Machines / Service / Software Machine programme. Berthiez Bumotec Dörries Droop + Rein Heckert Scharmann SIP Starrag TTL WMW

Transcription

1 Machines / Service / Software Machine programme erthiez umotec Dörries Droop + Rein Heckert Scharmann SIP Starrag TTL WMW

2 Precision and efficiency. Contents Page The companies in the Starrag Group develop and supply machining centers and flexible production systems for milling, drilling, turning and grinding small, medium and large-sized work pieces. We provide innovative technology solutions which are tailored to the requirements of our customers, to enable: sustainable reductions in unit costs long-term, consistent precision in the size and geometry of complex work pieces shorter cycle times increased long-term precision Leading companies around the world choose Starrag Group products since they know that comprehensive technology solutions are provided. Stable processes and maximum machine availability are the preconditions for customers to be able to produce 24/7. The service network of the Starrag Group is both global and local, with 300 employees as well as regional logistics centers targeted to meet the various demands. The companies in the Starrag Group are investing sustainably in the research and development that will continue to provide customers with a competitive advantage both now and in the future. Target Markets 04 erthiez 16 TVU 18 RVu umotec 20 S191 Linear 22 S191 V 24 S1000 C 26 s100 multi Dörries 28 contumat VCE 30 contumat VC 32 contumat VC-V Droop+Rein 34 TFS 36 T / TF 38 G / GF 40 FOGS / FOGS D40 Heckert 42 HEC 400 D / 500 D Dynamic / HEC 500 D L 44 HEC 500 / 630 / 800 Athletic 46 HEC / / DF 630 / DF 1000 / HEC 1000 / 1250 / 1600 / 1800 Athletic 54 bhc 3500 / 4500 / 5500 Scharmann 56 ECOFORCE 1/ 2 58 Heavyspeed 2/4 60 Ecospeed F ht / F HT Ecospeed F 64 Ecospeed 66 Ecoliner sip 68 SPC 7120 / A / 7140 / A 70 sip 5000/6 / 5000/7 / 7000/7 Starrag 72 Lx 021 / 051 / 151 / 251 / 351 / 451 WMW 80 CWK 400 / 500 / 630 / 800 Technology 82 Technology 84 Process Services 74 STC 800 / 1000 / 1250 / 1600 / N 151 / 251 / 252 / TP 5000/2 / 6000/1 86 Fixture and clamping technologies 88 FMS Flexible Manufacturing Systems 90 Tools 91 Diagnostic systems Service 92 Service 94 Retrofit milling turning grinding drilling 2 Machine programme Standard Options

3 Aerospace: Lighter, quieter, more economical. The leading constructors and suppliers in the aerospace industry work together with the companies in the Starrag Group, be it for landing gear, structural components, stringers or turbine elements such as blades, blisks and casings. Aeroplanes are increasing in size, and with rising energy prices and a growing sense of environmental responsibility acting as catalysts, they are also becoming lighter, quieter and more economical. Aircraft are changing, and with the increasing implementation of CFRP parts, more and more titanium is being used alongside aluminium. Integrated parts require tougher materials, and high-temperature materials in turn require new tools. These are the challenges which we are facing, and which we will continue to overcome, by working in close collaboration with our customers. The most prestigious companies know exactly what they can expect from the Starrag Group: Over 25 years of experience in blisk manufacturing The most productive solutions worldwide for the machining of aluminium structural components Tailor-made machining and production concepts for the milling of demanding materials and complex structures Innovative process solutions from one source Top productivity levels thanks to high dynamics and cutting performance Flexible machining systems for continuous (24/7) operation Global maintenance and replacement parts service via strategically-located service centers 5 Machine programme

4 Transport: Perfection, security and productivity. The core competency of the Starrag Group is based on efficient production solutions, which enable unit costs to be reduced and lead to sustainable success. The most important decision-making criteria from a customer point of view when it comes to investments in new production solutions are: maximum production and minimum down times, reduced energy consumption, a high number of work pieces in the working space, high levels of retooling flexibility, maximum availability and the overall investment costs. The competitive strength of automobile manufacturers and constructors of utility vehicles, agricultural equipment, building machinery and ships is solely dependent on their productivity. Successful companies know exactly what they can expect from the Starrag Group: Unique levels of machining expertise Unparalleled flexibility for customerspecific requirements Complete machining possible in one clamping position Efficient machining of ultra-precision components Reduction in unit costs thanks to significantly shorter processing times 7 Machine programme

5 Industrial: Increasingly complex work pieces, optimised components. Demand is rapidly increasing around the markets for flexible machining concepts. This development is directly related to the clear trend towards work pieces of ever-increasing complexity and optimised machine components such as racks, casings and transmission components for machine tools, injection moulding, printing machines, etc. That the Starrag Group machining centers are able to meet these demands is down to the fact that the technologies used are truly universal: the centers can fully machine a work piece on five sides using their four or five highly dynamically controlled axes. For very large and heavy work pieces, the Group can offer efficient machining solutions using portal-design and gantry-type machining centers. Our comprehensive range of technologies give customers the ability to optimise each of their machines individually to the required process. Innovative companies know exactly what they can expect from the Starrag Group: Efficient machining of particularly complex work pieces Complete machining in one clamping position regardless of the working angle Greatly reduced lead times Increased levels of flexibility and efficiency whilst maintaining optimum quality Significantly lower fixture costs 9 Machine programme

