POWER SWITCHES CATALOG
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- Barnard Owen
- 9 years ago
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1 P ATALG U P 8100 hurchill Ave., Leeds, Alabama Telephone (205) Facsimile (205) [email protected] NT: ecause ubbell has a policy of continuous product improvement, we reserve the right to change design and specifications without notice. opyright 2009 ubbell Incorporated 210 North Allen treet entralia, M ulletin U-6
2 2 G N AL I N F M AT I N These instructions do not purport to cover all details or variations in equipment, nor to provide for every possible contingency to be met in connection with installation, operation, or maintenance. hould further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes, the matter should be referred to your U representative, or direct to the U factory. UNPAING INTUTIN ALL GANG PATD (Grounding witch Not Included) ach switch consists of three or more packaged items; the control parts box, the switch units, a bundle of pipe and the insulators when not assembled to the switch. heck packing list, attached to the switch crate, to determine if all material has been received. heck insulators carefully for cracked or broken porcelain. heck all other materials for possible shipment damage or loss. eport any claims to the carrier. 7.5 thru 46kV switch units are shipped completely assembled with insulators unless specified otherwise by the purchaser. 69kV thru 230kV switch units are shipped assembled, less insulators, unless specified by the purchaser or switch construction necessitates the complete assembly. Installation instructions and print of control arrangement are packed in the control parts box in a plastic envelope. heck bill of material on control print and material received. Notify factory of any missing parts. All switch units have been adjusted at the factory for proper contact pressure, proper opening angle, etc. and no field adjustments of the live parts are required. Make absolutely sure applicable equipment is de-energized and properly grounded before proceeding with any installation or maintenance. INTDUTIN GUID F MAINTNAN F IG VLTAG DINNTING ANI igh voltage disconnecting switches are assigned certain ratings and standard test are conducted to assure the user that the switch, when new, will perform within the ratings shown on the nameplate. It should be recognized that the switch in service will perform within these ratings only if properly operated and maintained. It cannot be stressed too strongly that prescribed safety rules should be adhered to at all times when operating or maintaining high voltage disconnecting switches near energized equipment or conductors. JANUAY 2009 ULL / U LD, ALAAMA UA
3 3 G N MAINTNAN igh voltage disconnecting switches are not equipped with isolating devices allowing them to be serviced at frequent intervals. This does not indicate, however, that care or inspection is unnecessary. The frequency of inspection will depend on the atmospheric conditions at a given location, the frequency of operation, etc., and shall be determined by the user. In noncorrosive atmospheres, a switch may operate satisfactorily for many years without attention, while in a severe atmosphere such as encountered at some power plants and industrial sites, maintenance may be required in a matter of months. If it is known that a switch has carried heavy short-circuit current, special efforts should be made to inspect it at the earliest possible time, since the ability of the switch to carry rated load current or fault current may be seriously impaired if the contacts are not properly maintained. AL I N F M AT I N here periodic maintenance of any kind cannot be made, it should be recognized that the life of the switch may be affected. In this case, when a switch operation is made, it is suggested that the switch be opened and closed several times instead of just once in order to clean the contacts and free the moving parts more effectively. A visual inspection of a switch when wet from rain or snow might indicate hot spots which are possible sources of trouble. The following recommendations require special consideration: e sure that the switch is disconnected from all electric power sources before servicing. After power has been disconnected from the switch, ground leads to their equivalent should be attached to both sides of the switch. uch grounding may be unnecessary in the case of low voltage switches that can be visibly isolated from energized conductors by other disconnecting means. Inspect insulators for breaks, cracks, or burns. lean the insulators where abnormal conditions such as salt deposits, cement dust, or acid fumes prevail. This is necessary to avoid flashover as a result of the accumulation of substance on their surfaces. Inspect contacts for alignment, pressure, burns, or corrosion. eplace pitted or badly burned contacts. If pitting is of a minor nature, smooth down the surface with clean, fine sandpaper (not emery). Inspect interphase linkages, operating rods, levers, bearings, etc., to make sure that the adjustments have not changed or that the pipes are not bent. heck for simultaneous closing of all blades and for complete contact in the closed position. heck gearboxes for moisture, which could cause corrosion or difficulty in operating the switch due to ice formation. Inspect flexible braids or slipring commonly used for grounding the operating handle. eplace braids showing signs of corrosion, wear, or broken strands. Inspect over-all switch for good working conditions. ee that bolts, nuts, washers, cotter pins, and terminal connectors are in good condition. eplace items showing excessive wear or corrosion. hen a switch cannot be disconnected from power, hot stick servicing may be used as great an extent as possible. Power-operating mechanisms attached to high voltage disconnecting switches are usually of the motordriven, hydraulic, or pneumatic type. The maintenance instructions of the particular manufacturer of each mechanism should be followed. In addition, check limit switch adjustment, associated relay equipment for poor contacts, burned out coils, inadequate supply voltage, and any other conditions that might prevent the proper functioning of the complete switch assembly. ULL / U LD, ALAAMA UA JANUAY 2009
4 4 G N AL I N F M AT I N GUID F PATIN F IG VLTAG DINNTING ANI INTDUTIN igh voltage disconnecting switches are assigned certain ratings and standard tests are conducted to assure the user that the switch when new, will perform within the rating shown on the nameplate. It should be recognized that the switch in service will perform within these ratings only if properly operated and maintained. It cannot be stressed too strongly that prescribed safety rules should be adhered to at all times when operating or maintaining high voltage disconnecting switches near energized equipment or conductors. PATIN igh Voltage disconnecting switches, grounding switches, and horn gap switches are given no interrupting rating.