT Via Salvo d Acquisto, Guardamiglio (Lodi) Italy Phone: Fax: [email protected] Web site: Depliant PWT ok indd 2 23/04/