FX Input/Output (I/O) Modules XM07 and XM14

Transcription

1 Technical Bulletin FX I/O Modules Issue Date June 9, 2014 FX Input/Output (I/O) Modules XM07 and XM14 Introduction to FX Input/Output (I/O) Modules XM07 and XM Features... 4 Installation... 6 North American Emissions Compliance... 8 Installation Procedures... 9 Mounting the XM07 and XM14 I/O Modules... 9 Electronic Circuit Isolation Diagrams for XM07 and XM14 Modules Powering the XM07 and XM14 Modules Connection Details for XM07 and XM14 Modules Jumper Settings for XM07 Module Jumper Settings for XM14 Module Local Link Communication Card Inputs and Outputs Introduction Inputs and Outputs Concepts Detailed Inputs and Outputs Procedures Universal Inputs Digital Inputs Analog Outputs Digital Outputs Operation Operation Concepts User Interfaces LEDs and Manual Override Supervisory Link FX16X Master Controller Local Link Application Configuration and Commissioning Application Download Johnson Controls, Inc. 1 Code No. LIT

2 Detailed Operation Procedures User Interfaces LEDs and Manual Override Supervisory Link - FX16X Master Controller Local Link Application Configuration and Commissioning Application Download Specifications and Technical Data Ordering Codes Technical Specifications Input/Output Technical Details General Technical Specifications of FX Input/Output Modules Local Link Bus Communication FX Input/Output (I/O) Modules XM07 and XM14

3 Introduction to FX Input/Output (I/O) Modules XM07 and XM14 XM07 I/O Module XM07 I/O Module with Manual Overrides XM14 I/O Module XM14 I/O Module with Manual Overrides Figure 1: FX Input/Output Modules FX Input/Output (I/O) Modules XM07 and XM14 3

4 The FX Input/Output (I/O) Modules (XMs) provide additional physical input and output points for FX16X Master Controllers in the Facility Explorer range of products. The modules extend the capability of the connected FX16X Master Controller to monitor and control additional points within its control application. The modules do not perform control functions (see Figure 1). The FX I/O Module Series also includes models with manual overrides for a number of the analog, relay, and triac outputs. The manual override function is always active when power is applied to the module. The manual override function does not depend on communication with the FX16X Master Controller. Both support a wide range of temperature sensors and actuating devices. Active sensors for the measurement of humidity, pressure, and other variables are also supported as well as digital (binary) inputs. The modules communicate with an FX16X Master Controller over its local link bus. Using the FX Tools software package, you can fully configure and program the FX16X Master Controller and its connected FX I/O Modules for a wide range of commercial Heating, Ventilating, Air Conditioning, and Refrigeration (HVACR) applications. Features The features of the FX Input/Output Modules include: expansion of the input and output capability of FX Field Controllers (only FX16X controllers are supported in the first release) fully programmable modules as an integral part of the application for the FX16X Master Controller using FX Tools software package 18 physical inputs and outputs including relays and triacs, with four digital output overrides and two analog output overrides (XM07 module) 31 physical inputs and outputs including relays and triacs, with seven digital output overrides and three analog output overrides (XM14 module) 4 FX Input/Output (I/O) Modules XM07 and XM14

5 universal inputs that accept a wide range of analog sensors and digital (binary) sensors: passive temperature: A99 temperature sensor PT1000 Standard and Extended Range temperature sensor Ni1000(Johnson Controls) temperature sensor Ni1000 Extended (Johnson Controls) temperature sensor Ni1000 Siemens (Landis+Gyr) temperature sensor Ni1000 DIN temperature sensor NTC 2.2k temperature sensor NTC 10k temperature sensor active voltage: ratiometric 0-10 VDC active current: 4 20 ma potential-free contacts (open/closed) digital (binary) inputs with Light-Emitting Diode (LED) indication (green or red) digital (binary) outputs with LED indication (green) manual override for relay and triac outputs, on-auto-off (I A 0), with LED indication (green for auto on, amber for manual on) manual override for analog outputs dial with 0 10 scale and LED indication for manual mode (amber) DIN rail mounting removable screw connectors for servicing operations FX CommPro online software tool for commissioning and service operations on modules via the connected controller FX Input/Output (I/O) Modules XM07 and XM14 5

6 Installation This section takes you through the process of installing an FX Input/Output Module.! WARNING: Risk of Electric Shock. Disconnect or isolate all power supplies before making electrical connections. More than one disconnect or isolation may be required to completely de-energize equipment. Contact with components carrying hazardous voltage can cause electric shock and may result in severe personal injury or death. AVERTISSEMENT: Risque de décharge électrique. Débrancher ou isoler toute alimentation avant de réaliser un branchement électrique. Plusieurs isolations et débranchements sont peut-être nécessaires pour-couper entièrement l'alimentation de l'équipement. Tout contact avec des composants conducteurs de tensions dangereuses risque d'entraîner une décharge électrique et de provoquer des blessures graves, voire mortelles.! WARNING: Risk of Electric Shock. Install the XM07 or XM14 Modules in an environment relatively free of contaminants like dust, condensation, or chemical agents. A dirty or damp environment may cause an electric arc across contaminated terminals. AVERTISSEMENT: Risque de décharge électrique. Installer l'[appareil] dans un environnement présentant une quantité réduite de contaminants tels que de la poussière, de la condensation ou des agents chimiques. Un environnement pollué ou humide risque d'entraîner la formation d'un arc électrique entre des bornes contaminées. IMPORTANT: Do not use the manual override switches for operations concerning the safety or emergency isolation of monitored and controlled equipment. The output relays of the XM module are controlled by firmware-driven electronic circuits and not directly by the manual override switches. IMPORTANT: Use this XM07 or XM14 input/output module only as an operating control. Where failure or malfunction of the XM07 or XM14 module could lead to personal injury or damage to the controlled equipment or other property, additional precautions must be designed into the control system. Incorporate and maintain other devices, such as supervisory or alarm systems or safety or limit controls, that are intended to warn of or protect against failure or malfunction of the XM07 or XM14 module. 6 FX Input/Output (I/O) Modules XM07 and XM14