* The following general rules should be followed: Prior to operating, check to see that it is fully closed and latched or fully open, as intended. witches should be closed rapidly. After operating a switch, check to see that it is fully closed and latched or fully open, as intended. Do not use undue force in attempting to operate a switch. The operating mechanism is designed properly for the switch and any undue force, in the nature of an extension of the operating handle, an extra person on the operating handle or switch stick, may cause severe damage to the switch or mechanism. A few sharp raps on the vertical operating pipe or suddenly applied tugs on the operating handle may help to free an iced switch mechanism. Power-operated switches should be operated periodically to ensure that the switches and their mechanism and control features are functioning properly. here the circuit conditions will not permit operating the switch energized and the circuit cannot be de-energized for this purpose, it is suggested that arrangements be made to disengage the operating mechanism from the linkage to allow the control circuits and mechanisms to be checked, provided that this method does not adversely affect the over-all adjustment. * It is common practice to use these devices to interrupt small values of current such as the charging current of a short length of transmission or distribution line, transformer magnetizing current, or light load current. It should be recognized that such operation results in unconfined electric arcs at the switch contacts which under unfavorable conditions may cause damage to the switch, and which may involve adjacent phase conductors or supporting structure in the initiation of system faults. Transfer switching in parallel or loop circuits also has the same attendant hazards. If current interruption is contemplated, care should be taken to be sure that the current magnitude is in a range that can be handled by the switch with a good probability of successful interruption. FN Interrupting Ability of orngap witches. American Institute of lectrical ngineers Transactions, vol. 69, 1950, part II, pp Transformer Magnetizing urrent and Its ffect on elaying and Air reak witch peration. AI Transactions, vol. 70, 1951, part II, pp ANI JANUAY 2009 ULL / U LD, ALAAMA UA
5 5 G N AL AANTY INFMATIN The following designated products sold by the orporation are warranted to be free of defects in material and workmanship and to remain so under normal and proper use for a period of ten years. These product designations are: 1) AG-5 all ratings 2) AG-5V all ratings 3) AV all ratings 4) A all ratings 5) AT all ratings I N F M AT I N All other products sold by the orporation will carry a standard one-year warranty. hould it become evident that any product under (a) and (b) above proves defective in workmanship or material during its designated warranty limit, upon prompt written notification from the Purchaser, the orporation shall, at its option, repair or replace the defective part or parts f.o.b. factory freight prepaid by the Purchaser. The orporations liability for damages for any claimed defect shall in no event exceed the purchase price of the product. The foregoing warranty is exclusive. All other warranties, whether express or implied or arising by operation of law, course of deal, usage of trade or otherwise are excluded. The only warranties of merchantability and fitness for purpose are those expressed above and T A N IMPLID AANTI F M- ANTAILY FN F PUP. The orporation shall not be liable for any penalty or for any special or consequential damages, such as loss of profits or revenue, loss of other equipment, down-time costs, costs associated with the removal of the equipment from service or reinstallation or disassembly or reassembly, or for claims of third parties against the Purchaser. The warranty set forth in the first paragraph of this section does not apply to, nor is any expense or other damages or liability assumed for any equipment which has been improperly stored or installed, or from any accidental or intentional attempts to operate it in excess of its rating or in abnormal atmosphere or environments, or to which unauthorized repairs or modifications have been made, even though such equipment is defective and not in accord with the specifications. Any such repairs or modifications must be authorized by the orporation in writing. The orporation s responsibility does not extend to equipment, which it did not manufacture. ULL / U LD, ALAAMA UA JANUAY 2009
6 6 G N AL I N F M AT I N NAMPLAT INFMATIN The U Nameplate reflects pertinent technical and administrative information pertaining to the product. A nameplate is located on the base of each switch phase and on the control handle of all group-operated switches. Type & model U P QUIPMNT P. LD, ALAAMA A DIGNATIN D6 TYP.. ork rder number under which the switch was manufactured. hould there be a need to contact the factory for any reason reference the.. number. Voltage class rating in kilovolts. NM. V IL asic Insulation Level expressed in terms of withstand voltage. ated continuous current without exceeding allowable temperature rise. NT. AMP MM. AMP hort circuit rating-maximum short time fault current withstand capability. ighest voltage at which switch is designed to operate. MAX. D. V P. D N. ustomer s Purchase rder number pecial data specified by the customer U TANDAD NAMPLAT I ALUMINUM evised 11/30/2005 JANUAY 2009 ULL / U LD, ALAAMA UA
7 7 NT A TYP AG5 N T A VLTAG ATING UNT ATING 7.5kV to 345kV 1200 to 5500A AG5 enter reak The AG5 is a two-insulator, side opening outdoor air disconnect switch constructed primarily of aluminum. peration is accomplished by the rotation of two insulators making the center break switch the easiest operating of all group operated switches. Unique construction methods through years of field experience, coupled with simple design concepts provide ease of installation as well as long-term dependability. q elded Lamination Design q Low perating ffort q eavy Duty ugged Durability IN 1946, T NGIN I F IG VLTAG PDUT ULL / U LD, ALAAMA UA JANUAY 2009
8 8 N T A DIPTIN The AG5 is an outdoor, group-operated side opening two insulator, air disconnect switch with both insulators rotating during operation. The AG5 is constructed primarily of aluminum and is available in ratings from 7.5kV through 345kV nominal (8.25kV through 367kV maximum) and 1200 through 5000 continuous amperes. The center break is the easiest operating of all group-operated switches. Mounted horizontal upright or underhung, the blades lift no weight during operation. Mounted vertically, the blades counterbalance each other during operation. APPLIATIN The AG5 is commonly used in threephase line or substation applications such as transformer or line disconnecting, breaker isolating, bypassing or bus sectionalizing. peration of the AG5 may be accomplished by either manual control or by motor operator. TTING The AG5 has been extensively tested to meet or exceed current ANI standards. A comprehensive test brochure is available outlining electrical and mechanical design test conducted on the AG5. JANUAY 2009 ULL / U LD, ALAAMA UA
9 9 DIGN AATI ontacts The AG5 is supplied with line-high pressure silver-to-silver jaw contacts producing the highest conductivity initially and over time. The contact fingers, fabricated from hard drawn copper, are silver metallized and electro-tin plated. The male contact, also of hard drawn copper, has a brazed silver overlay and is electro-tin plated. These methods and materials used in the application of the silver provide surfaces of differing hardness with anti-galling properties, resulting in minimal wear over years of operation. All contacts on the AG5 are field replaceable. The AG5 uses U s time tested welded lamination hinge assembly producing a straight-line current path eliminating any current transfer at the hinge. This is accomplished with a welded aluminum laminated conductor that is used to create a bypass at the hinge. This eliminates the need for bolted or sliding pressure connections, or high pressure contacts, and enables ease of operation. The welded connections create a single metallic path from the hinge terminal pads to the main contacts on the blades of the switch. The laminated conductor is constructed of commercially pure aluminum strip, which does not work harden during operation. lade The blade is constructed of heat-treated aluminum tubing with heat-treated aluminum castings welded to hinge and jaw ends. lade Mechanism The center break design of the AG5 allows for better weight distribution of the blade assemblies providing excellent operational performance. The center break design increases rigidity of the blades while decreasing probability of contact misalignment, especially with higher rated switches. The two insulator configuration decrease cost while providing a simple field friendly installation. AI Grounding switches: Through 100kA momentary Auxiliary switches: Up to 12 contact decks are standard tandard arcing horns are installed on all switches utriggers: ustom designed for your application onnectors: Available on all switch types N T A ULL / U LD, ALAAMA UA JANUAY 2009
