A-6. Ultra-High-Speed Vertical Machining Center

Transcription

1 A-6/A-10/ AM1000 Vertical Machining Center Value models create profits and quality

2 A-6 Ultra-High-Speed Vertical Machining Center AGMA once again presents high speed A-series machining centers to a foresighted customer like you with industry- leading scraping technology of hardened box way and the technological capacity of manufacturing process. This series of machines are based on high-rigidity Meehanite cast iron and adopt 8,000~10,000RPM belt driven spindle or 10,000 ~15,000RPM direct driven spindle. Three axes adopt high precision linear guideways and ball screws. Also other optional accessories which fully comply with a variety of cutting demand now and in the future are available. A-6 X/Y/Z Traverse 610/420/460mm ATC type/arm type 24 tools magazine Belt Driven 8,000/10,000RPM Direct Driven 10,000/12,000/15,000RPM 1

3 Synchronously adopt the European & Japanese design Wide-span rigid column Japan-made NSK extra-large 35mm precise roller- rail linear guide way (option) Adopt high-end direct motors and high rigidity couplings in three axes High quality full-length enclosed splash guard, elegant appearance, well-executed, and in good taste Extra-large Z-axis motor 4.0KW (no counter balance design) High reliable and high accuracy ballscrew design Ø40mm high class double nut provides strong rigidity, high torque, better accuracy, long-life, and effectively heat extension control. Extra wide door design The width of door reaches 850mm for conveniently loading and unloading the fixture and workpiece. Stable air supply equipment The gas storage barrel assists to acquire steady air source to increase equipment utility rate. Unique Column Design Wide-span column X-shaped cross rib package column structure Integrated ATC support interface Block 2

4 A-10 High-Rigidity Structure Design Adopt Meehanite cast iron (General Industrial Standard: FC20~25) and heat balance design. Since Meehanite cast iron provides larger damping and smaller deformation, our machines are more durable and with extraordinary performance to cope with long term manufacturing. A-10 X/Y/Z Traverse 1,020/560/510mm ATC type/arm type 24 Tools Magazine Belt Driven 8,000/10,000RPM Direct Driven 10,000/12,000/15,000RPM 3

5 Synchronously adopt the European & Japanese design Wide-span rigid column Japan-made NSK extra-large 45mm precise rollerrail linear guide way (option) Adopt high-end direct motors and high rigidity couplings in three axes High quality full-length enclosed splash guard, elegant appearance, well-executed, and in good taste Extra-large Z-axis motor 7.0KW (no counter balance design) High reliable and high accuracy ballscrew design ø40mm high class double nut provides strong rigidity, high torque, better accuracy, long-life, and effectively heat extension control. Extra wide door design The width of door reaches 1160mm for conveniently loading and unloading the fixture and workpiece. Stable air supply equipment The gas storage barrel assists to acquire steady air source to increase equipment utility rate. 4

6 AM-1000 Precision Mould Machining Center Adopt synchronization with European and Japanese design strong structure of large span column. Adopt Japan made SHOWA brand off- pressure lubricant oil discharge and durable aluminum tubing to ensure the accuracy and stability. The ultra wide door design -opening width of 1360mm - to facilitate the operator to up and down the fixture and workpiece. Large ball screw design - 45 mm double nut precision fine ball screws High texture upright fully enclosed splash guard, good looks and neat appearance. Switzerland Schneeberger oversized 45mm Roller-Rail Linear Guideway. Extra large Z-axis motor 7.0KW (no counterweight design) Large processing range-y travel 600mm Precision double nut ball screw - rigidity, large torque, and good accuracy. Precision high-speed spindle - high-speed direct drive spindle supplied by MIRL. AM-1000 X/Y/Z : 1,000/600/600mm Arm type 24 tools ATC BT40 Direct Driven 12,000rpm(15,000rpm option) 5

7 High-speed direct-drive spindle Spindle large span design with precision angular contact ball bearing, high-speed, highprecision design. Direct drive spindle 10,000 / 12,000 / 15,000 rpm, low noise, minimum vibration, the optimization of the cutting surface. Three axes using the large widening strong roller-rail linear guideways The three axes were adopted Switzerland Schneeberger strength, precision roller-rail linear guideways. X-Y-Z-axis is equipped with a large mm roller-rail linear guideways. Ensure that high level mold heavy cutting rigidity and precision profile curve 6

8 A-6/A-10/AM1000 Strict Quality Control Renishaw Ballbar System Carry out a three dimension circular test and optimal adjustment. Ballbar Test Figure Each machine goes through telescoping ball-bar tests to check contouring accuracy and uncover any geometric errors. This testing ensures the machine structure is both square and parallel. Calibration with Laser Interferometer was Performed and Certified by PMC Agma authorizes PMC to conduct 100% inspection to full travel length of three axes. Standard VDI is employed to ensure the machine accuracy and righteous of the inspection. For each axis, inspection along full axial travel length backwards and forwards for 6 times is conducted. Dynamic characteristics of the high-speed spindle verify Figure 7