7 IMPORTANT: In North America, the module is intended for installation with Class 2 inputs and outputs only where no special electrical safety mounting precautions are generally necessary. These modules are UL Listed as Open Energy Management Equipment per UL 916. IMPORTANT: Before specifying the XM07 or XM14 input/output module for plenum applications, verify acceptance of exposed plastic materials in plenum areas with the local building authority. Building codes for plenum requirements vary by location. Some local building authorities accept compliance to UL 1995, Heating and Cooling Equipment, whereas others use different acceptance criteria. IMPORTANT: Cables and wiring at Safety Extra-Low Voltage (SELV) and Class 2 wiring (North America) must be separated from power line voltage wiring. A minimum separation distance of 30 cm (12 in.) is recommended. Do not run extra low voltage cables parallel to power line voltage cables for long distances greater than 3 m (10 ft). Do not run extra low voltage wiring close to transformers or high frequency generating equipment. FX Input/Output (I/O) Modules XM07 and XM14 7

8 North American Emissions Compliance United States This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the Federal Communication Commission (FCC) Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user is required to correct the interference at his/her own expense. Canada This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment Regulations. Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada. 8 FX Input/Output (I/O) Modules XM07 and XM14

9 Installation Procedures! WARNING: Risk of Electric Shock. Disconnect power supply before making electrical connections. Contact with components carrying hazardous voltage can cause electric shock and may result in severe personal injury or death. AVERTISSEMENT: Risque de décharge électrique: Débrancher l'alimentation avant de réaliser tout branchement électrique. Tout contact avec des composants conducteurs de tensions dangereuses risque d'entraîner une décharge électrique et de provoquer des blessures graves, voire mortelles. Mounting the XM07 and XM14 I/O Modules Follow these instructions to properly install and connect the XM07 and XM14 Input/Output Modules. 60 (2.37) 108 (4.26) 56 (2.21) FIG: 07_dim_w/o_ovrd 118 (4.65) Figure 2: XM07 I/O Module Mounting Dimensions, mm (in.) (Shown without Manual Override Controls) FX Input/Output (I/O) Modules XM07 and XM14 9 FIG: 07_dim_w_ovrd

10 108 (4.26) 69 (2.72) 65 (2.56) 118 (4.65) Figure 3: XM07 I/O Module Mounting Dimensions, mm (in.) (Shown with Manual Override Controls) 215 (8.47) 60 (2.37) 118 (4.65) 56 (2.21) FIG: 14 dim_w/o_ovrd Figure 4: XM14 I/O Module Mounting Dimensions, mm (in.) (Shown without Manual Override Controls) FIG: 14 dim_w_ovrd 10 FX Input/Output (I/O) Modules XM07 and XM14

11 215 (8.47) 69 (2.72) 118 (4.65) 65 (2.56) Figure 5: XM14 I/O Module Mounting Dimensions, mm (in.) (Shown with Manual Override Controls) The modules mount on a 35 mm (1.38 in.) DIN rail within a protective enclosure. The horizontal position provides the most efficient cooling of the module through the ventilation slots. IMPORTANT: The Complementary Metal Oxide Semiconductor (CMOS) circuits in the module are sensitive to static electricity. Take suitable precautions. To mount the XM07 or XM14 module: 1. Set the jumpers and address switches before you install the module. For more information, see Jumper Settings for XM07Module, Jumper Settings for XM14 Module, and Local Link Communication Card. 2. Locate the spring-loaded retaining clip(s) at the back of the module (on the lower edge of the DIN rail). 3. Press the module upwards against the clips, engage the upper lugs over the upper edge of the rail, and release downwards (Figure 6 and Figure 7, illustration a.). 4. To remove the module, push the module up against the retaining clip(s) and then tilt the top forward to release the top lugs from the DIN rail. You can also remove the module by removing the lower screw terminals and carefully inserting a screw driver in Slot A (two slots on XM14 module). You can then pull out the retaining clip(s) to release the module from the DIN rail (Figure 6 and Figure 7, illustration b.). FX Input/Output (I/O) Modules XM07 and XM14 11

12 FIG: 07_mnt_DIN_rl Figure 6: Mounting the XM07 Module on a DIN Rail 12 FX Input/Output (I/O) Modules XM07 and XM14

13 FIG: 14_mnt_DIN_fl Figure 7: Mounting the XM14 Module on a DIN Rail 5. Make wiring terminations with the detachable screw connectors. The screw terminals are included in a separate bag within the package. The analog and digital input and analog output terminals accept one 1.5 mm 2 (16 AWG) wire or two 0.8 mm (20 AWG) wires. The power input and relay and triac output terminals accept one or two 1.5 mm 2 (16 AWG) wires. Note: The relay and triac terminals may carry voltages up to 250 VAC. FX Input/Output (I/O) Modules XM07 and XM14 13

14 6. Make the terminations to the Supervisory Link (which for the XM module is the Local Link Bus of an FX16X Master Controller) via the connectors provided with the module. The connectors accept either one 1.5 mm 2 (16 AWG) wire or two 0.8 mm (20 AWG) wires. 7. Verify that the wiring is correctly installed and that voltage levels are appropriate for the various input signals according to the application. Electronic Circuit Isolation Diagrams for XM07 and XM14 Modules Figure 8: Isolation Diagram for XM07 I/O Module FIG: 07_isolat_diag 14 FX Input/Output (I/O) Modules XM07 and XM14

15 FIG: 14_isolat_diag (*) Not isolated (**) DC/DC converter with dielectric strength up to 500 V Digital outputs are isolated from the CPU with dielectric strength up to 4000 V. Figure 9: Isolation Diagram for XM14 I/O Module Note: The built-in power supply switching transformer isolates the 24 VAC power supply (500 VAC) or VAC power supply (4000 VAC) from the Central Processing Unit (CPU) and all Inputs and Outputs (I/Os). FX Input/Output (I/O) Modules XM07 and XM14 15