10 10 N T A Main witch earings The AG5 incorporates rugged switch bearings consisting of stainless steel balls, utilizing stainless steel bearing races with galvanized ductile iron housings and rotors. The bearings are sealed at the factory for maintenance free service. Factory adjusted stops are provided with the bearing for ease of synchronization during installation. At 345kV and above the main bearing is a Timken roller bearing. witch ases ot dipped structural steel channel is used for the construction of the switch base. Leveling studs are provided on the bearings for insulator alignment. ases and base mounting dimensions can be customized to your specifications and structure. Insulators The AG5 is designed to accommodate commercially available insulators with three, five or seven inch bolt circle. perating Mechanisms The AG5 may be operated with a swing handle, gearbox or motor operator. ontrol arrangements are factory designed and customized to your structure, with all linkage components factory cut to the required dimensions. JANUAY 2009 inge urrent Transfer The AG5 has no hinge contacts; therefore it allows current transfer with maximum reliability. Transfer of current at the hinge end of the blade is accomplished with a welded aluminum laminated conductor, precisely formed and assembled to give thousands of troublefree operations. This eliminates bolted or sliding pressure connections, threaded joints or high-pressure contacts, enabling ease of operation. elded connections create a single conductive metallic path from the hinge terminal pad to the jaw end of the blade. The laminated conductor is constructed of commercially pure aluminum strip, which does not work harden during operation. xtensive mechanical, electrical, and environmental testing along with years of field experience, prove this approach to current transfer superior to any conventional enclosed or open-hinge contact design. ULL / U LD, ALAAMA UA
11 11 NT A TYP AG kv Amperes ATING VLTAG (kv) UNT (A) DIMNIN TD MTG IGT ATALG N. NM IL NT. MM. A D 1 Pole AG , /8 26 1/8 20 7/8 8 1/4 X AG , /8 27 1/2 20 7/8 8 1/4 X AG , /2 34 1/2 18 1/4 8 1/4 X AG , /8 42 5/ /4 X AG ,000 * * * * * * AG ,000 * * * * * * AG , /8 28 5/8 20 7/8 8 1/4 X AG , / /8 8 1/4 X AG , /2 36 1/2 18 1/4 8 1/4 X AG , /8 44 5/ /4 X AG ,000 * * * * * * AG ,000 * * * * * * AG , /8 32 5/8 20 7/8 8 1/4 X AG , / /8 8 1/4 X AG , /2 39 1/2 18 1/4 8 1/4 X AG , /8 47 5/ /4 X AG ,000 * * * * * * AG ,000 * * * * * * AG , /8 36 5/8 20 7/8 8 1/4 X AG , / /8 8 1/4 X AG , / /4 8 1/4 X AG , /8 52 5/ /4 X AG , /8 40 5/8 22 1/8 8 1/4 X AG , / /8 8 1/4 X AG ,000 * * * * * * AG ,000 * * * * * * * efer to Factory N T A DIMNIN N IN IN - IGT N IN PUND (INULAT INLUDD) kv 3 LT IL TATIN PT INULAT DIMNIN NT F NTUTIN PUP NTAT FATY F TIFID PINT ULL / U LD, ALAAMA UA JANUAY 2009
12 12 N T A NT A TYP AG kv Amperes ATING VLTAG (kv) UNT (A) DIMNIN TD MTG IGT ATALG N. NM IL NT. MM. A D 1 Pole AG , /8 48 5/8 29 3/4 8 1/4 X AG , /8 48 5/8 29 3/4 8 1/4 X AG , /2 32 1/2 8 1/4 X AG ,000 * * * * * 495 AG , / / /8 8 1/4 x AG , /4 69 7/8 37 5/8 8 1/4 x AG , /2 37 1/2 8 1/4 x AG , /8 72 5/8 37 1/4 8 1/4 x AG , /4 78 5/ /4 8 1/4 x AG , /4 78 3/8 43 1/4 8 1/4 x AG , /2 43 1/2 8 3/4 x AG , /8 84 5/8 43 1/4 8 3/4 x AG , / / /4 x AG , / /4 x AG , /2 48 1/4 8 3/4 x AG , /8 92 5/ /4 x AG , /8 96 5/ /4 x AG , / /2 57 1/2 8 3/4 x AG , / / /4 x AG , / / /4 x AG , / /4 x AG ,000 * * * * * 2065 AG , / /4 11 x AG , / /8 11 x AG , /2 11 x AG ,000 * * * * * 2235 * efer to Factory For 5500 Ampere witches onsult Factory DIMNIN N IN IN - IGT N IN PUND (INULAT INLUDD) kv 3 LT IL TATIN PT INULAT kv 5 LT IL TATIN PT INULAT DIMNIN NT F NTUTIN PUP NTAT FATY F TIFID PINT JANUAY 2009 ULL / U LD, ALAAMA UA
13 13 NT A TYP G4 & AG kv PP ATING ATALG N. VLTAG (kv) UNT (A) ALUMINUM NM. (rms) MAX. (rms) IL (peak) NT. PA MM. 3. IN. LT IL IGT INGL PL (lbs.) G ,000 61,000 38,000 T G ,000 80,000 50,000 T * AG ,000 61,000 38,000 T AG , ,000 62,500 T AG , ,000 75,000 T AG , ,000 75,000 T AG , ,000 75,000 T * AG , ,000 75,000 T * G ,000 61,000 38,000 T G ,000 80,000 50,000 T * AG ,000 61,000 38,000 T AG , ,000 62,500 T AG , ,000 75,000 T AG , ,000 75,000 T AG , ,000 75,000 T * N T A AG , ,000 75,000 T * G ,000 61,000 38,000 T G ,000 80,000 50,000 T * AG ,000 61,000 38,000 T AG , ,000 62,500 T AG , ,000 75,000 T AG , ,000 75,000 T AG , ,000 75,000 T * AG , ,000 75,000 T * G ,000 61,000 38,000 T G ,000 80,000 50,000 T * AG ,000 61,000 38,000 T AG , ,000 62,500 T AG , ,000 75,000 T AG , ,000 75,000 T G ,000 61,000 38,000 T G ,000 80,000 50,000 T * AG ,000 61,000 38,000 T AG , ,000 62,500 T AG , ,000 75,000 T AG , ,000 75,000 T * efer to Factory ULL / U LD, ALAAMA UA JANUAY 2009
14 14 NT A TYP G4 & AG kv PP ATING ATALG N. VLTAG (kv) UNT (A) ALUMINUM NM. (rms) MAX. (rms) IL (peak) NT. PA MM. 3. IN. LT IL IGT INGL PL (lbs.) G ,000 61,000 38,000 T G , ,000 62,500 T * AG ,000 61,000 38,000 T AG , ,000 62,500 T AG , ,000 75,000 T N T A G ,000 61,000 38,000 T G , ,000 62,500 T * AG ,000 61,000 38,000 T AG , ,000 62,500 T AG , ,000 75,000 T AG , ,000 75,000 T G ,000 61,000 38,000 T AG , ,000 75,000 T G , ,000 62,500 T * AG ,000 61,000 38,000 T AG , ,000 62,500 T AG , ,000 75,000 T AG , ,000 75,000 T AG ,000 61,000 38,000 T AG , ,000 62,500 T AG , ,000 75,000 T AG , ,000 75,000 T AG , ,000 75,000 T AG ,000 61,000 38,000 T AG , ,000 62,500 T AG , ,000 75,000 T AG , ,000 75,000 T AG , ,000 75,000 T AG , ,000 62,500 T AG , ,000 75,000 T AG , ,000 75,000 T AG , ,000 75,000 T * efer to Factory For 5500 Ampere witches onsult Factory JANUAY 2009 ULL / U LD, ALAAMA UA
15 15 DUL NT A TYP AT D U VLTAG ATING UNT ATING 138kV to 500kV 2000 to 4000A AT Double enter reak The AT is a three insulator, double center break outdoor air disconnect switch constructed primarily of aluminum. peration is accomplished by the rotation of the center insulator. Proven by years of field experience, this switch takes full advantage of unique construction methods to provide both simple operation and long-term dependability. q xtremely Low perating ffort q uperior Under Icing onditions q enter reak ase f peration on Vertical reak Phase pacing L N T A IN 1946, T NGIN I F IG VLTAG PDUT ULL / U LD, ALAAMA UA JANUAY 2009
16 16 D U L N T A DIPTIN The AT is a three-insulator double center break, outdoor, air disconnect switch constructed primarily of aluminum; available in ratings from 138kV through 500kV nominal (145kV through 550kV maximum) at 2000 and 3000 continuous amperes. This unique design incorporates triple insulator rotation for better weight distribution along with our tried and true center break blade contact assembly found on our AG5 unit. APPLIATIN The AT is commonly used in three-phase line or substation applications such as transformer or line disconnecting, breaker isolating, bypassing or bus sectionalizing. peration of the AT may be accomplished by either manual control or by motor operator. TTING The AT has been extensively tested to meet or exceed current ANI standards. A comprehensive test brochure is available outlining electrical and mechanical design test conducted on the AT. JANUAY 2009 ULL / U LD, ALAAMA UA
