Multi Flexi TUBE - MFT

Transcription

1 Laser Processing Systems with an Eye on the Future High Performance TUBE Cutting & Welding System for WET & DRY Operation MFT CUSTOMIZED Vibration Resistant Massive Granite Frame ALL IN ONE CONCEPT Built and Configured to meet Individual Application Requirements Leading Manufacturer of Customized Laser Micromachining Solutions MFT 80 MFT 160 MFT 80 MFT 160 Laser Processing: Tube/Pipe Rod 25 Years of Swiss High Precision Laser Micromachining MFT CUSTOMIZED Markets: Medical Devices Aerospace Automotive Electronics Laser Technologies: FIBER FEMTOSECOND PICOSECOND Applications: CUTTING DRILLING WELDING ABLATING

2 Technical FacTs Designed to produce all kinds of round and square geometries. High speed and high accuracy laser micromachining in the most compact footprint available on the world market. Robust, fully automated system for cutting, welding, drilling, marking and general micro machining. FIBER, FEMTOSECOND & PICOSECOND laser types can be integrated. Medical Devices Key requirement is a small kerf width (less than 8 µm) Aircraft & Aerospace Industry Efficient drilling of cooling holes in turbine blades using a FEMTO / PICO Laser Micro Cutting of biopsy needles using a FIBER Laser Micro Drilling of highly accurate and precise holes with diameter tolerances of less than 6µm Welding Consistent, repeatable welds of the same material and of dissimilar materials Automotive Industry Advanced drilling of holes in fuel injector nozzles using a FEMTO / PICO Laser Electronics Cutting & Drilling of Bronze / Composites using a FIBER Laser Performance Tube Micromachining for Wet or Dry Cutting Maximum Cutting Length of 1,500 mm in one set up Tube Diameter Range of mm Maximum Cutting Speed of up to 3,000 mm per minute (50 mm/sec) with a geometric tolerance of +/- 1µm Cutting Speed for 8 mm long Coronary Stents is less than 20 seconds Nozzle Distance Adjustment / Focal Height Control Panel integrated in Machine Frame (All-in-One) Reliability Massive GRANITE Construction for Ultimate Stability, Modular Component System Shock, Vibration and Temperature Resistant GRANITE Frame Process Parameter Monitoring and Logging (FDA) NC Controlled GAS Pressure / GAS and WATER Flow High Precision Tube Guiding System (swisstec Design) 2,000 Hour Warranty; 25,000 Hour Warranty Option Profitability Automatic Tube Feeding System for Single Tubes Auto Tube Feeder optionally available (for up to 50 tubes with a maximum length of 6 m) Wet Cutting Pump System (50 liter Water Tank) Shop Floor hardened for 24/7 Production Low Maintenance (Easily Changeable Parts ) Modular Component System configured specifically to match your process Customizing Laser Configurations to specific applications (IR / GREEN / UV) Small Footprint (less than half the size of co-competitors) Easy Operation Process Monitoring Camera System - Optional high speed vision camera allows inspection of contour accuracy (+ / - 1 µm) Easy Access - Smooth, efficient loading of stock to the laser Workstation with LCD Touch Screen Panel (17 to 21 inch) Interlocked Class 1 Safety Machine Enclosure (2 Channel Wiring) Multi-Axis Capability CAM Software (up to 5 Axes) LAN & Internet Connection (Remote Maintenance) Free swisstec Laser Training Programs (Manufacturer Maintained) Laser sources / cutting system FIBER FEMTOSECOND PICOSECOND Wavelength [nm] 1070 / 535 / / / 535 / 355 Output Power 50 W - 1 kw W W Pulse Frequency [Hz] CW or < 50 khz 1 Hz - 10 MHz max. 8 MHz Pulse Length 10 µs to CW < 550 / 400 fs < 8 ps Cutting Head [mm] f = 50 / 80 / 100 / 200 f = 50 / 80 / 100 / 200 f = 50 / 80 / 100 / 200 Exchangeable Protective Glass Nozzle Diameter [mm] Beam Expander 1-8x 1-8x 1-8x Motorized Beam Expander Nozzle Distance Adjustment motorized motorized motorized Focus Distance Adjustment motorized motorized motorized Cut-On-the-Fly Cooling System AIR/AIR Chiller - Water/AIR Water/AIR Chiller Water/AIR Chiller Process Gas Connections Gas Pressure Monitoring and Control Gas Flow Monitoring and Control Water Flow Monitoring and Control Process Monitoring Camera System Color CCD Camera (High Speed Vision Camera optionally available)

3 Axes Loading System Material Loading manual / automated Machine Frame 800 x 800 x 1300 mm 1200 x 800 x 1300 mm 1600 x 800 x 1300 mm or customized dimensions Design Natural GRANITE Base Black Machine Frame / other colors available Temperature Resistant Shock Absorbing Torsional Stiffness Corrosion Resistant Washable Easy Care X-Axis: up to 1500 mm Y-Axis: up to 150 mm Z-Axis: up to 100 mm Rotary Axis: up to Ø 30 mm > the perfect length for each application Finished Part Unloading manual / automated Remaining Material Unloading manual / automated Machine Enclosure Pivot-mounted Movable Easy Access Different Colors available Customized Solutions available Water Supply swisstec System Customer s System > different options available modular component system We work with you to understand your needs and then put years of industry experience to develop YOUR laser processing solution. In record time. We can customize our standard system or create a completely custom design. Our ultra-compact machine design approach emphasizes process consistency, precision and reliability. FIBER, PICOSECOND & FEMTOSECOND laser types can be integrated. X Y Z - Axes (Linear) Standard Guide Rails Precision AIR or WATER Bearings Corrosion Resistant Coating Direct Drive Linear Motor Absolute/Incremental Measurement Resolution 0.1 to 0.01 µm A - Axes (Rotary) 1500 / 6000 rpm Collet Clamping Range Ø mm Automatic Clamping Mechanism Sensor Controlled Open and Close Quick Change Clamping System Touch Screen Control Panel 17 to 21 Touch Screen Monitor Pivot-mounted Movable Height-adjustable Multi Flexi TUBE - MFT Laser Processing Tube/Pipe Rod Diameter: > 0.2 up to 30 mm Workpiece Length: > up to 1500 mm Wall Thickness: > up to 4 mm Cutting Center Cut (2 Axes) Off-Center Cut (2+2 Axes) 3D/5 or 6-Axis Cut Drilling Center Drilling Off-Axis Drilling Positively Tapered Hole Negatively Tapered Hole Welding Radial Welding Axial Welding 3D Welding Single Tube Processing Double Tube Processing 4-Fold Tube Processing Laser Processing > Center Cut > Off-Center Cut Tube Feeder Ø mm material Lengths: mm WET& DRY Operation Loading Magazine for 12/24/48 Tubes 24/7 Production The Online swisstec Configurator - Do the swisstec-check Now: Tell us HOW (cutting, drilling, welding, milling, grinding, marking, perforating,...) you want to process WHAT (material & dimension) - and we will build YOUR customized machine to meet your individual production requirements - within shortest delivery time! Use our Online swisstec Configurator to find the solution that best fits YOUR application needs!

4 Sheet Band 3D Applications Length: > Sheet up to 600 mm > Band Width: > up to 150 mm Wall Thickness: > up to 2 mm Cutting Parallel Cut (2 Axes) Negative Open (2+2 Axes) Positive Open (2+2 Axes) Drilling Rectangular Drilling Angle Drilling Parallel Hole Drilling Positively Tapered Hole Negatively Tapered Hole Welding 2D Welding Vision System Machine Set-Up Regrip Function Geometry Measurement > different options available Laser Technology FIBER FEMTOSECOND PICOSECOND > the optimum laser technology for each application CAM Software Tube / Sheet / 3D 2D = 2 Axes 2 1/2 D = 3 Axes Off-Center = 2+2 Axes 3D = 5/6 Axes Length: > up to 200 mm Width: > up to 200 mm Height: > up to 200 mm Wall Thickness: > up to 2 mm Cutting Parallel Cut Negative Open Positive Open Drilling Rectangular Drilling Angle Drilling Parallel Hole Drilling Positively Tapered Hole Negatively Tapered Hole Welding 3D Welding Electricity 3ph. AIR Materials Metals & Alloys: > Nitinol > Stainless Steel / Inox > Cobalt Chrome > Tantalum > Titanium > Steel > Gold > Silver > Platinum > Copper > Aluminium > Nickel > Hastelloy (Nickel Base Alloy) Bioabsorbable Materials > Polymers / PLLA / PEEK > Magnesium Organic and Inorganic Compounds > Glass > Ceramics > Composites > Carbon Fiber > Glass Fiber > Diamond > Jewels WATER IN Nitrogen Network ARGON OXYGEN Exhaustion{ CNC Software Network / Interface Axis Tuning Real-Time Cutting Line Visualization Level Switch Operation / Standalone Level Switch Operation / Network Fingerprint Scanner / Standalone Fingerprint Scanner / Network Barcode Scanner / Standalone Barcode Scanner / Network Dynamic Laser Power Control Dynamic Laser Ramp Control CUT on the Fly Process List WEB Camera Connection WEB Service Support by TEAMVIEWER Machine Condition Monitoring System Requirements Rated Voltage > VAC Power Frequency > 50 / 60 Hz Number of Phases > 3 / 1 ph. with / without Earthed Neutral Conductor Pneumatic Supply > min. 6 bar constant Electricity Water > (external Water for Tube Rinsing) Condensation Drain Compressed Air Water / Tube Rinsing Tilted Mirror - GAS Chiller Network Process Gas 1 Process Gas 2 Exhaustion Standard Electrical Supply Water Supply External Chiller Condensation Drain Pneumatic Supply Water Supply/ Tube Rinsing High-Pressure Rinsing Network Process Gas 1 Process Gas 1 Exhaustion Optional It s as easy as this: 1). 2). Confirm your entry by clicking 3). Go to Request and enter your personal data. 4). Go to Processing and describe your application needs and requirements. You can select different workpiece types and processing methods. 5). Find the configuration/recommendation that best fits your application needs under Machine. 6). Refine your entry to find the custom system that is designed specifically to your needs. > Our experienced staff will estimate the cost and you will receive your QUOTE immediately.

5 specifications MFT 80 MFT 160 MFT CUSTOMIZED General Dimensions* [mm] 800 x 800 x x 800 x x 800 x 1300 project dependant Weight [kg] project dependant Electrical Supply 3 x 400V/50Hz - 60Hz 3 x 400V/50Hz - 60Hz 3 x 400V/50Hz - 60Hz country specific Pneumatic Supply [bar] min. 6 min. 6 min. 6 min. 6 Transportable by Forklift Integrated Control Cabinet (All-in-One) Operator Panel (LCD Color Touch Screen) inch, movable inch, movable inch, movable inch, movable Laser System (FIBER / FEMTO / PICO) internal internal internal internal Axis Configuration Maximum Cutting Length in one set up [mm] max. 250 max. 650 max max X-Axis: Linear Guide Rails (AIR Bearings optional) X-Axis: Highly Dynamic Drive System DIRECT Drive Linear Motor Linear Motor Linear Motor Linear Motor X-Axis: Max. Contour Cutting Speed (by +/- 1µm) [mm/min] 3,000 (50 mm/sec) 3,000 (50 mm/sec) 3,000 (50 mm/sec) 3,000 (50 mm/sec) X-Axis: Measurement System (Glass Scale) [µm] + / (0.01 optional) + / (0.01 optional) + / (0.01 optional) + / (0.01 optional) A-Axis: Highly Dynamic Drive System DIRECT Drive Collet Clamping Range [mm] A-Axis: Measurement System (Glass Scale) [incr/rpm] 180,000 (1.5 Mio optional) 180,000 (1.5 Mio optional) 180,000 (1.5 Mio optional) 180,000 (1.5 Mio optional) V-Axis: Tube Positioning AC Servo or Linear Motor AC Servo or Linear Motor AC Servo or Linear Motor AC Servo or Linear Motor V-Axis: Measurement System (Glass Scale) [µm] + / (0.01 optional) + / (0.01 optional) + / (0.01 optional) + / (0.01 optional) W-Axis: Nozzle Positioning/Tube Diameter AC Servo or Linear Motor AC Servo or Linear Motor AC Servo or Linear Motor AC Servo or Linear Motor W-Axis: Measurement System (Glass Scale) [µm] + / (0.01 optional) + / (0.01 optional) + / (0.01 optional) + / (0.01 optional) Positioning Accuracy [µm] + / (0.01 optional) + / (0.01 optional) + / (0.01 optional) + / (0.01 optional) Repeatability [µm] + / (0.01 optional) + / (0.01 optional) + / (0.01 optional) + / (0.01 optional) Accuracy on Axis [µm] + / / / / - 1 Safety Enclosure Laser Class (with doors locked) Laser Safe Inspection Window optional optional optional optional Access Doors Safety Interlock Switch (2 Channel Wiring) * Including Control Cabinet integrated in Machine Frame Equipment & Options MFT 80 MFT 160 MFT CUSTOMIZED Axis Specification X-Axis: Maximum Cutting Length 250 mm 650 mm 1050 mm 1500 mm V-Axis: Tube Positioning W-Axis: TUBE Diameter / Precise Nozzle Positioning Tube Guiding System Exchangeable swisstec Guide Rails Sensors, Valves, Process, Optimation GAS Pressure Control System (for max. 25 bar) GAS Flow Measurement System (Process Cost Calculation) Dynamic Water Flow System (Tube Cleaning) CNC System with LAN & Internet Connection, Process Control LAN (Local Area Network) Axis Optimization Real-time Visualization of Geometry / Cutting Process Key Switch for quick Process Changes Fingerprint Scanner for quick Process Changes Barcode Scanner to capture Work Process Data Network Data Transfer (FDA Requirements) Tube Feeder for Tube Lengths 1-6 Meters / Ø mm 12 / 24 / 48 Automatic Tube Loading System for Wet Cutting Tube Cleaning System with Adjustable Water Flow CAM Software Multi-Axis Capability (up to 5 Axes) + additional Modules Options Robot Handling Dynamic Tube Guiding System Cutting Box for Sheet / Band standard optional - not available

