Welcome at Aker Wirth

Transcription

1 part of Aker Welcome at Aker Wirth NFLF Winter Conference Drilling Facilities Upgrade 2009 Aker Solutions

2 part of Aker Aker Wirth OILFIELD DRILLING EQUIPMENT New Technology / Drilling facilities upgrade A booming market NFLF Winter Conference / Presentation, By Frank Lengersdorf 2009 Aker Solutions

3 Aker MH AS a world class contractor and drilling equipment supplier serving the offshore oil and gas industry FL Slide Aker Solutions part of Aker

4 Drilling Equipment & Drilling Packages The Aker MH AS head office is in Norway Global organization Aker MH supplies Full range of Drilling Equipment Mud Equipment Integrated Drilling Equipment Packages Drilling modules; Upgrade applications Modularized drilling rigs Well intervention rigs RamRig DES Conventional DES Land rigs Deliveries in accordance with NPD, DnV, other first class classification societies and API State of the art Hardware & Software FL Slide Aker Solutions part of Aker

5 Aker Wirth Company Basics History 1895 Founded by Anton Raky 1905 First pump 1961 First pump bigger than 1000 HP 1974 First pump with 2000 HP 2007 Aker Solutions take over 50% of WIRTH; remaining shares taken over in 2009 Details Employees Approx. 550 world wide Main headquarter Erkelenz, West Germany Annual turnover 200 Mio. in 2009 Volume of orders 220 Mio. at present FL Slide Aker Solutions part of Aker

6 Aker Wirth Oilfield Drilling Equipment FL Slide Aker Solutions part of Aker

7 Aker Wirth Oilfield Drilling Equipment more than 150 Drawworks 650 Mud Pumps 150 Rotary Tables 250 Top Drives already in operation for Onshore applications and Offshore Jack Up`s, Semi Sub`s, Drillships and fixed platforms etc FL Slide Aker Solutions part of Aker

8 Aker Wirth High Pressure mud pumps FL Slide Aker Solutions part of Aker

9 Aker Wirth HP Mud Pumps TPK 2200 Gear Driven The high pressure mud pump type TPK is of compact design, provide the high volume and high pressure capabilities of 7500 PSI, Replacing chain or belt driven dual AC motor types High performance and Efficiency Powered by single top mounted AC motor, 2200 HP, ABS or DNV certified The essential features :» Higher lifetime ( hours )» Less weight ( 5 t. / each )» Reduced maintenance work» Lower service costs» Less vibration» Lower noise emission (less 85 dba)» Equipped with Hydraulic Quick Release System for easy and HSE friendly maintenance which results in sustantial time saving and less downtime FL Slide Aker Solutions part of Aker

10 Aker Wirth HP Mud Pumps with Water Jacket Motors - New Development AC WATER JACKET MOTOR SOLUTION Replacing standard main drive motors ( forced ventilated or CACW ) Suitable for Aker Wirth drilling equipment 100 % Direct Water Cooled AC Motor arrangement, Make: Siemens, ABB, GE, or equivalent SPECIAL FEATURES - Seawater resistant - Noise reduction due to no blower assembly required ( db(a) ) - IP 56 as standard, Ex-d & ATEX as option - Protection against corrosion - Height reduction of approx. 400 mm The above mentioned special features will be a further development of our existing equipment drive arrangement and show the advantages compared to other solutions FL Slide Aker Solutions part of Aker

11 Aker Wirth HP mud pump TPK 7 ½ x 14 / 2200 Space comparison with Single AC Motor, Water Jacket Style vs. CACW 3352 mm 3980 mm Top mounted configuration ideal for Retrofit & Upgrade projects FL Slide Aker Solutions part of Aker

12 Aker Wirth HP mud pump TPK 7 ½ x 14 / 2200 Rear mounted arrangement with Single AC motor Continous development suitable for UPGRADE MARKET 3 units to be supplied for Oseberg B Upgrade project by the end of 2010 suitable for On & Offshore applications with further height reduction and for installations without length limitations FL Slide Aker Solutions part of Aker

13 Aker Wirth HP mud pump TPK 7 ½ x 12 / 1600 Top mounted gear driven arrangement with Single AC motor Water Jacket Solutions suitable for UPGRADE MARKET 1 unit to be supplied for Oseberg C Upgrade project in QII of 2010 Oseberg C Upgrade Project: Extending the current installed 2 TPK 1300 mud pumps by an additional complete mud module with 1 TPK 1600 FAT is scheduled on FL Slide Aker Solutions part of Aker