17 17 DIGN AATI ontacts The AT is supplied with high-pressure silver-to-silver jaw contacts producing the highest conductivity initially and over time. The contact fingers, fabricated from hard drawn copper, are silver metallized and electro-tin plated. The male contact, also of hard drawn copper, has a brazed silver overlay and is electro-tin plated. These methods and materials used in the application of the silver provide surfaces of differing hardness with anti-galling properties, resulting in minimal wear over years of operation. All contacts on the AT are field replaceable. The AT uses U s time tested welded lamination hinge assembly producing a straight-line current path eliminating any current transfer at the hinge. This is accomplished with a welded aluminum laminated conductor that is used to create a bypass at the hinge. This eliminates the need for bolted or sliding pressure connections, or high pressure contacts, and enables ease of operation. The welded connections create a single metallic path from the hinge terminal pads to the main contacts on the blades of the switch. The laminated conductor is constructed of commercially pure aluminum strip, which does not work harden during operation. lade The blade is constructed of heat-treated aluminum tubing with heat-treated aluminum castings welded to hinge and jaw ends. lade Mechanism The unique center break design of the AT allows for better weight distribution of the blade assemblies without the need for additional phase spacing. The weight of the blades is distributed among the three insulators rather than all the weight balancing on the center insulator, as is the case with the double break switch. This increases rigidity of the blades while decreasing probability of contact misalignment, especially with higher rated switches. AI Grounding switches: Through 100kA momentary Auxiliary switches: 12 contact decks are standard tandard arcing horns are installed on all group operated switches utriggers: ustom designed for your application onnectors: Available on all switch types D U L N T A ULL / U LD, ALAAMA UA JANUAY 2009
18 18 D U L N T A Main witch earings The AT incorporates rugged switch bearings consisting of stainless steel balls, utilizing stainless steel bearing races ( kV) with galvanized ductile iron housings and rotors. The bearings are sealed at the factory for maintenance free service. Factory adjusted stops are provided with the bearing for ease of synchronization during installation. At 345kV and above the main bearing is a Timken roller bearing. witch ases ot dipped structural steel channel is used for the construction of the switch base. Leveling studs are provided on the bearings for insulator alignment. ases and base mounting dimensions can be customized to your specifications and structure. Insulators The AT is designed to accommodate commercially available insulators with either five or seven inch bolt circle. perating Mechanisms The AT may be operated with a swing handle, gearbox or motor operator. ontrol arrangements are factory designed and customized to your structure, with all linkage components factory cut to the required dimensions. JANUAY 2009 inge urrent Transfer The AT has no hinge contacts; therefore it allows current transfer with maximum reliability. Transfer of current at the hinge end of the blade is accomplished with a welded aluminum laminated conductor, precisely formed and assembled to give thousands of troublefree operations. This eliminates bolted or sliding pressure connections, threaded joints or high-pressure contacts, enabling ease of operation. elded connections create a single conductive metallic path from the hinge terminal pad to the jaw end of the blade. The laminated conductor is constructed of commercially pure aluminum strip, which does not work harden during operation. xtensive mechanical, electrical, and environmental testing along with years of field experience, prove this approach to current transfer superior to any conventional enclosed or open-hinge contact design. ULL / U LD, ALAAMA UA
19 19 DUL NT A TYP AT kv 2000 Amperes ATING VLTAG (kv) UNT (A) DIMNIN TD MTG IGT ATALG N. NM. IL NT. MM. A D 1 Pole AT , / /4 8 1/4 x 90 * AT ,000 * * * * * 8 3/4 x 108 * AT , / / / /8 8 3/4 x AT ,000 * * * * * 11 x 150 * AT , / / /8 11 x 150 * AT * ,000 * * * * * * * * efer to Factory D U L N T A DIMNIN N IN IN - IGT N IN PUND (INULAT INLUDD) kv 5 LT IL TATIN PT INULAT DIMNIN NT F NTUTIN PUP NTAT FATY F TIFID PINT ULL / U LD, ALAAMA UA JANUAY 2009
20 20 DUL NT A TYP AT kv Amperes ATING VLTAG (kv) UNT (A) DIMNIN IGT TD MTG ATALG N. NM. IL NT. MM. A D 1 Pole AT , / / /9 8 1/4 x 90 * AT , / / /2 31 3/4 8 3/4 x 108 * AT , / /8 33 1/2 31 3/4 8 3/4 x AT , / /8 48 5/8 40 1/2 11 x 150 * AT , / / /8 40 1/2 11 x AT , / /8 40 1/2 11 x AT , / /8 40 1/2 11 x AT , / / /4 11 x * efer to Factory D U L N T A DIMNIN N IN IN - IGT N IN PUND (INULAT INLUDD) kv 5 LT IL TATIN PT INULAT DIMNIN NT F NTUTIN PUP NTAT FATY F TIFID PINT JANUAY 2009 ULL / U LD, ALAAMA UA
21 21 DUL NT A TYP AT kv ATING ATALG N. VLTAG (kv) UNT (A) ALUMINUM NM. (rms) MAX. (rms) IL (peak) NT. PA MM. 3. IN. LT IL IGT INGL PL (lbs.) AT , ,000 62,500 T * AT , ,000 75,000 T * AT , ,000 62,500 T * AT , ,000 75,000 T * AT , ,000 62,500 T AT , ,000 75,000 T AT , ,000 62,500 T * AT , ,000 62,500 T * AT , ,000 75,000 T * AT , ,000 75,000 T AT , ,000 62,500 T * AT , ,000 75,000 T AT , ,000 75,000 T AT , ,000 75,000 T * efer to Factory D U L N T A ULL / U LD, ALAAMA UA JANUAY 2009
22 22 V TYP AG5V VLTAG ATING UNT ATING 15kV to 230kV 1200 to 4000A V AG5V Aluminum V enter reak The AG5V is a two-insulator, side opening outdoor air disconnect switch constructed primarily of aluminum. peration is accomplished by the rotation of two insulators in a low profile base design. Unique construction methods through years of field experience, coupled with simple design concepts provide ease of installation as well as long-term dependability. q elded Lamination Design q Low Profile Design q Great for Direct Pole Mount onfigurations IN 1946, T NGIN I F IG VLTAG PDUT JANUAY 2009 ULL / U LD, ALAAMA UA
23 23 DIPTIN The AG5V is an outdoor, group-operated side opening two insulator, air disconnect switch with both insulators rotating from a low profile base arrangement. The AG5V is constructed primarily of aluminum and is available in ratings from 15kV through 230kV nominal (15.5kV through 242kV maximum) and 1200 through 4000 continuous amperes. The V switch maintains the characteristic center break ease of operation while requiring a minimal structure footprint making it versatile for either structure or pole mounted applications. The low profile design of the AG5V minimizes structure size creating a more cost effective, aesthetically pleasing switching option. Mounted horizontal upright or underhung, the blades lift no weight during operation. Mounted vertically, the blades counterbalance each other during operation. APPLIATIN The AG5V is commonly used in threephase line or substation applications such as transformer or line disconnecting, breaker isolating, bypassing or bus sectionalizing. The narrow mounting footprint makes the unit versatile for direct pole configurations as well. peration of the AG5V may be accomplished by either manual control or by motor operator. TTING The AG5V has been extensively tested to meet or exceed current ANI standards. A comprehensive test brochure is available outlining electrical and mechanical design test conducted on the AG5V. V ULL / U LD, ALAAMA UA JANUAY 2009