6 Energy: First in line and fully committed. Energy requirements are growing, as is the realisation that our stocks of oil and gas are finite. It is thus becoming ever more important to use existing resources well, whilst at the same time looking into all the possibilities of alternative energy sources. Energy production facilities are now hi-tech installations, and parts manufactured on our machines need to meet these higher demands the parts are bigger, more complex and increasingly made from materials that are difficult to machine. Turbine blades for gas and steam turbines, large ball cut-off valves for gas and oil pipelines and precision parts for ever bigger wind power generators, are manufactured during fully-automated multi-shift operations. The process integration, i.e. the combination of several different machining technologies in one machine, is taking on a greater importance all the time, and this is an area in which the Starrag Group's expertise in designing total machining systems from start to finish and implementing them as a single unit tailored to the individual needs of the customer is becoming ever more crucial. Progressive companies know exactly what they can expect from the Starrag Group: Customer-specific solutions and even a flexible integrated machining system for fully-automated multi-shift operation Complete machining of turbine blades in one clamping position thanks to ideal machine concepts with high dynamic and stiffness Complete process solutions, application-specific optimisation, CAM software, milling technology and milling cutters from one source Global technology consultancy service for machining and process optimisation and a comprehensive maintenance and replacement part service 11 Machine programme

7 Watch + Jewelry: Precision and efficiency for small complex components. In the jewelry and watch making industry, the demands on the quality of machining centers is exceptionally high. Tiny parts made of difficult to cut materials such as Stainless Steel, Titanium, Co-Cr alloys and other precious metals have to be produced with maximum precision and surface quality. Milling, turning, drilling and many other machining operations are required. The Starrag Group's machine range allows high precision and efficient complete machining of even the most demanding components. Automated production cells that operate around the clock, seven days a week, enable considerable batch sizes to be produced efficiently without having to make any compromises on flexibility. Thanks to its innovative technologies, the Starrag Group is one of the preferred partners for the leading jewelry and watch manufacturers. Innovative companies know exactly what to expect from the Starrag Group: Production technologies for small, complex components in large batch sizes Unique surface finishes thanks to high precision high-speed spindles Machining accuracy of just a few microns 13 Machine programme

8 Medical: Flexibility and productivity for innovative technologies. Rapid progress in medical technology and associated new treatment methods mean that the engineering sector also needs to show a high level of innovativeness. With its production solutions for orthopaedic implants, instruments, and dental technology, the Starrag Group is one of sector's leading technology partners. The huge flexibility of the machines and the low setup costs, allow production of individual implants and batch manufacture of instrument components. Thanks to the high rigidity of the machines and the linear drives, perfect surfaces and deburring can be achieved without any manual finishing. Our production systems allow efficient, high precision manufacture of both high volumes and prototypes. Innovative companies know exactly what to expect from the Starrag Group: Optimum production precision and repeatable accuracies Minimal setup times for excellent flexibility Innovative process solutions from a single source 15 Machine programme

9 TVU The vertical lathes of the TVU product line of erthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, high-precision static and dynamic positioning as well as long-lasting reliability. erthiez TVU Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional -axis table traverse will permit the turning, milling and grinding of complex components in a single clamping. Technological advantages: Complete cast design Very high table speeds Turning and milling operations on one machine Precise positioning Various pallet changer systems Large range of peripheral equipment High-pressure coolant pack (400 bar) for machining titanium Complete solution for machining titanium (with machines, tools, methods and processes) W C TVU Table diameter mm 800-2,500 Swing diameter mm 1,400-2,800 Turning height mm 800-2,440 Table load kg max. 20, Machine programme Drive power S1 kw Table speed rpm

10 RVU The RVU grinding machines set new standards in high-precision machining and are especially suitable for high precision grinding applications in the bearing and aerospace industries. The range can be equipped with up to four water-cooled grinding spindles which can achieve a performance of 45 kw at 18,000 rpm. (according to the type of grinding wheel selected) erthiez RVU The RVU facilitates a complete machining processing without interruption as optional dressing units, grinding wheel changers and workpiece measurement are available. Additional options for hard metal machining boring and workpiece measurement increase the possible applications of the machine series considerably. Technological advantages: Hydrostatic guideways High degree of concentricity and axial run-out accuracies (< 1.5 μm) Precise and powerful table drive (torque motor) Solid design in monolithic grey cast iron Measuring cycles C RVU Table diameter mm 800-6,000 Swing diameter mm 900-6,200 Height under grinding wheel mm Drive power S1 kw 7-45 Speed range rpm 4,000-18, Machine programme Table load kg max. 16,000 CNC control Siemens Sinumerik 840D

11 S191 Linear The machines of the S191 series are suitable for turning, milling and grinding of individual parts or from bar (diameters: 32, 50 and 65 mm) in a single setting. The series has an extremely versatile modular structure, which means that it is possible to build any kind of machines from standardised modules for various machining tasks including a machining center with seven axes and three spindles. umotec S191 The CNC umotec S191 Linear turnmill center is suitable for complete machining of very complex six sided parts. Linear motors ensure maximum precision and reliable repeatability in the machining of parts. Thanks to the combination of the rapid linear drive (acceleration: 1.1 g; speed: 50 m/min) with a high-resolution Renishaw measurement system (resolution: 1/100 µm) and a stabilised cooling circuit for all heat-generating elements, the S191 Linear achieves excellent productivity. A unique feature is the high-speed spindle (150,000 rpm), on which it is possible not only to turn and mill ceramic parts but, using different grinding discs (measuring 0.5 to 80 mm), they can also be dry-ground. Linear driven motors and direct-driven rotation axis Extensive features with a maximum of 7 axes and 3 spindles Unique spindle with high torque Universal bar machining (bar passage: 32, 50 or 65 mm) Large tool changer for 90 HSK40 tools High thermal stability Automatic in/out loading unit for blanks High finish quality Multiple configurations available Simple clamping concept Large choice of clamping systems C A W S191 Linear Axis travel mm Maximum feed m/min 50 Spindle power kw 15 Spindle torque Nm 84 / 104 / 124 Spindle torque rpm 6,000 Max. bar passage mm Ø 65 axis travel -25 / +115 Tool Spindle Power kw 13 Tool Spindle Torque Nm S1 = 12.5 / S6 = Machine programme Tool Spindle max. Speed rpm 40,000 Number of tools 30 (Option 60 oder 90)

