Drilling, Workover & Well Servicing Rigs

Transcription

1 Drilling, Workover & Well Servicing Rigs 1

2 Stewart & Stevenson Drilling, Workover & Well Servicing Equipment for the Oilfield Stewart & Stevenson s Crown model drilling, workover and well servicing equipment serves the global oilfield service industry. Quality engineered with the latest advances in oilfield technology, our innovative rigs are at the forefront of making the recovery process safer and more efficient. Manufactured completely in North America since 197, Stewart & Stevenson rigs meet the rigorous industry standards established by the American Petroleum Institute (API) and the International Standards Organization (ISO). With in-house design, engineering, manufacturing, testing and after-sales capabilities, Stewart & Stevenson serves clients from concept to completion and beyond. Our pioneering technological advancements in rig manufacturing, such as drawworks components and AC/DC control systems, serve oilfield service companies locally and internationally. Major operators around the globe rely on the superior quality of Stewart & Stevenson rigs. We offer: Drilling rigs Workover and well servicing rigs Flushby rapid service rigs Masts Substructures Drawworks Controls Power generation Support units Aftermarket parts and service Complete turnkey packages Table of Contents Drilling, Workover & Well Servicing Rigs... 4 Flushby Rapid Service Rig... 7 Rig Specifications... Mast Specifications Drawworks Specifications Power Generation... 1 Engineering & Project Management Manufacturing & Certifications Support Units, Commissioning & Field Service Aftermarket

3 Drilling, Workover & Well Servicing Rigs Our innovative rigs are at the forefront of making the recovery process safer, more efficient and economical. 3

4 Stewart & Stevenson Drilling Stewart & Stevenson s drilling rigs are rugged, modular units designed to maximize efficiency and performance on the job site. Engineered to perform in the most extreme climates, these units are durable, mobile and fuel-efficient. Our innovative designs feature fewer moving parts, which translates to better performance with minimal downtime. Available as trailer-mounted, self-propelled or skid-mounted configurations with electrical or mechanical drawworks Freestanding or externally-guyed masts are available on all API monogrammed rigs. ATEX certification available Complete turnkey packages to suit any working condition or natural environment, whether high ambient or arctic Option of Silicon Controlled Rectifier (SCR) for DC Rigs; Variable Frequency Drive (VFD) for AC Rigs; and Mechanical or Hydraulic Drive (MECH) for Mechanical Rigs Engineered with consideration to environmental impact and noise control Substructures, rotary drives, top drives, pipe handling equipment and skidding systems are also available to suit any of your drilling or workover needs Rig models can be custom-built up to 1000 hp to meet even the most challenging operational requirements Workover & Well Servicing Our workover and well servicing rig models are lightweight, durable and versatile. Known for fast and easy rig up and user friendly operation and maintenance, these self-contained units have very few removable parts and require little or no assembly at the job site, thus benefiting customers with reduced down time and saved man-hours. Available in carrier (drive-in or back-in), trailer or skidmounted configurations to accommodate any of our clients oilfield service requirements Rigs feature state-of-the-art drawworks; self-supporting, modular units designed for flexibility, ease of maintenance, performance and durability Designed to accommodate varying climates from desert to arctic All equipment is designed to be safe for personnel and environmentally responsible Masts, available in freestanding or externally guyed configurations, are all API monogrammed and certified Design configurations can accommodate specialized transportation requirements, for example, via train or helicopter 4

5 Drilling, Workover & Well Servicing Rigs Both lightweight and durable, Stewart & Stevenson rigs offer fast and easy rig up along with user-friendly operation and maintenance. 5