24 24 DIGN AATI ontacts The AG5V is supplied with line-high pressure silver-to-silver jaw contacts producing the highest conductivity initially and over time. The contact fingers, fabricated from hard drawn copper, are silver metallized and electro-tin plated. The male contact, also of hard drawn copper, has a brazed silver overlay and is electro-tin plated. These methods and materials used in the application of the silver provide surfaces of differing hardness with anti-galling properties, resulting in minimal wear over years of operation. All contacts on the AG5V are field replaceable. The AG5V uses U s time tested welded lamination hinge assembly producing a straight-line current path eliminating any current transfer at the hinge. This is accomplished with a welded aluminum laminated conductor that is used to create a bypass at the hinge. This eliminates the need for bolted or sliding pressure connections, or high pressure contacts, and enables ease of operation. The welded connections create a single metallic path from the hinge termi- nal pads to the main contacts on the blades of the switch. The laminated conductor is constructed of commercially pure aluminum strip, which does not work harden during operation. lade The blade is constructed of heat-treated aluminum tubing with heat-treated aluminum castings welded to hinge and jaw ends. lade Mechanism The center break design of the AG5V allows for better weight distribution of the blade assemblies providing excellent operational performance. The center break design increases rigidity of the blades while decreasing probability of contact misalignment, especially with higher rated switches. The two-insulator configuration decreases cost while providing a simple field friendly installation. AI V Grounding switches: Through 100kA momentary Auxiliary switches: 12 contact decks are standard tandard arcing horns are installed on all group operated switches utriggers: ustom designed for your application onnectors: Available on all switch types JANUAY 2009 ULL / U LD, ALAAMA UA
25 25 Main witch earings The AG5V incorporates rugged switch bearings consisting of stainless steel balls, utilizing stainless steel bearing races with galvanized ductile iron housings and rotors. The bearings are sealed at the factory for maintenance free service. Factory adjusted stops are provided with the bearing for ease of synchronization during installation. witch ases The stainless steel and bronze linkage mechanism connecting the rotating insulators assures synchronous rotation of the insulators, and positive control of the switch blades during operation. ot dipped structural steel channel is used for the construction of the switch base. Leveling studs are provided on the bearings for insulator alignment. ases and base mounting dimensions can be customized to your specifications and structure. Insulators The AG5V is designed to accommodate commercially available insulators with a three or five inch bolt circle. perating Mechanisms The AG5V may be operated with a swing handle, gearbox or motor operator. ontrol arrangements are factory designed and customized to your structure, with all linkage components factory cut to the required dimensions. inge urrent Transfer The AG5V has no hinge contacts; therefore it allows current transfer with maximum reliability. Transfer of current at the hinge end of the blade is accomplished with a welded aluminum laminated conductor, precisely formed and assembled to give thousands of troublefree operations. This eliminates bolted or sliding pressure connections, threaded joints or high-pressure contacts enabling ease of operation. elded connections create a single conductive metallic path from the hinge terminal pad to the jaw end of the blade. The laminated conductor is constructed of commercially pure aluminum strip, which does not work harden during operation. xtensive mechanical, electrical, and environmental testing along with years of field experience, prove this approach to current transfer superior to any conventional enclosed or open-hinge contact design. V ULL / U LD, ALAAMA UA JANUAY 2009
26 26 V TYP AG5V kv Amperes ATING VLTAG (kv) UNT (A) DIMNIN IGT TD MTG ATALG N. NM. IL NT. MM. A 1 Pole AG5V , / /2 8 1/4 X AG5V , / /8 8 1/4 X AG5V , / /4 X AG5V , / /8 8 1/4 X AG5V , / /16 8 1/4 X AG5V , / /8 8 1/4 X AG5V , / /4 X AG5V , / /4 8 1/4 X V DIMNIN N IN IN - IGT N IN PUND (INULAT INLUDD) kv 3 LT IL TATIN PT INULAT DIMNIN NT F NTUTIN PUP NTAT FATY F TIFID PINT JANUAY 2009 ULL / U LD, ALAAMA UA
27 27 V TYP AG5V kv Amperes ATING VLTAG (kv) UNT (A) DIMNIN IGT TD MTG ATALG N. NM. IL NT. MM. A 1 Pole AG5V , / /8 8 1/4 X AG5V , / /4 8 1/4 X AG5V , / /16 8 1/4 X AG5V , / /2 8 1/4 X AG5V , / /2 8 1/4 X AG5V , /4 X AG5V , /2 8 1/4 X AG5V , / /2 8 1/4 X AG5V , / /2 8 1/4 X AG5V , /8 8 1/4 X AG5V , /4 8 1/4 X AG5V , /16 8 1/4 X AG5V , / /16 8 1/4 X AG5V , / /4 X AG5V , / /8 8 1/4 X AG5V , /8 8 1/4 X AG5V , / /8 8 1/4 X AG5V , / /4 12 X AG5V , / /16 12 X AG5V , / /4 12 X AG5V , / /16 12 X V DIMNIN N IN IN - IGT N IN PUND (INULAT INLUDD) kv 3 LT IL TATIN PT INULAT kv 5 LT IL TATIN PT INULAT DIMNIN NT F NTUTIN PUP NTAT FATY F TIFID PINT ULL / U LD, ALAAMA UA JANUAY 2009
28 28 V TYP G4V & AG5V kv PP ATING ATALG N. VLTAG (kv) UNT (A) ALUMINUM NM. (rms) MAX. (rms) IL (peak) NT. PA MM. 3. IN. LT IL IGT INGL PL (lbs.) G4V ,000 61,000 38,000 T G4V ,000 80,000 50,000 T * AG5V ,000 61,000 38,000 T AG5V ,000 80,000 50,000 T G4V ,000 61,000 38,000 T G4V ,000 80,000 50,000 T * AG5V ,000 61,000 38,000 T AG5V ,000 80,000 50,000 T G4V ,000 61,000 38,000 T G4V ,000 80,000 50,000 T * AG5V ,000 61,000 38,000 T AG5V ,000 80,000 50,000 T G4V ,000 61,000 38,000 T G4V ,000 80,000 50,000 T * * efer to Factory AG5V ,000 61,000 38,000 T AG5V ,000 80,000 50,000 T AG5V , ,000 62,500 T * V JANUAY 2009 ULL / U LD, ALAAMA UA
29 29 V TYP G4V & AG5V kv PP ATING ATALG N. VLTAG (kv) UNT (A) ALUMINUM NM. (rms) MAX. (rms) IL (rms) NT. PA MM. 3. IN. IGT INGL LT PL IL (lbs.) G4V ,000 61,000 38,000 T G4V , ,000 62,500 T * AG5V ,000 61,000 38,000 T AG5V ,000 80,000 50,000 T AG5V ,000 80,000 50,000 T AG5V , ,000 62,500 T AG5V , ,000 75,000 T G4V ,000 61,000 38,000 T G4V , ,000 62,500 T * AG5V ,000 61,000 38,000 T AG5V , ,000 62,500 T AG5V , ,000 75,000 T AG5V , ,000 75,000 T * G4V ,000 61,000 38,000 T G4V , ,000 62,500 T * AG5V ,000 61,000 38,000 T AG5V , ,000 62,500 T AG5V , ,000 75,000 T AG5V , ,000 75,000 T G4V ,000 61,000 38,000 T * G4V , ,000 62,500 T * AG5V ,000 61,000 38,000 T AG5V , ,000 62,500 T AG5V , ,000 75,000 T AG5V , ,000 75,000 T * AG5V ,000 61,000 38,000 T AG5V , ,000 62,500 T AG5V , ,000 75,000 T AG5V , ,000 75,000 T * * efer to Factory V ULL / U LD, ALAAMA UA JANUAY 2009
30 30 V TI AL A VTIAL A TYP AV VLTAG ATING UNT ATING 7.5kV to 230kV 1200 to 3000A AV Aluminum Vertical reak The AV is a three insulator, vertical break outdoor air disconnect switch constructed primarily of aluminum. peration is accomplished by rotation of the rear insulator. Unique construction methods proven through years of field experience, coupled with simple design concepts provide ease of operation. q peration Minimizes Phase pacing q elded Lamination Design q everse Loop ontacts For hort ircuit ithstand q Great For Interrupting Duty Applications IN 1946, T NGIN I F IG VLTAG PDUT JANUAY 2009 ULL / U LD, ALAAMA UA