16 Powering the XM07 and XM14 Modules 24 VAC Models To power the XM07 or XM14 module with a 24 VAC power supply (Model Codes LP-XM07Xxx-xxx and LP-XM14Xxx-xxx), you need a transformer with the following specifications: Input Voltage: Local line voltage (for example: 120 or 230 VAC) at 50/60 Hz Output Voltage: 24 VAC ± 15% at 50/60 Hz VA Rating: (minimum) XM07: 15 VA XM14: 20 VA Transformer Type: Safety Extra-Low Voltage (SELV) in Europe; Class 2 in North America Add an external slow blow fuse (1 to 2 A) in the 24 VAC circuit to protect the module and power wiring. Connecting the Earth terminal to a clean electrical grounding point enhances the immunity of the XM module to electromagnetic interference. If a clean ground is not available, leave the Earth terminal unconnected. The connection is not required for any safety reason. 90 to 240 VAC Models (Models not available in North America) To power the XM07 or XM14 module with a 90 to 240 VAC power supply (Model Codes LP-XM07Bxx-xxx and LP-XM14Bxx-xxx), you need a power source with the following specifications: Input Voltage: 90 VAC to 240 VAC at 50/60 Hz VA Rating (minimum): XM07: 19 VA XM14: 24 VA Add an external slow blow fuse (500 ma) in the power supply circuit to protect the module and power wiring. Connecting the Earth terminal to a clean electrical grounding point enhances the immunity of the XM module to electromagnetic interference. If a clean ground is not available, leave the Earth terminal unconnected. The connection is not required for any safety reason. 16 FX Input/Output (I/O) Modules XM07 and XM14

17 Connection Details for XM07 and XM14 Modules! WARNING: Risk of Electric Shock. Disconnect or isolate all power supplies before making electrical connections. More than one disconnect or isolation may be required to completely de-energize equipment. Contact with components carrying hazardous voltage can cause electric shock and may result in severe personal injury or death. AVERTISSEMENT: Risque de décharge électrique. Débrancher ou isoler toute alimentation avant de réaliser un branchement électrique. Plusieurs isolations et débranchements sont peut-être nécessaires pour-couper entièrement l'alimentation de l'équipement. Tout contact avec des composants conducteurs de tensions dangereuses risque d'entraîner une décharge électrique et de provoquer des blessures graves, voire mortelles. Key: UI: Universal Input; AO: Analog Output; DI: Digital (Binary) Input; DO: Digital (Binary) Output; LL: Local Link AO Com AO1 AO2 AO3 AOCom DI Com DI1 DI2 DI3 DI4 UI1 UI Com UI Com UI2 UI3 UI4 UI5 +5V +15V Analog Outputs Digital Inputs Universal Inputs NOT USED FIG: 07_wire_X01_X51 5(3)A Max 250V Digital Outputs 5(3)A Max 250V 5(3)A Max 250V Local Link 1: Com 2: LL- 3: LL+ 3(1)A Max 250V 3(1)A Max 250V 3(1)A Max 250V DO1 DO1 Com DO2 DO2 Com DO3 DO3 Com DO4 DO4 Com DO5 DO5 Com DO6 DO6 Com Earth V Com 24 V V Hot 1 23 Supervisory Link Power Figure 10: Connection Details for the LP-XM07X01 and LP-XM07X51 Modules (6 Relays and 24 VAC Power Supply) FX Input/Output (I/O) Modules XM07 and XM14 17

18 AO Com AO1 AO2 AO3 AOCom DI Com DI1 DI2 DI3 DI4 UI1 UI Com UI Com UI2 UI3 UI4 UI5 +5V +15V Analog Outputs Digital Inputs Universal Inputs NOT USED FIG: 07_wire_B01_B51 5(3)A Max 250V Digital Outputs 5(3)A Max 250V 5(3)A Max 250V Local Link 1: Com 2: LL- 3: LL+ 3(1)A Max 250V 3(1)A Max 250V 3(1)A Max 250V Supervisory Link DO1 DO1 Com DO2 DO2 Com DO3 DO3 Com DO4 DO4 Com DO5 DO5 Com DO6 DO6 Com Earth V Com V V Hot Power Figure 11: Connection Details for the LP-XM07B01 and LP-XM07B51 Modules (6 Relays and VAC Power Supply) AO Com AO1 AO2 AO3 AOCom DI Com DI1 DI2 DI3 DI4 UI1 UI Com UI Com UI2 UI3 UI4 UI5 +5V +15V NOT USED Analog Outputs 0.5A 24V Digital Outputs 0.5A 24V Digital Inputs 5(3)A Max 250V Local Link 1: Com 2: LL- 3: LL+ 3(1)A Max 250V Universal Inputs 3(1)A Max 250V Supervisory Link 3(1)A Max 250V DO1 DO1 Com DO2 DO2 Com DO3 DO3 Com DO4 DO4 Com DO5 DO5 Com DO6 DO6 Com Earth V Com 24 V V Hot FIG: 07_wire_X11_X51 Power Figure 12: Connection Details for the LP-XM07X11 and LP-XM07X61 Modules (2 Triacs [24 VAC], 4 Relays, and 24 VAC Power Supply) 18 FX Input/Output (I/O) Modules XM07 and XM14

19 AO Com AO1 AO2 AO3 AOCom DI Com DI1 DI2 DI3 DI4 UI1 UI Com UI Com UI2 UI3 UI4 UI5 +5V +15V Analog Outputs Digital Inputs Universal Inputs NOT USED FIG: 07_wire_B11_B61 5(3)A Max 250V Digital Outputs 5(3)A Max 250V 5(3)A Max 250V Local Link 1: Com 2: LL- 3: LL+ 3(1)A Max 250V 3(1)A Max 250V 3(1)A Max 250V Supervisory Link DO1 DO1 Com DO2 DO2 Com DO3 DO3 Com DO4 DO4 Com DO5 DO5 Com DO6 DO6 Com Earth V Com 24 V V Hot Power Figure 13: Connection Details for the LP-XM07B11 and LP-XM07B61 Modules (2 Triacs [230 VAC], 4 Relays, and 90 to 240 VAC Power Supply) Ul Com UI1 E X T V Ul Com UI2 Ul Com UI3 E X T V Ul Com UI4 Ul C om UI5 AVPS/EXT V Ul Com UI6 Not Used D I C o m D I1 D I2 D I3 D I C o m D I4 D I5 D I6 D I C o m D I7 D I8 D I9 D I C o m D I1 0 D I1 1 D I1 2 A O 3, 4 V R e f A O 3 A O 4 A O 3, 4 C o m Universal Inputs Digital Inputs Analog Outputs FIG: 14_wire_X01_X51 Local Link 1: Com 2: LL- 3: LL Supervisory Link Digital Outputs 5(3)A - Max 250V Analog Outputs DO 1 no DO 1 C om DO 2 no DO2 Com DO 3 no DO3 Com DO 4 no DO4 Com DO 5 no DO5 Com DO 6 no DO6 Com DO 7 no DO7 Com DO 8 no DO8 Com DO 9 no DO9 Com A O 1 V Ref AO 1 A O 1 C om A O 2 V Ref A O 2 A O 2 C om For PWM Configuration E arth V ~ C om 24 VAC V ~ Hot Power Figure 14: Connection Details for the LP-XM14X01 and LP-XM14X51 Modules (9 Relays and 24 VAC Power Supply) FX Input/Output (I/O) Modules XM07 and XM14 19