6 Markets: Medical Devices Aerospace Automotive Electronics Laser Types: FIBER FEMTOSECOND PICOSECOND Applications: Cutting / Milling / Grinding Drilling Welding (Spot, Seam, Tube & Butt Welds) Marking & Engraving Perforating Ablating Materials: Metals & Alloys > Nitinol > Stainless Steel / Inox > Cobalt Chrome > Tantalum > Titanium > Steel > Gold > Silver > Platinum > Copper > Aluminium > Nickel > Hastelloy (Nickel Base Alloy) Bioabsorbable Materials > Polymers / PLLA / PEEK > Magnesium Organic and Inorganic Compounds > Glass > Ceramics > Composites > Carbon Fiber > Glass Fiber > Diamond > Jewelry MFT CUSTOMIZED MFT 80 Do the swisstec Check NOW: Tell us HOW (cutting, drilling, welding, milling, grinding, marking, perforating,...) you want to process WHAT (material & dimension) - and we will build YOUR customized machine to meet your individual production requirements - within shortest delivery time! MFT 160 swisstec Features & Benefits: Flexibility & High Speed Precision Fully Customized to Your Requirements Compact Footprint 1 Year / 2,000 Hour Warranty Optional 25,000 Hour Warranty 7 Day / 24 Hour Online Customer Support / Remote Maintenance Great Ease of Use & Low Maintenance Best Value for Money on the Market Short Delivery Time CONTACT US! International Sales & Administration: swisstec micromachining AG Mühlebühl 24 CH 9100 Herisau / AR Switzerland T +41 / 71 / F +41 / 71 / sales@swisstecag.com Production / Development / R&D: Swiss Tec Technology GmbH Sportplatzweg 15 A 6414 Mieming / Tirol Austria sales@swisstecag.com Technologie Center: Showroom / Applikations Center / R & D: swisstec micromachining AG Tobeläckerstr. 4 CH 8212 Neuhausen / Rhf. Switzerland sales@swisstecag.com Get Your Tailored Solution: Customized Machine Dimensions X / Y / Z Axes (Linear) and A / B / C Axes (Rotation) Laser Types: FIBER, FEMTOSECOND, PICOSECOND Automated Material Handling and much more (see Modular Component System ) Use the swisstec Configurator to find the solution that best fits your application needs! > US EUROPE ASIA Contact for Your Country: connexion.at Pics: istockphoto, swisstec Worldwide Sales Support: USA & Canada Scandinavia Eastern Europe Middle & Far East India South America 25 Years of Swiss High Precision Laser Micromachining