31 31 V TI AL A DIPTIN The AV is an outdoor, group-operated vertical opening three insulator, air disconnect switch with the rear insulator rotating during operation. The AV is constructed primarily of aluminum and is available in ratings from 7.5kV through 230kV nominal (8.25kV through 242kV maximum) and 1200 through 3000 continuous amperes. APPLIATIN The AV is commonly used in three-phase line or substation applications such as transformer or line disconnecting, breaker isolating, bypassing or bus sectionalizing. peration of the AV may be accomplished by either manual control or by motor operator. TTING The AV has been extensively tested to meet or exceed current ANI standards. A comprehensive test brochure is available outlining electrical and mechanical design test conducted on the AThe AV has been extensively tested to meet or exceed current ANI standards. A comprehensive test brochure is available outlining electrical and mechanical design test conducted on the AV. ULL / U LD, ALAAMA UA JANUAY 2009
32 32 V TI AL A DIGN AATI ontacts The AV is supplied with reverse loop, silverto-silver jaw contacts producing the highest conductivity initially and over time. The contact fingers, fabricated from hard drawn copper, are silver metallized and electro-tin plated. The male contact, also of hard drawn copper, has a brazed silver overlay and is electro-tin plated. These methods and materials used in the application of the silver provide surfaces of differing hardness with anti-galling properties, resulting in minimal wear over years of operation. All contacts on the AV are field replaceable. The AV uses U s time tested welded lamination hinge assembly producing a straight-line current path eliminating any current transfer at the hinge. This is accomplished with a welded aluminum laminated conductor that is used to create a bypass at the hinge. This eliminates the need for bolted or sliding pressure connections, or high pressure contacts, and enables ease of operation. The welded connections create a single metallic path from the hinge terminal pads to the main contacts on the blades of the switch. The laminated conductor is constructed of commercially pure aluminum strip, which does not work harden during operation. lade The blade is constructed of heat-treated aluminum tubing with heat-treated aluminum castings welded to hinge and jaw ends. lade Mechanism The blade mechanism of the AV toggles in the closed position locking the switch closed. In the open position, the blade toggles over center. lade rotation and opening are provided by a sure and simple mechanism designed to operate in adverse conditions. The mechanism is insulated to prevent any welding during fault conditions. AI Grounding switches: Through 100kA momentary Auxiliary switches: 12 contact decks are standard tandard arcing horns are installed on all group operated switches utriggers: ustom designed for your application onnectors: Available on all switch types JANUAY 2009 ULL / U LD, ALAAMA UA
33 33 V TI AL A Main witch earings The AV incorporates rugged switch bearings consisting of stainless steel balls, utilizing stainless steel bearing races with galvanized ductile iron housings and rotors. The bearings are sealed at the factory for maintenance free service. Factory adjusted stops are provided with the bearing for ease of synchronization during installation. witch ases ot dipped structural steel channel is used for the construction of the switch base. Leveling studs are provided on the bearings for insulator alignment. ases and base mounting dimensions can be customized to your specifications and structure. Insulators The AV is designed to accommodate commercially available insulators with three, five or seven inch bolt circle. perating Mechanisms The AV may be operated with a swing handle, gearbox or motor operator. ontrol arrangements are factory designed and customized to your structure, with all linkage components factory cut to the required dimensions. inge urrent Transfer The AV has no hinge contacts; therefore it allows current transfer with maximum reliability. Transfer of current at the hinge end of the blade is accomplished with a welded aluminum laminated conductor, precisely formed and assembled to give thousands of troublefree operations. This eliminates bolted or sliding pressure connections, threaded joints or high-pressure contacts, enabling ease of operation. elded connections create a single conductive metallic path from the hinge terminal pad to the jaw end of the blade. The laminated conductor is constructed of commercially pure aluminum strip, which does not work harden during operation. xtensive mechanical, electrical, and environmental testing along with years of field experience, prove this approach to current transfer superior to any conventional enclosed or open-hinge contact design. ULL / U LD, ALAAMA UA JANUAY 2009
34 34 V TI AL A ATING VTIAL A TYP AV kv Amperes VLTAG (kv) UNT (A) DIMNIN IGT TD MTG ATALG N. NM. IL NT. MM. A 1 Pole AV , /8 42 1/4 8 1/4 x AV , /8 42 1/4 8 1/4 x AV , /8 44 3/4 8 1/4 x AV , /8 44 3/4 8 1/4 x AV , /8 51 3/4 8 1/4 x AV , /8 51 3/4 8 1/4 x AV , /8 61 3/4 8 1/4 x AV , /8 61 3/4 8 1/4 x AV , /8 68 3/4 8 1/4 x AV , /8 68 3/4 8 1/4 x AV , /8 88 3/4 8 1/4 x AV , /8 88 3/4 8 1/4 x AV , / /8 8 1/4 x AV , / /8 8 1/4 x AV , / /8 8 1/4 x AV , / /8 8 1/4 x AV , / /8 8 1/4 x AV , / /8 8 1/4 x AV , / /2 8 1/4 x AV , / /2 8 1/4 x AV , / /2 8 1/4 x AV , / /2 8 1/4 x DIMNIN N IN IN - IGT N IN PUND (INULAT INLUDD) kv 3 LT IL TATIN PT INULAT kv 5 LT IL TATIN PT INULAT DIMNIN NT F NTUTIN PUP NTAT FATY F TIFID PINT JANUAY 2009 ULL / U LD, ALAAMA UA
35 35 VTIAL A TYP AV kv 3000 Amperes ATING VLTAG (kv) UNT (A) DIMNIN TD MTG IGT ATALG N. NM. IL NT. MM. A 1 Pole AV , /4 45 1/2 10 1/4 x AV , /4 47 1/2 10 1/4 x AV , /4 53 1/2 10 1/4 x AV , /4 64 1/2 10 1/4 x AV , /4 71 1/2 10 1/4 x AV , /4 94 1/8 8 1/4 x AV , / /8 8 1/4 x AV , / /8 8 1/4 x AV , / /8 8 1/4 x AV , / /2 8 1/4 x AV , / /2 8 1/4 x V TI AL A DIMNIN N IN IN - IGT N IN PUND (INULAT INLUDD) 5 LT IL TATIN PT INULAT DIMNIN NT F NTUTIN PUP NTAT FATY F TIFID PINT ULL / U LD, ALAAMA UA JANUAY 2009
36 36 V TI VTIAL A TYP AV kv AL A ATING ATALG N. VLTAG (kv) UNT (A) ALUMINUM NM. (rms) MAX. (rms) IL (peak) NT. PA MM. 3. IN. LT IL IGT INGL PL (lbs.) AV ,000 61,000 38,000 T AV , ,000 62,500 T AV , ,000 75,000 T AV ,000 61,000 38,000 T AV , ,000 62,500 T AV , ,000 75,000 T AV ,000 61,000 38,000 T AV , ,000 62,500 T AV , ,000 75,000 T AV ,000 61,000 38,000 T AV , ,000 62,500 T AV , ,000 75,000 T AV ,000 61,000 38,000 T AV , ,000 62,500 T AV , ,000 75,000 T AV ,000 61,000 38,000 T AV , ,000 62,500 T AV , ,000 75,000 T AV ,000 61,000 38,000 T AV , ,000 62,500 T AV , ,000 75,000 T AV ,000 61,000 38,000 T AV , ,000 62,500 T AV , ,000 75,000 T AV ,000 61,000 38,000 T AV , ,000 62,500 T AV , ,000 75,000 T AV ,000 61,000 38,000 T AV , ,000 62,500 T AV , ,000 75,000 T AV ,000 61,000 38,000 T AV , ,000 62,500 T AV , ,000 75,000 T JANUAY 2009 ULL / U LD, ALAAMA UA
37 37 ID A TYP A I D A VLTAG ATING UNT ATING 15kV to 69kV 1200 to 2000A A Aluminum ide reak The A is a two insulator, side break outdoor air disconnect switch constructed primarily of aluminum. peration is accomplished by the rotation of the hinge insulator. Proven by years of field experience, this switch takes full advantage of unique construction methods to provide both simple operation and longterm dependability. q conomical Yet Dependable q elded Lamination Design q everse Loop ontacts For hort ircuit ithstand q Durable, eliable peration IN 1946, T NGIN I F IG VLTAG PDUT ULL / U LD, ALAAMA UA JANUAY 2009
38 38 I D A DIPTIN The A is an outdoor, group-operated side opening two insulator, air disconnect switch with only the hinge insulator rotating during operation. The A is constructed primarily of aluminum and is available in ratings from 7.5kV through 69kV nominal (8.25kV through 72.5kV maximum) and 1200 through 2000 continuous amperes. The side break is the most economical of all group-operated switches. APPLIATIN The A is commonly used in three-phase line or substation applications such as transformer or line disconnecting, breaker isolating, bypassing or bus sectionalizing. peration of the A may be accomplished by either manual control or by motor operator. TTING The A has been extensively tested to meet or exceed current ANI standards. A comprehensive test brochure is available outlining electrical and mechanical design test conducted on the A. JANUAY 2009 ULL / U LD, ALAAMA UA