12 S191 V With the CNC umotec S191 V turn-mill center, precise and complex components can be produced via 5-axis machining. Thanks to its stable mechanical concept and its linear drive technology, accuracies of just a few microns can be achieved. The integration of an individually adaptable automatic workpiece change unit, allows the machine to be used for one off prototypes or to run so called «unmanned shifts» without personnel. umotec S191 V Many different configurations are available with three to five axes of machining capacity. The thermal stabilization unit almost eliminates warm-up cycles when starting or after machining interruptions. Linear driven motors and direct-driven rotation axis High speed spindles (maximum 40,000 rpm) Smart combination of turning and 5-axis machining High thermal stability Automatic tool changer for 90 HSK40 tools Automatic load/unload unit for blanks High surface finish quality Multiple configurations available Easy clamping concept Large choice of clamping systems A S191 V Axis travel mm 400 mm mm Max. feed m/min 50 Acceleration m/sec m/sec² / 1.1 g Resolution mm Spindle power kw 8 Spindle torque Nm S1 = 9.5 / S6 = 11.5 Spindle speed rpm up to 40,000 Number of pockets 30 tools HSK40 (Optional 60 oder 90) Tool changing time (chip to chip) sec Machine programme axis torque S1 / S6 Nm 106 / 226 Axis travel -25 / +115

13 S1000 C The umotec S1000 C horizontal transfer machine was designed to manufacture prismatic parts from round or profiled bar stock. Small and complex components can be efficiently machined in medium to large batch sizes. umotec S1000 C The machine is configured with seven 4-axis machining stations, each equipped with 4 machining spindles (2 horizontal and 2 vertical). The eight station comprises a 4-axis cut off station with a single spindle. An optional ninth station allows the component to be re-clamped to allow the sixth side of the component to be machined with an additional 3-axis, 3 spindle machining unit. The machine is equipped with an automatic bar feed and quick change tool clamping system for optimum production rates. Efficient machining with up to 32 tools Maximum bar diameter 28 mm (optional 42 mm) 9 Position automatic bar feed system (3,000 mm max.) High speed spindles (10,000 rpm) Optional high-frequency spindles Optional high-pressure coolant A C S1000 C Number of stations 8 / 9 Axis movements, and mm 120 / 100 / 100 Power kw 0.75 Power / Torque Nm 2.3 Max feed m/min 15 Max. Number of tool spindles 32 (in parallel or perpendicular position) Power / torque Spindles 1.2 kw / 2.6 Nm Max. spindel speed rpm 10,000 (high frequency spindles available) Tool holders type ISO 20 C Axis torque S1 / S6 Nm 33 / Machine programme Max. bar diameter mm 28 / 42 Max bar length m 3

14 s100 multi Thanks to linear motors in all axes, the recently developed machine concept of the umotec S100 multi machining center accelerates and cuts extremely fast (minimum chip-to-chip time: 500 ms) These enormous performances are also due to a high-speed spindle (60,000 rpm). Four workstations, equipped with a large tool capacity, and two milling spindles work simultaneously. umotec s100 multi Thanks to its low footprint and multiple tool magazines (up to 144 tools), the dynamic transfer center is ideal for manufacturers producing ultra-precise components for clocks, computers and electronic applications made from brass, aluminium or stainless steel - very fast and in batch sizes from one to bulk production runs. This makes the machine ideally suited for components up to a size of 80 x 80 x 80 mm. Four machining centers High rate of acceleration (maximum 3 g: m/s²) Fully developed linear motors Fast feed rate in all axes (50 m/min) Fast rotating spindles (maximum 60,000 rpm) Extensive tool magazines (for up to 144 tools) Very fast tool changing times (< 500 ms) 1 2 s100 multi Traveldistances mm 80 mm 80 mm 80 Feed / / m/min 50 Acceleration / / m/sec 2 25 Resolution / / µm Spindles Workingstation vertical per Workingstation Power / Torque S1 / Torque S6 2 kw / 0.7 Nm / 0.9 Nm Max. Rotation Speed rpm 60,000 Taper HSK-E-25 Max. Number of Tools Toolchanger 18 per Spindle (144 on Machine) Chip-to-chip time sec Machine programme Max. Tool Diameter Ø mm 50 Max. Tool Length mm 100

15 CONTUMAT VCE The compact single column vertical lathe (swing diameters of 1,400 to 2,800 mm) is appropriate not only for turning, but, with additional units, can also be used for drilling, milling and grinding. It means that it is possible, in a single clamping, to carry out a full machining operation on the CONTUMAT VCE and not simply turning. Dörries CONTUMAT VCE The rigid cast construction on this lathe ensures low vibration and accurate cutting; hydrostatic guide rails damp vibrations even further. The technical design and numerous fitting options mean that Dörries is able to configure an individual machine to every customer. Vibration-damping cast construction High level of bending and torsion rigidity Compact single column construction Hydrostatic flat guide rails Generously proportioned principal components High geometric precision Numerous machining table variants Flexible magazine variations High thermo-stability Many machining heads and accessories Customised machine designs Interesting optional extras: two support version C CONTUMAT VCE Table diameter mm 1,000-2,650 Swing diameter mm 1,400-2,800 Turning height mm max. 2, Machine programme Table load kg max. 25,000 S1 Main drive power kw 2 x 60-2 x 80

