6 Face Profile and Bar Machining. Axel Boi. Multifunctional Machines for 6 Side Complete Machining. Vorsprung in Sekunden CHIRON-WERKE

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1 CHIRON-WERKE Multifunctional Machines for 6 Side Complete Machining 6 Face Profile and Bar Machining Vorsprung in Sekunden Axel Boi

2 Profil and Bar Machining Which advantage is the most important for bar machining? Simple logistic Cheap and simple change parts, produced at customers site Rapid change over Different part length Optimised multiple machine operation (-> less operators per machine!)

3 Profil and Bar Machining Summary 4 Face Machining (cheap and simple) FZ 08 S / FZ 15 S 4 Face Machining Profil Machining MPS Series 6- Face Machining, drilling, milling and / or turning FZ 08 KS M and Mill 800 with Swivel Head

4 4 Face Machining Don`t forget the good and cheap solutions!!! Pneumatic bar feed with fixed stroke! Machine Rotary Table max. rpm max. Bar-Ø FZ 08 S AWU P min -1 Ø 0,5-16 (24) mm FZ 08K S Magnum AWU P min -1 Ø 0,5-16 (24) mm FZ 15 S AWU P min -1 Ø 0,5-30 mm FZ 15 K S AWU P min -1 Ø 0,5-30 mm

5 Multiprofil System MPS What can this machine do? 4 face machining Machining of one bar without operator Cutting of parts during machining (sawing unit as option) Change over to another profil geometry in minutes Target customers: Aerospace industry - Stringer coupling - Seat rack - Reinforcing profile

6 Multiprofil System MPS MPS 08 MPS 08 Magnum MPS 15 Basic machine FZ 08 S FZ 08 KS Magnum FZ 15 S Centre hole of the rotary tables 67 x x x 120 Tools 12 with HSK with HSK with SK 40 or HSK 63 X travel 300 mm 450 mm 550 mm Travel of the linear axis 600 mm 600 mm 1300 mm Sawing unit Available Available Planned

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8 5- and 6- Face Bar Machining FZ 08 KS swivel head Mill 800 swivel head What can this machine do? 5- and 6 face machining Position of the bar with a rotary or turning operation with a turning spindle Cutting of the parts with a sawing blade like a tool in the main spindle (cutting during machining time!) Fast change over to an other bar type / bar diameter

9 5- and 6- Face Bar Machining FZ 08 KS swivel head Rotation range : -20 / +115 Rot. speed swivel head.: Tool change time : Chip-to chip at 0 : Chip-to chip at 90 : Main spindle: 60 rpm 0,8 s 1,9 s 2,3 s up to rpm 14 kw / 15 Nm Tools : 24 (40) x HSK 40 Target customers: Medical and watches

10 5- and 6- Face Bar Machining FZ 08 KS swivel head Rotaries: AWU P 100; Clamping up to Ø 24 mm, Centric clamping AWU 160 H Hydraulic clamping Centre hole Ø = 100 mm centric or coordinate clamping Turning spindle: rpm Clamping up to Ø 16 mm; 32 mm as option Glass scale Pneumatic clamping

11 5- and 6- Face Bar Machining FZ 08 KS swivel head Bar feed system: NC feeding unit with KSP 100; 60 m/min 460 mm stroke NC feeding unit with NC turning unit and application platform with KSP 100 Horizontal AWU m/min 460 mm stroke

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13 5- and 6- Face Bar Machining Mill 800 Swivel range: -100 / +100 Swivel speed: 30 U/min Hydraulic clamping Tool change time: Chip to chip time at 0 : Chip to chip time at 90 : Motor spindle: Torque: 1,5 s ~ 4,0 s ~ 4,5 s up to rpm 140 Nm Tools: 24 (40 / 92) Target customers: Cutting tool makers

14 5- and 6- Face Bar Machining Mill 800 Swivel head Bar feed unit: NC feeding unit with NC turning unit and application platform with PGS 160 Horizontal ATU m/min 1100 mm stroke

15 5- and 6- Face Bar Machining Mill 800 Swivel head Turning unit: up to 65 mm; Rotary: up to 100 mm NC bar feed unit with work piece swivelling unit Horizontal and vertical AWU m/min Stroke: 1100 mm Hub Hydr. Chuck Integrated tailstock

16 5- and 6- Face Bar Machining Rotary: AWU 200; For bars up to Ø 100mm Hydraulic clamping Turning unit: U / min, 20 KW bei 100 %; 90 Nm For bars up to Ø 65 mm with collet Hydraulic centric clamping

17 Mill 800 Swivel Head Cutting of With sawing blade in tool holder and swivel head

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