HL-LHC: Quality Manufacturing and Inspection Plan
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1 Project: HLLHC Work Package: WP4 HLLHC: Quality Manufacturing and Inspection Plan Supplier: CERN (ENMMEMA; ENMMEFW & ENMMEMM) Client: CERN (ENMMEEDM) Item Eq. Code: ACFHC002 Item description: DQW HOM couplers (variant #2) Asset Code (LHC Part Identifier): HCACFHC001CR HCACFHC001CR PHASE 1. FABRICATION FULL HOOK MACHINING Gamme Id Cutting & Gamme Id: LHCACFHC0035 LHCACFHC00032 SUPPLIER CERN 3 rd PART (If any) 1.2 Gamme Id: days maximum after machining Gamme Id: BCP (21µm) Gamme Id 2352 Gamme Id: BCP (30µm) Gamme Id: 2354 Gamme Id: 2355 LHCACFHC LHCACFHC LHCACFHC Gamme Id: 2356 LHCACFHC Gamme Id: days maximum after machining Page 1 of 10 Template EDMS.:
2 SUPPLIER CERN 3 rd PART (If any) 1.10 Gamme Id: 2358 LHCACFHC BCP (10µm) Gamme Id: 2359 Cutting & Gamme Id: LHCACFHC Gamme Id: days maximum after machining 1.14 Gamme Id: 2364 LHCACFHC BCP (30µm) Gamme Id: Gamme Id: 2366 LHCACFHC BCP (30µm) Gamme Id: Gamme Id: 2368 LHCACFHC Gamme Id: 2369 LHCACFHC Gamme Id: days maximum after machining 1.21 Gamme Id: 2371 LHCACFHC BCP (10µm) Gamme Id: Page 2 of 10 Template EDMS.:
3 Welding W010 Gamme Id: 2375 Visual Inspection W010 Gamme Id: 2376 Gamme Id: WPS & Drawing Nº LHCACFHC0034 LHCACFHC0035 SUPPLIER CERN 3 rd PART (If any) H 1.26 Gamme Id: days maximum after machining Gamme Id: 2381 PHASE 2. FABRICATION DN63 MACHINING Gamme Id Cutting & Gamme Id: Gamme Id: 2402 Gamme Id: BCP (30µm) Gamme Id: 2404 Gamme Id: BCP (30µm) Gamme Id: 2406 Gamme Id: 2407 Gamme Id: LHCACFHC0035 LHCACFHC0005 LHCACFHC0005 CERN Procedure 3 days maximum after machining LHCACFHC LHCACFHC LHCACFHC0005 LHCACFHC0027 & 0031 Page 3 of 10 Template EDMS.:
4 Gamme Id: BCP (10µm) Gamme Id: 2412 Cutting & Gamme Id: Gamme Id: 2415 Gamme Id: BCP (30µm) Gamme Id: 2417 Gamme Id: BCP (30µm) Gamme Id: 2419 Gamme Id: 2420 Gamme Id.:2421 Gamme Id: 2422 Gamme Id: BCP (10µm) Gamme Id: 2424 Cutting & Gamme Id: LHCACFHC LHCACFHC0006 SUPPLIER CERN 3 rd PART (If any) 3 days maximum after machining LHCACFHC LHCACFHC LHCACFHC0006 LHCACFHC days maximum after machining LHCACFHC LHCACFHC0008 H H Page 4 of 10 Template EDMS.:
5 Engrave Indication Gamme Id: 2428 Welding W020 Gamme Id: 2432 Visual Inspection W020 Gamme Id: 2433 Radiographic Inspection W020 Gamme Id: 2434 Cleaning before brazing Gamme Id: 2435 Brazing W030 Gamme Id: 2436 Visual Inspection W030 Gamme Id: 2437 Ultrasonic Inspection W030 Gamme Id: 2438 Gamme Id: 2439 Knife machining Gamme Id: 2440 Gamme Id: 2441 Cleaning Gamme Id: 2442 Leak test Gamme Id: 2443 PHASE 3. WELDING W050 Gamme Id BCP (10µm) Gamme Id: EN & EN EN LHCACFHC0008 WPS & Drawing Nº LHCACFHC0011 E.S section BPS & LHCACFHC0011 E.S section E.S section LHCACFHC0011 LHCACFHC0012 LHCACFHC0012 LHCACFHC0012 E.S section SUPPLIER CERN 3 rd PART (If any) H Welding Book Welding Book Page 5 of 10 Template EDMS.:
6 Welding W050 Gamme Id: 2448 Visual Inspection W050 Gamme Id: 2449 PHASE 4. FABRICATION DN35 (8 PIECES) Gamme Id Gamme Id: 2451 Gamme Id: 2452 Gamme Id: BCP (30µm) Gamme Id: 2454 Gamme Id: BCP (30µm) Gamme Id: 2456 Gamme Id: 2457 Gamme Id: Gamme Id: 2460 Gamme Id: 2461 Gamme Id: Gamme Id: WPS & Drawing Nº. LHCACFHC0014 LHCACFHC0007 SUPPLIER CERN 3 rd PART (If any) Welding Book 3 days maximum after machining LHCACFHC LHCACFHC LHCACFHC0007 LHCACFHC0025& 0030 CERN Procedure 3 days maximum after machining LHCACFHC00025 LHCACFHC0009 LHCACFHC0009 Page 6 of 10 Template EDMS.:
7 Gamme Id: BCP (10µm) Gamme Id: 2466 Brazing W110 Gamme Id:2467 Visual Inspection W110 Gamme Id: 2468 Ultrasonic Inspection W110 Gamme Id: 2469 Gamme Id: 2470 Gamme Id: 2471 Gamme Id: 2472 PHASE 6. FABRICATION BELLOWS STIFFENER Gamme Id Gamme Id: 2476 Cleaning Gamme Id: 2477 TTH Gamme Id: 2478 & Cutting Gamme Id: 2479 & 2480 PHASE 7. WELDING W120 Gamme Id EB Welding W120 Gamme Id: 2483 EN & EN LHCACFHC BPS & LHCACFHC0013 E.S section E.S section LHCACFHC0014 LHCACFHC0014 LHCACFHC0014 LHCACFHC0028 LHCACFHC0028 LHCACFHC0028 LHCACFHC0028 LHCACFHC0028 WPS & Drawing Nº SUPPLIER CERN 3 rd PART (If any) 3 days maximum after machining Page 7 of 10 Template EDMS.:
8 Visual Inspection W120 Gamme Id: 2483 PHASE 8. FABRICATION Gamme Id Rolling & Gamme Id: 2489 to 2496 TIG welding POS 2 Gamme Id: 2497 Gamme Id: Gamme Id: 2500 EB welding W060 Gamme Id: 2501 Radiographic Inspection W060 Gamme Id: 2502 PHASE 9. ASSEMBLY Gamme Id EB Welding W080W090 Gamme Id: 2505 Visual Inspection W080 W090 Gamme Id: 2483 Radiographic Inspection W080 Gamme Id: 2507 EB welding W100 Gamme Id: 2509 Visual Inspection W100 Gamme Id: 2510 PHASE 10. ASSEMBLY Gamme Id level B LHCACFHC0017/0 018 WPS & LHCACFHC0018 LHCACFHC0019 &0020 LHCACFHC WPS & WPS & WPS & SUPPLIER CERN 3 rd PART (If any) Page 8 of 10 Template EDMS.:
9 BCP (10µm) POS 1 & 2 Gamme Id: 2516 EB Welding W130 Gamme Id: 2517 Visual Inspection W130 Gamme Id: 2518 Radiographic Inspection W130 Gamme Id: 2519 Leak test Gamme Id: 2520 EB Welding W140 Gamme Id: 2521 Visual Inspection W140 Gamme Id: EN WPS & E.S section 4.5 WPS & SUPPLIER CERN 3 rd PART (If any) 9.8 TIG tack welding POS 10 Gamme Id: Marking: Asset Identification by serial number 11. Final Final Leak test Gamme Id: 2524 Verify that all n Conformities are closed EN E.S section Packing Page 9 of 10 Template EDMS.:
10 NOTE: SUPPLIER: CERN: 3 rd PART (if any): H = HOLD POINT Approved: Approved: Approved: N = NOTIFICATION POINT R = REVIEW AND APPROVAL OF REPORT Date: Date: Date: 1 N (tification Point): CERN, or its authorized representative, is informed 5 working days in advance that a specific step has been completed and that the following step in the approved workflow will be performed. A tification Point does not affect the workflow. Work can continue without CERN, or its authorized representative, reply. 2 H (Hold Point): CERN, or its authorized representative, is informed that a specific step has been completed. The workflow is stopped until CERN, or its authorized representative, provides a Hold Point Clearance. The clearance is provided within 5 working days upon submission of the quality control documentation relative to the performed step. In case of clearance the workflow can continue. In case of rejection, a recovery plan shall be discussed with CERN and submitted to CERN for final approval within 10 working days. 3 R (Review): The quality records will be reviewed. Page 10 of 10 Template EDMS.:
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