Liebert Remote Monitoring Panel
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- Jonas Bradley
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1 AC Power For Business-Critical Continuity Liebert Remote Monitoring Panel User Manual Liebert NX 081 kva -3x Single 12:22:14 Normal EMERSON Network Power Liebert NX STATUS EMERSON Network Power Liebert Press any key back to main menu Remote Monitor Panel SILENCE ON/OFF F1 F2 F3 F4 HELP
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3 TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS INFORMATION FOR THE PROTECTION OF THE ENVIRONMENT INTRODUCTION INSTALLATION Preliminary checks Location Power Supply Cable Specifications Mounting the RMP on Drywall Electrical connections OPERATION Startup and Reset LED Mimic Power Flow Audible Alarms Buzzer Direct Access Push Buttons Keys LCD Monitor and Menu Keys Detailed Description of Menu Items Status and Event Messages Prompt (Popup) Windows Dynamic Energy Flow Chart and UPS Help Screen Default screen saver TECHNICAL SPECIFICATIONS Agency and Certifications i
4 FIGURES Figure 1 Remote Monitoring Panel components and functions Figure 2 Remote Monitoring Panel layout constraints Figure 3 RMP electrical input plug Figure 4 Communication cable connection Figure 5 Mounting hole dimensions Figure 6 Power and communication cable routing Figure 7 RS-485 cable connection to Liebert NX Figure 8 Opening screen Figure 9 Data loading progress screen Figure 10 UPS and RMP firmware are compatible screen Figure 11 Silence On/Off screens Figure 12 Communication with UPS failed Figure 13 Firmware not compatible with UPS screen Figure 14 Graphic LCD monitor windows and keypad Figure 15 Menu tree Figure 16 Help screen Figure 17 Default screen TABLES Table 1 RMP component location in Figure Table 2 Communication cable specifications Table 3 Rectifier indicator Table 4 Battery indicator Table 5 Bypass indicator Table 6 Inverter indicator Table 7 Load indicator Table 8 Status (Alarm) indicator Table 9 Audible alarm key Table 10 Menu key Icons and their meaning Table 11 UPS system window Table 12 Descriptions of RMP menus and data window items Table 13 RMP messages Table 14 Prompt windows, meanings controlled at UPS only Table 15 Prompt windows, meanings controlled at RMP Table 16 Mechanical specifications Table 17 Environmental specifications Table 18 Electrical specifications Table 19 Cable specifications Table 20 Electromagnetic interference (EMI) emission limits Table 21 Electromagnetic susceptibility (EMS) immunity levels ii
5 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important safety and operating instructions concerning the installation and operation of the Liebert NX Remote Monitoring Panel (RMP). Read all safety, installation and operating instructions before beginning installation. Adhere to all warnings on the unit and in this manual. Follow all operating and user instructions. The Liebert NX Remote Monitoring Panel must be commissioned and serviced by an engineer approved by Liebert. Failure to do so may result in personnel safety risk, equipment malfunction and invalidation of warranty. The Remote Monitoring Panel is designed and intended for commercial and industrial use. It is not recommended for use in life-support applications. ELECTROMAGNETIC COMPATIBILITY This is a low-emission, Class A product. Operating this device in a residential area is likely to cause harmful interference that users must correct at their own expense. Pursuant to FCC regulations, operation is subject to the following two conditions: 1. This device may not cause harmful interference; and 2. This device must accept any interference received, including interference that may cause undesired operation. Conformity and Standards This equipment complies with CE directives 73/23 & 93/68 (LV Safety) and 89/336 (EMC), with Australia and New Zealand EMC Framework (C-Tick) and with the following product standards for Uninterruptible Power System (UPS). EN / IEC / AS General and safety requirements for use in operator access area EN / IEC / AS EMC requirements; Class A compliant EN / IEC / AS Performance requirements and test methods This equipment complies with UL :2003, First Edition CSA C22.2 No st Ed. April 1, For details, see Technical Specifications. Continued compliance requires installation in accordance with these instructions and the use of manufacturer approved accessories only. General The unit must be grounded in accordance with applicable current local electrical regulations. As with other types of power equipment, dangerous voltages are present within the RMP enclosure. The risk of contact with these voltages is minimized as the live component parts are housed behind a hinged, lockable door. No risk exists to any personnel when operating the equipment in the normal manner, following the recommended operating procedures. All equipment maintenance and servicing procedures involve internal access and should be carried out only by trained personnel. User-Serviceable Parts There are no user-serviceable parts behind covers requiring a tool for removal. All equipment maintenance and servicing procedures involving internal access requires the use of a tool and should be carried out only by trained personnel. INFORMATION FOR THE PROTECTION OF THE ENVIRONMENT Unit Servicing This unit makes use of components dangerous for the environment, including electronic cards and other electronic components. Any of these components that are removed from the unit must be taken to specialized collection and disposal centers. Unit Dismantling If this unit must be dismantled, this operation must be carried out only by properly trained and qualified specialized personnel. The unit must be taken to a center that specializes in collection and disposal of dangerous substances. 1