16 CONTUMAT VC The Dörries CONTUMAT VC series, designed as a double column portal system, is ideal for larger swing diameters of 3,500 to 12,000 mm. The VC range combines all of the advantages of the VCE range with the ability to machine large scale components just as effectively. The positive construction properties of the smaller range are taken over here in correspondingly dimensioned main components. The range also provides high levels of flexibility by combining standard modules, providing the customer with a solution tailored to suit their individual needs. Dörries CONTUMAT VC The closed portal construction of the double column vertical lathe guarantees high intrinsic rigidity, while the proven cast construction ensures excellent damping and thermo-stability. Thanks to these characteristics customers obtain a lathe that provides high machining accuracy, with a long service life. Vibration damping cast construction High level of bending and torsion rigidity Rigid gantry design Hydrostatic flat guide rails Generously proportioned principal components High geometric precision Numerous machining table variants Flexible tool magazine variations High thermo-stability Comprehensive range of machining heads and accessories Machines tailored to customers requirements Available with twin rams for maximum cutting performance. C CONTUMAT VC Table diameter mm 3,000-10,000 Swing diameter mm 3,500-12,000 Turning height mm 3,000-10, Machine programme Table load kg max. 350,000 S1 Main drive power kw 2 x 60-2 x 150

17 CONTUMAT VC-V With the addition of a moveable table, traversing through the twin column portal design of the VC machine range, the VC-V provides the ultimate flexibility for machining large components. In addition to the «on center» machining capability of a standard lathe the VC-V machines are able to machine eccentric features. With the use of our extensive range of standard milling and drilling attachments, the VC-V machine range is capable of full 5 sided machining of components up to 12,000 mm in diameter and 350 tons in weight. Dörries CONTUMAT VC-V On machines with a -axis the component can be machined in any position. The turning table is set on a sliding bed. The default -axis travel corresponds to the swing diameter of the machine size, but can be tailored to suit any application. Vibration damping cast construction High level of bending and torsion rigidity Rigid gantry design Linear travelling table (-axis) Hydrostatic flat guide rails Generously proportioned principal components High geometric precision Numerous machining table variants Flexible tool magazine variations High thermo-stability Comprehensive range of machining heads and accessories Machines tailored to customers requirements C CONTUMAT VC-V Table diameter mm 3,000-10,000 Swing diameter mm 3,500-12,000 Turning height mm 3,000-10,000 Table load kg max. 350, Machine programme S1 Main drive power kw 2 x 60-2 x 150 Travel distance -axis mm 1,750-6,000

18 TFS For machine manfacturers and toolmakers, flexibility, cost effectiveness and precision play a very important role, especially when machining large components. These three requirements are what led to the development of the TFS portal machining center with its fixed cross-rail. Customers use the modular principle to select the table configuration, control systems and milling units appropriate to their individual tasks. The flexible D40 ram-type milling unit with its integral C-axis, provides a stable platform for our wide range of milling heads, from a conventional vertical spindle through fixed angle heads and on to 3+2 axis and full 5-axis contouring. Droop+Rein TFS The large number of well proven, automatically exchangeable milling heads increases the range of suitable applications. The TFS range of attachments also includes automatic spindle changing as well as tool and component measurement. D40 ram-type milling unit provides stability and flexibility Large number of automatically exchangeable milling heads Various table designs (long, double, rotary or with pallet changing system) Numerous peripheral attachments Automatic tool changer Automatic milling head and spindle changer Integrated tool and component measurement solutions Heidenhain or Siemens control unit options C TFS Power S1 kw 40 Torque S1 Nm 1,800 Speed rpm max. 6,000 Table width mm 1,800-3,000 Table length mm 2,000-6,000 Movements axis mm 3,000-7,000 (+500) axis mm 3,000-4,000 (+500) axis mm 1,500 / 1,800 / 2,000 C axis x 360 / ± Machine programme Max. feed rate / / axis m/min 30 / 30 / 20 Rapid traverse / / axis m/min 40 / 40 / 30

19 T / TF With its T/TF portal machining center series Droop+Rein supply heavy duty cutting applications for many industries. The range extends from tool making and mould and die, aircraft component production, engine manufacture and through to general engineering applications. ased on stable, extremely accurate and high performance base machines, the T/TF series offers a very comprehensive system for innovative automation. With the addition of various expansion modules the T/TF range can be adapted very easily to any machining task. Droop+Rein T/TF Optional automatic milling head, spindle and tool changing units enable complex and demanding machining routines to be performed. Due to Droop+Rein s extensive applications expertise a wide variety of different milling heads are available, vertical heads, angled heads as well as fork-type milling heads for positionable or simultaneously controlled applications. Hydrostatic guides on all the linear axes Thermo-symmetric ram construction Integral C-axis Cast construction for all components Adjustable cross-rail (optional) Extremely rigid and good damping Automatic milling head and tool changer Various table designs (long, double, indexing or with pallet changing systems) Numerous peripheral attachments Large range of vertical, angled and fork-type milling heads C T/TF Power S1 kw 50 / 60 / 75 / 100 Torque S1 (dependent on milling unit) Nm 2,400 / 4,000 / 5,500 / 8,000 Speed S1 rpm 6,000 / 4,000 / 4,000 / 2,500 Table width mm 1,800-5,000 Table length mm 2,000-10,000 Movements axis mm 3,000-11,000 (+500) axis mm 3,000-6,000 (+500) axis mm 1,500 / 2,000 W axis mm 1,000-4,000 (+500) C axis x 360 / ± Machine programme Max. feed rate / / axis m/min 20 / 20 / 15 Rapid traverse / / axis m/min 30 / 30 / 20

