Premium flat 167 Twinson (P 9576) (formerly O-Wall) Technical file. Roofline & Cladding. Cladding premium.

Transcription

1 Premium flat 167 Twinson (P 9576) (formerly O-Wall) Technical file Cladding premium Roofline & Cladding 01/02/2012

2 23/03/2011 V 1.1: Update chapter Length: replace colour 65 by /01/2012 V 1.2: Update data sheet Twinson (2.4/1-2 v3). Adding aluminium finishing profile P9566. Adding connection piece P9573. Adding building details (chapter Examples). Change O-Wall into premium flat 167 Twinson (P 9576). 31/01/2012 V 1.2: Adding colour 65 for aluminium finishing profiles. 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576)

3 Contents: 1 General: 1.1 Material & benefits 1.2 Colours 1.3 Machining & safety precautions 1.4 Twinson recycling 1.5 Warranty 1.6 Storage & transport 2 System properties: 2.1 Profile overview 2.2 Length 2.3 Product properties 2.4 Technical file 2.5 Certificates 3 Installation: 3.1 Horizontal installation 3.2 Vertical installation 4 Examples: 5 Maintenance guidelines: 5.1 Maintenance 5.2 Cleaning & care 01/02/ V1.2 - DEC/ENG - published work ' Deceuninck ' All rights reserved. This document contains proprietary and confidential information, do not copy or disclose this information without the express written consent of Deceuninck. Deceuninck reserves the right to change this drawing and any associated documents. 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576)

4 Premium flat 167 Twinson (P 9576) (formerly O-Wall) General 1.1 Material & benefits 1.2 Colours 1.3 Machining & safety precautions 1.4 Twinson recycling 1.5 Warranty 1.6 Storage & transport Cladding premium Roofline & Cladding 01/02/2012- V1.2

5 1.1 Material & benefits Best of both worlds: Welcome to the world of Twinson, where nature and technology go hand in hand. Twinson is made of wood and PVC. By combining the advantages of both materials in a single new material, Twinson offers the best of both worlds: the natural appearance and warm feel of wood, and the ease of maintenance and durability of PVC. Twinson is 100% recyclable. Whats more, with its PEFC certification, Twinson is an environmentally friendly alternative to tropical hardwood. While tropical hardwood is only available from endangered rain forests, Twinson contains pinewood that grows quickly in continuously replanted forests. natural appearance low maintenance durable water resistant resistant to insects does not split environmentally friendly (100% recyclable) splinter free PEFC certified About PEFC: The international non-profit organisation PEFC is dedicated to sustainable forest management. With more than 200 million hectares of certified forest, PEFC is the largest certification system in the world. PEFC ensures that the number of trees harvested is not greater than the number replanted, and that biodiversity is retained. Essential here is respect for the natural habitat of fauna and flora, as well as for the soil and climate. 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /1

6 1.2 Colours Twinson cladding premium profiles and finishing trims are available in 3 different natural colours. With Twinson, you can transform your house into a stylishly finished environment that you can enjoy for years to come. Twinson cladding premium colours: 502 liquorice black 504 bark brown 505 turf brown The colour samples are reproductions and can deviate from the originals. The large inset shows the natural colour which the Twinson cladding premium will change to over time. Twinson contains wood fibres, susceptible to differences in colour and appearance. As soon as the product is exposed to sun and rain, these fibres will undergo a natural aging process and will be subject to colour changes. After a couple of months, the final patina will be obtained. Planks should be mixed prior to installation to gain a natural effect. 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /1

7 1.3 Machining & safety precautions Machining: General: almost the same range of tools as for wood. Specific tools/machining: Glass paper, sandpaper, wire brush or steel wool. Drills: HSS metal drills During drilling: for best result do not apply heavy pressure. Periodically lift the bit to clear the shavings. Cutting: use a carbide teeth saw blade. Thin blade. Number of teeth: minimum 80. Burrs can be removed with glass paper or steel wool Safety precautions: When using electrical devices for machining the Twinson profiles, we recommend wearing a dust mask and safety goggles. There are no specific measures necessary to process Twinson as there are no dangerous particles being released during processing Proposed sawing blocks: NOT SUPPLIED BY DECEUNINCK Block 1 24 P9565: block P9567: block 2 29 Block 2 29 min P9570: block 1+2 P9566: block 1+2 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /1

8 1.4 Twinson recycling An important aspect of sustainable building is the lifetime expectancy of the materials and the impact that they have on the environment. There is no sense of using an environmentally friendly building material if the durability can not be guaranteed. That is why Deceuninck has created the Twinson bag. The intention is that after installation all the Twinson cut-offs are collected in the special Twinson bag. This material can be returned to Deceuninck to be recycled, enabling us to have a closed loop recycling system. To guarantee that the next generation of Twinson profiles are not polluted with saw dust, aluminium or other material we ask you to only put Twinson cut-offs in the bag. Close the bag before returning it to Deceuninck. Maximum weight of 30kg. 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /1

9 1.5 Warranty 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /1

10 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /2

11 1.6 Storage & transport Store profiles or stillages containing profiles inside: In a dry and ventilated environment, away from direct exposure to sunlight. Stock and transport the profiles horizontally. Handle long profiles by 2 persons ( > 2 m). Unload the profiles with care. Ensure that the profiles are secured during transportation, Twinson profiles can easily slide over each other and this can leave shiny tracks and burrs on to the profiles. Distance between supports maximum 0.8 m. Profiles or stillages partially stored outside will result in differences in colour on the profiles. The parts of the profiles that are exposed to the elements (rain, UV) will incur some weathering and change in colour. Afterwards, when they are completely exposed outside, the normal weathering process will continue. 6m max. 0.5m max. 0.8m 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /1

12 Premium flat 167 Twinson (P 9576) (formerly O-Wall) System properties 2.1 Profile overview 2.2 Length 2.3 Product properties 2.4 Technical file 2.5 Certificates Cladding premium Roofline & Cladding 01/02/2012- V1.2

13 2.1 Profile overview > 10 kg/m 9570 Kits: > 200 x > 210 x > 1 x bit R2 (P9516) > 40 x > 90 x > 1 x bit R2 (P9516) > 20 x > 21 x /02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /1

14 2.1.1 Profile sheet P9576: /02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /2

15 2.1.2 Profile sheet P9562/P9568: Y Ix: 0.39 cm4 Iy: 1.41 cm4 X 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /3

16 2.1.3 Profile sheet P9564/P9571: Y Ix: 2.25 cm4 Iy: 2.25 cm4 X 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /4

17 2.1.4 Profile sheet P9565: Y Ix: 1.21 cm4 Iy: 3.24 cm4 X 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /5

18 2.1.5 Profile sheet P9567: Y Ix: 9.62 cm4 Iy: 3.83 cm4 X /02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /6

21 2.1.8 Profile sheet P9566: Y Ix: 3.47 cm4 Iy: 3.47 cm4 X 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /9

22 2.2 Length COLOUR liquorice black 3 m / 6 m 3 m 3 m 504 bark brown 3 m / 6 m 3 m 3 m 505 turf brown 3 m / 6 m 3 m 3 m COLOUR aluminium 3 m - 3 m black anodized - 3 m - 3 m 3 m 3 m 3 m 3 m 3 m 65 silver anodized - 3 m - 3 m 3 m 3 m 3 m 3 m 3 m 66 brown anodized - 3 m - 3 m 3 m 3 m 3 m 3 m 3 m 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /1

23 2.3 Product properties Looks and functionality: A buildings appearance is determined in part by its facade. With Deceuninck premium flat 167 Twinson, looks and functionality go hand in hand. Flat 167 outdoor wall covering can be part of a total insulation concept or simply function as finish. Flat 167 covering is not only suitable for cladding outdoor walls, but also bay windows, dormers and eaves. The result is always a pleasure to behold. Integrated ventilation: With a ventilated - and thus breathing - outer wall, air circulation ensures the efficient discharge of moisture and heat, making possible a healthy indoor climate. Can be combined perfectly with insulation: Thanks to its limited thickness, flat 167 is suitable not only for new construction but also for renovations. A well insulated outdoor wall contributes to lower heating costs and reduced CO2 emissions, for new constructions as well as renovations. Thus, it is an energy and cost-saving solution. Quick and easy to install: The tongue and groove system, and the specially developed patented concealed clips make it quick and easy to install the outdoor wall covering. Simple to work with and process: No special tools are needed for installing and processing the wall covering. Standard tools are all that is needed. Flat 167 is available in 3 and 6-metre lengths. Robust: Exceptionally strong and robust thanks to its double-walled construction. Down to the last detail: For a perfect finish, a complete assortment of profiles has been created. Unique material: Thanks to Twinsons unique composition, flat 167 outdoor wall covering has all the advantages of the materials from which it is made: splinter free, durable, water resistant, natural look 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /1

24 2.4 Technical file Deceuninck Twinson products meet strict quality standards and are manufactured in accordance with established ISO 9000 quality management system procedures. date: 01/12/2011 version: v3 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /1

25 date: 01/12/2011 version: v3 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /2

26 Premium flat 167 Twinson (P 9576) (formerly O-Wall) Installation 3.1 Horizontal installation System assembly Understruture Expansion allowance Finishing 3.2 Vertical installation System assembly Understructure Expansion allowance Finishing Base rules Substructure: - Min. dimensions treated wood 30 mm deep by 40 mm wide. - Always min. 3 battens per plank on a distance of max. 500 mm hart to hart. - Always place extra or wider batten next to the finishing profiles for close fixation with the clips. Expansion: - In any case a free expansion of 3mm/m must be foreseen between: - Planks - Planks and finishing - Any fixed object - Use the P9488 to fix the plank to the substucture - Use 2x P9595 to fix the plank in the middle to have an even distribution of the expansion on both sides. (or in case of vertical installation, one on the bottom) - Always use an aluminium profile over the full length to keep the profile in place when clips cannot be used (top of installation, cut-off above window,...) Ventilation: - A good ventilation of 100 cm opening per meter cladding on bottom and on top of installation and windows is required. This opening is integrated in our start, end and window finishing profiles. (P9567, P9569 & P9570) Cladding premium Roofline & Cladding 01/02/2012- V1.2

27 3.1 Horizontal installation System assembly: Step 1: The supports 4 Step 2: Aluminium finishing profiles Step 3: Main profiles (Twinson planks P9576) + upper aluminium finishing profiles Step 4: Twinson finishing profiles /02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /1

28 3.1.2 Understructure: A. General rules: Twinson has to be installed on a solid and levelled structure. The dimensions of the battens required minimum 30mm (depth) by 40mm (width). This is to ensure that the recommended P9593 fixings are adequate to support the lead of the premium flat 167 Twinson (P 9576) profiles and to allow adequate ventilation Distance between the battens have to be kept to a maximum of 50cm. If the width of the cladding is 50cm or less, use a minimum of 3 battens. Impregnated wood is advised. Where necessary we advise using a moisture barrier to protect the wall against moisture. The moisture barrier has to be applied between the battens and the supporting wall. max 500mm max 500mm R Q Ensure screws are countersunc. NOTES: Keep in mind that if you are using finishing profiles you have to place additional battens. (more information in the chapter: finishing profiles) Ensure the understructure is of good quality and craftsmanship and is in accordance with local codes of practice or legislation. 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /2

29 B. Without insulation: See general rules. moisture barrier impregnated wood direction of ventilation 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /3

30 C. With insulation: Follow same basic rules as without insulation. The illustration underneath is an example of one of the many types of insulation solutions. There are many different insulation materials on the market with their specificities and fixing methods. The same applies for the fixing of your battens into the wall/structure. We advise contacting the respective companies to help you with specifying your insulation and fixing system. General guidelines however have to be followed. impregnated wood moisture barrier insulation direction of ventilation 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /4

31 3.1.3 Expansion rules: Twinson contains wood fibres and is therefore subject to moisture content, leading to potential expansion. This is allowed for in our system providing our installation guidelines are follewed. The standard is 10mm elongation space unless specified otherwise. A. P9588: The clip P9588 holds the plank P9576 in place while allowing it to elongate freely whilst also absorbing the width elongation. The clip P9588 is easily clipped to the plank P9576 and positioned on every batten. After positioning, the clip is screwed to the batten with the P9593. (Both available in the kit 9488) B. P9595: To ensure that the elongation of the plank is symmetrical on both sides we developed the P9595 which spaces the planks evenly while allowing width elongation C. General expansion rules: To ensure the elongation in length is managed by the system you can follow one of the 2 following rules depending on the installation. Length facade cladding: =6m For installations upto 6 metres you can use max. one full length. On both sides you have to allow 10mm for the length elongation of the profile. This elongation is not visible, it is hidden underneath the Twinson finishing profiles. (for more information see chapter finishing profiles) To ensure that the elongation of the profiles is identical on both sides, fix the plank in the middle or nearest beam with 2 clips P9595, one on each side of the batten. Front view: A B ˇ 500mm Ł = = max. 6m Legend: = clip P9588 = clip P9595 ˇ = blocked = direction of elongation Ł 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /5

32 If you have a wall of more than 6m and you want to work with full lengths, you can use 2 x P9568 & P9562 back to back and start a new module of max. 1 length of 6m. Front view: A B C 500mm ˇ ˇ Ł Ł = = max. 6m max. 6m A Top view: B Top view: 10 C Top view: /02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /6

33 Length facade cladding: > 6m For installations more than 6m or a multiple of planks installed on the same height after each other you will need to leave a gap of 10mm between the planks. This allows the planks to elongate freely. The length of one plank should never exceed 3m. Otherwise the gap of 10mm will not be enough. To insure that the elongation of the profiles is identical on both sides, fix the plank in the middle or nearest beam with 2 clips P9595, one on each side of the batten. Front view: A D 500mm ˇ ˇ Ł 10mm 10mm Ł 10mm = = max. 3m Option 1: connection piece P9573. This piece takes the necessary 10mm elongation space into account. D P9573 Top view: D P9573 Front view: screws are hidden marks 12 Assembly of P9573: marks 2 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /7

34 Option 2: clip P9588. Using this option for the joint, it is necessary to protect the battens to insure the life span. This can easily be done with a flexible lipless seal (or other depending on the width of the batten). Try to have an overlap of 10mm on both sides. See D A Top view: D P9588 Top view: D P9588 Front view: screws are visible /02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /8

35 3.1.4 Finishing: A. Start of installation: We strongly recommend to start with the P9567. We advise starting at a height of minimum 30 cm from the ground to avoid stains from splashing raindrops and dirt. 1 Start of sill: For example: stone cills, bricks Install the starter profile P9567 directly onto the stone cill. The ventilation is allowed for within the design of the start profile. The profile has to be fixed every 50cm. Make sure that the screws are countersunk otherwise the cladding profiles will not fit into the starter profile P9567. Slide the plank P9576 into the P9567. R Q Q Stainless steel /02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /9

36 2 Starting at different/variable heights: R Q Q Stainless steel /02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /10

37 B Sides: The finishing trims on the ends consists of the aluminium profile P9562 in combination with the Twinson finishing profile P9568. As an alternative to the Twinson finishing, you may also use the P9572 for a complete aluminium finishing (see chapter Examples). SEQUENCE OF ASSEMBLY Step 1 Ensure that you place an additional batten adjacent where you will fix the finishing profile. This is necessary to ensure that you can fix a clip P9588 close to the finishing profile. Failure to do this compromises the fixed distance between the planks. Next take your starter profile P9567 and place the aluminium P9562 above the starter profile. The profile must be fixed every 50 cm. (3.1/9) For a quick installation, allow an extra 5mm expansion gap between the top finishing profile and the aluminium finishing profile at the sides. 80 Top finishing profile P9569: see chapter Top of installation. Step 2 Install planks (P9576) and follow the requirements regarding expansion. Allowing 10 mm between the edge of the plank P9576 and the edge of the aluminium profile P /02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /11

38 If there are windows on the elevation, you first need to finish off before installing the planks. (see chapter window finishing) Step 3 Cut the Twinson profile P9568 to the right length (bear in mind that you need to allow 3mm/m expansion space for proper elongation) and clip it gently into the aluminium P9562 using your hands. 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /12

39 C Inner corner: The finishing on the sides consists of a pair of the aluminium profiles P9562 in combination with the Twinson finishing profile P9568. As an alternative to the Twinson finishing you may also use the P9566 for a complete aluminium finishing (see chapter Examples). SEQUENCE OF ASSEMBLY Step 1 Ensure that you place an additional batten adjacent to the finishing profile. This is necessary to ensure that you can fix a clip P9588 close to the finishing profile. Failure to do this compromises the fixed distance between the planks. Next put your starter profile P9567 then place the aluminium P9562 above the starter profile. Ensure you position them so that both P9568 Twinson clips can fit in (see drawing top view). The profile must be fixed every 50 cm /02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /13

40 Step 2 Install planks (P9576) and follow the guidelines in chapter expansion rules (3.1/5-3.1/8). Ensure that you keep 10 mm between the edge of the plank P9576 and the edge of the aluminium profile P9562. If there are windows on the elevation, you first need to finish off before installing the planks. Step 3 Cut the Twinson profile P9568 to the right length (bear in mind that you need to allow 3mm/m expansion space for proper elongation) and clip it gently into the aluminium P9562 using your hands. 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /14

41 D Outer corner: The finishing on the sides consists of the aluminium profile P9564 in combination with the Twinson finishing profile P9571. As an alternative to the Twinson finishing you may also use the P9566 for a complete aluminium finishing (see chapter Examples). SEQUENCE OF ASSEMBLY Step 1 Ensure that you place an additional batten adjacent to the finishing profile. This is necessary to insure that you can fix a clip P9588 close to the finishing profile. Failure to do this compromises the fixed distance between the planks. Next put your starter profile P9567 then place the aluminium P9564 above the starter profile. Ensure you position them so that both P9568 Twinson clips can fit in (see drawing top view). The profile must be fixed every 50 cm sequentially on both sides /02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /15

42 Step 2 Install planks (P9576) and follow the guidelines in chapter expansion rules (3.1/5-3.1/8). Ensure that you keep 10 mm between the edge of the plank P9576 and the edge of the aluminium profile P9564. If there are windows on the elevation, you first need to finish off before installing the planks. (see chapter window finishing) Step 3 Cut the Twinson profile P9571 to the right length (bear in mind that you need to allow 3 mm/m expansion space for proper elongation) and clip it gently into the aluminium P9564 using your hands. 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /16

43 E Top of installation: As with the starter profile, the P9569 allows ventilation for your installation. Ensure there is nothing obstructing the perforated zone preventing the air to circulate freely. SEQUENCE OF ASSEMBLY Step 1 Cut the profile P9576 along its length so that you have minimum 40 mm left between the plank P9576 and the edge of the top of the cladding (for example roof edge). An additional 10 mm is required to manouvre the plank over the clip P P /02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /17

44 Step 2 Place the aluminium finishing profile P9569 over the plank P9576 and slide them both over the last P9588 clips. Œ X = height of plank A i To avoid movement of the plank, use some pieces of the P9471 to maintain the plank in its position. 26 P9471 X = (A - 16 mm) X = min. 70 mm X = max. 160 mm A = min. 85 mm 2 Step 3 Push the aluminium finishing profile P9569 back upwards and fix at every 50 cm with a screw through the perforated holes. Ø 10 Œ 3 i To avoid any visability of the battens, paint the top of the battens or use an EPDM strip. 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /18

45 F Window: When installing planks make sure you always first start with the finishing around the window. There are 2 posibilities: 1 Overall depth = 160 mm 2 Overall depth > 160 mm 1 Overall depth = 160mm: one plank is sufficient D STEP BY STEP PLAN Step 1 Overall depth (D) 1 2 Step 2 Step 3 Step 4 Step 5 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /19

46 SEQUENCE OF ASSEMBLY Step 1 Start by installing the aluminium finishing profile P9569 under the window-sill. Ensure you allow 10 mm lengthways between the P9569 and the cut out of the plank P9576 to ensure the necessary elongation space. (for installation of the P9569 see chapter finishing top of installation on page 3.1/17) L L +20 mm OPTIONAL: The aluminium profile P9572 can be used to finish the cut out of the plank but you will need to install an extra batten. Cut out NOTE: If the wall is longer than 6m, install the planks with an weep hole. (see chapter expansion rules on page 3.1/5-3.1/8) 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /20

47 Step 2: Different possibilities of finishing: A: with P2761 Overal depth = 160mm i Pieces of the P9471 can be used to maintain some positioning of the profile. B: with P9572 = Optional Overal depth = 160mm /02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /21

48 Cut the starter profiles P2761 to the right length and fix them around the window. For correct positioning of the P2761 leave 20 mm between the window and the edge of the P2761. Countersink the screws into the P2761 to ensure easy passage of the plank. Step 3 Cut out the planks taking into account the need for expansion. Optional: For a proper finishing we propose using a round sealing profile (P9471) with a diameter of 15 mm. Do not use silicone to close the gap! Doing this can leave stains on your Twinson profiles. Do not assemble the planks until completing step 4. 3mm/m expansion: 3mm/m expansion: 3mm/m Ł 3mm/m Ł P9471 (OPTIONAL) expansion: 3mm/m P9471 (OPTIONAL) 3mm/m expansion: 3mm/m Ł 3mm/m Ł 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /22

49 Step 4 Above the window use aluminium finishing profile P9570 with integrated ventilation and drip detail. On the sides of the window use aluminium finishing profile P9565. Remember to put an additional batten next to the P9565 to be able to fix the plank P9576 with the clip P9588. Cut the aluminium profiles to the right length with mitre return. Finally slide the planks mentioned in step 3 into the aluminium finishing profiles and assemble sequentially. The aluminium finishing profiles need to be fixed every 50 cm. Detail Detail Side view i NOTE: It is necessary to make an extra cut off of the P9570 top aluminium profile on both sides, otherwise the Twinson planks installed on the sides cannot be put into place. i Pieces of the P9471 can be used to maintain some positioning of the profile. Step 5 Now you can continue installing the planks around the window. Be sure to always leave 10 mm between the aluminium P9565 profiles and the P9576 to allow for expansion overall depth = 160mm 10 Nice to know: in the aluminium P9565 profile there is a detail on 10 mm of the edge of the profile to help you with the positioning of the planks on the correct distance needed for expansion. 10 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /23

50 2 Overall depth > 160mm: different planks are necessary D Overall depth (D) STEP BY STEP PLAN Step 1 Step Step 3 Step 4 Step 5 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /24

51 SEQUENCE OF ASSEMBLY Step 1 Begin by installing the aluminium finishing profile P9569 under the window-sill. Ensure you leave 10 mm lengthways between the P9569 and the cut out of the plank P9576 to ensure the necessary expansion space. (for installation of the P9569 see chapter finishing top of installation on page 3.1/17) L L +20 mm OPTIONAL: The aluminium profile P9572 can be used to finish the cut out of the plank but you need to install an extra batten. Cut out NOTE: If the wall is longer than 6m, install the planks with a weep hole. (see chapter expansion rules on page 3.1/5-3.1/8) 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /25

52 Step 2: finishing with P9572 3mm/m overal depth > 160 mm 10mm Cut the starter profiles P9572 to the right length and install them around the window. Countersink the screws into the P9572 to ensure easy passage of the plank. Detail A 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /26

53 Detail A Step 3 Install the planks whilst taking into account the needed expansion. Ł 3mm/m 5mm Ł Slide the planks into the aluminium finishing profiles to finish of the top of window. Use the clips P9588 to keep the exact distance between the planks. 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /27

54 i i Pieces of the P9471 can be used to maintain some positioning of the profile. Step 4 At the top of the window use the aluminium finishing profile P9570 with integrated ventilation and drip detail. On the sides of the window use the aluminium finishing profile P9565. Cut the aluminium profiles to the right length with mitre return and assemble sequentially. The aluminium finishing profiles need to be fixed every 50 cm. 1 2 Detail, next page 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /28

55 Detail NOTE: It is necessary to make an extra cut out in the P9570 top aluminium profile on both sides, otherwise the Twinson planks installed on the sides cannot be slotted into place. 2 1 Step 5 Continue installing the planks around the window. Be sure to leave 10 mm between the aluminium P9565 profiles and the P9576 to ensure expansion. Detail Nice to know: in the aluminium P9565 profile there is a detail on 10 mm of the edge of the profile to help you with the positioning of the planks on the correct distance needed for expansion. 10 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /29

56 3.2 Vertical installation System assembly: Step 1: The supports Step 2: Aluminium finishing profiles Step 3: Main profiles (Twinson planks P9576) + upper aluminium finishing profiles Step 4: Twinson finishing profiles 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /1

57 3.2.2 Understructure: A General rules: Twinson has to be installed on a solid and levelled structure. The dimensions of the battens required are minimum 30 mm (depth) by 40 mm (width). This is to ensure that the recommended P9593 fixings are adequate to support the load of the premium flat 167 Twinson (P 9576) profiles and to allow adequate ventilation To be sure ventilation is adequate you need to use double battens. Please allow ventilation between the last batten and the highest point of the installation. Distance between the battens have to be kept to a maximum of 50 cm. If the heigth of the cladding is 50 cm or less, use a minimum of 3 battens. Impregnated wood is advised. Where necessary we advise using a moisture barrier to protect the wall against moisture. The moisture barrier has to be applied between the battens and the supporting wall. R max 500m m Q max 500m m Ensure screws are countersunc. NOTES: Keep in mind that if you are using finishing profiles you may have to place additional battens. (more information in the chapter: finishing profiles) Ensure the understructure is of good quality and craftsmanship and is in accordance with local codes of practice or legislation. 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /2

58 B Without insulation: See general rules. moisture barrier impregnated wood direction of ventilation 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /3

59 C With insulation: Follow same basic rules as without insulation. The illustration underneath is an example of one of the many types of insulation solutions. There are many different insulation materials on the market with their specificities and fixing methods. The same applies for the fixing of your battens into the wall/structure. We advise contacting the respective companies to help you with specifing your insulation and fixing system. General guidelines however have to be followed. moisture barrier impregnated wood insulation impregnated wood direction of ventilation 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /4

60 3.2.3 Expansion rules for vertical cladding: Twinson contains wood fibres and is therefore subject to moisture content leading to potential expansion and contraction. This is allowed for in our system providing our installation guidelines are followed. A P9588: The clip P9588 holds the plank P9576 in place while allowing it to elongate freely whilst also absorbing the width elongation. The clip P9588 is easily clipped to the plank P9576 and positioned on the batten. After positioning, the clip is screwed to the batten with the P9593. (Both available in the kit 9488) The plank has to be fixed with te clip every 50 cm B P9595: To ensure that the direction of the elongation can be controlled, we developed the P9595 who blocks the planks evenly while allowing width elongation C General expansion rules: To ensure the required expansion is allowed for, see below: Length: modules of 3 m: Because of the elongation and weight is in the same direction, the maximal length of 1 module is max. 3 m. To go larger you can start a new module on top using the starter profile P9567 to make the junction. For proper elongation you need to leave a gap of 10 mm on top of the profile. For finishing the top of the cladding we recommend using the P9569 to ensure proper ventilation of the profiles. 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /5

61 Front view: E Side view: E D max. 3m ˇ 10mm 40mm Side view: D max. 3m 500mm 10mm Side view: C ˇ C Legend: = clip P mm = clip P9595 ˇ = blocked = direction of elongation Ł 35mm 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /6

62 3.2.4 Finishing: A General: visual aspect To avoid colour differences avoid changing mounting direction of the planks in the same surface. R Q 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /7

63 B Start of installation: We strongly recommend to start with the aluminium starter profile P9567. We advise starting at a height of minimum 30 cm from the ground to avoid stains from splashing raindrops and dirt. This profile is handy for a gradient. 1 Start at sill: For example: stone cill, bricks Install the starter profile P9567 directly on the granite. The ventilation is allowed for within the design of the start profile. The profile has to be fixed every 50 cm. Make sure that the screws are countersunk otherwise the cladding profiles will not fit into the starter profile P9567. An extra batten is needed at the bottom to fix the clip P9588 to ensure a proper fixing of the plank. To start on the sides you need to use the P2761. Note: The end profile at the top as well as the aluminium profiles on the sides have to be fixed before inserting the plank P9576. R Q Q 35mm Stainless steel 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /8

64 C Sides: The finishing trims on the ends consists of the aluminium profile P9562 in combination with the Twinson finishing profile P9568. As an alternative to the Twinson finishing you may also use the P9572 for a complete aluminium finishing (see chapter Examples). C1 Starting from a side: SEQUENCE OF ASSEMBLY Step 1 Start placing your starter profile P9567 (see chapter start of installation on page 3.2/8). Next fix the end profile P9569 or the P9567 if you are to completing a number of modules. Cut the P9562 to the right length and fix every 50 cm. Use starter profile P2761 next to the P9562 to insure proper positioning of the plank. 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /9

65 Step 2 Install your planks (P9576) and follow the guidelines in chapter expansion rules on page 3.2/5. If there are windows on the elevation, you first need to finish off before installing the planks. (see chapter window finishing on page 3.2/17) Step 3 Cut the Twinson profile P9568 to the right length (bear in mind that you need to allow 3mm/m expansion space for proper elongation) and clip it gently into the aluminium P9562 using your hands. 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /10

66 C2 Ending on a side: In most situations you will have to end with a cut off plank. Allow a space of 10 mm between the plank and the aluminium finishing profile P9562 in order to clip the plank P9576 over the P9588 clip. Once the plank is placed over the P9588 clip you will have a gap of 10 mm between the edge of the aluminium finishing profile P9562 and the plank P9576. We advise using packing blocks of 10 mm or a sealing strip (P9471) in order to maintain an even gap between the planks. In order to allow expansion of the last plank, do not screw! As an alternative to the Twinson finishing you may also use the P9572 in combination with the P9471 for a complete aluminium finishing. 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /11

67 D Inner corner: The finishing on the sides consists of a pair of the aluminium profiles P9562 in combination with the Twinson finishing profile P9568. As an alternative to the Twinson finishing you may also use the P9566 in combination with the P9471 for a complete aluminium finishing. SEQUENCE OF ASSEMBLY Step 1 First install your starter profile P9567 and the end profile P9569 (see chapter start of installation on page 3.2/8 + finishing top on page 3.2/16), then place the aluminium P9562 above the starter profile. Ensure you position them so that both P9568 clips can fit in (see drawing top view). The aluminium profile has to be fixed every 50 cm /02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /12

68 Step 2 Installing towards the corner. (see chapter sides on page 3.2/9) Step 3 Cut the Twinson profile P9568 to the right length (bear in mind that you need to allow 3mm/m expansion space for proper elongation) and clip it gently into the aluminium P9562 in a sequential way using your hands. 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /13

69 E Outer corner: The finishing on the sides consists of a pair of the aluminium profile P9564 in combination with the Twinson finishing profile P9571. As an alternative to the Twinson finishing you may also use the P9566 in combination with the P9471 for a complete aluminium finishing (see chapter Examples). SEQUENCE OF ASSEMBLY Step 1 First put your starter and end profile (see chapter start on page 3.2/8 + top of installation on page 3.2/16) then place the aluminium P9564 above the starter profile (P9567). The profile P9564 needs to be fixed every 50 mm sequentially on both sides /02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /14

70 Step 2 Install planks (P9576) and follow the guidelines in chapter expansion rules on page 3.2/5. Ensure that you keep 10 mm between the edge of the plank P9576 and the edge of the aluminium profile P9564. It is also necessary to use packing blocks or a sealing strip (P9471) to keep the profiles in place. (see installation sides on page 3.2/9) If there are windows on the elevation, you first need to finish off before installing the planks. (see chapter window finishing on page 3.2/17) Step 3 Cut the Twinson profile P9571 to the right length (bear in mind that you need to allow 3mm/m expansion space for proper elongation) and clip it gently into the aluminium P9564 using your hands. 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /15

71 F Top of installation: As with the starter profile, the P9569 allows ventilation for your installation. Ensure there is nothing obstructing the perforated zone preventing the air to circulate freely. SEQUENCE OF ASSEMBLY Step 1 Due to the fact you are using horizontal battens you will need to leave 40 mm between the edge of the highest batten and the roof or drip moulding. This will ensure the ventilation is not blocked. 10mm 40mm Step 2 Cut the profile to the right length. For corners we advise mitre cutting the profile. Position the profile at the top of your installation. This can be the edge of a flat roof or dripmoulding. Make sure in all cases that the P9569 is fully covered. Fix the P9569 every 50 cm and do not forget to countersink the screws otherwise the planks will not fit in. R Q Q 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /16

72 G Window: When installing planks make sure you always start with the finishing around the window. There are 2 posibilities: 1 Overall depth = 160 mm 2 Overall depth > 160 mm 1 Overall depth = 160mm: one plank is sufficient D STEP BY STEP PLAN Step 1 Overall depth (D) 1 2 Step 2 Step Step 4 Step /02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /17

73 SEQUENCE OF ASSEMBLY Step 1 Start by installing the aluminium finishing profile P9569 under the window-sill. Ensure you allow 10 mm lengthways between the P9569 and the cut out of the plank P9576 to ensure the necessary elongation space. (for installation of the P9569 see finishing top of installation on page 3.2/16) 10 mm L Step 2: finishing with P9572 Trim the finishing profiles P9572 to the right length and install them around the window. Top view: LEFT SIDE of window: i overal depth = 160mm 12mm Side view: ABOVE the window: leave 10mm ventilation opening between the battens! i Pieces of the P9471 can be used to maintain positioning of the profile overall depth = 160mm i 16 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /18

74 Top view: RIGHT SIDE of window: overal depth = 160mm Step 3 At the sides of the window use the aluminium finishing profile P9565. Put an additional batten for the P9565 to maintain proper fixing of the profile. Above the window use the aluminium finishing profile P9570 with integrated ventilation and drip detail. Cut the aluminium profiles to size with mitre return. Glue the left P9565 to the batten after installing the last plank, then screw the top and right aluminium finishing profiles and fix them every 50 cm last Twinson plank 1 detail (next page) 2 3 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /19

75 Detail NOTE: It is necessary to make an extra cut out in the P9570 top aluminium profile at each end, otherwise the planks cannot be put into place. 2 1 i Pieces of the P9471 can be used to maintain positioning of the profile. Top view: LEFT SIDE -> GLUE Side view: TOP SIDE -> SCREW Top view: RIGHT SIDE -> SCREW 12 1 i 3 Step 4 Now continue installing the planks around the window Top view: LEFT/RIGHT SIDE of window: (*) (*) (*) 16 X X - 16mm 12mm i 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /20

76 (*) Repeat for left and right side of the window, except for gluing/screwing of the finishing profile Side view: ABOVE of window: i Pieces of the P9471 can be used to maintain some positioning of the profile. 10 X - 16mm 16 X i Cut out the planks taking into account the need for expansion. Optional: For a proper finish we propose using a round sealing profile (P9471) with a diameter of 15 mm. Do not use silicone to close the gap! Doing this can leave stains on your Twinson profiles. expansion: 3mm/m P9471 (OPTIONAL) 3mm/m expansion: 3mm/m Ł 3mm/m Ł Step 5 Continue installing the planks to the wall. 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /21

77 2 Overall depth > 160mm: different planks are necessary D Overall depth (D) STEP BY STEP PLAN Step 1 Step Step 3 Step Step 5 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /22

78 SEQUENCE OF ASSEMBLY Step 1 Begin by installing the aluminium finishing profile P9569 under the window-sill. Ensure you leave 10mm lengthways between the P9569 and the cut out of the plank P9576 to ensure the necessary expansion. (for installation of the P9569 see chapter finishing top of installation on page 3.2/16). 10 mm L Step 2: finishing with P9572 Cut the finishing profiles P9572 to the right length and install them around the window. Top view: LEFT SIDE of window: overal depth > 160mm 12mm 12mm 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /23

79 Side view: ABOVE the window: overall depth > 160mm 3mm/m i i Pieces of the P9471 can be used to maintain some positioning of the profile. Top view: RIGHT SIDE of window: overal depth > 160mm 12mm 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /24

80 Step 3 For the sides of the window use aluminium finishing profile P9565. Put an additional batten next to the P9565 to maintain a proper fixing of the plank P9576 with the clip P9588. Above the window use aluminium finishing profile P9570 with integrated ventilation and drip detail. Cut the aluminium profiles to length with mitre return. Glue the left P9565 to the batten after installing the last plank, then screw the top and right aluminium finishing profiles and fix at every 50 cm. Detail A Detail A (see next page) detail A detail A last Twinson plank detail B /02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /25

81 Detail B NOTE: It is necessary to make an extra cut out in the P9570 top aluminium profile on both sides, otherwise the Twinson planks installed on the sides cannot be slotted into place. 2 1 i Pieces of the P9471 can be used to maintain positioning of the profile. Top view: LEFT SIDE -> GLUE Side view: TOP SIDE -> SCREW Top view: RIGHT SIDE -> SCREW 12 1 i 3 Step 4 Continue installing the planks around the window. 2 2 detail C 1 3 detail C 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /26

82 Top view: LEFT/RIGHT SIDE of window: i (*) (*) (*) X = height of plank = A - 14mm A X = A - 14mm 12 (*) Repeat for left and right side of the window, except for gluing/screwing of the finishing profile Side view: ABOVE of window: 10 i Pieces of the P9471 can be used to maintain positioning of the profile. 3mm/m Cut out the planks taking into account the need for expansion. Optional: For a proper finish we propose using a round sealing profile (P9471) with a diameter of 15 mm. Do not use silicone to close the gap! Doing this can leave stains on your Twinson profiles. i P9471 (OPTIONAL) 3mm/m expansion: 3mm/m 10mm Ł 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /27

83 Step 5 Continue installing the planks. 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /28

84 Premium flat 167 Twinson (P 9576) (formerly O-Wall) Examples 4.1 Soffits 4.2 Spotlights 4.3 Rainwater drainage 4.4 Aluminium finishing Cladding premium Roofline & Cladding 01/02/2012- V1.2

85 4.1 Soffits Edge of aluminium roofing fascia bitumen i 9588 In this application the intermadiate distance is 300 mm instead of 500mm. ventilation beams every 300mm ventilation i i Pieces of the P9471 can be used to maintain some positioning of the profile. 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /1

86 4.2 Spotlights Light weight decking spotlights: Light weight Decking lights must to be installed between the batten supports and centrally in the middle of one plank. Installing lights that overlap different planks could lead to extra tension due to expansion which in turn may lead to deformation of the planks and/or damage to the lights. Positioning the decking lights in the middle of the planks between the battens is the best method of avoiding blocking the expansion. The temperature of the casing of the decking light should not exceed 60 C, please refer to the manufacturer for guidance Q R Heavy weight decking spotlights: Heavy decking lights should be fixed directly to a sufficient, reinforced under structure. In this case the spot needs to be considered as a fixed object so an expansion space of 10mm around the light is needed. Additional battens will be needed next to the light to fix the plank with the clip P9588 as close as possible. The temperature of the casing of the decking light should not exceed 60 C. Please refer to the manufacturer for guidance. R Q /02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /1

87 4.3 Rainwater drainage: Horizontal installation: Side view: Front view: detail A 2 rainwater-pipe clip band rainpipe 10 detail A rainwater-pipe clip band rainpipe detail A 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /1

88 4.3.2 Vertical installation: Side view: Front view: detail A 2 10 rainwater-pipe clip band rainwater-pipe clip band rainpipe rainpipe detail A detail A 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /2

89 4.4 Aluminium finishing: Horizontal installation: A Sides with P9572 (alternative for P9562): Front view: Side view: i i i P9569 P P9569 P9572 P9572 P9572 A A P9567 P9567 P9567 Top view: Section A - A 10 i i Pre-drill all aluminium finishing profiles. 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /1

90 4.4.1 Horizontal installation: B Internal corner P9566 (alternative for P9562): Top view: i C External corner P9566 (alternative for P9564): Top view: i 10 i Pre-drill all aluminium finishing profiles. 1/02/2012 Deceuninckpremium flat 167 Twinson (P 9576) V /2