PVC Gasketed & Solvent Weld Pipe

Transcription

1 PVC Gasketed & Solvent Weld

2 About Royal Building Products Royal Building Products has been in business for over 100 years when Royal Abbotsford, Canada facility started producing clay. With shift in demand for modern solutions, site was transitioned to making PVC in In addition, Royal Building Products has been producing PVC fittings for over 45 years with Plastic Trends, an industry leader who has been specified and installed in municipalities nationwide. Headquartered in Shelby Township, Michigan, our company has a long tradition of innovation in PVC fittings. We develop, design, manufacture, market and distribute gasketed and solvent weld fittings and for municipal, plumbing, industrial, irrigation and electrical markets. Leveraging our extensive PVC offering allows us to offer an integrated and fittings system that performs unlike any or on market. We supply for following applications: Sewer Drainage Electrical Whatever application, contractors can rest assured y made right choice with Royal Building Products. Royal has built its reputation on quality. We understand contractor s expectations in choosing products for ir installations, so we have designed our and fittings for optimal performance. It starts with our in-house capability in product design. and fitting intersections hold key to a reliable installation. Our joint designs have been optimized for improved dependability. Royal employs state-of--art manufacturing equipment and processes to achieve tight tolerances and dimensions which ultimately results in a simple installation. All of our products are thoroughly tested to meet internal standards before being shipped. Many products carry third party certification such as CSA, UL, NSF, or ASTM for highest performing solution. Our PVC and fittings are non-corrosive, requiring no maintenance, and y are also easy to transport and assemble in field. All of this means fewer labor hours and a smoor, less costly installation. We strive to exceed expectations of contractor community and ensure quality and fittings that will withstand harsh environment of today s construction and perform on job for years to come. Table of Contents IPS CIOD Bulldog Cobra-Lock Gasketed Sewer Solvent Weld Sewer.... Kor-Flo DWV Schedule 40 & DSLI Gaskets SDR 35 and SDR 26 are tested to compress 40% without rupturing or cracking Building Products

3 IPS PVC Gasketed Servicing many different water systems and applications About IPS Royal Municipal Solutions IPS pressure is manufactured with Iron Size (IPS) diameters and is available with factory-installed Double Seal Locked-In (DSLI ) gaskets in bells. Our IPS pressure is offered in Standard Dimension Ratios (SDR) 17, 21, 26, with Ratings of 250, 200, and 160 psi respectively. Royal Municipal Solutions IPS pressure is available in 2 ½ to 16 diameters in 20' lengths. Royal Municipal Solutions IPS can service following applications: Potable water systems Irrigation piping Transmission Sewer force mains Stormwater disposal Mechanical piping Royal Municipal Solutions IPS shall be manufactured with iron outside diameters and certified to CSA B137.3 Standard Rigid Polyvinyl Chloride (PVC) for Applications and conform to all requirements of ASTM D2241, Poly Vinyl Chloride (PVC) -Rated (SDR Series). Availability (All CSA certified with exception of SDR 17) SDR 26: 2½, 3, 4, 6, 8, 10, 12, 14, 16 SDR 21: 3, 4, 6, 8, 10, 12, 14, 16 SDR 17: 2½, 3, 4, 6, 8, 10, 12 Product Quality Royal Municipal Solutions is recognized for its high quality products. Our state-of--art extrusion equipment and computerized material handling system ensure consistency. Our quality control testing guarantees that you install will outperform application. In Royal Municipal Solutions extrusion facilities, each operator is responsible for quality. is continually tested in our quality control laboratory to ensure conformance with CSA requirements. No enters our yard without seal of approval from our quality control team. Installation Royal Municipal Solutions IPS pressure is cost effective to install compared to traditional products. Joint assembly can be handled in trench with minimal manpower. 2

4 IPS PVC Gasketed Joining Gasketed Clean bell and spigot of all debris. Lubricant must be applied to spigot end, it is recommend to put lubricant on bell end as well. The lubricant should be non-toxic, water-soluble lubricant which is listed by National Sanitation Foundation (NSF). The s are n placed in straight alignment and pushed to insertion line marked on spigot end of. Royal's factory-installed gaskets eliminate problems of rolling or fish mouthing. Care should be taken to avoid over insertion into bell beyond spigot insertion line. Color Coding Royal Municipal Solutions IPS Series is color coded white. Design Advantages There are many advantages for using our IPS Series pressure. Our is corrosion proof, has a smooth bore and is not affected by ultra violet aging or biological attack. The same pure water that enters leaves. Corrosion Proof One of problems associated with a potable water system using conventional materials is corrosion. Royal IPS pressure is essentially inert and non-conductive, leaving it immune to electrolytic corrosion. Acidic and alkaline soils have no effect on Royal IPS Series pressure. The interior wall of PVC is very smooth with a Hazen-Williams C-factor of 150 for design of PVC piping systems. This factor reduces head loss, maintains pressure and excellent water quality throughout life of system as compared to conventional materials. 3