14 Aker Wirth TPK 2200 Performance chart FL Slide Aker Solutions part of Aker

15 Aker Wirth Drawworks Gear driven FL Slide Aker Solutions part of Aker

16 Drawworks Gear-Driven Multi-Speed GH 6000 EG-01 suitable for ultra deepwater application Designed for max lbs pulling force Suitable to handle the new developed Aker MH top drive system M-DDM 1250 Powered by 4 AC motors FL Slide Aker Solutions part of Aker

17 Drawworks Gear-Driven Multi-Speed GH 4500 EG The GH type of multi-speed gear-driven drawworks is designed for the highest level of performance to fulfill the latest requirements of offshore drilling technology. Highest degree of performance and efficiency up to lbs hoisting capacity Modular, compact design powered by 3 AC motors 3 independent braking systems for highest safety Joystick operation with 4Q drive mode Less noise and vibration Integrated Auto-Driller as independent system FL Slide Aker Solutions part of Aker

18 Drawworks AC Water Jacket Motor Solution New Development for multi speed modular system Replacing standard GEB 22 AC Motors (forced ventilated type) Suitable for Multi speed gear driven Drawworks GH LV, GH 4500 & 6000 EG-AC 100 % Direct Water Cooled AC Motor arrangement, Make: Siemens, ABB, GE, or equivalent SPECIAL FEATURES - Seawater resistant - Noise reduction due to no blower assembly required - IP 56 as standard - Protection against corrosion Notes and Amendments: Extension of drawworks length and width of approx. 300 mm The above mentioned special features will be a further development of our existing drawworks drive arrangement and show the advantages compared to others FL Slide Aker Solutions part of Aker

19 Drawworks Gear-Driven Two Speed GH 3300 EG 2 G suitable for Offshore application The two-speed drawworks completes the range of single and multi-speed Aker Wirth drawworks. It is powered by 2 AC motors 1500 HP/each continuous. Max. hoisting performance of lbs This type of drawworks combines high performance with a space-saving footprint to accommodate tight drill floor layouts FL Slide Aker Solutions part of Aker

20 North Sea - OSEBERG Field Centre Oseberg Field Centre: Oseberg A; LQ and Process platform Oseberg B; drilling and wellhead platform Oseberg D; gass treatment platform FL Slide Aker Solutions part of Aker

21 Drawworks gear-driven multi-speed GH 3000 EG Split frame design to meet weight restrictions Continous development suitable for UPGRADE MARKET 1 unit to be supplied for Oseberg B Upgrade project by mid of 2010 New AC drawworks package FL Slide Aker Solutions part of Aker

22 Aker Wirth Drawworks Control Systems DICS / ZPS ADS ECS DBS FL Slide Aker Solutions part of Aker

23 HMI for easy service and maintenance FL Slide Aker Solutions part of Aker

24 Block diagram Aker Wirth Drawworks Control Systems FL Slide Aker Solutions part of Aker

25 Extended testing of drilling equipment Aker Wirth have established a test facility including Test Rig to carry out prior commissioning works on site, an extended testing of new original equipment scheduled for the entired project including testing of possible original interface equipment such as VFD, MCC and DCMS. Especially foreseen for the upcoming Upgrade Market HP mud pumps full load test, pressure and flow test Drawworks load test up to 500 t. hook load at 12 lines This ensures major time savings and reduces risk for delays in the offshore commissioning works An additional aspect is HSE FL Slide Aker Solutions part of Aker

26 Extended testing of drilling equipment Results /Gains: All interfaces are tested within the Aker Wirth control systems. All interfaces are tested with the original equipment, time saving during commissioning.(as the interfaces can be tested in full scale here in house, the commissioning time can be reduced by this extensive testing) The drawworks will be operated with rope and test load, so the VFD system can be setup and tuned over the full load range/capacity. Pre-setup of the ZPS and ADS systems can be performed, which results in further reduction of on site commissioning time FL Slide Aker Solutions part of Aker

27 Extended FAT Original Equipment 750t 500t MCC Original Equipment Original Equipment FL Slide Aker Solutions part of Aker

28 Extended FAT Test Rig Area Layout FL Slide Aker Solutions part of Aker

29 Extended FAT Test Rig Layout FL Slide Aker Solutions part of Aker

30 Rotary Table RTSS 37 ½ up to 75 ½ H The RTSS - H type uses hydraulic motor directly geared to the rotary drive gear, thus eliminating transmission and drive train which results in smaller, lighter and more cost effective design features. Designed from 650 up to 1500 short tons static capacity High torque and variable speed Adapter bushing from 60 ½" to 49 ½ Suitable for installation of various power slips FL Slide Aker Solutions part of Aker

31 Rotary Table RTSS 75 ½ H suitable for Deepwater OFFSHORE application Designed for 1500 short tons static capacity adapter bushing from 75 ½" to 49 ½" for bigger diameter of handling tools Next Generation FL Slide Aker Solutions part of Aker

32 Aker MH Top Drive MDDM New Generation / Modular FL Slide Aker Solutions part of Aker

33 Aker MH Top Drive MDDM 1000 AC TM Lifting capacity: Drilling load until: Drilling torque: Make up torque: Break out torque: 1000 tons 1000 tons Nm / ft lbs Nm / ft lbs Nm / ft lbs ID main shaft: 3,5 Mud pressure: 7500 psi 1 x 1270 HP direct water cooled AC motor Weight approx 45 tons FL Slide Aker Solutions part of Aker

34 Aker MH Top Drive MDDM 1000 / 1250 Common Parts AC motor Washpipe Gear lock cylinder Hydraulic valves Swivel (rotating head) Pipehandler lock Pipehandler rotating unit Pipehandler slew bearing Pipehandler locking ring Back up wrench Hydraulic nut system Dolly wheel assembly Water cooling skid FL Slide Aker Solutions part of Aker

35 Aker Wirth Oilfield Drilling Equipment Whenever the most advanced equipment was required Aker Wirth equipment was chosen by BP, EXXON, SHELL, STATOIL HYDRO, etc. Aker Wirth is well known for highest reliability, professional customer support and state of the art equipment. The ongoing technology transfer from more than 50 projects in the last years is a guarantee for continuous improvement and a benefit for every future customer. We will be pleased to share our experience and to be your partner for the interested upcoming North Sea Upgrade activities TUSEN TAKK & THANK YOU! FL Slide Aker Solutions part of Aker

36 Copyright Copyright of all published material including photographs, drawings and images in this document remains vested in Aker Solutions and third party contributors as appropriate. Accordingly, neither the whole nor any part of this document shall be reproduced in any form nor used in any manner without express prior permission and applicable acknowledgements. No trademark, copyright or other notice shall be altered or removed from any reproduction FL Slide Aker Solutions part of Aker

37 Disclaimer This Presentation includes and is based, inter alia, on forward-looking information and statements that are subject to risks and uncertainties that could cause actual results to differ. These statements and this Presentation are based on current expectations, estimates and projections about global economic conditions, the economic conditions of the regions and industries that are major markets for Aker Solutions ASA and Aker Solutions ASA s (including subsidiaries and affiliates) lines of business. These expectations, estimates and projections are generally identifiable by statements containing words such as expects, believes, estimates or similar expressions. Important factors that could cause actual results to differ materially from those expectations include, among others, economic and market conditions in the geographic areas and industries that are or will be major markets for Aker Solutions businesses, oil prices, market acceptance of new products and services, changes in governmental regulations, interest rates, fluctuations in currency exchange rates and such other factors as may be discussed from time to time in the Presentation. Although Aker Solutions ASA believes that its expectations and the Presentation are based upon reasonable assumptions, it can give no assurance that those expectations will be achieved or that the actual results will be as set out in the Presentation. Aker Solutions ASA is making no representation or warranty, expressed or implied, as to the accuracy, reliability or completeness of the Presentation, and neither Aker Solutions ASA nor any of its directors, officers or employees will have any liability to you or any other persons resulting from your use. Aker Solutions consists of many legally independent entities, constituting their own separate identities. Aker Solutions is used as the common brand or trade mark for most of these entities. In this presentation we may sometimes use Aker Solutions, we or us when we refer to Aker Solutions companies in general or where no useful purpose is served by identifying any particular Aker Solutions company FL Slide Aker Solutions part of Aker