20 U l C om U I1 U I +5V /+15V U l C om U I2 U l C om U I3 U I +5V /+15V U l C om U I4 U l C om U I5 U I +5V /+15V U l C om U I6 Not Used D I C o m D I 1 D I 2 D I 3 D I C o m D I4 D I5 D I6 D I C o m D I7 D I8 D I9 D I C o m D I1 0 D I11 D I1 2 A O P o w e r A O 3 A O 4 A O C o m Universal Inputs Digital Inputs Analog Outputs FIG: 14_wire_B01_B Supervisory Link Digital Outputs 5(3)A - Max 250V Analog Outputs DO 1 no DO 1 C om DO 2 no DO2 Com DO 3 no DO3 Com DO 4 no DO4 Com DO 5 no DO5 Com D O 6 no DO6 Com DO 7 no DO7 Com DO 8 no DO8 Com D O 9 no DO9 Com AO1 Power AO 1 A O 1 C om AO2 Power A O 2 A O 2 C om E arth V ~ C om V~ V ~ Hot Power For PWM Configuration Figure 15: Connection Details for the LP-XM14B01 and LP-XM14B51 Modules (9 Relays and 90 to 240 VAC Power Supply) U l C om U I1 U I +5V /+15V U l C om U I2 U l C om U I3 U I +5V /+15V U l C om U I4 U l C om U I5 U I +5V /+15V U l C om U I6 Not Used D I C o m D I 1 D I 2 D I 3 D I C o m D I4 D I5 D I6 D I C o m D I7 D I8 D I9 D I C o m D I1 0 D I11 D I1 2 A O P o w e r A O 3 A O 4 A O C o m Universal Inputs Digital Inputs Analog Outputs FIG: 14_wire_X11_X61 Local Link 1: Com 2: LL- 3: LL+ Local Link 1: Com 2: LL- 3: LL Supervisory Link Digital Outputs 5(3)A - Max 250V Digital Outputs 0.5A - 24V Analog Outputs DO 1 no DO 1 C om DO 2 no DO2 Com DO 3 no DO3 Com DO 4 no DO4 Com DO 5 no DO5 Com D O 6 no DO6 Com DO 7 no DO7 Com DO 8 no DO8 Com D O 9 no DO9 Com AO1 Power AO 1 A O 1 C om AO2 Power A O 2 A O 2 C om E arth V ~ C om 24 V~ V ~ Hot Power For PWM Configuration 20 FX Input/Output (I/O) Modules XM07 and XM14 Figure 16: Connection Details for the LP-XM14X11 and LP-XM14X61 Modules (5 Relays, 4 Triacs [24 VAC] and 24 VAC Power Supply)

21 U l C om U I1 U I +5V /+15V U l C om U I2 U l C om U I3 U I +5V /+15V U l C om U I4 U l C om U I5 U I +5V /+15V U l C om U I6 Not Used D I C o m D I 1 D I 2 D I 3 D I C o m D I4 D I5 D I6 D I C o m D I7 D I8 D I9 D I C o m D I1 0 D I11 D I1 2 A O P o w e r A O 3 A O 4 A O C o m Universal Inputs Digital Inputs Analog Outputs FIG: 14_wire_B11_B61 Local Link 1: Com 2: LL- 3: LL Supervisory Link Digital Outputs 5(3)A - Max 250V Digital Outputs 0.5A - 230V Analog Outputs DO 1 no DO 1 C om DO 2 no DO2 Com DO 3 no DO3 Com DO 4 no DO4 Com DO 5 no DO5 Com D O 6 no DO6 Com DO 7 no DO7 Com DO 8 no DO8 Com D O 9 no DO9 Com AO1 Power AO 1 A O 1 C om AO2 Power A O 2 A O 2 C om E arth V ~ C om V~ V ~ Hot Power For PWM Configuration Figure 17: Connection Details for the LP-XM14B11 and LP-XM14B61 Modules (5 Relays, 4 Triacs [230 VAC] and 90 to 240 VAC Power Supply) FX Input/Output (I/O) Modules XM07 and XM14 21

22 Jumper Settings for XM07 Module FIG: 07_jmpr_sttg Table 1: Universal Input UI1 Jumper Setting UI1 Current Jumper Upper Position Lower Position Figure 18: XM07 Module Board with Jumper and Connectors Description Default jumper position for full UI1 software configuration; current shunt only active when current input is selected and when power is present. Jumper position for permanent current shunt on UI1 (independent of power). Use only for inputs configured as current (4 20 ma) to maintain current path when module power fails. 22 FX Input/Output (I/O) Modules XM07 and XM14

23 Jumper Settings for XM14 Module Figure 19: XM14 Module Board with Jumper and Connectors FIG: 14_jmpr_sttg Table 2: Universal Input UI6 Jumper Setting UI6 Current Jumper Upper Position Lower Position Description Default jumper position for full UI6 software configuration; current shunt only active when current input is selected and when power is present. Jumper position for permanent current shunt on UI6 (independent of power). Use only for inputs configured as current (4 20 ma) to maintain current path when module power fails. Table 3: Universal Input Sensor Power Jumper Configuration Jumper a Power Output Terminal V Ref (+5 V) for Ratiometric Signal Terminal 3 Pins closed between 3 and 2 (Default Configuration) V Ref (+15 V) for Active 0-10 V or 4-20 ma Signal Pins closed between 2 and 1 b c Terminal 8 Pins closed between 2 and 3 (Default Configuration) Terminal 13 Pins closed between 2 and 3 (Default Configuration) Pins closed between 1 and 2 Pins closed between 1 and 2 FX Input/Output (I/O) Modules XM07 and XM14 23

24 Local Link Communication Card The local link (N2 Open RS-485) communication card is supplied with the module and is available as a replacement part. The same card is used for the FX07 (XM07) or FX14 (XM14). (See Ordering Codes.) The local link communication card allows the XM module to connect to the local link bus of the FX16X Master Controller. The supervisory link of the card is labeled Local Link on the XM module cover. Configuring the Local Link Communication Card FIG: 07_LL_comm_crd Figure 20: XM07 Local Link Communication Card Figure 21: XM14 Local Link Communication Card FIG: 14_LL_comm_crd 24 FX Input/Output (I/O) Modules XM07 and XM14

25 To configure the local link communication card: 1. Remove power from the module and isolate all high-voltage connections to the module for safety purposes. 2. Remove the cover of the module. For the XM07 module, this normally requires that you release the module from the DIN rail to gain access to the tabs that hold the cover to the base. For the XM14 module, remove the cover by releasing the two screws securing the cover. IMPORTANT: The Complementary Metal Oxide Semiconductor (CMOS) integrated circuits in the module and on the communication card are sensitive to static voltage discharges. Take suitable precautions. 3. On the upper DIP switch block (S2), set Switch 1 as follows: 0 = Baud Rate and Local Link (N2) Address set on DIP switches Note: The XM modules do not support a local display. 4. Set the Baud Rate on switches Note: For N2 communication with the FX16X Master Controller, you must select the baud rate at 9600 (factory default setting). 5. Set the Local Link (N2) Address on the lower DIP switch block (S1) in binary format (1 = ON). Examples are: = N2 Address = N2 Address = N2 Address = N2 Address 255 Note: The address must correspond to the address assigned to the XM module in the FX16X Master Controller software application. The factory default address is Replace the module cover and remount the XM07 module onto the DIN rail, or secure XM14 module cover with the two screws. 7. Restore power to the module and reconnect any inputs and outputs that were isolated for safety purposes. IMPORTANT: If changing the Local Link (N2) Address during a bench test with power applied to the module, cycle the power for a new address to become active in the module. FX Input/Output (I/O) Modules XM07 and XM14 25

26 Connecting the Local Link (N2 Open) Communication Card The XM module cover indicates the Local Link terminals as 1, 2, 3. Connect to the Local Link Bus (RS-485 N2 Open) as shown in Table 4. The connections are polarity sensitive and must be made correctly. If the bus cable has a shield, twist or connect the shields of the incoming and outgoing cables and insulate the exposed metal wires with tape. If the shield is used as the COM wire, connect it to Terminal 1. Table 4: Local Link (N2 Open) Bus Connections Local Link/Supervisory Link Local Link (N2) Bus 1 COM COM 2 RT- LL - 3 RT+ LL + Network Layout For details on how to lay out an N2 network, refer to the N2 Communications Bus Technical Bulletin (LIT ). 26 FX Input/Output (I/O) Modules XM07 and XM14

27 Inputs and Outputs Introduction XM07 I/O Module The XM07 module features the following physical Input/Output (I/O) channels. You can directly connect up to 18 physical inputs and outputs to the XM07 module. The XM07 module also features manual override controls. five Universal Inputs (UIs) four Digital (Binary) Inputs (DIs) with LED indication three Analog Outputs (AOs) manual override on two outputs with LED indication six Digital (Binary) Outputs (DOs) with LED indication six relays or two triacs and four relays manual override on four outputs XM14 I/O Module The XM14 module features the following physical Input/Output (I/O) channels. You can directly connect up to 31 physical inputs and outputs to the XM14 module. The XM14 module also features manual override controls. six Universal Inputs (UIs) twelve Digital (Binary) Inputs (DIs) with LED indication four Analog Outputs (AOs) manual override on three outputs with LED indication nine Digital (Binary) Outputs (DOs) with LED indication nine relays or five relays and four triacs manual override on seven outputs FX Input/Output (I/O) Modules XM07 and XM14 27

28 Inputs and Outputs Concepts Universal Inputs The XM07 module accepts up to five universal inputs. The XM14 module accepts up to six universal inputs. You can configure each input using FX Builder to read: A99 temperature sensor PT1000 Standard and Extended Range temperature sensors Ni1000(Johnson Controls) temperature sensor Ni1000 Extended (Johnson Controls) temperature sensor Ni1000 Siemens (Landis+Gyr) temperature sensor Ni1000 DIN temperature sensor NTC 2.2k temperature sensor NTC 10k temperature sensor Ratiometric ( V) linear 0-10 V linear 4 20 ma digital (binary) input from a potential-free contact A jumper is available on one input to provide a permanent current shunt in case a 4 20 ma input is also monitored by another device. Power is provided for the universal inputs at 15 VDC 80 ma, and at 5 VDC 20 ma, and is selected by jumpers in the XM14 module. Digital Inputs The XM07 module accepts four digital (binary) inputs from potential-free contacts. The XM14 module accepts twelve digital (binary) inputs from potential-free contacts. Each input has an LED indicator which you can configure using FX Builder to show green or red when the contact is open or closed. With the input filter set at 50 Hz, you can configure a transition counter (minimum 10 ms On, and minimum 10 ms Off) in the control application for any one or more of the digital inputs. Analog Outputs The XM07 module provides three analog outputs, 0-10 VDC at 10 ma or Pulse Width Modulation Signal (PWM) at 100 Hz cycle frequency with a 15 VDC/10 ma reference signal. The XM14 module provides four analog outputs. They are configured in the application software. 28 FX Input/Output (I/O) Modules XM07 and XM14

29 Analog Output Manual Overrides IMPORTANT: Do not use the manual override switches for operations concerning the safety or emergency isolation of monitored and controlled equipment. The output relays of the XM module are controlled by firmware-driven electronic circuits and not directly by the manual override switches. The manual override models of the XM07 module provide manual override controls for two of the three analog outputs. The manual override models of the XM14 module provide manual override controls for three of the four analog outputs. Each override dial is marked 0-10 and has an LED indicator that illuminates amber when the output is in override mode. Digital Outputs The XM07 module provides six digital (binary) outputs, available in two hardware configurations: six relays at 5(3) A; and three pilot duty at 3(1) A two triacs (500 ma) and four relays at 5(3) A; and three pilot duty at 3(1) A The XM14 provides nine digital (binary) outputs, available in two hardware configurations: nine relays at 5(3) A five relays at 5(3) A; and four triacs (500 ma). Each output has an LED indicator that illuminates green when the output is closed. Digital Output Manual Overrides IMPORTANT: Do not use the manual override switches for operations concerning the safety or emergency isolation of monitored and controlled equipment. The output relays of the XM module are controlled by firmware-driven electronic circuits and not directly by the manual override switches. The manual override models of the XM07 module provide manual override controls for four of the six digital outputs. The manual override models of the XM14 module provide manual override controls for seven of the nine digital outputs. The manual override control is a three position switch marked on-auto-off (I A 0). When the output is overridden to the on (closed) state, the LED indicator illuminates amber. FX Input/Output (I/O) Modules XM07 and XM14 29

30 Detailed Inputs and Outputs Procedures Universal Inputs The Universal Inputs accept a wide range of analog input signals, either passive or active, as configured in the related Analog Input object in the FX16X Master Controller application using FX Builder. The Universal Input also accepts a potential-free contact input when configured as a Digital Input in the FX16X Master Controller application. The voltage outputs from the XM07 or XM14 module can supply +15 VDC at 80 ma (total) for active sensors, and +5 V at 20 ma (total) for ratiometric sensors. This may limit the number of active sensors that can be powered by the module. Check the sensor current consumption data before connecting any device. The ranges of active sensor (voltage and current) inputs are set in configuration parameters within the FX16X Master Controller application software using FX Builder. The HighRange and LowRange parameters define the equivalent values for reading at high (10 V, 20 ma, 4.5 V) and low (0 V, 4 ma, 0.5 V) signal inputs. Voltage inputs from differential pressure transducers can be linearized by a square root function (SQRT), which operates over the complete range of the input. The passive sensor (resistance) inputs have pre-configured linearization characteristics within the application software. For these sensors, the measurement range is fixed, but you can set the reliability range in software. The input signal is converted by the XM module according to the related Analog Input object setup configuration. The setup possibilities include the following: A99 temperature sensor PT1000 Standard and Extended Range temperature sensors Ni1000(Johnson Controls) temperature sensor Ni1000 Extended (Johnson Controls) temperature sensor Ni1000 Siemens (Landis+Gyr) temperature sensor Ni1000 DIN temperature sensor NTC 2.2k temperature sensor NTC 10k temperature sensor Ratiometric ( V) linear 0-10 V linear 4-20 ma digital (binary) input from a potential-free contact 30 FX Input/Output (I/O) Modules XM07 and XM14

31 The measurement unit of the analog value also enables the FX16X Master Controller with its XM modules to transmit the measured value via the network in the appropriate format. Available configurable units include the following: temperature percentage air pressure liquid pressure flow voltage A configurable filter object is available in the FX16X Master Controller application software for each Analog Input object to reduce signal instability. You can configure an additional anti-spike filter to limit the rate of change of the input value. Connecting Passive Resistive Sensors The XM07 and XM14 modules provide the power source and linearize the signals from Resistive Temperature Device (RTD) sensors connected to universal inputs to provide a reading in temperature units. You must configure the analog input object to accept the correct passive sensor type in the control application software loaded into the FX16X Master Controller. Figure 22 shows the connection between an XM module and a passive resistive sensor. XM07/XM14 Passive Sensor (RTD) UI Com UIn Figure 22: A99 Resistive Sensor Connection IMPORTANT: The two passive sensor leads have no polarity; therefore, it is not necessary to respect any specific order when connecting to the terminal block. Connecting Active 0-10 V and 4-20 ma Sensors The XM module accepts active temperature, pressure, flow, humidity, and other sensors that provide a voltage signal in the range 0-10 VDC, or a current signal in the range 4-20 ma. Figure 23 displays the connection between an XM module and a 0-10 V sensor powered by the module at 15 VDC. FX Input/Output (I/O) Modules XM07 and XM14 31

32 X M 07 /XM14 Active Sensor 0 10 V U I Com Common U In Signal V +15 V Power +15 V Figure 23: Active Sensor Connection (0 10 V) You must configure the analog input object to accept a 0-10 V signal in the FX16X Master Controller application software. Figure 24 displays the connection between an XM module and a current sensor powered by the XM module or an external power source. X M 07 /XM14 Active Sensor 4-20 ma UI Com UIn Common Signal 4-20 ma Power Supply Power Supply X M 07 /XM14 U In +15 V Active Sensor 4-20 ma Signal 4-20 ma Power Supply Figure 24: Active Sensor Connection (4 20 ma) You must configure the analog input object to accept a 4 20 ma signal in the FX16X Master Controller application software. IMPORTANT: Respect connection polarities when wiring multiple sensors. Powering an active sensor with the same 24 VAC power supply as the XM module may affect the isolation between the microprocessor and the power supply. If you disregard the power supply and universal input polarity, a short circuit may result, causing the external fuse to blow. 32 FX Input/Output (I/O) Modules XM07 and XM14

33 Connecting Voltage-Free Contacts to Universal Inputs The voltage-free contacts connect to the XM module as shown in Figure 25. XM07/XM14 Digital Input Volt-free Contact UI Com UIn Figure 25: Voltage Free Contact Connection to Universal Input Digital Inputs The digital (binary) inputs accept potential-free contacts. The Digital Input object in the FX16X Master Controller application software provides the interface between the hardware digital input channel and the control logic. A digital input is logically active (true) depending on its polarity setting. The default setting is Normally Open or Direct. This means the input is active (true) when the contact is closed. The LED indicator can be set to show red or green when the input is true. You can set the parameters in FX Builder. Connecting Voltage-Free Contacts to Digital Inputs The voltage-free contacts connect to the XM module as shown in Figure 26. XM07/XM14 Digital Input Volt-free Contact DI Com DIn Figure 26: Voltage Free Contact Connection Connecting the Transition Counter Input The XM07 and XM14 modules feature a transition counter on one or more of the digital inputs that samples a pulse signal at 50 Hz maximum, with a minimum ON time of 10 ms, and a minimum OFF time of 10 ms. The Input Counter object in the FX16X Master Controller application software provides the interface between the digital input, acting as a transition counter, and the control application. FX Input/Output (I/O) Modules XM07 and XM14 33

34 Analog Outputs The totalized value is stored in nonvolatile memory during a power interruption to the FX16X Master Controller, and retrieved by the object after power restoration. Any pulses during the power interruption are not counted. For example, the transition counter counts the number of times an item of equipment is started. For informational purposes and energy management, you can also use the transition counter as a totalizer for energy consumption measurement. For primary energy billing applications, a separate utility meter approved by local authorities is normally required. You can configure the analog outputs as 0-10 VDC (each at 10 ma maximum), or PWM (100 Hz). The Analog Output object provides the interface between the hardware Analog Output channel and the control application. You can configure the analog outputs for direct- or reverse-acting in the application software. You can limit by high limit (MaxOutput) and low limit (MinOutput) values. An analog output can be overridden and its value modified via a supervisory system if the control application is configured for this feature. On an XM module with manual override controls, the analog output can be set into manual override mode and its value set by a hardware dial. The manual override has priority over the control application and a supervisory system override, and the manual override status can be monitored by the control application for transmission to the supervisory system. Connecting the 0-10 V Analog Output The analog outputs are commonly used to drive proportional devices and can be connected to drive any of the Johnson Controls proportional valve actuators. See Figure 27. XM 07/XM14 Actuating Device 0 10 V AO Com AOn Common Signal V Power Com Power Supply (see IMPORTANT Note) Figure 27: Analog Output Connection IMPORTANT: When the power supply to the actuating device uses the same common terminal on the device as the analog output, respect the same power supply connection polarity at any other device connected to the XM module. 34 FX Input/Output (I/O) Modules XM07 and XM14

35 Connecting the PWM Analog Output The PWM configuration of the XM Analog Outputs gives additional flexibility and capability to drive and command a fan speed controller, such as the U215LP-PWM Series. Connecting a Fan Speed Controller with Opto-Isolated PWM Input XM07/XM14 Fan Speed Controller (PWM with reference voltage power) AOn PWM AO V Ref + 15 VDC Signal PWM Reference signal power Power Supply Power Supply Figure 28: PWM Output with Reference Voltage Connection If the PWM input of the fan speed controller is opto-isolated, and the fan speed controller input control circuit requires independent power, the XM module provides a Voltage Reference signal of 15 VDC at 10 ma to power the input. See Figure 28. Connecting a Fan Speed Controller with PWM Input If the PWM control circuit of the fan speed controller does not require independent power, the connection to the XM module appears in Figure 29. XM07/XM14 Fan Speed Controller (PWM) AO Com Common AOn PWM Signal PWM Power Supply Power Supply Figure 29: PWM Output Connection IMPORTANT: When the power supply to the fan speed controller uses the same common terminal or connection on the device as the analog output, make sure to respect the same power supply connection polarity at any other device that is connected to the XM module. Connecting AO Com to 24 V Com leads to the loss of the isolation of the microprocessor in the XM module. Not respecting the power supply polarity may result in a short circuit in the power supply. FX Input/Output (I/O) Modules XM07 and XM14 35

36 Digital Outputs Digital (binary) outputs are available as relays with heavy or pilot duty, or as triacs, according to the model. The Digital Output object in the FX16X Master Controller application software provides the interface between the hardware digital output channel and the control application. You can set the parameters in FX Builder. A digital output can be overridden and its value modified via a supervisory system if the control application is configured for this feature. On an XM module with manual override controls, the digital output can be set into manual on or manual off override mode by a hardware switch. The manual override has priority over the control application and a supervisory system override, and the manual override status can be monitored by the control application for transmission to the supervisory system. An amber LED indicates the manual on status (in place of the green LED in automatic mode). The Digital Output object for the XM module only provides the On/Off Output mode. 36 FX Input/Output (I/O) Modules XM07 and XM14

37 Connecting the Relays! WARNING: Risk of Electric Shock. Disconnect or isolate all power supplies before making electrical connections. More than one disconnect or isolation may be required to completely de-energize equipment. Contact with components carrying hazardous voltage can cause electric shock and may result in severe personal injury or death. AVERTISSEMENT: Risque de décharge électrique. Débrancher ou isoler toute alimentation avant de réaliser un branchement électrique. Plusieurs isolations et débranchements sont peut-être nécessaires pour-couper entièrement l'alimentation de l'équipement. Tout contact avec des composants conducteurs de tensions dangereuses risque d'entraîner une décharge électrique et de provoquer des blessures graves, voire mortelles. The XM module features digital outputs with electromechanical relays. See Technical Specifications for details on the number of relays and ratings. Each relay contact has a separate common terminal. Each relay also has double isolation between the contact and the relay coil and between contacts of adjacent relays. Having a separate common terminal and double isolation allows the connection of the relays to reach different voltage supply sources. See Figure 30. Relay Control XM07/XM14 N 230/24 VAC L DEVICE FUSE DO3 DO3 Com Figure 30: Relay Output Connection Diagram Connecting the Triacs The XM module triac outputs (0.5 A; 230 VAC or 24 VAC, depending on the model) are commonly used to drive low power loads that are switched frequently. See Figure 31 and Figure 32. Triac Control XM07 N 230/24 VAC L Load 1 Load 2 DO1 DO1 Com DO2 DO2 Com Figure 31: XM07 Module Triac Output Connection Diagram FX Input/Output (I/O) Modules XM07 and XM14 37

38 Triac Control XM14 Load 1 DO6 DO6 Com Load 2 DO7 N 230/24 VAC Load 3 DO7 Com DO8 DO8 Com L Load 4 DO9 DO9 Com Figure 32: XM14 Module Triac Output Connection Diagram 38 FX Input/Output (I/O) Modules XM07 and XM14

39 Operation Operation Concepts User Interfaces LEDs and Manual Override The XM07 and XM14 modules have LED indication on all digital (binary) inputs and all digital (binary) outputs. Manual overrides are provided on analog and digital outputs as follows: XM07 - manual override on two analog and four digital outputs with LED indication XM14 - manual override on three analog and seven digital outputs with LED indication The manual overrides operate as long as power is applied to the module and take priority over any command from the FX16X Master Controller application or supervisory system. The manual override requires no configuration in the controller application except for the monitoring of the manual override status. Supervisory Link FX16X Master Controller Local Link You must define the configuration of the XM modules in the control application of an FX16X Master Controller. The Supervisory Link of the XM module connects to the Local Link bus of the FX16X Master Controller, which uses the RS-485 physical network and the N2 protocol. You can then integrate the FX16X Master Controller into a supervisory building automation system for continuous monitoring of the control system, including the XM modules. Three methods of integration at the FX16X Master Controller level are supported: N2 Open LONWORKS Twisted Pair/Free Topology (TP/FT-10) BACnet Master-Slave/Token-Passing (MS/TP) FX Input/Output (I/O) Modules XM07 and XM14 39

40 Application Configuration and Commissioning The XM module design is based on the object-oriented architecture of the FX platform that includes configurable input and output objects. You can create control applications that include XM modules, download them into the FX16X Master Controller, and commission the FX16X Master Controller and its connected XM modules using the FX Tools software package. The tools available in the FX Tools software package are: FX Builder: Use FX Builder to program and configure Facility Explorer controllers and FX I/O Modules using menus, navigation trees, and screens. The application configuration includes the definition of the controllers and modules to be connected, the physical inputs and outputs and data points to be monitored, and the format of the FX16X Master Controller user interface display screens and navigation. FX CommPro N2/LON/BACnet: Use FX CommPro N2/LON/BACnet to download and commission Facility Explorer controllers and FX I/O Modules with parameter configuration for control sequence and loop tuning. Three versions of the FX CommPro tool support FX16X Master Controllers on N2 Open, LONWORKS, and BACnet protocol networks. Application Download You can download applications that include XM module configuration data into the connected FX16X Master Controller. The FX16X Master Controller then communicates with the defined XM modules in the application over its local link bus. You do not have to download any data to the XM module directly. 40 FX Input/Output (I/O) Modules XM07 and XM14

41 Detailed Operation Procedures User Interfaces LEDs and Manual Override All models of the XM07 and XM14 I/O Modules have LED indication on all digital (binary) inputs and all digital (binary) outputs. The models with manual override have an LED indication of the manual mode. See Figure 33 and Figure 34 for the positions of the LED indicators and the manual override controls. Note: Universal inputs configured as digital inputs do not have an LED indication. Figure 33: XM07 I/O Module with Manual Overrides Figure 34: XM14 I/O Module with Manual Overrides FX Input/Output (I/O) Modules XM07 and XM14 41

42 Digital Input LEDs You can configure each digital input LED in the software application to illuminate green or red when the contact is open or closed. Green is normally used for a status indication, and red is used for an alarm condition. Digital Output LEDs Digital output LEDs illuminate green when the output (relay contact or triac) is closed and the manual override switch (if present) is in the auto position. For outputs with a manual override switch, the LED illuminates amber when the switch is in the manual on position. Manual Override on Analog Outputs IMPORTANT: Do not use the manual override switches for operations concerning the safety or emergency isolation of monitored and controlled equipment. The output relays of the XM module are controlled by firmware-driven electronic circuits and not directly by the manual override switches. Manual overrides are provided on analog outputs as follows: XM07 - manual override on two analog outputs (AO1, AO2) XM14 - manual override on three analog outputs (AO1, AO2, AO3) Each output has a dial marked 0 10 with a push function to enable and disable the manual override mode, which is indicated by an amber LED. Manual Override on Digital Outputs IMPORTANT: Do not use the manual override switches for operations concerning the safety or emergency isolation of monitored and controlled equipment. The output relays of the XM module are controlled by firmware-driven electronic circuits and not directly by the manual override switches. Manual overrides are provided on digital outputs as follows: XM07 - manual override on four digital outputs (DO1 DO4) XM14 - manual override on seven digital outputs (DO1 DO7) Each output has a three-position switch labeled on-auto-off (I A 0). In the on position, the digital output LED illuminates amber to indicate that you have overridden the output to the closed state. Note: The manual overrides operate as long as power is applied to the module and take priority over any command from the FX16X Master Controller application or supervisory system. Note: The manual override requires no configuration in the controller application except for the monitoring of the manual override status. 42 FX Input/Output (I/O) Modules XM07 and XM14

43 Supervisory Link - FX16X Master Controller Local Link The Supervisory Link of the XM07 and XM14 modules is equipped with an RS-485 N2 Open communication card that you connect to the Local Link bus of an FX16X Master Controller. You can then integrate the FX16X Master Controller into a supervisory building management system for continuous monitoring of the control system. The FX16X Master Controllers support three methods of integration: N2 Open network LONWORKS TP/FT-10 network BACnet MS/TP network. Refer to the Supervisory Link section of the Technical Bulletin of the FX16X Master Controller that you are using for details of the network connections and capabilities. Application Configuration and Commissioning FX Builder You can program and configure the XM modules using the menus, navigation trees, and graphic screens of FX Builder. FX Builder is part of the FX Tools Pro software package. The XM module configuration is part of an FX16X Master Controller application that includes the definition of the physical inputs and outputs of the FX16X Master Controller and the XM modules. You generate applications in a graphic screen environment with features that help you build the application quickly and accurately. The applications are built from standard function modules and control objects that nest in custom assemblies and can be saved for reuse in other applications. FX Builder offers complete flexibility in the generation of custom applications, and has features that enable reuse of existing assemblies and standard applications where appropriate for an economic solution. The configuration includes the definition of the control logic and data point values to be monitored for supervisory, commissioning, and servicing functions, and the format of the user interface displays. You can define the communication parameters for supervisory functions and event messaging in FX Builder. You can also define user profiles with passwords to protect the FX16X Master Controller and its XM modules from unauthorized access. You also generate and configure trend logs and time schedules for the FX16X Master Controller in FX Builder. FX Input/Output (I/O) Modules XM07 and XM14 43

44 Figure 35: FX Builder Use FX Builder to build the control application on the graphical canvas by creating and connecting instances of the objects in the database of the controller. An object is a functional block with inputs, attributes, an internal processing method, and outputs. The available objects for the XM modules are shown in Table 5. The control application and logic can also interact with the alarm and event management, user interfaces, and communication services to generate information and alarm messages for the user. Table 5: FX I/O Modules Object List Object Category Object Name Input IOM Analog Input 1 (from hardware Universal Input) IOM Digital Input 1 (from hardware Universal Input or Digital [Binary] Input) Input Counter (from hardware Digital Input) Output IOM Analog Output 1 (with manual override status) IOM On/Off Output 1 (with manual override status) 1. New enhanced version of object in FX Platform for FX I/O Modules at Release FX Input/Output (I/O) Modules XM07 and XM14