5 IPS PVC Gasketed Servicing many different water systems and applications Quality Control and Assurance Royal About IPS IPS pressure undergoes extensive testing and Royal inspection Municipal in Solutions our manufacturing IPS pressure facilities. The is following manufactured testing with assures Iron outstanding Size (IPS) diameters product quality. and is available with factory-installed Double Seal Locked-In (DSLI ) gaskets in bells. Biological Attack Our IPS pressure is offered in Standard The Dimension performance Ratios (SDR) of 17, PVC 21, 26, with in severe environments Ratings of 250, has 200, been and studied 160 since psi respectively. 1950's. These Royal studies Municipal have Solutions found that IPS PVC pressure will not is deteriorate available in or 2 ½ breakdown to 16 diameters under biological in 20' lengths. attack from micro and macro-organisms. Investigations have Royal failed Municipal to document Solutions a single IPS case where buried can PVC service products following have applications: suffered degradation or deterioration due to biological attack. Potable water systems Effects Irrigation of Ultra-Violet piping Aging PVC Transmission has been tested for exposure to sunlight for Sewer two years. force After mainstwo years of exposure under some Stormwater of worst disposal conditions in North America, tensile Mechanical strength, piping impact strength and stiffness were n tested. The results showed that effects Royal Municipal of ultra-violet Solutions radiation IPS on PVC shall were be considered manufactured to be with negligible. iron outside diameters and certified to CSA B137.3 Standard Rigid Polyvinyl Chloride (PVC) for Applications and conform to all requirements of ASTM D2241, Poly Vinyl Chloride (PVC) -Rated (SDR Series). PVC Material Availability (All The CSA PVC certified material with used in exception manufacture of SDR 17) of our meets physical properties of PVC class SDR : as 2½, specified 3, 4, 6, in 8, ASTM 10, 12, D , 16 SDR 21: 3, 4, 6, 8, 10, 12, 14, 16 Hydrostatic SDR 17: 2½, 3, Design 4, 6, 8, 10, Basis 12 The material has a Hydrostatic Design Basis of 4,000 Product psi for Quality water at 73 F. Royal Municipal Solutions is recognized for its high Extrusion quality products. Quality Our Test state-of--art extrusion equipment and computerized material handling Specimens system ensure are tested consistency. in accordance Our quality with control ASTM D2152. testing guarantees The shall that not flake or disintegrate you install after will being outperform immersed application. in anhydrous acetone for 20 minutes. In Royal Municipal Solutions extrusion facilities, Effects each operator of Temperature is responsible for quality. is The continually working tested pressure in our rating quality of IPS control is laboratory reduced when to ensure conformance temperature of with a line CSA requirements. exceeds 73 F. No The table enters below our shows yard without reduction factors seal that of need approval to be from applied our quality to working control team. pressure rating for se situations. Installation Maximum Service Royal Municipal Temperature F Solutions IPS pressure Factor is cost effective to 80install compared to 0.88 traditional products. Joint 90 assembly can be handled in trench with minimal manpower De-rating

6 IPS PVC Gasketed Impact Joining Resistance Gasketed Test Samples Clean of bell and to spigot be tested of all for debris. low temperature Lubricant impact must be resistance applied to are conditioned spigot end, at it is 32 F recommend ± 3.6 for a to period put lubricant of not on less than bell end 16 as hours. well. The After conditioning, lubricant should five samples be non-toxic, are tested water-soluble in accordance with lubricant values which shown is listed in by table National below. Sanitation There shall be Foundation no evidence (NSF). of shattering, The s are cracking n or placed splitting in when straight alignment is and tested pushed in accordance to insertion with line CSA B137.0 marked and on B137.3 spigot and end ASTM of D Royal's factory-installed gaskets eliminate problems Nominal Size Impact Force of rolling or in. fish mouthing. Care should ft-lb. be taken to avoid over 1 insertion into 29.5 bell beyond spigot insertion 1 1/4 line. 1 1/ / Joint Tightness Test Joints must maintain a hydrostatic pressure equal to 2.5 times rated pressure of for 60 minutes and a pressure level equal to minimal burst pressure for 60 to 70 seconds. Rating Dimension Ratio 160 SDR SDR SDR X Rated psi Minimal Burst psi Color Flattening Coding Test Royal Three Municipal specimens Solutions of, IPS Series each about 2" long is are color flattened coded between white. parallel plates in a suitable press until distance between plates is 5% of original outside diameter of, or walls of touch, whichever occurs first. The rate of loading shall be uniform and such that compression is completed within 2 to 5 minutes. The specimens are examined for evidence of splitting, cracking or breaking. This test methodology is in accordance with CSA B137.3 and ASTM D2241. Design Advantages There are many advantages for using our IPS Series pressure. Our is corrosion proof, has a smooth bore and is not affected by ultra violet aging or biological attack. The same pure water that enters leaves. Hydrostatic Corrosion Proof Quick-Burst Test One is of pressure problems tested for associated quick-burst with strength a potable by pressurizing water system using sample conventional for test time materials period of is 60 corrosion. to 70 seconds. Royal IPS Short-term pressure quick-burst is essentially pressure requirements inert and non-conductive, are as follows: leaving it immune to electrolytic corrosion. Acidic and alkaline soils have no effect on Royal IPS Series pressure. Dimension Hydrostatic The interior wall Ratingof PVC Ratio is very smooth with a Hazen-Williams Class 160 C-factor SDR of for 512 design of PVC piping Class systems. 200 This SDR factor 21 reduces 640 head loss, maintains pressure Class 250 and SDR 17 excellent 800 water quality throughout life of system as compared to conventional materials. 53

7 IPS PVC Gasketed Servicing many different water systems and applications About IPS Royal Standard Municipal Dimension Solutions Nominal IPS Size pressure is manufactured Ratio (SDR) with Iron in. Size (IPS) diameters in. and is available with factory-installed Double Seal Locked-In (DSLI ) gaskets 2 in 1/2 bells Our IPS pressure is offered in Standard Dimension SDR 17Ratios (SDR) 17, 21, 26, with Ratings (Class of 250) 250, 200, and 160 psi respectively Royal Municipal Solutions IPS pressure is available in 2 ½ to 16 diameters in 20' lengths. Royal Municipal Solutions 3IPS can service following applications: Potable water systems SDR 21 Irrigation (Class 200) piping Transmission Sewer force mains Stormwater disposal Mechanical piping Royal Municipal Solutions IPS 4 shall be manufactured with iron 6 outside diameters and certified to CSA B Standard Rigid Polyvinyl SDR 26 Chloride (PVC) for Applications (Class 160) and conform to all requirements of ASTM D2241, Poly Vinyl Chloride (PVC) Rated (SDR Series) / Dimensions Average Inside Diameter Availability (All CSA certified with exception of SDR 17) SDR 26: Average 2½, Wall 3, 4, Thickness 6, 8, 10, 12, 14, 16 in. SDR 21: 3, 4, 6, 8, 10, 12, 14, 16 SDR 17: 2½, 3, 4, 6, 8, 10, 12 Product Quality Royal Municipal Solutions is recognized for its high quality products. Our state-of--art extrusion equipment and computerized material handling system ensure consistency. Our quality control testing guarantees that you install will outperform application In Royal Municipal Solutions extrusion facilities, each operator 0.541is responsible for quality. is continually tested in our quality control laboratory to ensure conformance with CSA requirements. No enters 0.809our yard without seal of approval from our quality control team. Installation Average Outside Diameter in Royal Municipal Solutions IPS pressure is cost effective to install compared to traditional products. Joint assembly can be handled in trench with minimal manpower

8 2.3 IPS PVC 1.0 Gasketed Joining Gasketed Color Coding Calculated Deflections (%) of Buried PVC for Prism and H20 Loads Prism H20 Prism H20 Prism H Prism 0.9 H Prism 1.2 H Prism 1.4 H Prism 1.7 H Prism 1.9 H Design Advantages Clean bell and spigot of all debris. Lubricant must be applied to spigot end, it is recommend to put lubricant on 0.2bell 1.0end 0.7as 0.9 well. 1.2 SDR Modulus of Soil The lubricant Reaction should (E'), psi be non-toxic, water-soluble lubricant which 50is listed by National Sanitation Foundation (NSF). The s are n placed in straight SDR 17 alignment and pushed to insertion line marked on 400spigot end of Royal's factory-installed 1000gaskets eliminate problems of rolling or fish mouthing. Care should be taken to avoid over insertion into bell beyond spigot insertion line. SDR 21 SDR Royal 3.5Municipal Solutions IPS 6.6Series is color coded white. There are many advantages for using our IPS Series pressure. Our is corrosion proof, has a smooth bore and is not affected by ultra violet 8.5 aging or biological attack The same pure water that enters leaves. Corrosion Proof Modulus of Soil Reaction, E', values are determined based on bedding material type, placement and compaction. E' values for specific burial conditions can be found in Table 7.3 in Handbook of PVC Design and Construction Deflection values in above table are calculated using Modified Iowa Formula and following: Bedding Constant, K = 0.1 Deflection Lag Factor, DL = 1.0 Soil Unit Weight for Earth Load = 120 lb/ft3 One of problems associated with a potable water system using conventional materials is corrosion. Royal IPS pressure is essentially inert and non-conductive, % Deflection is 7.5% leaving or less, Burial it immune to electrolytic corrosion. Conditions Acidic are Acceptable and alkaline soils have no effect on Royal IPS Series pressure. % Deflection is more than 7.5%, Burial Conditions are Unacceptable The interior wall of PVC is very smooth with a For estimates of deflection outside of parameters shown above, contact Hazen-Williams Royal Building Products, C-factor of and 150 Fittings for Solutions design of PVC piping systems. This factor reduces head loss, Certification maintains pressure and excellent water quality throughout life of system as compared to Royal Municipal Solutions IPS pressure (SDR 26 and conventional 21) is third party materials. tested and listed by CSA and manufactured to meet specifications defined in ASTM D2241, NSF-14, NSF-61, and CSA B SDR 17 meets above ASTM and NSF specifications, but is not CSA certified. Height of Cover (ft) Load Type 73