6 Introduction 1.0 INTRODUCTION The Liebert NX Remote Monitoring Panel (RMP) is designed as a remote user interface to monitor Liebert NX Uninterruptible Power Systems. The RMP monochrome liquid crystal display measures 122 x 92mm (4.8 x 3.6 inches). It reports the same data and status and alarm messages that are shown by the LCD on the UPS s door. The RMP does not offer control of the UPS. The RMP should be installed in a room where it is readily and easily observed by personnel, such as facility and maintenance staff. This type location enhances the unit s capacity to provide notice if a status change or alarm requires an electrician or a UPS technician's intervention. The RMP can monitor only one Liebert NX UPS. If there are multiple Liebert NX UPSs, an RMP will need to be installed for each unit. For parallel systems, the system load information may be viewed via the system screen from any RMP that is connected to a UPS in that system (see Detailed Description of Menu Items.) Figure 1 Remote Monitoring Panel components and functions /32" (290mm) 11-21/32" (296mm) F1 F2 F3 F4 HELP /4" (400mm) 15-53/64" (402mm) 4-15/16" (100mm) 4-41/64" (118mm) 2
7 EMERSON Network Power STATUS Single 12:22: 14 Normal Press any key back to main menu F1 F2 F3 F4 HELP Liebert NX Remote Monitor Panel SILENCE ON/OFF Introduction Table 1 RMP component location in Figure 1 1 Bypass Input 10 F3 Function Key 2 Inverter DC to AC 11 F4 Function Key 3 Rectifier Input AC to DC 12 Help Key 4 Load AC Output 13 Silence On/Off Audible Alarm Mute 5 Battery DC Backup 14 RS-232 for firmware update 6 Audible Alarm Buzzer 15 RS-232 Reserved, not used 7 UPS Status and Alarm indicator 16 AC power input cable entry 8 F1 Function Key 17 RS-485 communication cable entry 9 F2 Function Key Figure 2 Remote Monitoring Panel layout constraints UPS Room Maintenance or Control Room Liebert NX 081 kva -3x3 Liebert NX Communication Cable; Maximum Length 100m (328ft.) (field-supplied) EMERSON Network Power Liebert 3
8 Installation 2.0 INSTALLATION 2.1 Preliminary checks Before beginning to install the RMP, verify that the equipment has reached site in its own packaging and in good general condition. Please notify immediately the shipper, Emerson Network Power and your local Liebert representative of any damage. These items should be included in the package: RMP box with LCD screen 4 mounting screws 4 plastic wall anchors (6mm-by-26mm) 2 Phoenix connectors for connection with the UPS. User manual 2.2 Location The RMP is designed for indoor use and should be installed in an environment with clean air and adequate ventilation to keep the temperature within the specified operating range (see Table 17). If the RMP is to be installed on a wall or other vertical surface, ensure that the surface can bear the weight (see Table 16) and there is no water leakage. 2.3 Power Supply The RMP requires a 120V/230V AC input (for detailed electrical specifications, see Table 18). Figure 3 RMP electrical input plug 15.6mm 4mm 2.4 Cable Specifications 14mm Connect the RMP to the Liebert NX with a field-supplied communication cable meeting the specifications in Table 2. Table 2 Communication cable specifications No Item Specification 1 Connector type Both terminals are all 4-pin Phoenix terminal (supplied with RMP). 2 Cable Length <100m 3 Cable type a shielded and twisted pair of 0.5 to 1 mm 2 (16-20AWG) wires 4 Connection mode See Figure 4 4
9 Installation Figure 4 Communication cable connection RMP_X1_J1 Shield Shield Up to 328 ft. (100 m) UPS_U2_J Mounting the RMP on Drywall To hang the RMP on drywall or similar surface: 1. Drill four holes (6mm-by-26mm) in the wall, spacing them as shown in Figure Insert the four factory-supplied, plastic anchors into the holes. 3. Insert one screw into each anchor and tighten firmly. 4. Remove the four hooks from the RMP, reverse them, then reattach them to the RMP. 5. Hang the RMP on the wall by slipping the hooks over the heads of the screws and lowering the RMP slowly until the screws are seated in the slotted portion of the hooks. Figure 5 Mounting hole dimensions 14-3/16" (365mm) EmersonTM Network Power Liebert NX Remote Monitor Panel 12" (306mm) STATUS SILENCE ON/ OFF F1 F2 F3 F4 HELP 5
10 Installation 2.6 Electrical connections Connect the power and communication cables to the RMP as shown in Figure 6. Figure 6 Power and communication cable routing Extract four screws to remove the cable access cover Attach AC Input cable to labeled connector Attach communication cable to labeled RS-485 connector Reinstall cable access cover, inserting AC Input and communication cables into respective, labeled slots 6
11 Installation Connect the RS-485 communication cable to the Liebert NX as shown in Figure 7. Figure 7 RS-485 cable connection to Liebert NX Communication connections on Remote Monitoring Panel board Connect the other end of the RS-485 signal cable to the X4 slot on the monitor board. The monitor board is inside the UPS front door. 7
12 Operation 3.0 OPERATION 3.1 Startup and Reset The RMP will start as soon as the power supply is connected. The LCD will illuminate without any data displayed; the LEDs will light up yellow. After 20 seconds, all LEDs will turn off and the LCD will show the opening screen, shown in Figure 8, for 10 seconds. Figure 8 Opening screen F1 F2 F3 F4 F5 If all conditions above are met, the RMP will start to get all messages from the UPS. The screen in Figure 9 will be displayed while the data is loading. The loading time is about 30 seconds. Figure 9 Data loading progress screen Liebert NX :30:36 30kVA-3X3 Unit #1 Normal Main Bypass Output Vphase V Iphase A Freq. Hz Vline V P. F. A(AB) B(BC) Loading 20.5 data from 20.5UPS Input breaker closed :28:16 Manual turn on :30:06 UPS in normal mode :30:16 C(CA) ? F1 F2 F3 F4 HELP If the firmware in the UPS and the RMP are compatible, the RMP will display the screen shown in Figure 10. The NX screen will display the same screen. 8