6 Stewart & Stevenson Flushby Rapid Service Rigs are light weight, smaller and more mobile than a standard service rig.

7 Drilling, Workover & Well Servicing Rigs Flushby Rapid Service Rig Also known as a Rod Rig, the Flushby rig is built on a carrier. With aluminum tanks, these units are lighter weight, smaller and more mobile than a service rig. They are designed and configured for ease of operation and economy. The Flushby is used in the following applications: Polished rod changes Trip and hang double rods Pump changes Well flushing Pumping triplex high pressure Well abandonments Mast Free-standing API 4F hydraulically raised and telescoping mast: Masts Height Rating Lines Single 59' 50 K K 4 Double 7' 5 K 2 100K 4 Outriggers Hollow structural steel construction Nylatron or steel crown sheaves Equipped with ladder, 110 volt lighting package, fall arrest assembly, block cradle and load lines Pumps 4 x 5 15 hp triplex pump complete with hydraulic drive and electronic controls. Maximum pressure 10,000 psi (.9 mpa), maximum flow 245 gpm (5. bbl/min) 3 fluid transfer/charge pump with hydraulic drive 4 suction manifold 2 high pressure discharge manifold Drawworks Failsafe spring-applied emergency/park brake Lebus grooving on main drum 200 Model Single line pull: 2,000 lb (12,701 dan) Line speed: 40 ft/min (14 m/min) 500 Model Single line pull: 32,500 lb (13,345 dan) Line speed: 700 ft/min (213 m/min) Fluid Tank One 50 bbl ( m 3 or 9 m 3 ) aluminum flushby tank to meet hazardous transport codes 7

8 Stewart & Stevenson Rig Specifications Flushby, Workover, Well Servicing & Drilling Rigs Drawworks Hookload Power Mast Depth Ratings Configuration lb metric ton hp kw Model Well Service ft (m) Workover ft (m) Drilling ft (m) Mobile Skid Mech VFD/ SCR 200 Flushby 5, '-5K 10,000 (3,04) 500 Flushby 5, '-5K 7'-5K 10,000 (3,04) , , '-100K,000 (1,29) 72'-150K,000 (2,43) , '-150K 9,000 (2,73) 7,500 (2,2) 150, '-150K 79'-150K 10,000 (3,04),000 (2,43) , '-10K 12,000 (3,57) 9,000 (2,743) 205, '-205K 13,000 (3,92) 10,000 (3,04),500 (1,2) , , '-225K 14,000 (4,27) 104'-250K 107'-250K 110'-250K 1,000 (4,77) 11,000 (3,353) 12,000 (3,57) 7,500 (2,2),000 (2,43) , '-300K 19,000 (5,791) 13,000 (3,92),500 (2,591) , '-300K 11'-300K 20,000 (,09) 15,000 (4,572) 9,000 (2,743) , '-350K 375, '-375K 22,000 (,70) 1,000 (4,77) 1,500 (5,029) 10,000 (3,04) 10,500 (3,200) , '-400K 124'-400K 17,000 (5,12) 11,000 (3,353) , '-440K 500, '-500K 1,000 (5,4) 12,000 (3,57) 14,000 (4,27)

9 Drilling, Workover & Well Servicing Rigs Our innovative rigs are at the forefront of making the recovery process safer, more efficient and economical. 9

10 Stewart & Stevenson Mast Specifications Stewart & Stevenson manufactures a complete line of telescopic and cantilever masts for the oilfield industry. Structured out of alloy steel, we offer a full selection of working heights and hookloads to meet any service or drilling requirement. Our rugged configurations stand up to the most arduous working conditions and climates. Designed for ease of assembly and mobility, our masts ensure quick rig up and rig down times making the process more efficient. Single Mast Specifications Type Clear Height (ft) Clear Height (m) Number of Lines Hook Load (lb) Hook Load (metric ton) Single Swabbing ,000 3 Single Telescoping Pole Mast Single Stiff Leg 5 (extended) 55 (retracted) ,000 2,000 5, ,000 Single Telescoping , Single Stiff Leg or Telescoping ,000 Single Stiff Leg , Single Stiff Leg , ,000 Single Stiff Leg , All single masts are offered in freestanding, externally guyed or slanted patterns

11 Drilling, Workover & Well Servicing Rigs Double Mast Specifications Type Clear Height (ft) Clear Height (m) Number of Lines Hook Load (lb) Hook Load (metric ton) Double Telescoping ,000 10, Double Telescoping , , , Double Telescoping ,000 10, Double Telescoping , , Double Telescoping , ,000 25, Double Telescoping , ,000 25, Double Telescoping , , Double Telescoping , ,000 25, Double Telescoping , , Double Telescoping , , Double Telescoping , , Double Telescoping , , Double Telescoping , , , Double Telescoping , , , Double Telescoping , , , Double Telescoping , , , Double Telescoping , , , All double masts are offered in freestanding or externally guyed patterns. 11

12 Stewart & Stevenson Stewart & Stevenson s innovative product engineering and quality manufacturing processes result in reliable, high performance, durable rig packages for local and international customers. 12

13 Drilling, Workover & Well Servicing Rigs Drawworks Specifications Stewart & Stevenson designs and manufactures a full line of AC, DC and mechanical drawworks for the drilling industry. Our drawworks are designed for optimal performance, superior control and optimal safety. Both light-weight and compact, our drawworks operate under the most extreme climate conditions. The modular design allows for easy maintenance and repair. Drawworks packages can be customized to meet even the most challenging operational requirements. AC & DC Gear Driven Drawworks Model CE550E CE750E CE1100E Horsepower (hp) Drilling Depth (ft) 3,000 7,500,000 10,000,000 13,000 Wireline Size (in) Drum Size (in) Single Line Pull (lb) 40,000 45,000 55,000 Gear Box Single Speed Single Speed Single Speed or Double Main Brake AC or DC Motor AC or DC Motor AC or DC Motor Parking/Emergency Disc Brake Disc Brake 23 DBBS 33 DBBS or 33 WCSB Drilling Motors Options: Auto-driller motor and Eddy Current Brake. Actual hook load depends on the number and capacity of motors used. Drawworks can be furnished with an emergency/auto-driller system. 13

14 Stewart & Stevenson Drawworks Specifications Mobile Rig Drawworks Model Single Line Pull (lb) Maindrum Options Maindrum Clutch Options Maindrum Brake Options CE200 30,000 34, " 3-3 4" 13-7 " 3-3 4" PO-31 " 3" 40" Disc 2 CE250 50, " 3-3 4" PO-224 " 3" CE350 52,000 4, " 3-3 4" 15-7 " 3-3 4" PO " 3" 4" Disc 2 CE550 4, " 3-3 4" PO " 42" 52" Disc 2 CE00 4, " 3-3 4" PO " 42" CE50 50, " " PO " 42" CE750 50, " " 37VC50 CE1000 0, " " 32VC " 44" 23 WCSB 11" 44" 33 WCSB All mobile rig drawworks can be furnished with an emergency/auto-driller system. 14

15 Drilling, Workover & Well Servicing Rigs Brake Cooling Options Drill Line Options Sandline Brake Options Sandline Clutch Sandline Capacity 9 1" Line Auxiliary Brake Options* Air Splash 3 4" 7 " 7" 34" 40" Disc 1 PO-21 PO ' 000' Splash 7 " 7" 34" PO ' Single 40" Disc Air Splash Air Splash or Circulating Air or Water-cooled 7 " 1" 1" " 3" 4" Disc 1 " 42" 4" Disc 1 PO-21 PO ' 13,000' 14,000' 17,000' Splash or Circulating 1" " 42" PO-31 17,000' - Single 40" Disc Double 4" Disc 224 WCSB Double 4" Disc 224 WCSB Circulating Circulating 1" or 1-1 " 1-1 " or 1-1 4" " 42" 2CB525 17,000' 324 WCBD " 42" 2CB525 17,000' 424 WCBD Circulating 1-1 4" " 42" 2CB525 17,000' 23 WCBD *Hydromatic brakes optional. DC Chain Driven Drawworks Model CE750E CE1000E Horsepower (hp) Drilling Depth (ft),000 10,000,000 12,000 Wireline Size (in) Drum Size (in) Single Line Pull (lb) 45,000 50,000 Hoisting Speed 4 4 Brake Rim Size (in) Drum Drive Chain Transmission Chain Low Clutch PO-230 PO-330 High Clutch PO-324 PO-324 Eddy Current Brake or 5032 Water-cooled Disc Brake 23WCBD 33WCBD DC Motors 1 1 Drawworks can be furnished with either a water cooled brake or Eddy current brake. 15