9 Cutting Capability Workpiece Material A6061 T6 Spindle Speed 12,000rpm Cutting Feedrate 10,000mm/min. Cutter ø12 3Flutes End Mill for Aluminum Depth of cut 12 mm Width of cut 1.8 mm Workpiece Material P20 Spindle Speed 7,000rpm Cutting Feedrate 6,500mm/min. Cutter ø12 4Flutes End mill Depth of cut 18 mm Width of cut 0.8 mm FANUC Spindle Torque Drawing 8i Belt-Driven Spindle Direct-Driven Spindle SPINDLE SPEED (rpm) TORQUE (Kgf-m/N-m) 4.8/ / / / / /1.8 0 Spindle:12000rpm BT40-DIRECT ( α6/12000i) 30 Min 30Min LOW-SPINDLE SPEED (rpm) POWER (KW/HP) 7.5/ / / /2.9 TORQUE (Kgf-m/N-m) 7.1/70.0 Spindle:12000rpm BT40-DIRECT ( αt8/12000i) POWER TORQUE POWER (KW/HP) 30 Min 11.0/ / / / Min 4.5/ / / / / LOW-SPINDLE SPEED (rpm) TORQUE (Kgf-m/N-m) 1.8/ /13.1 Spindle:12000rpm BT40-DIRECT ( α6/12000i) 30 Min 30Min POWER (KW/HP) 7.5/ /7.3 TORQUE (Kgf-m/N-m) 2.7/ /17.9 Spindle:12000rpm BT40-DIRECT ( αt8/12000i) 30 Min POWER TORQUE 30 Min POWER (KW/HP) 11.0/ / / / / /6.0 SPINDLE SPEED (rpm) HIGH-SPINDLE SPEED (rpm) HIGH-SPINDLE SPEED (rpm) 8

10 A-6/A-10/AM1000 Standard and special accessories Hinge Type Chip Conveyor X/Y/Z-Axis Optical Linear Scale (Special Accessories) One-touch panel Oil Circulating Coolant System for Spindle Spindle ring sprinkler Fluorescent Light & Quartz Work Light The fluorescent light is installed with the fully enclosed splash guard and it is located on the left hand corner, and the quartz work light is installed on the right hand upper corner to provide a well-lit table area. 9

11 Y-Axis Screw Type Chip Augers (2 pcs) (for A-10 & AM-1000 only) Extra-large Z axis motor 7.0KW ( for A-10 & AM-1000 only) Precision Ball-Rail or Roller Rail (option) Linear Guideways and C3 Class Ball Screws for Three Axes Linear Guide ways are used on all three axes. Because of their high rigidity, low noise, and low friction, this helped to achieve high-speed rapid movement and excellent circular accuracy. Double nut C3 class precision ballscrews are used on all three axes. Along with pretension double nut and supports to minimize the backlash and to compensate for error caused by temperature differences in order to maintain positioning accuracy. Oil Skimmer (Special Accessories) Tool Chassis Setup Chip Probe flushing (Tool Setter) Tool Setep Probe (Tool Setter) 10

12 A-6/A-10/AM1000 Machine Layout A-6 A-10 AM "(1970) "(2664) (510) 90.75"(2305) "(2589) " (3043) " (3043) 82.52" (2096) 11.81" (300) 5.12" (130) 82.52" (2096) 23.62" (600) 11.81" (300) 5.12" (130) 23.62" (600) 23.62" (600) 23.62" (600) "(760) 88.58"(2250) "(3010) 82.87"(2105) (2612) 8.9" (226) 8.9" (226) " (2960) " (2960) 19.29" " " (2215) 87.2" (2215) 11.81" (300) BT-40 Toolholder Figure MAZAK BT-40 Toolholder Figure (coolant through spindle) CAT-40 Toolholder Figure (coolant through spindle) 16.6(0.65") 10(0.39") 60(2.36") 5(0.20") 3(0.12") 28(1.10") 7/24 TAPER 6(0.23") M16(P=2) M16(P=2) Ø15 (Ø0.59") Ø10 (0.39") Ø17 (Ø0.67") Ø23 (Ø0.91") Ø17 (Ø0.67") 35(1.37") 5(0.20") 6(0.24") 5(0.20") 31(1.22") Ø44.45(Ø1.75") Ø53(Ø2.09") Ø63(Ø3.94") 2(0.08") (2.57") 27(1.06") 45 Ø18.8 Ø Ø17 7/24 TAPER M16(P=2) M16*2P Ø7 Ø17 (Ø0.67") 6(0.24") 31(1.22") 16.6(0.65") 10(0.39") 5(0.20") Ø44.45(Ø1.75") Ø53(Ø2.09") Ø63(Ø3.94") 2(0.08") (2.57") 27(1.06") 45 Ø18.8 Ø Ø17 Ø7 M16*2P Ø17 7/24 TAPER M16*2P Ø Ø56.25 Ø Table Dimension A-6 A-10 AM (0.5) "(1020) 43.3"(1100) 3.15" (80) 3.94"(100*5) 3.15"(80) 22.05"(560) 1.26"(32) 0.71" (18) 0.51"(13) 0.02"(0.5) 1.22"(31.0) 0.71" (18) 39.37"(1000) 47.24"(1200) 2.36" 4.72"X5N (60) (120x5N) 23.62"(600) 1.3"(33) 0.04"(1) 0.47"(12) 1.81"(30) 0.71"(18) 0.71"(18) 11

