Carlon Bore-Gard and Boreable Multi-Gard Raceway
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1 Carlon Bore-Gard and Boreable Multi-Gard Raceway Bore-Gard Schedule 40 Bore-Gard Schedule 80 Boreable Multi-Gard Type
2 Bore-Gard Trenchless Raceway Carlon Bore-Gard Trenchless Raceway Carlon s PVC Bore-Gard conduit eliminates the costly problems of HDPE pipe on a reel such as reel handling, fusion welding, uncoiling and wasted pipe, safety hazards and additional job site labor. Bore-Gard is designed and proven to meet the rigorous requirements of horizontal directional drilling for electrical and datacom applications and is available in Heavywall Schedule 40 or Extra Heavywall Schedule 80 conduit. The unique design incorporates a water-tight seal and locking ring that enables fast, cement-free assembly, strong enough for 1000 foot bores. Short lengths of 10 and 20 feet fit into the tightest spaces and can be easily transported to the job site. Simplify trenchless installations and lower your costs with Bore-Gard. Insertion depth indicator tells at a glance if pipe ends are inserted to the correct depth. Heavy walls and deep insertion make the joint immune to the effects of normal bending. RUS Listed Precision engineered design has matching grooves and nylon locking strap to provide a secure connection. The belled end will not snag when pulled into a bore. Positive stop automatically aligns strap grooves. Triple-lobed gasket designed to provide ease of assembly and a watertight seal. Features: Easy to handle 10 and 20 foot lengths For bores up to 1000 feet Fast easy assembly Strong water-tight joints without cement Fits standard rigid nonmetallic conduit fittings All nonmetallic construction Superior crush and stiffness over HDPE Eliminates the need for chains and backing plate installation Type: Schedule 40 - Heavywall Schedule 80 - Extra Heavywall Sizes: Schedule 40-3", 4", 5", & 6" Schedule 80-3" & 4" Locking ring enables fast, cement-free assembly. Slide locking ring into the joint. Fully assembled, the locking ring provides strong water-tight joints without cement
3 Carlon Boreable Multi-Gard Boreable Multi-Gard Carlon s PVC Boreable Multi-Gard conduit combines a strong boreable outerduct with the convenience of a Multi-Cell conduit. Boreable Multi-Gard utilizes leading technology from Carlon s PVC Bore-Gard Trenchless Raceway, offering a field-proven design. Bores up to 500 feet can be achieved without labor-intensive operations. Lengths of 20 feet fit into tight spaces often encountered on underground boring job sites. Experience the strength and convenience of Carlon Boreable Multi-Gard. Features: Withstands pulling and bending forces of directional drilling Fast assembly Eliminates labor related to gluing and screwing joints together Factory installed innerducts eliminate post bore installations. Heavy walls and deep insertion make the joint immune to the effects of normal bending. For bores up to 500 feet Innerducts: 3-way or 4-way Easy to handle 20 foot lengths Type: Type 40 PVC outerduct Size: 4" Prelubricated innerducts Precision engineered design has matching grooves and nylon locking strap to provide a secure connection. The belled end will not snag when pulled into a bore. Positive stop automatically aligns strap grooves. Triple-lobed gasket designed to provide ease of assembly and a watertight seal. Strong water-tight joints without cement Fits standard Schedule 40 fittings Compatible with Multi- Gard Type 40 PVC products Factory installed innerducts provide immediate post bore cable installation Designed to meet all your cable needs
4 Bore-Gard Statue of Liberty Carlon Bore-Gard was the product of choice when additional conduit was considered necessary for future utilities and cables on Liberty Island. Horizontal Directional Drilling was the preferred method of installation because it minimized any disruption to the island s pristine environment. Bore-Gard is a PVC trenchless raceway specifically designed for Horizontal Directional Drilling. Bore-Gard is seal rated for 75psi, keeping drilling fluid and underground water out. It has a strong, cement-free joint, making installations fast and easy. It comes in convenient 10 ft. and 20 ft. lengths and is strong enough for 1000 ft. bores
5 Bore-Gard Assembly Bore-Gard /Boreable Multi-Gard Assembly Trim spigot end before attaching pulling eye. 1. Position Bore-Gard with the print line facing up. 2. Remove plastic locking strap and set it aside. 3. Remove end caps. On first stick only, trim spigot end of Bore-Gard at the groove before attaching the pulling eye/gripping attachment. 4. Insert pulling eye into spigot end of Bore-Gard. Tighten pulling eye so that it expands against interior of the conduit. 5. Tighten pulling eye so that it expands against the interior of the conduit. Use of sleeve over O.D. of conduit is recommended. 6. The installer should use appropriate instrumentation to insure that maximum pull rating is not exceeded. 7. Take next piece of Bore-Gard (10' or 20') and insert spigot end into belled end of the first piece until the insertion line is no longer visible. Attach the next piece of Bore-Gard. 8. Slide the plastic locking strap into slot on the side of the bell. Push the strap in completely. It is not necessary to remove or cover the handle on the strap. 9. Repeat with remaining sections as space allows. 10. Bore-Gard is now ready for installation. For additional information on the Bore-Gard line of products, request Frequently Asked Questions about Bore-Gard, BGFAQ; Bore-Gard Technical Reference Guide, BGTRG; Ten Reasons to Buy Bore-Gard, BG10REA and the Bore-Gard six minute Video, BGVID. All of these materials are available direct from Carlon or from your local Carlon representative. Boreable Multi-Gard Assembly 1. Position Boreable Multi-Gard with the print line facing up. 2. Remove plastic locking strap and set it aside. 3. Seal off lead end to keep out drilling fluid. 4. Attach 4" Kellems Grip over lead end. Note: Internal pulling eye cannot be used due to innerduct interference. 5. The installer should use appropriate instrumentation to insure that the maximum pull rating is not exceeded. 6. Take next piece of Boreable Multi-Gard and insert spigot end into belled end of the first piece until the insertion line is no longer visible. NOTE: Innerducts need to be aligned before insertion For more information on Carlon s Multi-Gard System, request catalog number 2B Slide the plastic locking strap into slot on the side of the bell. Push strap in completely. It is not necessary to remove or cover the handle on the strap. 8. Repeat with remaining sections as space allows. 9. Pull into bored hole. Terminate into man holes. 10. Boreable Multi-Gard is now ready for duct proofing and cable installation. Bend Radius for Bore-Gard & Boreable Multi-Gard Minimum Bend Radius: Turns in a bore path should be made gradually. Bore-Gard and Boreable Multi-Gard have a minimum bend radius of 65'. Bending more than this recommended limit will stress the joint. The drawing below illustrates the 65' bend radius. To obtain a 90 turn you will require 65' of forward distance in any directional plane. Note: Successful directional drilling, reaming and pipe installation are influenced by numerous factors including the reamed diameter, pull rate, fluid chemistry, fluid flow rate, drill rod diameter, soil conditions, equipment performance and condition, and operator experience. All manufacturers equipment recommendations and training should be followed for successful drilling results. Bore-Gard is flexible enough to be pulled around a building
6 Bore-Gard /Boreable Multi-Gard Specifications Bore-Gard Specifications *U.S. Patent 6,789,629 Schedule 40 RUS Listed Overall Length (ft.) Lay Length O.D. (in.) Except where noted by I.D. (in.) Pkg. Qty. (ft./bundle) Bundles per Feet per Wt. per 100 ft. (lbs.) Except where noted by Min. Bend Radius (ft.) Insertion Force (lbs.) Seal Pressure Rating (P.S.I.) Joint Pull Rating (lbs.) Typical Crush lbs. 30% deflection) UL Std. 651 & NEMA TC2 Min. Crush (lbs.) BG340SP-010 3" Sch. 40 Bore-Gard 10 9'6" , ,000 1,225 1,000 BG340SP-020 3" Sch. 40 Bore-Gard 20 19'6" , ,000 1,225 1,000 BG440SP-010 4" Sch. 40 Bore-Gard 10 9'6" , ,700 1, BG440SP-020 4" Sch. 40 Bore-Gard 20 19'6" , ,700 1, BG540SP-010 5" Sch. 40 Bore-Gard 10 9'6" , , BG540SP-020 5" Sch. 40 Bore-Gard 20 19'6" , , BG640SP-010 6" Sch. 40 Bore-Gard 10 9'6" , , BG640SP-020 6" Sch. 40 Bore-Gard 20 19'6" , , Schedule 80 RUS Listed Accessories Pulling Eyes These high-quality pulling eyes have a permanent outer sleeve and a seal on pipe O.D. Overall Length (ft.) Lay Length Package (in.) O.D. (in.) BG480SP-010 4" Sch. 80 Bore-Gard 10 9'6" , ,000 2,000 2,000 BG480SP-020 4" Sch. 80 Bore-Gard 20 19'6" , ,000 2,000 2,000 BG380SP-010 3" Sch. 80 Bore-Gard 10 9'6" , ,000 2,000 2,000 BG380SP-020 3" Sch. 80 Bore-Gard 20 19'6" , ,000 2,000 2,000 Package Weight (lbs.) Package Type BG3PE 3" Pulling Eye 10"x 4"x 4" 8 Carton BG4PE 4" Pulling Eye 17"x 6"x 6" 26 Carton BG5PE 5" Pulling Eye 16"x 7 3 /4"x 7 3 /4" 37 Crate BG6PE 6" Pulling Eye 19 1 /2"x 8 1 /4"x 8 1 /4" 63 Crate Length (ft.) O.D. (in.) Innerduct I.D. (in.) Pkg. Qty. (ft./bundle) Bundles per Feet per I.D. (in.) Pkg. Qty. (ft./bundle) Bundles per Wt. per 100 ft. (lbs.) Feet per Min. Bend Radius (ft.) Wt. per 100 ft. (lbs.) Seal Pressure Rating (P.S.I.) Maximum Pull Rating (lbs.) Min. Bend Radius (ft.) Insertion Force (lbs.) Locking Straps Size Seal Pressure Rating (P.S.I.) Std. Ctn. Qty. Joint Pull Rating (lbs.) Typical Crush lbs. (@ 30% deflection) UL Std. 651 & NEMA TC2 Min. Crush (lbs.) Gaskets Std. Ctn. Qty. 3" GSUP3 1 HBOR3 1 4" GSUP 1 HBOR 1 5" GSUP5 1 HBOR5 1 6" GSUP6 1 HBOR6 1 Boreable Multi-Gard Specifications MFSS3B way Boreable Multi-Gard , MFSS4B way Boreable Multi-Gard , Steel Mesh Grip part no. MAG4 is recommended to be used as pulling attachment for Boreable Multi-Gard
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