13 Operation Figure 10 UPS and RMP firmware are compatible screen Liebert NX :30:36 30kVA-3X3 Unit #1 Normal Output Load System Sout (kva) Pout (kw) Qout (kvar) Loadlevel (%) Crest Factor A(AB) B(BC) C(CA) Input breaker closed :28:16 Manual turn on :30:06 UPS in normal mode :30:16? F1 F2 F3 F4 HELP When the Silence On/Off button is pushed, the relevant screen in Figure 11 will be displayed for 5 seconds. NOTE The Silence On/Off button will control only the audible alarm in the Remote Monitoring Panel. It will not silence the audible alarm in the UPS. Figure 11 Silence On/Off screens Liebert NX :30:36 30kVA-3X3 Unit #1 Normal Liebert NX :30:36 30kVA-3X3 Unit #1 Normal Main Bypass Output Main Bypass Output Vphase V Iphase A Freq. Hz Vline V P. F. A(AB) B(BC) Remote Monitor Panel silence Input breaker closed :28:16 Manual turn on :30:06 UPS in normal mode :30:16 C(CA) ? Vphase V Iphase A Freq. Hz Vline V P. F. A(AB) B(BC) Remote Monitor Panel silence off Input breaker closed :28:16 Manual turn on :30:06 UPS in normal mode :30:16 C(CA) ? F1 F2 F3 F4 HELP F1 F2 F3 F4 HELP RMP Silence On RMP Silence Off If the RMP is abnormal or the connection with the UPS is incorrect, the RMP will show the screen in Figure 12 to report communication with UPS failed. 9
14 Operation Figure 12 Communication with UPS failed Liebert NX :30:36 30kVA-3X3 Unit #1 Normal Main Bypass Output Vphase V Iphase A Freq. Hz Vline V P. F. A(AB) B(BC) Communication 20.5 with 20.5 UPS Failed CommErrID=0x Input breaker closed :28:16 Manual turn on :30:06 UPS in normal mode :30:16 C(CA) ? F1 F2 F3 F4 HELP If the RMP is functioning properly and the connection with UPS is correct, but the UPS does not support the communication function with RMP, then the RMP will display a the screen shown in Figure 13 to report Firmware is not Compatible with UPS. Figure 13 Firmware not compatible with UPS screen Liebert NX :30:36 30kVA-3X3 Unit #1 Normal Main Bypass Output Vphase V Iphase A Freq. Hz Vline V P. F. A(AB) B(BC) Firmware is not 20.5 Compatible with UPS RMP:Vxxx UPS:Vxxx Input breaker closed :28:16 Manual turn on :30:06 UPS in normal mode :30:16 C(CA) ? F1 F2 F3 F4 HELP If the RMP determines that the UPS firmware is not compatible, after loading all messages available from the UPS, the RMP will display the screen shown in Figure
15 3.2 LED Mimic Power Flow Operation The LEDs mounted on the mimic flow chart represent the various power paths and current UPS operational status. Table 3 Green Flashing Green Red Off Rectifier indicator Rectifier in Normal Operation Input AC Normal, but rectifier not operating Rectifier Failed Rectifier Not operating, Input AC Not Available or out of normal range Table 4 Green Flashing Green Red Off Table 5 Green Red Off Table 6 Green Flashing Green Red Off Table 7 Green Red Off Table 8 Green Yellow Red Battery indicator Battery Normal, but discharging and powering the load Battery End of Discharge pre-warning Battery abnormal (Failed, Absent or Polarity Reversed) or Battery Converter abnormal (Failed, overcurrent, overtemperature) Battery and Converter Normal, Battery charging Bypass indicator Load on Bypass power Bypass not available, out of normal range or Static bypass switch fault Bypass Normal, load not on bypass Inverter indicator Inverter Normal and powering the load Inverter ON, starting up, synchronizing, or standing by (ECO mode) Inverter failed Inverter not operating Load indicator UPS output ON and Normal UPS output ON and Overloaded UPS output OFF. Status (Alarm) indicator Normal Operation UPS Warning e.g. AC Input Failure UPS fault (ex. Fuse or Hardware failure) 3.3 Audible Alarms Buzzer UPS activity is accompanied by the following sounds Table 9 Audible alarm key Single beep Direct Access key acknowledgement One beep per second UPS Warning, (ex. AC Input Failure) Continuous beep Fault, (ex. Fuse or Hardware Failure) 11
16 3.4 Direct Access Push Buttons Keys Operation The NX Remote Monitoring Panel has one direct access push button: Silence ON/OFF. The Silence ON/OFF button is a toggle type buzzer mute; any new fault re-enables the buzzer. 3.5 LCD Monitor and Menu Keys The menu-driven, 320 x 240 dot graphic LCD monitor displays real time data and, at the same time, stores 512 historical records that can be retrieved for reference and diagnosis. The user can perform commands or browse through the input, output, load and battery parameters. For quick reference, the UPS status and any warnings are always highlighted without the need of navigating through the menu. The versions of converter firmware, inverter firmware and internal monitor firmware can also be displayed on the LCD. Menu keys F1 to F4 are used to navigate within the graphic LCD monitor windows. Table 10 Menu key Icons and their meaning Key F1 F2 F3 F4 Help Window Type 1 Next Data Window LEFT RIGHT ENTER? HELP Window Type 2 ESC Escape UP DOWN Figure 14 Graphic LCD monitor windows and keypad Liebert NX 20kVA 3X Unit #1 Main Bypass L-N Vphase V 220 Iphase A 20.5 Freq. Hz 50.1 Vline V 380 P.F Output 17:32:20 Normal 1 - UPS System Window 2 - UPS Menu Window 3 - UPS Data Window Input breaker closed :28:16 Manual turn on :30:06 UPS in normal mode :30:16? 4 - Current Record Window 5 - Keypad Window F1 F2 F3 F4 HELP The function of keys F1 to F4 is shown by a self-explanatory icon as appropriate for the particular window. As shown in Figure 14 above, pressing F1 moves the cursor (resting in OUTPUT ) from the UPS Menu Window (2) to current record window (4) where it would first rest in Input breaker closed. In a similar manner, pressing F2 would move the cursor from the Output data window to the Bypass data window. 12