20 G / GF The advantage of machining large, heavy and unwieldy components on a gantry type machine is that the component mass has no effect on the machining process. Droop+Rein created the G/GF series for just such difficult tasks. The gantry machines reliably prevent dynamic loss when supporting and accelerating these high loads. To cope with its demanding machining tasks, the G/GF series boasts many technical highlights, for example, hydrostatic guides on all the linear axes, the thermo-symmetrical construction of the ram-type milling unit and the integral C-axis. Automatic milling head, spindle and tool changing are available by the integration of standard, well proven, expansion modules. Droop+Rein G/GF Droop+Rein have developed more than 300 different milling heads to cope with numerous applications particularly for machining large diesel engines. The machine may be configured with separate working areas to allow set-up and simultaneous machining which ensures increased productivity. To further enhance flexibility, vertical turning tables may be integrated into the machine floorplate. Hydrostatic guide rails on all the linear axes. Thermo-symmetric ram construction Integral C-axis Extremely rigid and good damping Automatic milling head and tool changers Floor plate with integral rotary and turning tables More than 300 milling head options Many peripherals attachments C G/GF Power S1 kw 50 / 60 / 75 / 100 / 150 Torque S1 Nm 2,400 / 4,000 / 5,500 / 8,000 / 12,000 Speed S1 rpm 6,000 / 4,000 / 4,000 / 2,500 / 2,500 Pallet range width mm 3,000 / 10,000 Pallet range length mm 8,000 / 30,000 Movements axis mm from 9,000-31,000 (+1,000) axis mm 5,000-12,000 (+500) axis mm 1,500 / 2,000 / 3,000 / 4,000 W axis mm 1,000-6,000 (+500) C axis x 360 / ± Machine programme Max. feed rate / / axis m/min 10 / 10 / 10 Rapid traverse / / / W axis m/min 20 / 20 / 15 / 2.5

21 FOGS / FOGS D40 With its innovative machining technology, the FOGS high speed machining center provides a new dimension in high speed milling. The Droop+Rein concept is a quantum leap in technological development, reducing machining time and increasing quality. The amount of manual finishing work traditionally associated with mould and die machining can be reduced to a minimum. Superior surface finish and accuracy is achieved by the use of efficient cutting strategies. The optional motor spindle changer ensures the optimal performance is always available, whatever the cutting conditions. Droop+Rein FOGS/FOGS D40 The FOGS D40 expands the machine concept to provide a highly economical, versatile machining solution for a wide range of applications. The integrated Droop+Rein D40 ram unit with its integral C-axis, provides a stable and powerful platform for a wide range of milling heads, from conventional vertical spindles, fixed angle heads, two axis positioning and full 5-axis contouring heads. Fixed floorplate or traversing, indexing and turning tables available Effective acceleration of constant masses Large range of peripherals Fastest effective feed rates Automatic spindle changer Automatic milling head changer Floor plate with integral rotary/turning table Pallet changing systems C For highly dynamic machining at optimum feed rates the static component/moving tool concept ensures that constant masses are accelerated, regardless of the size and weight of the workpiece. With its wide range of components and peripherals, table types and pallet change systems, Droop+Rein can tailor a complete high performance and process oriented system for its customers from standard modules. FOGS/FOGS D40 Power S1 kw 40 Torque S1 (dependent on milling unit) Nm max. 1,800 Speed S1 rpm 6,000 (24,000 Motorspindle) Clamping surface - width mm 2,000-10,000 Clamping surface - length mm 3,000-40,000 Movements axis mm 3,800-41,000 (+ 1,000) axis mm 2,500-11,000 (+500) axis mm 1,500 / 1,800 / 2,000 / 2,500 C axis x 360 / ± Machine programme Max. feed rate / / axis m/min 30 / 30 / 30 Rapid traverse / / axis m/min 40 / 40 / 40

22 HEC 400 D / 500 D Dynamic HEC 500 D L With a flexible package allowing machining of a huge variety of materials in all sectors of the metal working industry, the highly dynamic machining centers from the HEC 400 D and HEC 500 D model series can be individually adapted to specific production tasks. Specially for alloy machining, Heckert also supplies centers with our dynamic package, which deliver excellent speed, rapid feed and acceleration figures. The version with power package is intended for highly productive heavy-duty cutting with increased power. Heckert HEC 400 D Heckert HEC 500 D L 24 7 Service-Hotline Support & Service Thermal stability for high cutting capacity Long-term accuracy in series production, class IT 5 Environmentally compatible dry machining High energy efficiency Increased process stability and low operation production Comprehensive control and monitoring functions State of the art service and diagnostic system (SAM) Versatile use as stand-alone machine, manufacturing cell with pallet storage or integrated into flexible manufacturing systems L design The HEC 500 D L horizontal machining center cuts production costs, increases machining quality and meets stringent environmental standards. Efficient production is ensured by the large travel range, the high loading mass of the pallets, the dynamics of the adjustment axes and the state-of-the-art tool handling. The higher workpiece output per unit of time, with simultaneous increase in process stability, brings an above-average rise in machining efficiency. Longer machine running times are possible thanks to the high loading mass of the pallets (up to 1,000 kg) and the clamping of multiple workpieces that this allows. This reduces the main processing time, down times, and setup times, saves on workpiece measurements, increases process reliability and availability and provides a framework for operation of multiple machines. Technological advantages: Extremely large working range extends the number of possible applications and uses Dynamic adjustment axes (digital AC servo drives, maximum 10 m/sec²) Optimised workpiece side with gantry construction High performance working motor spindle, optionally as motor spindle with speeds up to 20,000 rpm and increased torque with quill motor Directly driven NC rotary table (multi-side and complete machining) Convenient workpiece handling Innovative tool handling (chain and tower magazines for tools) HEC 400 D HEC 500 D HEC 500 D L Clamping surface pallet mm 400 x x x 500 Workpiece swing diameter mm ,000 Maximum workpiece weight kg Maximum feed / / m/min Machine programme Maximum number of tool pockets Length x Width x Height mm 5,700 x 2,820 x 2,870 6,050 x 3,200 x 3,000 5,900 x 3,500 x 3,000