39 39 DIGN AATI ontacts The A is supplied with reverse loop, silver-to-silver jaw contacts producing the highest conductivity initially and over time. The contact fingers, fabricated from hard drawn copper, are silver plated, then electrotin plated. The male contact, also of hard drawn copper is silver metallized and then electro-tin plated. These methods and materials used in the application of the silver provide surfaces of differing hardness with anti-galling properties, resulting in minimal wear over years of operation. All contacts on the A are field replaceable. The A uses U s time tested welded lamination hinge assembly producing a straight-line current path eliminating any current transfer at the hinge. This is accomplished with a welded aluminum laminated conductor that is used to create a bypass at the hinge. This eliminates the need for bolted or sliding pressure connections, or high pressure contacts, and enables ease of operation. The welded connections create a single metallic path from the hinge terminal pads to the main contacts on the blades of the switch. The laminated conductor is constructed of commercially pure aluminum strip, which does not work harden during operation. lade The blade is constructed of heat-treated aluminum tubing with heat-treated aluminum castings welded to hinge and jaw ends. AI Grounding switches: Through 100kA momentary Auxiliary switches: Up to 12 contact decks are standard tandard arcing horns are installed on all switches utriggers: ustom designed for your application onnectors: Available on all switch types I D A ULL / U LD, ALAAMA UA JANUAY 2009
40 40 I D A Main witch earings The A incorporates rugged switch bearings consisting of stainless steel balls, utilizing stainless steel bearing races with galvanized ductile iron housings and rotors. The bearings are sealed at the factory for maintenance free service. Factory adjusted stops are provided with the bearing for ease of synchronization during installation. witch ases ot dipped structural steel channel is used for the construction of the switch base. Leveling studs are provided on the bearings for insulator alignment. ases and base mounting dimensions can be customized to your specifications and structure. Insulators The A is designed to accommodate commercially available insulators with three or five inch bolt circles. perating Mechanisms The A may be operated with a swing handle, gearbox or motor operator. ontrol arrangements are factory designed and customized to your structure, with all linkage components factory cut to the required dimensions. inge urrent Transfer The A has no hinge contacts; therefore it allows current transfer with maximum reliability. Transfer of current at the hinge end of the blade is accomplished with a welded aluminum laminated conductor, precisely formed and assembled to give thousands of trouble-free operations. This eliminates bolted or sliding pressure connections, threaded joints or high-pressure contacts, enabling ease of operation. elded connections create a single conductive metallic path from the hinge terminal pad to the jaw end of the blade. The laminated conductor is constructed of commercially pure aluminum strip, which does not work harden during operation. xtensive mechanical, electrical, and environmental testing along with years of field experience, prove this approach to current transfer superior to any conventional enclosed or open-hinge contact design. JANUAY 2009 ULL / U LD, ALAAMA UA
41 41 ID A TYP A kv 1200 Amperes ATING VLTAG (kv) UNT (A) DIMNIN IGT TD MTG ATALG N. kv IL kv NT. MM. A 1 Pole A , /8 19 1/2 8 1/4 X A , /8 19 1/2 8 1/4 X A , /8 22 1/2 8 1/4 X A , /8 28 1/2 8 1/4 X A , /8 31 1/2 8 1/4 X A , /8 43 1/2 8 1/4 X I D A DIMNIN N IN IN - IGT N IN PUND (INULAT INLUDD) kv 3 LT IL TATIN PT INULAT DIMNIN NT F NTUTIN PUP NTAT FATY F TIFID PINT ULL / U LD, ALAAMA UA JANUAY 2009
42 42 ID A TYP A kv 2000 Amperes ATING VLTAG (kv) UNT (A) DIMNIN IGT TD MTG ATALG N. kv IL kv AMP MM. A 1 Pole A , /8 21 3/4 8 1/4 X A , /8 21 3/4 8 1/4 X A , /8 24 3/4 8 1/4 X A , /8 30 3/4 8 1/4 X A , /8 33 3/4 8 1/4 X A , /8 45 3/4 8 1/4 X I D A DIMNIN N IN IN - IGT N IN PUND (INULAT INLUDD) kv 3 LT IL TATIN PT INULAT DIMNIN NT F NTUTIN PUP NTAT FATY F TIFID PINT JANUAY 2009 ULL / U LD, ALAAMA UA
43 43 ID A TYP A kv ATING ATALG N VLTAG (kv) UNT (A) ALUMINUM NM. MAX D. IL. NT. PA MM. 3. IN. LT IL IGT INGL PL (lbs.) A ,000 61,000 38,000 T A , ,000 62,500 T A ,000 61,000 38,000 T A , ,000 62,500 T A ,000 61,000 38,000 T A , ,000 62,500 T A ,000 61,000 38,000 T A , ,000 62,500 T A ,000 61,000 38,000 T A , ,000 62,500 T A ,000 61,000 38,000 T A , ,000 62,500 T I D A ULL / U LD, ALAAMA UA JANUAY 2009
44 44 TI TYP T I VLTAG ATING UNT ATING 7.5kV to 69kV 600 to 4000A ookstick witch The is a hookstick operated switch for substation applications, tandem transfer duty as well as distribution and substation by-pass units. These units are premium quality, heavy duty and meet all industry electrical and mechanical standards. q 4 to 1 Mechanical Pry-ut ase In witch peration q Parallel us ars, Trussed for Maximum igidity q Versatile Designs ffer Many Application olutions IN 1946, T NGIN I F IG VLTAG PDUT JANUAY 2009 ULL / U LD, ALAAMA UA
45 45 TI L PFIL TI The 6 is a premium quality outdoor single pole, hookstick disconnect switch designed primarily for heavy duty substation applications. DIPTIN The is an outdoor, hookstick operated, air disconnect switch. The is constructed primarily of copper and bronze and is available in ratings from 7.5kV through 69kV nominal (8.25kV through 72.5kV maximum) and 600 through 4000 continuous amperes. The hookstick switch is premium quality and a heavy-duty design. An oversize operating ring and 4 to 1 mechanical pry-outs, aids the operator in operating the switch. A positive latch locks the switch in the closed position assuring that it will not open under the most adverse vibration or short circuit conditions. APPLIATIN The is commonly used in substation applications such as transformer disconnecting, breaker isolating and bypassing as well as tandem transfer duty. Versatile designs offer many application solutions. TTING The has been extensively tested to meet or exceed current ANI standards. A comprehensive test brochure is available outlining electrical and mechanical design test conducted on the. The 6V, with insulators mounted in a V-configuration, offers many advantages where mounting space is limited, and for installation on low profile structures. The 45-6, is another popular low profile design. T I ULL / U LD, ALAAMA UA JANUAY 2009
46 46 TANDM TI ontacts The supplied with high-pressure silver to copper contacts at 600 amp and silver to silver at 1200 amp and above producing the highest conductivity initially and over time. The bronze contact casting has a brazed silver overlay that mates with silver electroplated blades. The methods and materials used in the application of silver provide surfaces of differing hardness with anti-galling properties, resulting in minimal wear over years of operation. lade The blade is constructed of parallel copper bars that are trussed giving the blade maximum rigidity. tandard blade stops are set at 90 degrees. The 6T is a tandem transfer switch designed to provide a compact method of transferring load to alternate circuits. GULAT YPA T I witch ases ot dipped galvanized, single channel structural steel is used for the construction of the switch base. Insulators The is designed to accommodate commercially available insulators with three or five inch bolt circles. Insulators are assembled inverted so switch can be installed under hung or vertical without disassembly. Terminals NMA drilled terminal pads 9 / 16 holes on a 1 3 / 4 centers, 2-hole pads on 600 ampere switches. 4-hole pads 1200 amperes through 3000 amperes. Tinned terminal pads are standard. The 6 is a three blade, heavy duty, substation switch used for bypassing substation regulators. JANUAY 2009 ULL / U LD, ALAAMA UA