17 Operation The summary menu tree is shown in Figure 15. Refer to Table 12 for a detailed description of each menu item. Figure 15 Menu tree Mains (input) TX Input * Bypass Output TX Output ** L-N voltage (V) L-N current (A) Frequency (Hz) L-L voltage (V) Power factor L-N voltage (V) L-L voltage (V) L-N voltage (V) Frequency (Hz) L-L voltage (V) L-N voltage (V) L-N current (A) Frequency (Hz) L-L voltage (V) Power factor L-N voltage (V) L-L voltage (V) Load Sout (kva) Pout (kw) Qout (kvar) Loadlevel % Crest factor System Sout (kva) Pout (kw) Qout (kvar) Single unit, no parallel data Battery Battery voltage (V) Battery current (A) Battery temperature ( C) Remain Time Min. Battery capacity (%) Battery boost charging Battery float charging Battery disconnected Records (history log) Language Settings Command Version (Choices for display) Visible from the RMP, but the control is available at UPS only. Display contrast Date format set Date & time Comm1 baud rate Comm2 baud rate Comm3 baud rate Communication address Communication mode Callback times Phone No.1 Phone No.2 Phone No.3 Command password Battery maintenance test Battery capacity test System test Stop testing Freshening Charge Stop Freshening Charge Modem Auto-answer enable Visible from the RMP, but the control is available at UPS only. UPS version UPS model * When configured, input transformer voltages are displayed on the front LCD. When not activated, the values are hidden. ** When configured, output transformer voltages are displayed on the front LCD. When not activated, the values are hidden. 13
18 Operation 3.6 Detailed Description of Menu Items The description that follows refers to the graphic LCD monitor window shown on Figure 14. UPS System Window: This fixed-pane window displays current time and date and identifies the UPS, its configuration and its status. Table 11 UPS system window Description Explanation Liebert NX UPS family name YYYY-MM-DD (see Settings menu for other date formats) 12:30:36 Current Time (24 hr HH:MM:SS format) 30kVA-3x3 30kVA = UPS rated output, 3 x 3 = 3-phase input and output (Configuration) Single = single double-conversion unit ECO = single stand-by unit with double-conversion fall-back Single, ECO, Master, Slave or Unit # 1 Master = master in a 1+1 Hot Stand By system Slave = slave in a 1+1 Hot Stand By system Unit # 1 = of max 6 double-conversion units in a parallel system (Status) Normal, Warning or Fault Normal = UPS operating Normal Warning = System attention required, e.g. AC Input Failure Fault = UPS Fuse or Hardware Failure Menu and Data Window Use the horizontal arrow keys to navigate between any of the selectable menu and data windows. Table 12 Descriptions of RMP menus and data window items Menu Type Item Type Explanation L-N voltage (V) Phase voltage L-N current (A) Phase current Mains Frequency (Hz) Input frequency (input) L-L voltage (v Line-line voltage Power factor Power factor TX Input L-N voltage (V) Phase voltage L-L voltage (V) Line-line voltage L-N voltage (V) Phase voltage Bypass Frequency (Hz) Bypass frequency L-L voltage (A) Line-line voltage L-N voltage (V) Phase voltage L-N current (A) Phase current Output Frequency (Hz) Output frequency L-L voltage (V) Line-line voltage Power factor Power factor TX Output L-N voltage (V) Phase voltage L-L voltage (V) Line-line voltage Sout (kva) Sout: Apparent power Pout (kw) Pout: Active power Load Qout (kvar) Qout: Reactive power Load level % The percent of the UPS rating load Crest factor Output current Crest Factor Sout (kva) Sout: Apparent power Pout (kw) Pout: Active power System Qout (kvar) Qout: Reactive power When configured as a single unit, UPS has only native load, no system Single unit, no parallel data load. 14
19 Table 12 Descriptions of RMP menus and data window items (continued) Menu Type Item Type Explanation Battery voltage (V) Battery bus voltage Battery current (A) Battery bus current Battery temperature ( C) Battery temperature C Battery Remain Time Min. Battery run time remaining Battery boost charging Battery is boost charging Battery float charging Battery is float charging Battery disconnected Battery is not connected Records (history log) Displays all records in the history log Language (choices for text displayed) User may select any of 12 languages for LCD text. Settings Command (start/stop battery & system tests) Display contrast Adjust the LCD display contrast Date format set * Choose the format for date display: M/D/Y, D/M/Y, M/D/Y, Y/M/D Date & time * Set the date and time Comm1 baud rate * Communication baud rate setting for IntelliSlot 1 Comm2 baud rate * Communication baud rate setting for IntelliSlot 2 Comm3 baud rate * Communication baud rate setting for IntelliSlot 3 Communication address * This setting is applicable to RS485 communication mode Communication mode * Communication Mode Setting Callback times * Phone No.1 * Phone No.2 * Phone No.3 * Command password * Battery maintenance test * Battery capacity test * System test * Stop testing * Freshening Charge * Stop Freshening Charge * Modem Auto-answer enable * Operation When IntelliSlot 1 Communication mode is Modem, this parameter sets the number of times a number is redialed to send an alarm notification. When IntelliSlot 1 Communication mode is Modem, this is the first phone number to be dialed (to send an alarm notification). When IntelliSlot 1 Communication mode is Modem, this is the second phone number to be dialed (to send an alarm notification). When IntelliSlot 1 Communication mode is Modem, this is the third phone number to be dialed (to send an alarm notification). User can modify the command password. This test performs a partial discharge of the battery to obtain a rough estimate of the battery capacity. Load must be between 20% and 100%. This test performs a full discharge of the battery to obtain a precise measure of the battery capacity. Load must be between 20% and 100%. This is a self-test of the UPS. When the user activates this function, a popup window appears about 5 seconds later to show the results. Manually stops a battery maintenance test, battery capacity test or system test. This command will allow a temporary Equalize charge for the batteries. This charge is configurable for 1 to 36 hours Manually stop a Freshening Charge Manually enable the auto-answer function of modem. Provides UPS firmware version numbers for the inverter, rectifier and UPS version Version software display board. UPS model Provides UPS model information for example, 400V-50Hz. * Visible from the RMP, but the control is available at UPS only. Current Record Window Keeps a log the events that resulted in the current mode of operation. Ignores transient conditions that have been resolved. Use page (F1) and up / down arrow to read the events. For a complete history log, refer to the Records tab of the Menu and Data Window. Refer to Table 13 for a complete list of supported status messages. 15
20 3.7 Status and Event Messages Refer to Table 13 for descriptions of events and alarms. Table 13 RMP messages Message Description / Suggested Action (if any) Inverter Comm. Fail Internal RS485 communication failure between monitor and inverter Rectifier Comm. Fail Internal RS485 communication failure between monitor and rectifier Parallel Comm. Fail Battery Overtemp. Ambient Overtemp. Battery Fault Replace Battery Battery Low Pre-warning Battery End of Discharge Mains Volt. Abnormal Mains Undervoltage Mains Freq. Abnormal Rectifier Fault Rectifier Overtemp. Batt. Contactor Fail Batt. Charger Fault Control Power 1 Fail Mains Phase Reversed Rectifier Overcurrent Soft Start Fail Bypass Unable to Trace Bypass Abnormal Operation The CAN communication between different UPSs within a parallel system fails. 1. Check if there are some UPSs not powered on in the parallel system. If so, power on these UPSs and check if the alarm disappears. 2. Press Fault Clear push button. The Battery temperature is over limit. Check the battery temperature and ventilation The Ambient temperature is over limit. Check the ventilation of UPS room. Battery detected faulty (Reserved) Battery test failed, Battery should be replaced. Before the end of discharge, battery undervoltage pre-warning should occur. After this prewarning, battery should have the capacity for 3 minutes discharging with full load. The time is user-configured from 3 to 60 minutes. Shut down the load in time. Inverter turned off due to low battery voltage. Check the utility failure and try to recover it. Mains Voltage exceeds the upper or lower limit and results in rectifier shutdown. Check the input line-to-neutral voltage amplitude of rectifier. Mains Voltage is undervoltage with derated load. Check the input line-to-line voltage amplitude of rectifier Mains frequency is out of limit range and results in rectifier shutdown. Check the rectifier s input voltage frequency Rectifier detected faulty. Rectifier shuts down. Battery discharges. The temperature of heat sink is too high to keep the rectifier running. The UPS can recover automatically. Check the environment and ventilation. Battery contactor or circuit breaker not responding to control signals. The voltage of the battery charger is too high. UPS operates but Redundant Control Power is not available. AC Input phase sequence is reversed. Rectifier is overloaded. Rectifier could not start due to low DC bus voltage This alarm is triggered by an inverter software routine when the amplitude or frequency of bypass voltage is beyond the normal range. The amplitude threshold is fixed for positive and negative 10% rating. This alarm automatically resets once the bypass voltage goes normal. 1. First verify that the bypass voltage and frequency displayed on the panel is within the selected range. Note here the rated voltage and frequency are specified by Output voltage level and Output frequency level respectively. 2. If the displayed voltage is believed to be abnormal, then verify the bypass voltage and frequency presented to the UPS. Check the external supply if it is found to be faulty. This alarm is triggered by an inverter software routine when the amplitude or frequency of bypass voltage exceeds the limit. This alarm automatically resets once the bypass voltage goes normal. First check if there are some relevant alarms such as Bypass disconnect open, Bypass phase reverse and Mains neutral lost. If they appear, solve them first. 1. Then verify that the bypass voltage and frequency displayed on the panel is within the bypass limit. Note here the rated voltage and frequency are specified by Output voltage level and Output frequency level respectively. 2. If the displayed voltage is believed to be abnormal, then verify the bypass voltage and frequency presented to the UPS. Check the external bypass supply if it is found to be faulty. If the utility is likely to trigger this alarm frequently, the bypass limit can be changed a little larger through the configuration software according to the customer s agreement. 16
