3D laser removal and texturing in a new dimension

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1 LASERTEC 45 Shape 3D material removal by laser Laser texturing LASERTEC 45 Shape 3D laser removal and texturing in a new dimension LASERTEC

2 LASERTEC 45 Shape: High-precision 3D laser removal and texturing in a new dimension Defined surface structures, the finest contours and filigree cavities. As the successor to the LASERTEC 40, the new LASERTEC 45 boasts the highest diversity, a completely new operating concept, a larger work table, longer traverses, higher workpiece weights and fully integrated 5-axis machine kinematics. The new user-friendly control interface allows for simple operation by touch screen, direct programming into the control system and offline programming for more complex components. Whilst providing maximum process reliability and reproducibility, the new LASERTEC 45 can generate geometrically defined surface structures, the finest contours and filigree cavities for the production of injection moulds, extrusion dies, inscriptions and engravings of the highest quality in 2D and 3D forms and with no tool wear. Working area of the LASERTEC 45 with integrated swivel / rotary table (5-axis version), laser head with precision scanner, CCD camera and retractable measuring sensor.

3 The largest fields of application High-precision texturing and 3D material removal by laser on up to 5 axes. Inscription, engraving Miniature technical forms Extrusion dies, embossing tools Textures in injection moulds Application of logos, inscriptions and engravings, even in 3D Filigree cavities in miniature technical forms, e.g. for: The finest 3D contours for tool and mould construction in: Defined textures in 3D injection moulds for: + + Tool / mould construction + + Tool / mould construction + + Compression moulds + + Automotive + + Coins / medals + + Toy industry + + Forming dies + + Electronics + + Electrode production + + Electronics + + Forming tools + + Blow moulding + + Lifestyle + + Inserts + + Lifestyle How laser ablation works Highly dynamic deflecting mirrors direct the laser beam onto the workpiece in order to remove the material. A minimum wall angle of 5 can be reached for each material. The actual laser removal takes place in horizontal layers (the thickness of which depends on the laser and material: μm). Laser removal with contour-parallel finishing allows for the creation of 3D cavities on the workpiece. Materials: Tool steel, copper, graphite, cemented carbide, CBN, PCD, ceramics, titanium, aluminium, brass, bronze, silver, gold

4 Machines features Highlights of the LASERTEC 45 Shape + + The new, user-friendly user interface allows for intuitive programming via the touch screen axis laser machining made possible by the integrated swivel / rotary axis with torque motors (optional) % larger working area with the same space requirements plus 3 times higher dynamics with 60 m/min rapid traverse (compared to the LASERTEC 40) + + Operate 4.5 on SIEMENS 840D solutionline with 15" touch screen Maximum precision With the inherently stiff and low-vibration column 3-axis version Also available in a 3-axis version with rigid table (840 x 420 mm / 400 kg) 5-axis version Fully integrated NC swivel rotary table (A axis 100 to +120 / 100 kg) Precision optics Laser head with the latest scanning technology, CCD camera and measuring sensor Positioning of the workpiece Fully integrated automatic 3D infrared measuring sensor on the laser head New operating concept Intuitive and user-friendly operation by touch screen

5 Technical data Working area / drives Traverse X / Y / Z mm 700 / 420 / 485 Work table / workpieces Table size (3-axis version) mm 840 x 420 Maximum workpiece weight (3-axis version) kg 400 Table size (5-axis version) mm ø 200 Maximum workpiece weight (5-axis version) kg 100 Rotary axis (C axis) Degrees 360 Swivel range (A axis) Degrees -100 to +120 Laser source Pulsed fibre laser (standard / optional) Watts 20 / 100 Linear axis (X / Y / Z) Feed velocity mm 60 / 60 / 60 Rapid traverse speed mm 60 / 60 / 60 Maximum acceleration on X / Y / Z m/sec² 10 / 10 / 16 Maximum feed force kn 5 / 5 / 5 Pmax under VDI / DGQ 3441 (direct / indirect distance measurement system) mm / Pmax under JIS B (direct / indirect distance measurement system) mm / Machine data Width x depth mm 1,650 x 2,340 Machine height / with roof mm 2,500 / 2,580 Machine weight kg 3,400 Control system Operate 4.5 on SIEMENS 840D solutionline with 15" touch screen Layout plans LASERTEC 45 Frontal view Top view 353 2,486 1,657 Cooling unit 734 1,518 2,300 2,577 2, ,850 2, ,006

6 5-axis laser precision machining on up to ø 300 mm on a set-up area of < 4 m²*. Machine Highlights Technology Benefits Applications % larger working area with the same space requirements plus 3 times higher dynamics with 60 m/min rapid traverse (compared to the LASERTEC 40) + + Maximum precision and repeat accuracy thanks to the stable cast-iron column with direct distance measurement system (optional) axis laser machining made possible by the integrated swivel / rotary axis with torque motors (optional) * Layout of the machine with no aggregates + + Filigree contours and high levels of detail with 3D laser removal with a minimum laser spot size of 40 µm + + Direct, reproducible laser machining of the workpiece with no electrode production and significantly reduced production times for fine parts + + The direct import of CAD data allows for quick and economical production from batch size 1, with no tool costs Trade fair performance in 2014 / /09 20/09/14: world première: AMB, Stuttgart 30/09 04/10/14: bimu, Milan 18/11 22/11/14: PRODEX, Basel 25/11 28/11/14: EUROMOLD, Frankfurt 03/02 07/02/15: DMG MORI SEIKI Open House, Pfronten 20/04 25/04/15: CIMT, Beijing + + Engraving and inscription even in recessed 3D contours + + Filigree cavities in miniature, technical forms for tool and mould construction. Toy industry, electronics and lifestyle + + Extrusion dies, embossing and forming tools + + Textures in injection moulds for the automotive industry, blow moulding, electronics and lifestyle FLY_D6317_0714UK Subject to technical changes. The machines depicted here may feature options, accessories and different control configurations. DMG / MORI SEIKI Europe AG Lagerstrasse 14, CH-8600 Dübendorf Tel.: +41 (0) 44 / , Fax: +41 (0) 44 / [email protected],