23 HEC 500 / 630 / 800 Athletic HEC 500 / 630 / 800 MT The medium-sized all round machining centers guarantee maximum efficiency, high machining quality and reliability for the entire metal working industry. The modular design of the centers ensures maximum flexibility and allows optimised manufacturing solutions to be created. Customers can choose between three different working spindles, various tool magazines and a wide range of special designs and accessories. Heckert HEC Service-Hotline Support & Service High flexibility machining (choice of fixed or traversing horizontal spindle and pivoting horizontal/vertical milling head) Wide range of spindle powers (30 to 78 kw) Reduced down times (partly due to dynamic adjustment axes) Effective workpiece and tool handling High functional reliability due to gantry construction of the table group Multi-side and complete machining with high precision NC rotary table High rigidity of main assemblies (thermo-symmetry, compact construction) Dynamic and precise machining due to sophisticated drive technology Digital AC feed drives Sophisticated profile rail guides and circulating ball screw spindles in all linear axes Innovative tool management (chain or tower magazine with 60 up to 320 pockets Energy efficient machine concept with energy-saving functional elements Extension to create manufacturing cells Optional expansion into flexible manufacturing systems with pallet storage MT version for turning / rotary milling The MT (multitasking) model range delivers a high level of process integration and complete machining in one clamping. The directly driven NC rotary table (500 rpm) and the stable thermosymmetrical machine construction guarantee excellent cutting capacities for longitudinal cylindrical turning (internal and external) and planar cross turning. The MT series cuts cycle times and logistical work, extends the range of applications and reduces investment costs. HEC 500 HEC 630 HEC 800 Clamping surface pallet mm 500 x x x 800 Workpiece swing diameter mm 1,350 1,550 1,750 Maximum workpiece weight kg 1,000 1,500 2,000 Maximum feed / / m/min Machine programme Maximum number of tool pockets Length x Width x Height mm 7,600 x 5,100 x 4,150 8,100 x 5,350 x 4,150 8,500 x 5,500 x 4,150

24 HEC / / HEC MT / MT / MT The successful and well proven machines from the Athletic range have been combined with a compact and robust rotary tilting table to provide a highly productive full 5-axis machining center. The powerful and flexible NC control systems fitted to these machines are equally suited to 5-sided, 3+2 axis and full 5-axis contouring. With the options available for tool handling, coolant and in-process measuring, a perfect solution can be tailored to meet any requirement. Heckert HEC Service-Hotline Support & Service With the table swivelling axis of -45 up to +180 and rotary axis of surfaces and holes may be machined at any angular position. The ability to machine 5 sides of a component at a single set-up often simplifies the machining process and can lead to reduced production times and unit costs. Optimum cutting conditions and excellent long-term accuracy (high quality horizontal spindle with quadruple bearings) Excellent positioning accuracy of the A axis (reversal error 3 sec s) and the axis (reversal error 3 sec s) Guaranteed machining accuracy to class IT 5 Reduced idle times (optimised tool change cycles) Optimal tool handling (chain or tower magazine for 60 up to 570 tools) Compatible with large tools (large tools up to 1450 mm possible as an option) Environmentally compatible dry machining Very reliable rotation/pivoting unit Reliable clamping of rotary axis (hydraulic safety circuit) Additional mechanical clamping of swivelling axis Mechanically locking clamping cones for pallet clamping Use of automatically changeable adapter heads (option) MT version for turning / turn milling A HEC HEC HEC Clamping surface pallet mm 500 x x x 800 Workpiece interference diameter mm 1,350 1,550 1,750 Maximum workpiece weight kg 1,000 1,500 2,000 Maximum feed / / m/min Machine programme Maximum number of tool pockets Length x Width x Height mm 7,600 x 5,100 x 4,150 8,100 x 5,350 x 4,150 8,500 x 5,500 x 4,150