21 Table 13 Message Inverter Asynchronous Inverter Fault Inverter Overtemp. Fan Fault Inverter STS Fail Bypass STS Fail Operation Invalid Output Fuse Fail Control Power 2 Fail Unit Over load System Over load Unit Over load Timeout RMP messages (continued) Byp. Abnormal Shutdown Inverter Over Current Description / Suggested Action (if any) Operation This alarm is triggered by an inverter software routine when the inverter and bypass waveforms are misaligned by more than 6 degrees in phase. This alarm resets automatically once the condition is no longer true. 1. First check if the alarm Bypass unable to trace or Bypass abnormal occurs. If so, solve it first. 2. Verify the waveform of the bypass voltage. If it is too distorted, ask the customer to verify and seek any possible measurements. Inverter output voltage beyond limits. Load transfers to bypass. The temperature of the inverter heat sink is too high to keep inverter running. This alarm is triggered by the signal from a temperature monitoring thermostat on the inverter bridge heat sink. The UPS will recover automatically after a 5 minute delay from the disappearance of the overtemperature signal. If the overtemperature condition is true, then check for and verify: 1. high ambient air temperature. 2. blocked cooling airway. 3. any fan failure. 4. prolonged inverter overload At least one of the cooling fans has failed At least one of the static switches of inverter side is open or short circuit. This fault is locked until power off. At least one of the static switches of bypass side is open or short circuit. This fault is locked until power off This record is registered following an incorrect operation: At least one of the inverter output fuses is blown. Inverter shuts down. Load transfers to bypass. UPS operates but Redundant Control Power is not available. The UPS is confirmed to be overload when the load arises above 105% nominal rating. The alarm automatically resets once the overload condition is removed. 1. Confirm that the alarm is true by checking the load percent indicated on the LCD panel to determine which phase is being overloaded. 2. If the alarm is true, measure the actual output current to verify that the indications are valid. Disconnect unnecessary load and ensure the safety. In a parallel system, a severe load sharing error can also leads to the alarm. The UPS parallel system is confirmed to overload when the total load arises above 105% nominal rating for the set basic number of UPSs. The alarm automatically resets once the overload condition is removed. 1. Confirm that the alarm is true by checking the system load percent indicated on the LCD panel to determine which phase is being overloaded. 2. If the alarm is true, measure the actual output current to verify that the indications are valid. Disconnect unnecessary load and ensure the safety. In a parallel system, a severe load sharing error can also leads to the alarm. The UPS is confirmed to overload and the overload times out. Note 1: the highest loaded phase will indicate overload timing-out first. Note 2: When the timer is active then alarm unit overload should also be active as the load is above nominal. Note 3: When the timer has expired, the inverter Static Switch is opened and the load transferred to bypass. The inverter shutdown and will restart after 10 seconds. Note 4: If the load decreases lower than 95% after 5 minutes, the system will transfer back to inverter mode. Confirm that the alarm is genuine by checking the load percent indicated on the LCD. If an overload is indicated then check the load, and investigate any additional load connected prior to the alarm (if applicable). Both bypass and inverter voltages unavailable. Load interruption Inverter Pulse Width Modulation module overloaded. 17
22 Table 13 Message Bypass Phase Reversed Load Impact Transfer Transfer Time-out Load Sharing Fault DC Bus Abnormal System Transfer Parallel Board Fault DC Bus Over Voltage Parallel Connect Fault Bypass Over Current LBS Active Setting Save Error Mains Neutral Lost Protocol version clash Battery ground fault Inv. Turned On Manually Inv. Turned Off Manually EPO Transfer Confirm Transfer Cancel Unit Off Confirm System Off Confirm Fault Reset Alarm Silence Turn On Fail Alarm Reset Bypass Mode Normal Mode Battery Mode Source share mode RMP messages (continued) Description / Suggested Action (if any) Operation The phase sequence direction of bypass voltage is reversed. Normally, the phase of phase B lags 120 degrees behind phase A, and the phase of phase C lags 120 degrees behind phase B. Verify that the phase rotation of the bypass supply presented to the UPS is correct, and rectify it if it is found to be in error A transfer to bypass occurred due to a large step load. The UPS should recover automatically. Turn on connected equipment in sequential order to reduce the step loading of the inverter. The load is on bypass power due to excessive number of transfers that occurred within the last hour. The UPS will recover automatically and will transfer the load back to inverter power within an hour. UPS modules within a parallel system are not sharing the load current equally. DC input voltage to inverter beyond limits. Inverter shuts down. Load transfers to bypass. The whole paralleled UPS system transferred to bypass at the same time. This message will appear on the UPS which passive transfer to bypass Malfunction of the paralleling control circuits of this UPS module. Can cause System Transfer to bypass. Rectifier, inverter and battery converter were shutdown because DC bus voltage is too high. Check whether there is a fault in rectifier side. If no, then check whether overload occurs. Restart the inverter after resetting the fault The parallel cables are not connected correctly in a parallel system. Reset the fault by pressing the fault clear button, then restart the