9 CIOD IPS PVC PVC Gasketed For Servicing use with many CIOD different PVC water systems Fittings and for applications potable water systems and applications About IPS CIOD Royal Municipal Solutions IPS pressure is We manufactured all need with clean Iron water and Size Royal (IPS) Municipal diameters Solutions and is available CIOD PVC with factory-installed, used Double in potable Seal water Locked-In systems, (DSLI ) eliminates gaskets in risk bells. of clean water being Our IPS contaminated pressure during is transmission offered in to Standard end user. Dimension The benefits Ratios for (SDR) using 17, our 21, CIOD 26, with PVC pressure Ratings are of numerous; 250, 200, it is and easy 160 to install, psi respectively. corrosion proof, Royal has Municipal smooth Solutions interior walls IPS and pressure can withstand is long-term available in hydrostatic 2 ½ to 16 pressure. diameters in These 20' lengths. benefits reduce installation and maintenance costs and increase Royal Municipal service Solutions life of IPS system. Royal can Municipal service Solutions following applications: CIOD PVC installed today will supply clean, pure and essential water Potable to future water generations. systems Irrigation piping Royal Municipal Solutions CIOD PVC can Transmission service following applications: Sewer force mains Stormwater Municipal watermains disposal Mechanical Industrial process piping lines Irrigation piping Royal Sewer Municipal force Solutions mains IPS shall be manufactured with iron outside diameters and certified to CSA B137.3 Standard Rigid Royal Polyvinyl Municipal Chloride Solutions (PVC) CIOD PVC for is Applications manufactured and with conform Cast to Iron all Outside requirements Diameter (CIOD) of ASTM and factory-installed D2241, Poly Vinyl Double Chloride Seal Locked-In (PVC) (DSLI ) -Rated gaskets in (SDR bell. Series). Our pressure is designed to withstand internal pressures typically encountered in transmission and distribution water mains. Our CIOD PVC is also available with factory-installed end caps to prevent dirt and debris from getting inside. Availability (All CSA certified with exception of SDR 17) SDR 26: 2½, 3, 4, 6, 8, 10, 12, 14, 16 SDR 21: 3, 4, 6, 8, 10, 12, 14, 16 SDR 17: 2½, 3, 4, 6, 8, 10, 12 Product Quality Royal Municipal Solutions is recognized for its high quality Availability products. Our state-of--art extrusion equipment and computerized material handling Royal system Municipal ensure Solutions consistency. CIOD Our PVC quality control is testing available guarantees in 4 to 24 that diameters and you 20 install lengths. will outperform with diameters application. 4 to 12 is available with Dimension Ratios (DR) of 14, 18 and 25, ( Class In Royal of 305 Municipal psi, 235 Solutions psi and 165 extrusion psi, respectively). facilities, each with operator diameters is responsible greater than for 12 quality. is available is with continually Dimension tested Ratios in our (DR) quality of 18 control and 25, laboratory Rating to ensure 235 conformance psi and 165 with psi, respectively. CSA requirements. No enters our yard without seal of Fittings approval from our quality control team. Royal Installation Municipal Solutions carries a complete line of fabricated fittings, C Series, to complement our. Royal Our Municipal fabricated Solutions fittings IPS shall pressure conform to AWWA is cost C900 effective and to C905 install Standards. compared to traditional products. Joint assembly can be handled in We trench also with carry minimal a line manpower. of CIOD PVC fittings, N Series, which is not pressure rated. Quality C & N Series Royal Building Products is recognized for its high quality products. Our state-of--art extrusion equipment and computerized material handling system ensure consistency. Our quality control testing guarantees that you install will perform in application. 82

10 CIOD IPS PVC PVC Gasketed Specification Joining Gasketed 4 Clean - 12" bell and and Fittings spigot of all debris. Lubricant must be applied to spigot end, it is recommend Royal to put Municipal lubricant Solutions on CIOD bell end PVC as well. The and lubricant fabricated should fittings be with non-toxic, diameters water-soluble from 4 to 12 shall lubricant be which third is party listed certified by National to CSA Sanitation B137.3 Standard, Foundation Rigid (NSF). Polyvinyl The s Chloride are n (PVC) placed in for straight alignment Applications and and pushed conform to to insertion AWWA C900 line Standard, marked on Polyvinyl spigot Chloride end of (PVC). Royal's and factory-installed Fabricated Fittings, gaskets 4 eliminate through 12 problems for Water Distribution. of rolling or fish The mouthing. shall have Care a should Dimension be taken Ratio (DR) to avoid of 14, over 18 insertion and 25 with into bell Class beyond of 305 psi, spigot 235 psi insertion and 165 line. psi, respectively. Fabricated fittings shall conform to AWWA C900 and C905 Standards. 14" and Larger Diameter and Fittings Royal Municipal Solutions CIOD PVC and fabricated fittings with diameters from 14 and greater, shall be third party certified to CSA B137.3 Standard, Rigid Polyvinyl Chloride (PVC) for Applications and conform to AWWA C905 Standard, Polyvinyl Chloride (PVC) and Fabricated Fittings, 14 through 48 for Water Transmission and Distribution. The shall have a Dimension Ratio (DR) of 18 and 25 with Rating of 235 psi and 165 psi, respectively. Installation Color Coding Royal Municipal Solutions CIOD IPS Series PVC pressure is cost is color effective coded white. to install compared to or products. Joint assembly can be handled in trench with minimal manpower. The can be easily field cut and beveled. Our capped helps prevent contamination of inside of which reduces costly delays in cleaning out. Joining Clean bell and spigot of all debris. Lubricant must be applied to spigot end and gasket. The s are n placed in straight alignment and pushed to insertion line by hand or by bar and block Design assembly Advantages marked on spigot end of. Our Double Seal Locked-In (DSLI ) factory-installed There are many advantages gaskets eliminate for using our problems IPS Series of rolling pressure or. fish mouthing. Our is Care corrosion should proof, be taken has to a avoid smooth over bore insertion and is not into affected by ultra bell beyond violet aging spigot or biological insertion attack. line. The same pure water that enters leaves. Color Coding All Corrosion Royal Municipal Proof Solutions CIOD PVC and fittings are color coded blue. One of problems associated with a potable Lubricant water system using conventional materials is corrosion. Royal IPS pressure is essentially Royal inert Municipal and non-conductive, Solutions CIOD leaving PVC it immune to should electrolytic be assembled corrosion. with Acidic non-toxic, and alkaline water-soluble soils have no effect joint on lubricant Royal IPS which Series is pressure listed by. National Sanitation Foundation (NSF-61). The interior wall of PVC is very smooth with a Certification Hazen-Williams C-factor of 150 for design of PVC piping systems. This factor reduces head loss, Royal maintains Municipal pressure Solutions and CIOD excellent PVC water quality is throughout third party, certified life of by CSA, system and manufactured as compared to meet conventional specifications materials. defined in CSA B137.3, Factory Mutual (FM), NSF-14 and AWWA C900 C

11 CIOD IPS PVC PVC Gasketed Servicing many different water systems and applications About IPS Royal Municipal Solutions IPS pressure is manufactured with Iron Size (IPS) diameters and is available with factory-installed Double Seal Locked-In (DSLI ) gaskets in bells. Our IPS pressure is offered in Standard Dimension Ratios (SDR) 17, 21, 26, with Ratings of 250, 200, and 160 psi respectively. Corrosion Royal Municipal Proof Solutions IPS pressure is available in 2 ½ to 16 diameters in 20' lengths. One of problems associated with a potable water Royal system Municipal using Solutions conventional IPS materials can is corrosion. service Royal following Seal applications: CIOD PVC pressure is essentially inert and non-conductive, leaving it immune Potable to water electrolytic systems corrosion. Acidic and alkaline Irrigation soils piping have no effect on Royal Municipal Solutions Transmission CIOD PVC. Sewer force mains Smooth Bore Stormwater disposal The Mechanical interior wall piping of PVC is very smooth with a Hazen-Williams C-factor of 150 for design of PVC Royal piping Municipal systems. Solutions This factor IPS reduces head shall loss, be maintains manufactured pressure with iron and excellent outside water diameters quality throughout and certified to life CSA of B137.3 system as Standard compared Rigid to conventional Polyvinyl Chloride materials. (PVC) for Applications and conform to all requirements Effects of ASTM from D2241, Ultra-Violet Poly Vinyl Aging Chloride (PVC) -Rated (SDR Series). PVC has been tested for exposure to ultra-violet radiation from sunlight for two years. After two years of exposure under some of worst conditions in North America, tensile strength, impact strength and stiffness were tested. The results showed that effects of ultra-violet radiation on PVC were considered negligible. Biological Availability Attack The (All CSA performance certified with of PVC exception of SDR in 17) severe environments has been studied since 1950's. These SDR 26: studies 2½, 3, have 4, 6, 8, found 10, 12, that 14, PVC 16 will not deteriorate SDR 21: 3, 4, or 6, breakdown 8, 10, 12, 14, under 16 biological attack from SDR 17: micro 2½, and 3, 4, 6, macro-organisms. 8, 10, 12 Investigations have not documented a single case where buried PVC Product has Quality suffered degradation or deterioration due to biological attack. Royal Municipal Solutions is recognized for its high PVC quality Material products. Our state-of--art extrusion equipment and computerized material handling The system PVC ensure material consistency. used in Our manufacture quality control of our testing meets guarantees PVC cell classification that you install as defined will by outperform ASTM D1784 application. and has a Hydrostatic Design Basis (HDB) of 4,000 psi at 73 F. In Royal Municipal Solutions extrusion facilities, Quality each operator Control is responsible and Assurance for quality. is continually tested in our quality control laboratory Our to ensure undergoes conformance extensive with CSA testing requirements. and inspection No in our manufacturing enters our yard facilities. without The following seal testing of assures approval outstanding from our quality product control quality. team. Effects Installation of Temperature The working pressure rating of CIOD is reduced when Royal Municipal temperature Solutions of a IPS line pressure exceeds is 73 F. cost The effective table to below install shows compared reduction to traditional factors that need products. to be applied Joint assembly to working can be pressure handled rating for se trench situations. with minimal manpower. Maximum Service Temperature F De-rating Factor

12 CIOD IPS PVC PVC Gasketed Extrusion Joining Gasketed Quality Test Specimens Clean bell are and tested spigot in of accordance all debris. with Lubricant ASTM D2152. must be The applied to will not spigot flake end, or it disintegrate recommend after being to put immersed lubricant on in anhydrous bell end acetone as well. for The 20 minutes. lubricant should be non-toxic, water-soluble lubricant which is listed by National Sanitation Impact Foundation Resistance (NSF). The Test s are n placed in straight alignment and pushed to insertion line Samples marked on of spigot to be tested end of for low. temperature Royal's impact factory-installed resistance are gaskets conditioned eliminate 32 F ± problems 3.6 F for a of period rolling of or not fish less mouthing. than 16 hours. Care After should conditioning, be taken five to avoid samples over are insertion tested in into accordance with bell beyond values shown spigot in insertion table below. line. There shall be no evidence of shattering, cracking or splitting when is tested in accordance with CSA B137.0 and B137.3 and AWWA requirements. Nominal Size in Class diameter Dimension Ratio DR 25 DR 18 Impact Force ft-lb Hydrostatic Sustained Test is pressure tested at two times its pressure rating for AWWA C900/C905. The tables below show required testing data: 305 DR 14 Hydrostatic 350 psi 500 psi 650 psi Flattening Color Coding Test Three Royal specimens Municipal Solutions of, IPS each Series about 2" long are flattened is color coded between white. parallel plates in a suitable press until distance between plates is 5% of original outside diameter of, or walls of touch, whichever occurs first. The rate of loading shall be uniform and such that compression is completed within 2 to 5 minutes. The specimens are examined for evidence of splitting, cracking or breaking. This test methodology is in accordance with CSA B137.3 and AWWA requirements. Design Advantages There are many advantages for using our IPS Series pressure. Our is corrosion proof, has a smooth bore and is not affected by ultra violet aging or biological attack. The same pure water that enters leaves. Hydrostatic Corrosion Proof Proof Test Each One of length of problems is subjected associated to with a Hydrostatic a potable Proof water system Test. This using test conventional is conducted materials on is manufacturing corrosion. Royal line. IPS It is pressure a short term is pressure essentially test with inert a and 5-second non-conductive, duration at leaving pressure it immune listed to below: electrolytic corrosion. Acidic and alkaline soils have no effect on Royal 4-12 IPS Series diameter pressure. Class Dimension Ratio Hydrostatic The interior wall of PVC is very smooth with a Hazen-Williams 165 C-factor DR 25 of 150 for 330 psi design of PVC piping 235systems. This DR 18factor reduces 470 psi head loss, maintains 305pressure and DR 14excellent water 610 psi quality throughout life of system as compared to Product conventional Properties materials. Our is corrosion resistant, durable and cost effective. It has a smooth bore and is not affected by ultra violet aging or biological attack. 11 3

13 CIOD IPS PVC Gasketed Servicing many different water systems and applications About IPS Class Royal (Dimension Municipal Ratio) Solutions IPS in. pressure is manufactured 305 psi (DR 14) with Iron 4Size (IPS) diameters and is available with factory-installed Double Seal Locked-In (DSLI ) gaskets in bells. Our IPS pressure is offered in Standard Dimension Ratios (SDR) 17, 21, 26, with Ratings of 250, 200, and 160 psi respectively. Royal 235 Municipal psi (DR 18) Solutions IPS pressure is available in 2 ½ to 16 diameters in 20' lengths. Royal Municipal Solutions IPS can service following applications: Potable water systems Irrigation piping Transmission Sewer force mains Stormwater disposal Mechanical piping Nominal Size Royal Municipal Solutions IPS shall be manufactured with iron outside diameters and certified Class to CSA B137.3 Nominal SizeStandard Rigid Polyvinyl (Dimension Chloride Ratio) (PVC) in. for Applications 235 psi (DR and 18) conform to 14 all requirements of ASTM D2241, Poly Vinyl Chloride (PVC) -Rated (SDR Series) Dimensions Average Inside Diameter in Availability (All CSA certified with exception of SDR 17) SDR 26: 2½, 3, 4, 6, 8, 10, 12, 14, 16 SDR 21: 3, 4, 6, 8, , 12, 14, 16 SDR 17: 2½, 3, 4, 6, 8, 10, 12 Product Quality Royal Municipal Solutions is recognized for its high quality products. Our state-of--art extrusion equipment and computerized material handling system ensure consistency. Our quality control testing guarantees that you install will outperform application. In Royal Municipal Solutions extrusion facilities, each operator is responsible for quality. is continually tested in our quality control laboratory to ensure conformance with CSA requirements. No enters our yard without seal of approval from our quality control team. Installation Average Wall Thickness in. Average Outside Diameter in psi (DR 25) and larger Dimensions Average Inside Diameter in Royal Municipal Solutions IPS pressure is cost effective to Average install Wall Thickness compared Average to traditional Outside Diameter products. Joint assembly in. can be handled in. in trench with minimal manpower psi (DR 25)

14 Bulldog IPS PVC PVC Gasketed Integral Joint Restraint System Joining Gasketed An ideal choice for municipal pressure applications About Clean bell Bulldog and spigot Integral of all debris. Joint Lubricant Restraint System must be applied to spigot end, it is recommend to put lubricant on bell end as well. The The lubricant Bulldog should Integral be Joint non-toxic, Restraint water-soluble System from Royal lubricant Building which Products, is listed by Municipal National Solutions Sanitation is a unique Foundation internally (NSF). built-in The s joint are restraint n placed system in for PVC straight pressure alignment. and It can pushed be used to in a insertion wide range line of municipal marked on applications. spigot Simple end of and easy. to Royal's install, this factory-installed offering eliminates gaskets eliminate most common problems associated of rolling or with fish external mouthing. joint Care restraint should devices. be taken to avoid over insertion into bell beyond Royal spigot Building insertion Products, line. Municipal Solutions Bulldog Integral Joint Restraint System is revolutionizing how gasketed bell and spigot PVC is restrained in today s municipal water systems. The restraining mechanism consists of an AquaArmor protected casing that sits adjacent to Rieber gasket in bell. The casing is built into bell during belling and a gripper ring manually inserted into casing after has been hydro-tested. All of se components are installed on production line in plant. For Contractor and Municipal engineer, BullDog Integral Joint Restraint System provides peace-of-mind y require for ir municipal water applications. Available in 6-12 diameters, DR 18. Color When in Coding field, installers can assemble joint by simply pushing spigot into bell of Royal. Municipal Solutions IPS Series is color coded white. Once is put into service, hydrostatic pressure will cause backward movement of spigot, at which point gripper ring will become evenly wedged into wall of spigot. The full engagement of restraint mechanism does not allow for withdrawal. The location of restraint in bell does not affect functionality of Rieber gasket in any way. The Integral Joint Restraint System Value Proposition Design Advantages Advantages of Integral Joint Restraint There System are include: many advantages for using our IPS Series pressure. Our is corrosion proof, has a smooth Durable bore and The is system not affected prevents by surface ultra violet damage aging or biological and weakening attack. The of same pure PVC water that surface enters commonly leaves caused. by manual tightening of external restraint devices. Corrosion Better results Proof first time The Integral Joint Restraint System eliminates time, One cost of and human problems error associated that can be with associated a potable water with system installing using external conventional joint restraint materials devices. is corrosion. Royal IPS pressure is essentially inert Cost-effective and non-conductive, and efficient leaving The it immune restraint to electrolytic located corrosion. in Acidic bell and allows alkaline for soils faster have no effect installations Royal without IPS Series pressure need for. special equipment. The interior wall of PVC is very smooth with a Hazen-Williams Longer product C-factor lifecycle of 150 for Because design of PVC Integral piping systems. Joint Restraint This factor System reduces is corrosion head loss, maintains resistant pressure it can easily and outlast excellent or water systems. quality throughout The internal life design of has system minimal as components compared to conventional exposed to materials. elements when compared to external joint restraint systems. 3 13

15 Bulldog IPS PVC PVC Gasketed Integral Joint Restraint System Servicing many different water systems and applications About IPS Royal Municipal Solutions IPS pressure is manufactured with Iron Size (IPS) diameters and is available with factory-installed Double Seal Locked-In (DSLI ) gaskets in bells. Our IPS pressure is offered in Standard Dimension Ratios (SDR) 17, 21, 26, with Ratings Assembly of 250, 200, Bulldog and 160 psi respectively. Royal Municipal Solutions IPS pressure is While available Bulldog in 2 ½ to does 16 diameters have a Rieber in 20' gasket, lengths. assembly of this type of joint is different from Royal C900/C905 Royal Municipal bell and Solutions spigot. IPS can service following applications: 1. Clean bell thoroughly, make sure grip ring, Potable gasket water and systems spigot are free of any foreign material Irrigation before piping assembling. 2. Transmission Lubrication is also very important. Only lubricate Sewer force Gasket mains bell. Do not lubricate Bulldog Stormwater grip ring disposal or spigot of. Lube can be applied Mechanical sparingly piping to chamfer or bevel of. 3. Royal Joint Municipal Alignment Solutions is critically IPS important for shall Bulldog. be manufactured The must with be iron in straight outside alignment. diameters Misaligned and certified requires to CSA a much B137.3 higher Standard force to Rigid complete Polyvinyl assembly. Chloride Properly (PVC) aligned, for Bulldog joint Applications can be and assembled conform manually to all using requirements a prybar, come-along of ASTM or D2241, Eagle Claw Poly tool. Vinyl Chloride (PVC) -Rated (SDR Series). 4. Once aligned, a force pushes chamfer through bell lip and bevel enters grip ring. By slowly applying force bevel will center grip ring inside casing and grip ring will expand slightly. Certification 5. The Availability grip ring is pushed to back of casing and butts up against back of casing. The (All spigot CSA n certified moves with on to exception lip of of Rieber SDR 17) gasket until it comes into contact with gasket. SDR 26: 2½, 3, 4, 6, 8, 10, 12, 14, 16 SDR 6. The 21: spigot 3, 4, 6, continues 8, 10, 12, 14, past 16 gasket until SDR first 17: insertion 2½, 3, line 4, 6, is 8, past 10, 12 lip of bell. The second insertion line should still be visible in front of Product bell lip. Quality For Royal Open-cut Municipal Bulldog Solutions installations, is recognized an initial for pressurization quality will products. set joints Our and state-of--art may cause some extrusion minor its high expansion equipment of and computerized system that will material require handling makeup water system prior ensure to performing consistency. actual Our pressure quality control test. It is testing a good guarantees idea to pressurize that system you up install to test will pressure outperform for a period application. of one (1) hour, n remove pressure and add any makeup water before beginning In Royal Municipal actual final Solutions pressure extrusion test. facilities, each operator is responsible for quality. is Assembly continually of tested joint our can, quality under control certain laboratory circumstances, to ensure cause conformance over-insertion with CSA requirements. of previously No assembled enters joints. our Backfilling yard without prior seal to joint of assembly approval from can our prevent quality over-insertion control team. of previous joints. Also, embedment material can be used to center load and prevent movement. Installation For Royal Directional Municipal Solutions drilling applications, IPS pressure Bulldog is cost Joints effective must to be install set prior compared to being to traditional pulled into bore. products. The joint Joint is set assembly by applying can be a back handled pressure in of 2 trench to 3 times with minimal assembly manpower. force used to put toger. When using Bulldog in a directional drilling application, please first consult with Royal Technical Team for additional guidance. Bulldog utilizes a patented Double Seal Locked-In (DSLI ) gasket system. The Integral Joint Restraint System is certified to CSA B137.3, as well as meets ASTM F1674 Standard Test Method for Joint Restraint Products for use with PVC. 14 2

16 Cobra IPS PVC Lock PVC HDD Gasketed Solutions (Joint Restraint) A Joining high strength Gasketed and versatile joint restraint system for municipal installations Clean bell and spigot of all debris. Lubricant A must Revolutionary be applied to Joint spigot Restraint end, it is Solution recommend Cobra to put Lock lubricant Horizontal on direction bell end drilling as well. (HDD) The Solutions lubricant from should Royal be non-toxic, Building Products, water-soluble is a non-metallic lubricant which PVC is joint listed restraint by National system Sanitation for use in a wide Foundation range of (NSF). municipal The applications. s are n Easy placed to install and straight handle, alignment this and unique pushed offering to reduces insertion labor line requirements, PVC marked on DWV speeds spigot end installation of. time Royal's and minimizes factory-installed disruptions gaskets to local eliminate communities. problems of rolling or & fish Fittings mouthing. Care should be taken to avoid over insertion into bell beyond spigot insertion line. Potential applications for Cobra Lock HDD Solutions include: Municipal water systems Horizontal direction drilling (HDD Trenchless) Fire protection systems Force main sewer systems Gravity sewer systems Joint restraints for fittings in open cut situations Locations where soils cannot support concrete thrust blocks Congested utility corridors Regions where seismic action is a concern Inside casings Color Coding Royal Municipal Solutions IPS Series is color coded white. About Cobra Lock HDD Solution This easily installed and flexible system consists of a CIOD PVC C900 pressure, a coupling and two locking splines. The pressure and coupling have precision-machined grooves for easy alignment when is inserted into coupling. The Design coupling s Advantages factory-installed o-ring gaskets provide a hydraulic pressure seal. There are many advantages for using our IPS Series The pressure rmoplastic. Our nylon spline is corrosion is n inserted proof, has into a smooth groove bore creating and is not a full affected 360 restraining by ultra violet connection. or biological This high attack. strength The connection same pure water guarantees that enters even aging load distribution leaves around. entire joint when pulling into position. Corrosion Proof One of problems associated with a potable water system using conventional materials is corrosion. Royal IPS pressure is essentially inert and non-conductive, leaving it immune to electrolytic corrosion. Acidic and alkaline soils have no effect on Royal IPS Series pressure. The interior wall of PVC is very smooth with a Hazen-Williams C-factor of 150 for design of PVC piping systems. This factor reduces head loss, maintains pressure and excellent water quality throughout life of system as compared to conventional materials. 15 3

17 IPS PVC Cobra Lock PVC Gasketed HDD Solutions (Joint Restraint) Servicing many different water systems and applications The Cobra Lock HDD Solution benefits About include: IPS Easy to assemble The machined grooves Royal enable Municipal easy alignment Solutions and IPS precision. pressure is manufactured with Iron Size (IPS) diameters and Reduces is available costs with factory-installed Cobra Lock Double HDD Seal Locked-In eliminates (DSLI ) costly gaskets concrete in thrust bells. blocks and Our is IPS also pressure ideal for installing is in offered congested in Standard areas. Dimension Ratios (SDR) 17, 21, 26, with Ratings Cost-effective of 250, 200, and and efficient 160 psi The respectively. ease of Royal handling Municipal and Solutions lighter weight IPS pressure means faster is available installations 2 ½ without to 16 diameters need in 20' for lengths. special equipment. The system also reduces need Royal to Municipal lay out long Solutions lengths IPS of for HDD can service applications. following applications: Potable Choices water to suit systems every need - Cobra Lock HDD is available in 4 to 12 in Class Irrigation 235 (DR 18) piping in 20-foot lengths. Transmission Sewer Longer force product mainslifecycle Because Cobra Stormwater Lock HDD disposal is completely non-metallic and corrosion resistant, it can easily Mechanical outperform piping metal systems. Royal Impact Municipal resistant Solutions The IPS ruggedness of shall be manufactured system means with less iron damage and outside waste diameters on and job certified site. to CSA B137.3 Standard Rigid Polyvinyl Chloride (PVC) for Applications Improved and performance conform to all PVC construction requirements of provides ASTM D2241, a larger Poly inside Vinyl diameter Chloride versus (PVC) PE -Rated for comparable (SDR Series). products, while joint achieves full strength in all wear conditions. (No fusion required) Availability (All CSA certified with exception of SDR 17) SDR 26: 2½, 3, 4, 6, 8, 10, 12, 14, 16 SDR 21: 3, 4, 6, 8, 10, 12, 14, 16 SDR 17: 2½, 3, 4, 6, 8, 10, 12 Product Quality Royal Tapping Municipal Solutions is recognized for its high quality products. Our state-of--art extrusion equipment Cobra Lock and HDD computerized has CIOD material dimensions handling system refore ensure uses consistency. same procedure Our quality for installing control testing service connections guarantees that as on regular bell you and install spigot will outperform PVC pressure. application. Service connections are tapped through direct tapping, service clamps or saddles. In Remember, Royal Municipal do not install Solutions service extrusion taps of any facilities, kind each into bent operator. Refer is responsible to Royal for PVC quality. is continually and Fittings tested Installation in our quality Guide control or laboratory Uni-Bell to Handbook ensure conformance of PVC with for CSA complete requirements. details on No tapping enters pressure our. yard without seal of approval from our quality control team. Installation Hydrostatic Design Basis Royal The PVC Municipal compound Solutions used in IPS pressure extrusion of is Cobra cost effective Lock has to a Hydrostatic install compared Design to Basis traditional of 4,000 psi products. for water at Joint 73 F. assembly can be handled in trench with minimal manpower. Certification Cobra Lock HDD is certified to CSA B137.3, Factory Mutual (FM), NSF-61 and ULC Standards, as well as meets performance requirements of AWWA C900. The PVC material used in manufacture of our meets PVC cell classification as specified in ASTM D1784. For special request applications, Cobra Lock HDD is also available as a non-certified Class 305 (DR 14) system. 16 2