25 DF 630 / 800 The DF 630 / 800 enable complete machining in one clamping position, hence the name DF (which stands for turning-drilling-milling in German) which has a decisive effect on the productivity of the overall production system. The working spindle of the DF heads carries out all the machining on the tool that is attached. When turning is required on a clamped work piece, the rotating lathe tool can be radially shifted by ± 35 mm (servo-axis). Heckert DF Service-Hotline Support & Service The HEC 630/800 Athletic machining centers are the base system concept. The DF head enables complete machining with a consistent axial and radial run-out of 5-6 µm on the part. The imbalance of the valve plate is compensated by a counterweight, allowing turning speeds up to 1200 r.p.m. High level of process integration with turning, drilling, and milling in a machining center with a single clamping position reduces investment costs and production system footprint Optimized cutting set-up for milling and drilling (up to 3500 rpm) and 45kW drive capacity Wide range of turning applications (external turning, face turning, interior face-turning, interior straight turning and relieving) High transferrable torque (1700 Nm) maximizes cutting performance (drilling up to 100 mm diameters) Intelligent tool management with adjustable chain or tower magazines, tool ID, tool breakage control and rpm monitor Reduced set-up times through parallel work piece mounting and removal Expansion through palette linear storage U DF 630 DF 800 Clamping surface pallet mm 630 x x 800 Workpiece swing diameter mm 1,250 1,400 Max. workpiece weight kg 1,500 2,000 Movements / / mm 1,070 / 870 / 1,200 1,320 / 1,070 / 1,300 Max. working feed rate / / m/min 40 / 40 / / 40 / Machine programme Max. number of tool pockets Length x Widht x Height mm 8,100 x 5,350 x 4,150 8,500 x 5,500 x 4,150

26 DF 1000 / 1250 The DF 1000 / 1250 enable complete machining in one clamping position, hence the name DF (which stands for turning-drilling-milling in German) which has a decisive effect on the productivity of the overall production system. The working spindle of the DF heads carries out all the machining on the tool that is attached. When turning is required on a clamped workpiece, the rotating lathe tool can be radially shifted by ± 35 mm (servo-axis). Heckert DF Service-Hotline Support & Service alancing weights integrated in the head compensate for the imbalance set off by the balanced tools, which means that up to 1,200 rpm is possible for turning work. For boring and milling, a 35/45 kw spindle achieves speeds of up to 3,500 rpm. The DF 1000 / 1250 enables complete machining with a consistent axial and radial run-out of 5-6 µm on the part, which reduces the time and other effort required for clasping, temporary storage and new setting-up each time. Turning, drilling and milling in one clamping position and with only one tool-holder Flexibility in terms of the number of workpieces and machining operations Unique head technology with large axes over slide Internal coolant and lubricant supply, even for turning tools U DF 1000 DF 1250 axis mm 1,700 2,200 axis mm 1,150 1,500 axis mm 1,850 1,850 Table / pallet size mm 800 x 1,000 1,000 x 1,250 Radial facing slide path mm ± 35 ± 35 Torque S1 Nm max. 1,700 max. 1,700 Drilling / milling speed S1 rpm 3,500 3, Machine programme Turning speed rpm 500-1, ,200 Drive power S1 kw 45 45

27 HEC 1000 / 1250 / 1600 / 1800 Athletic The large machining center are ideal for rapid, cost-effective, complete machining of large and heavy workpieces (swing diameter up to 3,300 mm, maximum weight: 13,000 kg). The modular design provides maximum flexibility and allows tailored production solutions to be created. The center deliver high precision, process optimised and energy efficient machining of housings and prismatic workpieces, primarily in the agricultural machinery and the motor industry, equipment manufacture, pump and compressor production and the wind energy sector. Heckert HEC Service-Hotline Support & Service These Horizontal machining center are based on a very extensive modular concept. The modular design includes the major components, the tool and workpiece handling units, the design of the working spindles, with modified power and speed configurations, and the control options. The centers can either be used as stand-alone machines, extended into manufacturing cells with pallet storage or as operator-free units integrated into a flexible manufacturing system (with pallet storage system and additional modules). The «Planetary TurnMill device» (PTM ) is one of the key highlights: The facing plate carries two radial, infinitely variable, facing slides with a tool holder for different turning tools. The weight is counter-balanced not by weights, but using the two synchronously extending slides. Choose between fixed horizontal working spindles, NC controlled traversing spindles with 125 and 150 mm diameter, a pivoting horizontal/ vertical milling head for 5-side machining and the «Planetary TurnMill device» (PTM ) with facing and cross sliders. Reduced production and cycle times (ready-to-assemble complete machining) High levels of flexibility with the automatic pallet changer Choice of two, three or four pallets in a wide variety of arrangements High effective material removal rate (main drive up to 84 kw, 3,000 Nm) Reduction in unproductive down times (highly dynamic axes rapid tool change cycles) Efficient tool handling (chain or tower magazine, 60 to 570 tools) Large tool capacity (diameter up to 950 mm, length up to 800 mm) Excellent machining quality and longterm precision Compact thermo-symmetrical machine design, profile rail guides and digital AC feed drives in all linear axes Intelligent process monitoring to increase automation and cut tool and operating costs HEC 1000 HEC 1250 HEC 1600 HEC 1800 Clamping surface pallet mm 800 x 1,000 1,000 x 1,250 1,250 x 1,600 1,250 x 1,800 Workpiece swing diameter mm 1,900 2,400 3,000 3,300 Maximum workpiece weight kg 4,000 5,000 8,000 13,000 Maximum feed / / m/min /40/60 35/40/40 52 Machine programme Maximum number of tool pockets Length x Width x Height mm 10,250 x 7,400 x 4,500 10,900 x 8,850 x 5,350 12,600 x 9,700 x 5,730 12,970 x 11,070 x 5,950