inverter by pressing the inverter on button. Bypass current is over limit above 135% rating. The UPS just alarms and does nothing. Load Bus Synchronization is active. The UPS is acting as an LBS master or slave in a dual bus configuration. History records not saved. (Reserved) AC Input mains reference neutral not detected. Firmware incompatibility between Monitor Board and Digital Signal Processor Board. Battery leakage to ground detected (option) Manual Turn On via front panel Manual Turn Off via front panel Emergency Power Off direct access key pressed or external command received Prompt to press enter key to acknowledge that an interrupted load transfer to bypass will happen. Prompt to press ESC key to avoid that an interrupted load transfer to bypass will happen. Prompt to press enter key to acknowledge that the UPS will be disconnected from other paralleled UPS modules. Prompt to press enter key to acknowledge that the all paralleled UPS will be disconnected from the load. Fault clear direct access key pressed Silence On/Off direct access key pressed Inverter failed to turn on when Inverter On direct access key was pressed. This may be as a result of Invalid Operation (Maintenance bypass on) or DC bus or rectifier not ready. Fault clear or Silence On/Off direct access key pressed Load supplied from AC input bypass supply. Load supplied from Inverter output through double conversion of the AC mains input supply. Load supplied from Inverter output through double conversion of the Battery supply. Load supplied from Inverter output through shared double conversion of the AC mains input supply and of the Battery supply. 18
23 Operation Table 13 RMP messages (continued) Message Description / Suggested Action (if any) UPS Shutdown UPS Shutdown, output power-down Check UPS Output Inverter off during normal startup (diagnostics information only) Generator Connected Generator active signal received. Source share mode may be activated pending UPS settings. BCB open Battery Circuit Breaker status (open) BCB closed Battery Circuit Breaker status (closed) Battery Float Charging Battery status (Float charge mode) Battery Boost Charging Battery status (Boost charge mode) Battery Discharging Battery status (discharge mode) Battery Period Testing Automatic periodic battery maintenance discharge test (20% capacity discharge) Batt. Capacity Testing User initiated battery capacity discharge test (100% capacity discharge) Batt. Maint. Testing User initiated maintenance discharge test (20% capacity discharge) UPS System Testing User initiated UPS self test Inverter in Setting Inverter starting up and synchronizing Rectifier in Setting Rectifier starting up and synchronizing MBP-T cabinet Fan Fault Maintenance bypass cabinet fans fault. Ext Input TX Overtemp External Input Isolation Transformer Over Temperature Ext Output TX Overtemp External Output Isolation Transformer Over Temperature Battery Room Alarm Environment in Battery Room Needs Attention Rotary Sw. Test Pos. Rotary switch is in test position. Rotary Sw. Normal Pos. Rotary switch is in normal position. Rotary Sw. Bypass Pos. Rotary switch is in bypass position. Rotary Sw. Maint. Pos. Rotary switch is in maintenance position. Battery Contactor Open Battery Contactor Open Battery Contactor Close Battery Contactor Closed Battery Reverse Connect the battery again and check the wiring of batteries No Battery Check the battery and the wiring of batteries Auto start After UPS was shutdown at EOD, inverter auto starts when utility restore Rec. Flash Update Rectifier firmware is being update Inv. Flash Update Inverter firmware is being update Monitor Flash Update Monitor firmware is being update Input contactor fault Input contactor is in fault Contactor P.S. 1 fault Contactor Power Supply board 1 Fault Contactor P.S. 2 fault Contactor Power Supply board 2 Fault LBS abnormal LBS is abnormal DSP firmware error The inverter firmware does not match with the rectifier firmware. 19
24 Operation 3.8 Prompt (Popup) Windows The prompt window is displayed during the operation of the system to alert the user to certain conditions and / or to require user confirmation of a command. Table 14 Prompt NOTE The items in Table 14 are visible form the RMP, but the controls for them are available only at the UPS. Prompt windows, meanings controlled at UPS only Meaning Transfer with interrupt, please confirm or cancel The load is too high to be transferred with interrupt This Operation Leads to Output Shutdown, Confirm or Cancel This operation leads to inverter overload, confirm or cancel 3.9 Dynamic Energy Flow Chart and UPS Help Screen Inverter and Bypass supplies are not synchronized and any load transfer between the supplies will cause a brief load interruption. The total load must be less than the capacity of one unit to allow a parallel system to perform an interrupted transfer from bypass to inverter. No alternative supply is available and any Inverter Off operation will cause the load to be de-energized. The turn-off this inverter will lead to the overload of remaining inverter(s) in a parallel system. Turn on more UPS to carry current load The number of paralleled inverters already turned on is insufficient to carry the existing load. Battery will be depleted, confirm Battery Capacity test discharges the battery 100% System self test finished - everything is ok. No action required System self test finished - Please check the current warnings. Check Current Records window Enter control password Required for Battery or UPS test (default = 12345) Battery Self Test aborted, condition not met Battery Refresh Charge aborted, condition not met Table 15 Prompt windows, meanings controlled at RMP Prompt Communication