13 Vertical Machining Center Model A-6 A-10 AM1000 Spindle Spindle Taper NO.40 Transmission Belt Driven Direct Drive Spindle Speed 8,000 r.p.m. 12,000 Table Table Size 700 x 420 mm 1,100 x 560 mm 1,200 x 600 mm T-Slot 18 x 3 x 120 mm 18 x 5 x 100 mm 18 x 5 x 120 mm Working Area 610 x 420 mm 1,020 x 560 mm 1,000 x 600 mm Max. Table Load 500 kgs 700 kgs 800 kgs Travel & Feedrate X Axis 610 mm 1,020 mm 1,000 mm Y Axis 420 mm 560 mm 600 mm Z Axis 460 mm 510 mm 600 mm Distance from Spindle Nose to Table 150~610 mm 150~660 mm 130~730 mm Distance from Spindle Center to Surface of Column Way Rapid Traverse (X/Y/Z) Cutting Feedrate ATC Tool Shank Pull Stud Magazine Capacity 434 mm 624 mm 680 mm X,Y,Z:36/36/36 M/min X,Y,Z:1~12,000 mm/min X,Y,Z:32/32/28 M/min BT-40 MAS P40T-1(45º) 24 pcs X,Y,Z:24,000 M/min X,Y,Z: 1~10,000 mm/min Max. Tool Diameter (Full Storage) 80 mm 90 mm Max. Tool Diameter (With Adjacent Pocket Empty) Max. Tool Length Max. Tool Weight ATC Type Tool Choose Method Motor For Spindle (/30 min./10min.) For X/Y/Z Axis (Fanuc) Lubrication Pump Coolant Pump Misc. 2/3/4 kw (2.7/4/5.4 HP) 130 mm 300 mm 7 kgs Arm Type Shortest Path Tool Selection 7.5/11 kw(10/15 HP) 3/3/7 kw (4/4/10 HP) kw 0.86 kw 5.5/7.5 kw(7.5/10 HP) 3/3/7 kw (4/4/9.4 HP) Machine Height 2,390 mm 2,650 mm 3,043 mm Machine Space 2,250 x 2,890 mm 2,250 x 2,610 mm 3,000 x 2,515 mm Machine Weight 5,500 kgs 6,800 kgs 7,000 kgs Controller FANUC 0iMD 8.4" Specification is subject to change without further notice. Standard Accessories : 1.FANUC 0iMD Controller 2.Heat Exchanger for Electric Cabinet 3. Program Execution/End/Abnormal Three Color Indicate Light 4.Quartz Work Lamp 5.Fluorescent Lamp 6.RS-232C Interface 7. Oil Circulating Coolant System for Spindle 8.Spindle Air Blast 9.Automatic Lubrication Equipment 10.Protection device for three axes slide ways 11.Full Splash Guard 12.Rigid Tapping 13.Auto Power Off 14. Y+Y Axis Screw Type Chip Augers (3 pcs) (A-10 & AM-1000 only) 15.Tool Box w/ Leveling Bolt 16. Machine and Electric Operation Manual 17. (380/220V) Transformer (Exclude India, USA and Canada) 18. CE/CSA Electrical Specification (For European/Canada Only) 19. Taiwan made Ball-rail linear guide way (A6 & A10 only) 20. Switzerland Schneeberger Roller-Rail Linear Guideway. (AM-1000) Optional Accessories : 1.FANUC 31iMB Controller 2.Mitsubishi 70/720/730M controller 3. Belt Driven Spindle 10,000RPM (A6 & A10 only) 4. Direct Driven Spindle 10,000/12,000/15,000RPM (A6 & A10 only) 5. Spindle Motor (7.5/11kw)/ (10/15HP) (AM only) 6. Direct Driven Spindle 15,000rpm (AM-1000 only) 7. Hinge Type Chip Conveyor 8. Taiwan made PMI roller-rail linear guideway (A6 & A10 only) 9. Japan made THK/NSK ball-rail/roller-rail linear guideways (A6, A-10 & AM-1000 only) 10.Coolant-thru tool holder 11.Three Axes Optical Linear Scale 12.Oil Mist 13. Oil Mist Collector 14. Coolant Through Spindle A Type (20/70 Bars- closed hole) 15. Renishaw TS-27R Tool Setup Probe (Tool Setter) 16.Disc Type Oil Skimmer 17. CNC Rotary Table 18. Air Conditioning Equipment for Electric Cabinet Th Axis Interface 12

14 AGMACHINE TECHNO CO., LTD. No.7, Ln. 34, Jhuangcian Rd., Shengang Dist., Taichung City 42951, Taiwan(R.O.C.) TEL: FAX: & Distributor : TEL: