BESPOKE MARINE METALCLAD SWITCHGEAR SOLUTIONS
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1 BESPOKE MARINE METALCLAD SWITCHGEAR SOLUTIONS
2 ccpagec2c ccontents ccpagec3c chistoryfmissioncstatement ccpagec4c caccompleteccapability ccpagec6c cstandardsc,capprovals ccpagec8c celectricalcwiringc,cassembly ccpagec9c cproducts pagec11c cservicehcextensionshcretrofitc,cupgrade pagec13c carcccontainment pagec14c cmccctechnology pagec18c cncecguidectocformscofcseparationc pg 2
3 A Growing Company with A Growing Reputation TxHkwwwCompanywEstablished TxHxwwwBeganwManufacturingwLVwSwitchboards Txx:wwwNewwManufacturingwfacilitywOH6kAAwSqvwFeet wwwwwwwwwwwf-6aaawsqvwmetres( Txx/wwwDevelopmentwofwwithdrawablewMvCvC TxxHwwwNewwCorporatewIdentity TxxxwwwFullwASTAwCertification TxxxwwwISOwxAATwAccreditation OAAAwwwOpeningwofwnewwmanufacturingwfacilitywThailand OAA-wwwISOwxAAADOAAAwAccreditation OAA:wwwFullwArcwContainmentwtowIEC/T/:TQTxxTDAT OAT-wwwFullwTypewTestingwtowBSEN/T:-xDT OAT:wwwArcwTypewTestwtowIEC/T/:TQOAAHDAT6 wwwwwwwwwwwhkkai/xav6wcriteriawtd7 OAT:w w w Furtherw Developmentw ongoing Mission Statement OurwMission TowbewawworldwclasswmanufacturerwofwElectricalwHVwandwLVwSwitchboards6wdesigningwSystemswwhichw satisfywourwcustomerswbespokewapplicationswandwofferwcontinuouswsupportwandwobsolescensew management NCEwCorewValues DSupport6wservicewandwflexibilitywforwourwclients DQualitywinweverythingwwewdo DProfessionalismwqwethicswinwallwourwactions DGlobalwcompetitivenesswandwawwillwtowwin DContinuouswgrowthwandwdevelopmentwofwthewcompanywforwourwemployees OurwObjectives DContinuouswimprovementwofwourwproducts6wthroughwinnovationwandwconsultationwwithwourwcustomers DMarketwleaderwinwefficiencywandwproductivitywmanagementwstylewandwpracticeswthatwcontributewtowthewwellw beingwandwdevelopmentwofwawfullywresponsiblewandwaccountablewworkforce pg 3
4 NCE capability is exemplified in the supply potential for electrical and instrumentation packages where responsibility is assumed for the design, manufacture, procurement, installation, testing, certification, commissioning, customised client/operator training (on/off site) together with logistical spares and service support From initial brief we will promptly produce detailed technical switchboard specifications and drawings, as well as material and production schedules. These enable our clients to monitor their projects and initiate the manufacturing process without delay. Capitalising on our core competencies and vast experience associated with these principal engineering disciplines, NCE is a single source system integrator that can provide complete, in-house solutions to satisfy the requirements of the Power and Control Switchgear industry. Throughout all of its activities NCE operates a quality system in accordance with the needs of its customers and which is accredited by BSI to ISO9001:2008. Products and systems comply with the rules and guidelines of all major classification society and regulatory bodies including LRS, DNV (GL), BV, ABS, Norsok, RMRS, KR, CCS, RINA, ATEX, USCG and IMO. Engineered Solutions NCE is best known for its core products and systems: Motor Control Assemblies Variable Speed Drives Assemblies LV Power Switchboards and Distribution Boards MV Power Switchboards LV & MV ship to shore connection panels LV retrofit and upgrade switchgear solutions pg 4
5 DesignOFacilities OORadanOCADGCAMOSoftwareO-ManufacturingO boelectricalq OODNCOMachineOControl OOAutoOCadO-Electricalq MetalOTreatmentObOCoatings PowderOCoating StoveOEnamelling OurOdesignOteamysOtechnicalOexperienceOandO skillsoareofurtheroenhancedobyotheouseoofostatex ofxthexartocadgcamoequipmentioodesigno stationsoareonetworkedotooprintershocentralodatao filesoandodncgcncoproductionoequipmentowitho communicationsotooexternalodataosourcesioo HighOqualityOdrawingsOareOproducedOonOpaperO andocanoalsoobeooutputginputoonodxfgigesooro AutoOCadOformatI SheetOMetalOFabrication AssemblyObOWelding GoodOdesignOmeansOmoreOthanOstudyingOanO individualoprocessotooproduceohighoqualityhocosto effectiveoproductsiooitomeansoanalysingoyouro totalosystemorequirementsotooarriveoatotheo appropriateosolutionotoomeetoalloyouroprocesso controloandoenergyodistributiononeedsi Fabrication TrumpfOTvvvOPunchingOMachines TrumpfOBrakepress ElectricalOAssembly ElectricalOWiringObOAssembly FactoryOTestObOInspection SiteOInstallationObO Commissioning pg 5
6 Product Certification All Company products are manufactured to the latest International Standard for Electrical Switchboards BSEN and comply with the following council of European Communities Directive: 89336/EEC EMC Directive 7327/EEC Low Voltage Directive Quality Management Systems NCE has received accreditation to the quality management standard: ASTA Certified Systems The Company has TYPE TESTED its switchboard systems to the following levels: Busbar System: 50kA for 1 second and 3 seconds 65kA for 1 second 80kA for 1 second and 3 seconds 85kA for 1 second 120kA for 1 second Incoming & Outgoing Cubicles & Fault Trip Test of: ACB's 1250A A MCCB's 125A - 800A Withdrawable and Fixed Type MCC's Type 2 Co-ordination 50kA up to 100kA (both Fuse/Contactor and MCCB/Contactor short circuit combinations) NCE Bespoke Marine and Naval Switchgear is designed in accordance with IEC International Standards together with Marine and Offshore classification society rules and regulations, namely LRS, DNV (GL), BV, RMRS, ABS, KR, CCS & RINA pg 6
7 pg 7 Ink2014kNCEkaddedkArckTypekTestkCertificationkIEC/TR61641: ktok85kA/690VvkCriteriak 1-7ktokourklistkofkTestkReportsvkextractkdepictedkbelow.
8 electrical NCE Switchgear have always carried out wiring and assembly services to the very highest national and international standards. Our policy of continuous training and regular investment in new equipment has kept us at the forefront of the new technical developments, without comprising the high quality of operator skills. Quality of workmanship and adherence to the latest wiring standards guarantee that the result will be exactly as specified. Timing is always important and the wiring company has maintained a policy of commitment & to meeting completion deadlines whatever the demands of the production schedule. Naturally, safety and traceability are of paramount importance to our customers and, with this in mind, the company carries out some of the most thorough testing processes in the industry, including ASTA short-circuit testing of busbar arrangements, motor starter configurations and distribution feeders. Installation In addition to the design and manufacture of customised and standard products, NCE Switchgear will also undertake the installation and commissioning of the panels. assembly pg 8
9 NCE.has.designed.and.built.Marine.class.switchboards. and.control.systems.for.navy.ships&.drilling.rigs&.aht. supply.vessels.and.shore.power.panelsk We. provide. complete. mechanical. and. electrical. engineering. design. and. custom. solutions. for. every. applicationk.. Every. NCE. Marine. class. panel. is. built. to. rigourous. standards. and. fully. inspected. and. tested. to. ensure. customer. satisfactionk.. From. design. to. build&. NCE.is.a.proven.supplier&.whether.your.project.is.new. construction. or. retrofit&. NCE:s. expert. mechanical. and. electrical. design. team. have. years. of. experience. to. bring.to.your.applicationk Busbar.Short.circuit.(/kA 5//A.Busbars&.VV/V NCE. offers. a. broad. range. of. equipment. for. low. voltage.marine.applications.including8 Busbar.Short.circuit.)(kA LO//A.Busbars&.V5/V Generator.Control.Panels Distribution.Switchboards.q.Switchgear Shore.Power.Panels Air.Circuit.Breaker.Replacement Main.Bus.Bar.ReplacementRModifications NCE. Bespoke. Switchgear. is. designed. in. accordance. with. IEC. International. Standards. together. with. Marine. and. Offshore. classification. society.rules.and.regulations&.namely.lrs&.dnv. GLG&.BV&.RMRS&.ABS&.KR&.CCS.q.RINA Busbar.Short.circuit.5(kA L///A.Busbars&.)0/V pg 9
10 ShoreSConnectionSPanel 6VVVASBusbars2S45VVSACS36VVSDC OurS majors strenghs iss ours adaptabilitys tos designs ands configures ours manufactureds productss tos produces as completescustomssystemsforsyoursuniquesproject4sswes furthersenhancesourssystemspackagessbyscustomisings as varietys ofs componentss froms leadings equipments manufacturerss includings Terasaki2S ABB2S ands Schneider4 EaseSofSMaintenance FrontS mounteds componentss ands plug0ins circuits breakerssassuresmaintenancesaccessibility4 CustomSDesignSEngineering WeSadaptStoSyourSapplicationSwithScustomSdesignsSandS innovativesproblemssolving4 NceS designss ares thoroughs ands precises usings RadanS CAD5CAMSdraftingSsoftware4 pg 10
11 NCE3Service3divisionT3provide3a3comprehensive3package3to3ensure3the3critical3uptime3for3all3types3of3 switchgearf With3 our3 fully3 qualified3 and3 industry3 experienced3 team3 NCE3 Service3 are3 the3 first3 choice3 partners3 for3 all3 aspects3 of3 increasing3 the3 longevity3 of3 switchgear3 in3 an3 increasingly3health3and3safety3 focused3environmentf NCE3 Service3 offer3 technical3 support3 and3 maintenance3 for3 all33rd3party3switchgeart3from3 obsolescence3 management3 studiest3 site3 surveyst3 bespoke3 upgrade3 solutionst3 extensionst3 to3 3rd3 party3 legacy3designs With3 a3 dedicated3 engineering3 support3 team3 offering3 24/73 telephone3 assistance3 in3 the3 protection3 of3 people3 and3 assetst3 and3 fully3 flexible3 onb site3 approach3 able3 to3 offer3 24/73 planned3 call3 out3 servicesf NCE's3offer3fully3type3tested3designs3to3the3latest3international3standardsT3IncT3IECT3ANSIT3CAS3and3 Marine3Classification3Society3RulesF NCE3Service3division3can3apply3all3of3these3services3at3any3stage3of3the3switchgears3lifecycleT3with3a3 full3and3comprehensive3report3including3detailed3analysis3and3conclusions3for3the3most3cost3effective3 approach3to3maximising3uptimet3mtbft3safety3and3security3with3scheduled3interruptions3to3supplyf pg 11
12 RetrofitOsolutionsOcanObeOaOcostOeffectiveOandOhighlyOefficientO processo ensuringo legacyo switchgearo iso complianto witho currentolegislation' NCEOServiceOdivisionOcanOofferOaOtotalOsolutionAOfromOdetailedO analysiso too 3ISO9MMLBqMM8DO 3DO designao fullo ino houseo manufactureaoassemblyaoandotestaowithoaodedicatedositeoteamo providingopeaceoofomindoinstallationoandocommissioning' WithO extensiveo experienceo ofo retrofito conversionso NCEO ServiceO divisiono cano provideo fullo compatabilityo retrofittingo currentoacb)soforolegacyoacb)s' FromO simpleo relaysao metersao MCCB)sAO too upo ratingo busbarsao NCEOServiceOcanOprovideOaOoneOstopOshop' LegacyO ACB)sO cano beo retrofittedo witho anyo currento manufactureroofoacb)saousingonceoserviceodivision)souniqueo designs' WithO3OsystemsOforOretrofitOsolutionsONCEOServiceOwillOprovideO ao tailoredo systemo foro minimumo downtimeao ando maximumo efficiency' pg 12 System 1 System 2 System 3
13 TriplebStackbACBbSection Safety OperatorbandbequipmentbsafetybarebprimebconsiderationsbinbNCEbdesign.b WebadoptbArcbFaultbContainmentbinballbourbMarinebSwitchgearbwhichbfurtherbillustratesbourbgoalbtob supplybthebbestbandbsafestbswitchgearbtobourbcustomers. pg 13
14 Solutionsymadeysimple SAFETY FOR ALL Arcycontainmentytestedytoy85kA Categoriesy1-7yIEC61641 Busbarysystemsytoy1200Aytoy 6000A fromy50kaytoy120ka pg 14
15 MCC Fully ASTA Certified Certification: Construction: Paint Finish: Specification: Fuse8SwitchvContactor848 MCCBvContactor8solutionsb8type8)8 Cogordination8to87(kA848T(kA8 MCC8to8IECENqxLRDgx848IECqxqLx )mm8fully8welded8zintec8sheet8 Steel8cubicle8with8integral8 Faraday8communication8transits8 Proven8communications8without8 noise8interference Powder8coat89texturem8or8stove8 enamel8finish8ral8w(r78as8 standardb8other8ral8or8bs8 colour8available8on8request All8forms8of8separation8from Wardrobe8Form8x8to8Form8L8Type8W Fixed8or8Drawout Safety8is8our8goal8 pg 15
16 Outgoing Circuits: D.O.L.,u Startu Delta,u Softu Start,u Variableu Speedu drivesu andu Thyristoru Controlu Startersu Integralu PLC,u Telemetryu andu MarshallinguCubicles Ingress Protection: IP41utouIP54 Cable Terminations: Front/RearuAccess TopuanduBottomuentry Padlock Facility: Frontu Dooru withu oru withoutu trayu MainuIsolator Versatility in size: Fulluanduhalfudrawer Designuforueconmic Spaceurestrictions Safety on isolation: Completeuisolationufor Withdrawnustartersutrays pg 16
17 MAIN FEATURES ELECTRICAL DATA RATED VOLTAGE RATED CURRENT Insulation Voltage (U) Rated operational voltage (Ue) Rated impulse withstand voltage (Uimp) Rated Frequency Main Busbar Distribution Bars 1000V 690V 6/8/12kV 50/60Hz Up to 6000A Up to 1250A Rated Short time currentup to 85kA (1 Sec) Rated Peak Current Up to 220kA ARC FAULT WITHSTAND WITHDRAWABLE DRAWER PLUG RATINGS AUX CONTACTS NO AUX CONTACTS DIMENSIONS Permissable Current (Ip arc) Permissable Arc Duration 63A, 250A, 500A 20A 10, 20, 30 Height Width Depth 85kA 300mSec 1800/2000/2200/ /1000 MECHANICAL CHARACTERISTICS MATERIALS DRAWER SIZES IP PROTECTION RATINGS ACCESS FORM OF SEPARATION POWDER COATING PLASTIC COMPONENTS BUSBAR Internal Main Carcass Coated 200, 250, 300, 400, 600 Inside Outside Front/rear Form 3, or Form 4 Powder Ral 7035 Halogen-free, flame retardant Plain, silver or tin plated and/or fully insulated Aluzinc Metal Sheet Zintec Sheet powder MCC pg 17
18 Guide to Forms of Separation pg 18
19 System and Switchboard Exisiting systems cannot be upgraded without the support of expert engineering. NCE can provide that support from initial system studies through to project completion. With experienced swichboard/circuit breaker operatives we can upgrade your agining system and breath new life back into it safely. Some older breakers employed asbestos in the manufacture of their arc control systems. NCE can aid you in the removal of such breakers and replace with modern devices that provide piece of mind to your operatives. Worldwide Coverage With a global presence NCE is uniquely placed to serve the offshore industry. Located close to the major shipping geographic markets we are able to be flexible and responsive wherever our customers need us. It will never be enough just to claim global coverage with large numbers of employees based in various locations throughout the world. What really matters is the extent to which the right people with the right skills are employed at the right Europe NCE Switchgear 79 Beardmore Way Dalmuir Glasgow, G81 4HT Scotland Tel: +44(0) Fax: +44(0) [email protected] Service & Support - Beyond the Call Our investment in our service and support organisation is just one of the ways in which NCE demonstrates a commitment and understanding of the needs of our industry. The NCE Service organisation offers comprehensive support during the product lifecycle phases including spares and repairs, training, routine service contracts 24/7 breakdown support, upgrade and enhancement projects. NCE has developed an attitude to customer service that goes beyond just waiting for their call. Our philosophy is to be proactive in providing a service and support function which recognises the varying needs of your business: Our service and support operation is based on two stategtically located offshore Service centres: Glasgow (UK) Thailand Far East Training - A Vital Ingredient Using and maintaining systems and equipment safely and efficiently is a vital part of any successful project implementation. Asia New Circut Engineering Co., Ltd 106/39 Moo 5 T.Plutaluang A. Sattahip Chonburi Thailand Tel: 066(038) Mobile: 066(086) Fax: 066(038) NCE provides comprehensive training facilities for the equipment and systems that it supplies. The content, duration and location of training are flexible to suit the specific needs of the customer. Customer Commitment NCE customers can expect an allencompassing support, from initial system studies and design through to manufacture and project completion. NCE is comprehensively committed to provide ecellence in every aspect of its operations. It's About you - We Listen When you want to discuss and develop your specifications, concepts and ideas with a world leading expert then it is time to approach NCE. When you do make contact with us you will expect to talk to people who listen and understand your needs. NCE people are ready and able to help you to turn your concepts into realities. By listening we develop relationships, it is these relationships that endure throughout the project and often continue across more than one project. In many instances we notice that these relationships continue throughout individuals entire careers. We believe that this is the outcome of mutually beneficial and respectful interactions between professionals. Sales Team Contacts John Kirkwood: [email protected] David Pert: [email protected] David White: [email protected] David Loughlin: [email protected]
20
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