with UPS failed Loading data from UPS Remote Monitoring Panel silence Remote Monitoring Panel silence off Remote Monitoring Panel firmware updating Firmware is not compatible with UPS Battery self-test condition is not enough. User should check whether battery state is boost charging and whether load level is greater than 20 percent. Boost charging condition is not enough, such as (No battery, charger has failed, etc.). Meaning The communication between RMP and UPS failed. The RMP are loading data from UPS The RMP unit has been muted. The RMP silence is off The RMP are updating firmware from ParameSet tool. The RMP firmware is not compatible with UPS This screen displays a mimic diagram of the UPS that includes energy flow and status of isolation and transfer switches. Press the Help key to activate this screen. Press Help again to toggle between this screen and the main screen. 20
25 Operation Figure 16 Help screen Help information Select the current record window Select the previous menu item Q3 Q2 Q1 Q5 Press help key back to main menu F1 F2 F3 F4 HELP 3.10 Default screen saver This default screen is displayed following 2 minutes of operation with no new alarm or activity. After another 2 minutes of inactivity, the backlight turns off. Press any key (F1-F4 or Help) to reactivate the screen. Figure 17 Default screen Liebert NX :30:36 20 kva-3x3 UNIT #1 NORMAL Press any key, back to main menu F1 F2 F3 F4 HELP 21
26 Technical Specifications 4.0 TECHNICAL SPECIFICATIONS Table 16 Mechanical specifications Mechanical Characteristics Units Value Height mm 100 Width mm 400 Depth mm 290 Weight kg 5.28 Ventilation - Air cooling Cable entry - Left side Color - Black Protection Grade - IP 20 Table 17 Environmental specifications Environmental Characteristics Units Value Operating Temperature C 0~40 Relative humidity 90% or less at 20 C Acoustical noise dba <32 Altitude of operation m <2000 Storage-transport temperature C -25 ~70 Table 18 Electrical specifications Electrical Characteristics Units Value Rated input voltage VAC 100,120, 220, 230, 240 Input voltage range VAC Input Frequency Hz 50/60 Input frequency tolerance Hz Input Current A 0.7A Max Table 19 Cable specifications Item Specification Input power cable * 3-pin plug containing L+N+E RS-485 signal cable * * These cables must be field-supplied. a shielded and twisted pair of 0.5 to 1 mm 2 wires (16-20 AWG) 22
27 4.1 Agency and Certifications Technical Specifications Safety Standard: IEC/EN/AS incorporating applicable portions of IEC/EN/UL/AS Certification: CE and UL :2003, First Edition CSA C22.2 No st Ed. Electromagnetic Compatibility Standard: IEC/EN/AS incorporating applicable portions of emission and immunity standards as detailed in Tables 20 and 21 below. Table 20 Electromagnetic interference (EMI) emission limits Standard IEC/EN/AS Class Harmonic Current Voltage Fluctuations & Flicker Conducted RFI CISPR 22 A Radiated RFI CISPR 22 A Table 21 Electromagnetic susceptibility (EMS) immunity levels Standard IEC/EN/AS Requirement Level Criterion Electrostatic Discharge kv contact, 8 kv air 3 B Radiated Electric Fields V/m 3 A Fast Electrical Transients kv / 5 khz (Power and Signal ports) 3 B Surges Power port 2kV (common mode) 1kV (differential mode) 3 B Signal port 1kV Continuous Conducted Interfer V 3 A Magnetic Field at Power Freq A/m - B 70%Ut: 1ms, 3ms, 10ms A 30ms, 100ms, 300ms, 1000ms B Voltage Dips and Short Interruptions %Ut: 1ms, 3ms A 10ms, 30ms, 100ms, 300ms, 1000ms B 0%Ut 1ms A 3ms, 10ms, 30ms, 100ms, 300ms, 1000ms B Low Frequency Signals V 140Hz-250Hz-360Hz A 23
28 Ensuring The High Availability Of Mission-Critical Data And Applications. Emerson Network Power, the global leader in enabling business-critical continuity, ensures network resiliency and adaptability through a family of technologies including Liebert power and cooling technologies that protect and support business-critical systems. Liebert solutions employ an adaptive architecture that responds to changes in criticality, density and capacity. Enterprises benefit from greater IT system availability, operational flexibility and reduced capital equipment and operating costs. While every precaution has been taken to ensure the accuracy and completeness of this literature, Liebert Corporation assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions Liebert Corporation All rights reserved throughout the world. Specifications subject to change without notice. Liebert is a registered trademark of Liebert Corporation. All names referred to are trademarks or registered trademarks of their respective owners. Technical Support / Service Web Site Monitoring [email protected] Outside the US: Single-Phase UPS [email protected] Outside the US: Three-Phase UPS [email protected] Environmental Systems Outside the United States Locations United States 1050 Dearborn Drive P.O. Box Columbus, OH Europe Via Leonardo Da Vinci 8 Zona Industriale Tognana Piove Di Sacco (PD) Italy Fax: Asia 7/F Dah Sing Financial Centre 108 Gloucester Road Wanchai Hong Kong Fax: SL-25415_REV01_01-09 Emerson Network Power. The global leader in enabling Business-Critical Continuity. AC Power Embedded Computing Connectivity Embedded Power DC Power Monitoring Outside Plant Power Switching & Controls Precision Cooling EmersonNetworkPower.com Racks & Integrated Cabinets Services Surge Protection Business-Critical Continuity, Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co Emerson Electric Co.
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LUCAS-BENNING World Class Power Solutions With compliments Helmut Singer Elektronik www.helmut-singer.de [email protected] fon +49 241 155 315 fax +49 241 152 066 Feldchen 16-24 D-52070 Aachen Germany