28 HC 3500 / 4500 / 5500 HC stands for «ig Horizontal Center», and has the same structure as the HEC range. The «ig Horizontal Centers» are ideal for milling, turning and drilling very large housings, or prismatic workpieces with a maximum interference area diameter of 5,400 mm and weighing up to 25,000 kg. The key features of the range are the extremely long axis traverses, optimized workspace conditions and versatile range of spindle options. Heckert HC Service-Hotline Support & Service The modular machine design allows the centers to be optimally adapted to individual customer requirements. The choice of working spindles provides excellent flexibility: The possibilities include high performance fixed horizontal spindles, NC controlled traversing spindles for machining deep surfaces and holes, and the Planetary TurnMill device (PTM ) with facing and lateral slides for milling, drilling and turning operations. Reduced production and cycle times thanks to ready-to-assemble complete machining Excellent workpiece accuracy, class IT 5 High precision assemblies used (including NC rotary table with 3" reversal error) State of the art tool management with chain or tower magazines High flexibility thanks to automatic pallet change (2, 3 and 4 pallet systems available) Reduced setup times thanks to setup parallel to main processing time Increased automation Comprehensive control and monitoring of machine, workpiece and tool Reduced operating costs thanks to excellent energy efficiency of machining centers Machine functions monitored by SAM (Service Assistant Module) diagnostic system Optional extension of manufacturing cell Optional expansion to flexible manufacturing system with pallet storage HC 3500 HC 4500 HC 5500 Clamping surface pallet mm 1,600 x 2,000 1,600 x 2,000 2,000 x 2,500 Workpiece swing diameter mm 3,400 4,400 5,400 Maximum workpiece weight kg 16,000 16,000 25,000 Maximum working feed rate / / m/min 35 / 30 / / 30 / / 30 / Machine programme Maximum number of tool pockets Length x Width x Height mm 15,500 x 11,100 x 6,400 15,500 x 14,100 x 6,400 19,500 x 16,000 x 6,400

29 ECOFORCE 1/2 The ECOFORCE series combines decades of engineering experience with extensive applications knowledge. It's sophisticated technological features, it can be adapted to almost any machining task. Thanks to the outstanding drive power and cutting capacity, every one of our customised solutions delivers optimum precision, productivity and availability. With the ECOFORCE series, users can choose between complete, 5-side or 5-axis machining. Scharmann ECOFORCE 1/2 For applications in the aerospace industry, Scharmann can also configure the ECOFORCE with a vertical machine table. The vertical alignment ensures optimum chip removal when machining typical aircraft structural components and prevents repeated cutting of existing chips. High drive power and cutting capacity Wide range of technologies Flexible machine options, with table or pallet versions Excellent positioning accuracy High traverse speeds W ECOFORCE 1/2 axis mm 2,400-4,000 axis mm 1,600-3,500 axis mm 2,700-3,500 W axis mm 600 / 800 Pallet / table size mm 1,000 x 1,000 2,000 x 3,000 Workpiece weight kg max. 38,000 Power S1 kw Machine programme Torque S1 Nm 1,700-4,800 Spindle speed S1 rpm 4,000

30 HEAVSPEED 2/4 The HEAVSPEED series was designed for heavy duty cutting operations on very large workpieces. The automatic ram deflection compensation, guarantees the highest precision at all extensions. Efficient, automatic pick-up of a wide range of machining attachments from a pick-up magazine provides the user with a full range of technologies for maximum productivity with minimum set-ups. Scharmann HEAVSPEED 2/4 The HEAVSPEED series has a comprehensive safety concept that can be individually adapted to specific machining tasks. High drive power and cutting capacity Wide range of technology Flexible machine options, with table or pallet versions Excellent positioning accuracy High traverse speeds V W Heavyspeed 2/4 axis mm 3,000 (+1,000) axis mm 2,500-6,000 (+500) axis mm 1,000 / 1,400 W axis mm 1,000 / 1,400 Spindle diameter mm 160 / 200 Spindle speed S1 rpm max. 2,500 Torque S1 Nm 7,170 / 20,000 Power S1 kw 63 / Machine programme RAM cross-section mm 400 x 420 / 480 x 600 Tool holder SK 50 / SK 60

31 ECOSPEED F HT / F HT This high-speed machining center is perfect for rapid cutting of small and medium-sized workpieces with maximum productivity. The critical innovation is the Sprint 3 parallel kinematic machining head, which enables components to be produced with excellent dynamics and precision and an outstanding surface quality, at batch sizes of a single unit through to bulk production. The excellent machining and surface quality means that there is no need for the manual rework that is usually required with conventional machining centers. This results in increased efficiency, improved process reliability and long-term stability. The key features include 1,000 x 1,000 mm pallet size, up to 120 kw spindle power and rapid tool change, from either a chain or rack magazine. ecospeed f ht The table with the work piece moves horizontally in the -axis while the headstock traverses on the stationary column to provide -axis movement. -axis, A-axis and -axis movement is provided by the Sprint 3 head with an additional positioning axis provided by the rotary table. Unique drive concept (Sprint 3) High drive power (maximum 120 kw) Full 5-axis machining Excellent acceleration in all axes Outstanding surface quality Minimum down times Maximum process reliability Rapid tool changeover (from chain or rack magazine) Optimum precision Ecospeed F HT t A Parallel kinematical machining head Sprint 3 Ecospeed F HT ECOSPEED F HT ECOSPEED F HT Travel distance axis mm 1,250 1,600 axis mm 1,350 1,600 axis, horizontal spindle mm A + axis ± 40 ± 40 Rapid feed / / axis m/min A + axis sec/ 1sec / 80 1sec / 80 Acceleration In all axes m/sec = 7.0; / = Machine programme Pallet size mm 1,000 x 1,000 1,000 x 1,000 Motor spindle S1 kw / Nm / rpm 120 / 83 / 30, / 83 / 30,000