47 47 TI TYP kv Amperes The 6 is a premium quality outdoor single pole, hookstick disconnect switch designed primarily for heavy duty substation applications. ATING VLTAG (kv) UNT (A) DIMNIN IGT TD MTG ATALG N. NM. IL NT. MM. A 1 Pole , /2 9 13/16 2 x , /2 9 15/16 2 x , /2 9 7/8 2 x , /8 2 x , /16 2 x , /16 2 x , /8 2 x , /8 2 x , /16 2 x , /16 2 x , /8 2 x , /8 2 x , /16 2 x , /16 2 x , /8 2 x , /8 2 x , /16 2 x , /16 2 x , /8 2 x , /8 2 x , /8 2 x , /8 2 x For 4000 Ampere witches onsult Factory T I DIMNIN N IN IN - IGT N IN PUND (INULAT INLUDD) kv 3 LT IL TATIN PT INULAT DIMNIN NT F NTUTIN PUP NTAT FATY F TIFID PINT ULL / U LD, ALAAMA UA JANUAY 2009
48 48 L PFIL TI TYP 6V kv Amperes The 6V, with insulators mounted in a V-configuration, offers many advantages where mounting space is limited, and for installation on low profile structures. ATING VLTAG (kv) UNT (A) DIMNIN IGT TD MTG ATALG N. NM. IL NT. MM. A D 1 Pole 6V /2 9 1/ /8 7 x V /2 9 1/ /8 7 x V /4 7 1/2 8 1/ /8 7 x V / /8 7 x V / /8 7 x V / / /8 7 x V / /8 7 x V / x V / / x V / /4 7 x V / /4 7 x V / / x V /4 7 x V /4 7 x V / x V / /2 7 x V / /2 7 x T I DIMNIN N IN IN - IGT N IN PUND (INULAT INLUDD) kv 3 LT IL TATIN PT INULAT DIMNIN NT F NTUTIN PUP NTAT FATY F TIFID PINT JANUAY 2009 ULL / U LD, ALAAMA UA
49 49 TANDM TI TYP 6T kv Amperes The 6T is a tandem transfer switch designed to provide a compact method of transferring load to alternate circuits. ATING VLTAG (kv) UNT (A) DIMNIN IGT ATALG N. NM. IL NT. MM. A D 1 Pole 6T , /8 10 1/ T , /2 9 3/ T , /8 12 5/ T , / T , /8 16 5/ T , / T , /8 20 5/ T , / T , / T , / T , / T I DIMNIN N IN IN - IGT N IN PUND (INULAT INLUDD) kv 3 LT IL TATIN PT INULAT DIMNIN NT F NTUTIN PUP NTAT FATY F TIFID PINT ULL / U LD, ALAAMA UA JANUAY 2009
50 50 GULAT YPA TI TYP kv Amperes The 6 is a three blade, heavy duty, substation switch providing a compact, easily installed unit for bypassing substation regulators. ATING VLTAG (kv) UNT (A) DIMNIN IGT TD MTG ATALG N. NM. IL NT. MM. A D 1 Pole , / / /4 2 x , /2 12 3/ /2 2 x , /2 12 3/ /16 2 x , / /4 2 x , / x , / /16 2 x , / /8 2 x , / x , / /16 2 x , / /8 2 x , / x , / /16 2 x T I DIMNIN N IN IN - IGT N IN PUND (INULAT INLUDD) kv 3 LT IL TATIN PT INULAT DIMNIN NT F NTUTIN PUP NTAT FATY F TIFID PINT JANUAY 2009 ULL / U LD, ALAAMA UA
51 51 AI Auxiliary witches The addition of auxiliary switches to switch operating mechanisms offers a means of remote switch position indication, electrical interlocking of main and ground switch, etc. U auxiliary switches are outdoor type, complete with weatherproof housing, operating crank, and control linkage. q 12 tage (6-a and 6-b) A I Grounding witches Grounding switches are supplied as an addition to the main switch, or as a separate unit. They can be installed on either the jaw or hinge end of the main switch. Grounding switches are normally interlocked with the main switch to prevent the closing of both switches at the same time. Interlocks Mechanical interlocks are used primarily for interlocking ground and main switches to prevent both switches being opened at the same time. U has available two types of interlocks (1) mechanical, and (2) irk ey. utriggers utriggers are furnished when it is necessary to extend the conductors out from the switch base or other grounded parts. ULL / U LD, ALAAMA UA JANUAY 2009
52 52 A I Grounding Plates Grounding plates are installed at the base of the structure to ground personnel while operating switches. The U grounding plate is available in a 48 x 36 3/16 thick galvanized steel checker plate. onsult factory for custom sizes. Insulated ontrols A porcelain insulator can be used for insulating the vertical operating pipe. The insulator is a standard 15 kv station post insulator with fittings for installing the vertical pipe. Pole ands U s multi-purpose galvanized ductile iron, pole bands (M-678-7) are utilized for a wide variety of pole-mounted equipment. Adjustable to fit poles 6 to 24 in diameter. park Gaps park gaps provide a protective gap between live parts and ground to limit any maximum over-voltage that may occur. JANUAY 2009 ULL / U LD, ALAAMA UA
53 53 INTUPTING DVI Arcing orns tandard arcing horns are designed to prevent arcing at the main switch contacts. Although they are given no interrupting rating, it is common practice to use these devices to interrupt small values of current such as the charging current of a short length of line or transformer magnetizing current. It should be recognized that the confined electric arc at the switch contacts could cause damage to the switch, and involve adjacent phases, or supporting structure, in the initiation of a major fault. A I Quick reak Arcing orns The quick-break arcing horn is a device capable of interrupting a limited amount of line charging or transformer magnetizing current. The whip action, which produces a high-speed contact separation of the stationary and moving horns, limits the length of the arc and extinguishes the arc faster than conventional arcing horns. The interrupting ability of quick break arcing horns is limited, and will vary with atmospheric and operating conditions. Vacuum Interrupter The vacuum interrupter provides confined arc switching (in a vacuum) of load, line charging, and transformer magnetizing currents. The vacuum interrupter is capable of interrupting up to 2000 amperes at voltages 7.5kV through 230kV. At the higher voltages this interrupter utilizes vacuum units in series so interconnected that there is simultaneous separation of the contacts. Units are full voltage rated for interrupting duty up to the full continuous current rating of the main switch, with full open circuit voltage across the interrupter. ULL / U LD, ALAAMA UA JANUAY 2009
54 54 A PATING DVI I wing andle perator The swing handle control mechanism is a tortional type operator that uses a 3 ft galvanized steel pipe. The swing handle can be pad locked in both the open and closed position q 180 degree rotation q equired operating force <50 ft lbs orm Gear perator tandard gear operators are furnished with the specified ratings to reduce operating effort, and are also used to control the speed of operation of the switch. Gear operators are recommended for certain ratings when switches are equipped with quick break arcing horns. The standard U gear operator (30:1 gear ratio), has a worm gear, corrosion-free mechanism, with provisions for locking in the open and closed positions. Motor perator Motor perators are designed for electrical operation of air break switches from remote locations. They are available in a wide range of torque, operating speeds, and control voltages. Motor operators may be disconnected for manual operation of the switch during maintenance or emergencies, and for maintenance operation of the motor operator without operating the switch. JANUAY 2009 ULL / U LD, ALAAMA UA
55 55 NT: ULL / U LD, ALAAMA UA JANUAY 2009
56 eb: -mail: UND TAT ANADA, INTNATINAL ULL P YTM, IN. 210 N. Allen treet entralia, Mo Phone: Fax: [email protected] MXI ULL D MXI,.A. D.V. Av. Insurgentes ur #1228, Piso 8 ol. Tlacoquemacatl Del Valle Mexico, D.F Phone: Fax: ebsite: hubbell.com.mx ulletin U-6 ULL / U LD, ALAAMA UA JANUAY 2009 Printed in UA A&J- 4M 1/09
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