16 Stewart & Stevenson Power Generation Stewart & Stevenson designs, engineers, manufactures, tests and certifies power generation packages for land based and offshore drilling operations. These energy efficient, operator friendly and easy to service power generation packages feature quality components that ensure continuous operation in challenging oilfield environments and engine controls for safety shutdown and self-diagnostics. In addition, we provide the drilling and well servicing market with new and refurbished engines, power units and pump packages that increase productivity, improve efficiencies and reduce costs. Product support by certified technicians is available wherever on the globe our customers put our equipment into service. Generator Synchronization Controller The generator controller includes the engine generator regulator, which controls speed and voltage of the diesel generator sets, the backup control, synchronizing equipment and bus feeder breakers. A motor control center controls and protects the auxiliary equipment. The generator control system, designed as a universal generator set controller, operates with either 12 or 24 volt DC electronics, at 50 or 0 Hz and at AC ratings up to 00 volts. It can be used for diesel, natural gas, LP and gasoline engines. All generator set parameters oil pressure, fuel level, engine temperature, battery voltage, AC voltage, phase, AC amperage and frequency are monitored on the 32-character, back-lit LCD display. Silicone Controlled Rectifier (SCR) Systems Stewart & Stevenson designs, builds and supplies custom SCR systems that typically consist of a DC-2000 drive, motor controls, respective consoles, AC generator control and transformers. When required, the system is installed in an environmentally controlled power control room or building. Variable Frequency Drive (VFD) Systems The VFD system allows the operator to control the frequency and voltage going to an electric motor. Using a joystick control, the operator can precisely control the speed at which the motor is turning. On an electric rig, an electric motor turns the drawworks. By controlling the speed of that motor through the VFD, the operator controls the speed at which the traveling block moves up and down the mast. Other motors on an electric rig are similarly controlled by the VFD. Housed separately, it may be operated in the control cabin. 1

17 Drilling, Workover & Well Servicing Rigs Engineering & Product Development At Stewart & Stevenson s manufacturing facility in Calgary, Alberta, innovative product engineering and quality manufacturing processes result in reliable, high performance, durable rig packages for our local and international customers. Our dedicated engineering team, composed of structural, mechanical and electrical engineers, CAD designers and draftsmen, apply their extensive experience to the development of rig equipment. For every rig or support unit we build, we provide comprehensive engineering that includes: Full 3-D engineering documentation package In-house certified structural engineering System schematics for all electrical and mechanical operating systems General arrangement and interface control diagrams to assist with locating critical installation detail Technical manuals to assist with equipment operation In-house finite element analysis to ensure design integrity Virtual prototyping allows for flexible and fast configuration changes Project Management Project management is an important part of the rig manufacturing process at Stewart & Stevenson. Our structured approach gives a competitive advantage as projects move quickly and efficiently during all phases. We coordinate with in-house teams at every stage of the project and we work closely with third party suppliers and experts to ensure the highest level of quality and service. Our proven process goes beyond the design and production stages to include complete aftermarket care. 17

18 Stewart & Stevenson Through concept, design and manufacturing, our focus is on meeting the customer s requirements. 1

19 Drilling, Workover & Well Servicing Rigs Manufacturing From Stewart & Stevenson s rig manufacturing facilities in Calgary, Alberta; Edmond, Oklahoma; Houston, Odessa and Victoria, Texas, we deliver ready-to-operate oilfield drilling, workover and well servicing rigs. Through concept, design and manufacturing, our focus is on meeting the customer s requirements. Our field-experienced personnel work with customers to develop the best concept for their application. Our in-house engineers and drafting team use the latest software to design each rig All rigs are manufactured in state-of-the-art facilities Our fabrication and assembly capabilities include an inhouse machine shop, electrical research and development, advanced welding and inspection technologies, and on-site sandblasting and painting Quality control is involved in every step of the process. Work-in-progress inspections are conducted in compliance with API and ISO quality control standards. After delivery, our commissioning team employs extensive testing standards and inspection procedures on each unit, and our,000-foot test well is available for extensive operational testing. QMS Certifications All Stewart & Stevenson rigs meet the rigorous industry standards established by the American Petroleum Institute (API) and the International Standards Organization (ISO). Our Quality Management System is certified and compliant with API Q1, ISO , and ISO/ TS Product Certifications/ Design Practices CE/ATEX for Rigs: Europe and International GOST R and GOST Ex for Rigs: Russia API 4F 3rd Edition: Drilling and Well Servicing Structures (PSL1 and PSL2) API C: Production Hoisting Equipment (PSL1 and PSL2) API RP 500 and 505: Practice for Classification of Locations for Electrical Installations IEC F 0075 C 002 4F F

20 Stewart & Stevenson Support Units For clients who require more comprehensive rig packages, Stewart & Stevenson designs and manufactures a complete line of support equipment for the oil and gas industry. Each unit or combination of units is designed to meet the specific needs of our clients. Whether you require mobile or skidded equipment to support your well servicing and drilling needs, we have the solution. Equipment includes: Pumping equipment (mobile or skidded) Transporters Doghouse/Crew Quarters (mobile or skidded) Mud tanks Substructures Catwalk/pipe rack packages Pipe handling packages Commissioning & Field Service Stewart & Stevenson maintains a staff of licensed heavy duty mechanics, millwrights and electronics technicians who get your equipment up and running as quickly as possible. Our technicians are available 24 hours a day, 7 days a week. Services available: All warranty repair work on Stewart & Stevenson built equipment Field commissioning on all new units Field service support on initial jobs is available Field service representatives are available for international work Training on electrical and/or hydraulic systems, N2 maintenance and other service or maintenance-related topics can be arranged for groups of three or more Accident repair General maintenance and repair work 20

21 Drilling, Workover & Well Servicing Rigs Rig commissioning and field service are provided by licensed Stewart & Stevenson technicians who quickly get your equipment up and running. 21

22 Stewart & Stevenson Stewart & Stevenson excels at providing comprehensive parts and service for the equipment we manufacture and sell. 22

23 Drilling, Workover & Well Servicing Rigs Aftermarket Refurbishing Whether you have one rig or a fleet, Stewart & Stevenson can refurbish or retrofit your equipment with limited down time, giving you and your customers the confidence that the equipment will perform safely. From simple cleaning, repair and new paint to a complete rebuild, Stewart & Stevenson will have your equipment back in the field in no time. We offer standard, all-inclusive and AESC Category IV / CAODC Level IV inspection and repair on your mobile rig using standard and premium parts with a stamped and certified letter from licensed engineers. Service can be done in-house or in the field. Before Services available: Mast repairs, recertification or total mast replacement Engine/transmission re-power packages Total drawworks refurbishment or replacement Facilities include modern sandblasting and paint booths and licensed vehicle inspection stations Parts Distributors for some of the best brands in the industry, Stewart & Stevenson has the OEM replacement components and operational accessories you need and can deliver them to you quickly. Parts and service are available for most major brands. After Parts and components: McKissick Blocks Elevator links Handling tools Crown model B&C and CHD spiders Crown model tongs Crown drawworks Right angle gear boxes Distributors for: MTU Detroit Diesel Deutz Allison Transmission McKissick Silverline Mud pumps Drop boxes Open face / closed face tubing / rod Sheaves Rod elevators Brake blocks BMW Handling CTW Brake Rims Hawk Industries Guiberson Well Service O Bannon Before 23 After

24 Rig Manufacturing, Sales and Service Locations CANADA Calgary, Alberta 3111 Shepard Place SE Calgary, Alberta T2C 4P UNITED STATES Odessa, Texas 4501 S. County Road, 1310 Odessa, Texas INTERNATIONAL SALES Houston, Texas Telge Road Houston, Texas TEXAS Victoria, Texas 7303 Houston Highway Victoria, Texas U.S. RIG BRANCH LOCATIONS OKLAHOMA Edmond, Oklahoma 024 NW 17th Street Edmond, Oklahoma WYOMING Casper, Wyoming 240 Chamberlin Road Casper, Wyoming Company Headquarters 1000 Louisiana, Suite 5900 Houston, Texas Copyright 2012 Stewart & Stevenson