Noise and Vibration Free Hydraulic Pile Pressing Machines Global Agents
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1 Noise and Vibration Free Hydraulic Pile Pressing Machines Global Agents Pile Pressing Machines ZU-100 NEO-400α WP-150P WP-150 Features and Benefits of the Virtually noise and vibration free means installation of steel piles as close as 500 mm to existing structures or services The operates at ground level with no piling gates making it a very safe method of operation Uses a wireless radio control providing a broad range of vision for the operator and a safe working environment is light and compact requiring only a small crane for pile pitching Ideal for height restricted sites Exclusive Mast Tilting Device is standard with each machine Features and benefits of the Mast Tilt device Mast/chuck can incline forwards and backwards by 5 degrees More accurate and efficient pile installation Makes self travelling much easier and quicker +5 5 Makes working on gradients much easier Watson & Hillhouse Ltd Head Office: Whitehouse Road, Ipswich, Suffolk, IP1 5NT, England T: +44(0) F: +44(0) Northern Office: Lyncastle Road, Appleton Thorn Trading Estate, Warrington, WA4 4RE, England T: +44(0) F: +44(0) E: info@w-h.co.uk W:
2 How does the start? 1 5 The Reaction Stand 2 Third Z pile installed from reaction stand Corner Arrangement 1 Sheet piles Rotate the arm 90 and secure it using the arm lock. Reaction stand with sheet piles for kentledge 3 ZU-100 on reaction stand with concrete block kentledge 4 Installing the corner & dummy piles 2 First Z pile installed from reaction stand Corner & dummy piles installed
3 ZU-100 ZU-100 can press-in both Z piles and U piles simply by exchanging the clamps. Z pile range: 559 mm to 708 mm U pile range: 600 mm to 750 mm ZU-100 WP-100 & WP-150 WP-100 and WP-150 can press 400 mm, 500 mm and 600 mm wide U piles (400 mm sheet pile) 2570 (500 mm sheet pile) 2650 (600 mm sheet pile) ZU-100 power unit TE-200C ZU & WP Reaction Stands WP-100 ZU-100 STILL WORKER ZU-100 WP-150 WP-100 MAX pressing in force 1,000 kn 1,500 kn 1,000 kn MAX drawing out force 1,100 kn 1,600 kn 1,100 kn Stroke 750 mm 800 mm 750 mm Pressing in speed m/min m/min m/min Drawing out speed m/min m/min m/min Tilting device +/- 5 degrees +/- 5 degrees +/- 5 degrees Mast rotation 180 degrees 180 degrees 180 degrees Applicable sheet piles Z profile U profile U profile AZ12 to mm, 500 mm, 400 mm, 500 mm, AZ to 600 mm 600 mm AZ41-700, AZ12-700R to AZ14-700R, AZ36-700N to AZ46-700N, H1105 to H3806, PZC13 to PZC39, PZ22 & PZ35 U profile L703 to 755, AU14 to AU26, PU12 to PU32, PU11R to PU15R, L603 to L607N Operation system Wireless radio control Wireless radio control Wireless radio control & cable remote control & cable remote control & cable remote control Moving system Self-moving Self-moving Self-moving Greases Biodegradable Biodegradable Biodegradable greases greases greases 12,200 kg 9,500 kg 7,400 kg (Pile Length-21m) WP-150 WP-100 & WP-150 power unit TE-200C with mobile crawler REACTION STAND ZU-100 WP-150 WP-100 Length (L1) 4,000 mm 3,200 mm 3,200 mm Length (L2) 6,385 mm 5,465 mm 5,465 mm Width (W1) 2,200 mm 2,000 mm 2,000 mm Width (W2) 4,640 mm 4,220 mm 4,220mm Height 462 mm 475 mm 475 mm 2,400 kg 1,700 kg 1,700 kg HYDRAULIC POWER UNIT TE-200C Power Diesel engine, CAT C7 ACERT, in line 6, direct injection Output rating 168 kw/1,800 min -1 Pump Variable capacity pump: 790 litres/min Pressure rating 35 MPa max Fuel oil tank 350 litres Hydraulic oil tank 500 litres 5,500 kg NB s are subject to alteration without prior notice
4 Tilt piler can press 400 mm sheet piles, in addition 500 mm and 600 mm sheet piles can be installed by shifting the chuck. This machine can also drive U piles (400, 500 & 600 mm) into hard soil using its water jet (400 mm sheet pile) (500 (400 mm sheet pile) (600 (500 mm sheet pile) 2650 (600 mm sheet pile) Tilt Piler NE400α 800 kn MAX drawing out force 900 kn Stroke 800 mm Pressing in speed m/min Drawing out speed m/min Positioning control method Leader mast tilting Applicable sheet piles U profile 400 mm, 500 mm, 600 mm Operation system Wireless radio control and cable remote control Moving system Self-moving 11,100 kg AUGER AC (Pile Length-21m) (Pile(Pile Length-21m) Length-21m) 2490 (400 mm sheet pile) 2570 (500 mm sheet pile) 2650 (600 mm sheet pile) MAX pressing in force with Auger AC-4700 power unit TE-200CX with mobile crawler Max auger torque 27.0 knm (high speed) 47.0 knm (low speed) Pressing in force 330 kn Stroke 500 mm 7,700 kg (pile length 15 m) HYDRAULIC POWER UNIT TE-200CX Power Diesel engine, CAT C7 ACERT, in line 6, direct injection Output rating 168 kw/1,800 min -1 Pump Variable capacity pump: 790 litres/min Pressure rating 35 MPa max Fuel oil tank 350 litres Hydraulic oil tank 500 litres Crawler operation system Cabled remote control Drive method 2 motors Moving speed 1.6 km/h 7,500 kg REACTION STAND* Length (L1) 4,000 mm Length (L2) 6,385 mm Width (W1) 2,200 mm Width (W2) 4,640 mm Height 462 mm 2,400 kg *Please refer to the Reaction Stand drawing on the previous page for ZU-100, WP-100 & WP-150 NB s are subject to alteration without prior notice
5 WP-150P, WP-150PII, WP-150PIII The WP-150P and WP-150PIII can install 800 mm o/d, 900 mm o/d and 1,000 mm o/d interlocking tubular piles. The WP-150PII can install 600 mm o/d and 700 mm o/d interlocking tubular piles WP-150P WP-150P STILL WORKER WP-150P WP-150PIII WP-150PII MAX pressing in force 900 kn 900 kn 1,100 kn MAX drawing out force 1,000 kn 1,000 kn 1,200 kn Stroke 800 mm 800 mm 900 mm Pressing in speed m/min m/min m/min Drawing out speed m/min m/min m/min Applicable tube piles ø1000, ø900, ø1000, ø900, ø700, ø600 mm ø800 mm PP, LT, PT ø800 mm, PP, LT, PT PP, LT, PT 16,400 kg 16,350 kg 15,000 kg HYDRAULIC POWER UNIT TE-200C Power Diesel engine, CAT C7 ACERT, in line 6, direct injection Output rating 168 kw/1,800 min -1 Pump Variable capacity pump: 790 litres/min Pressure rating 35 MPa max Fuel oil tank 350 litres Hydraulic oil tank 500 litres 5,500 kg WP-150PII NB s are subject to alteration without prior notice WP-150P Self Travel Procedure STILL WORKER WP-150P WP-150PII WP-150PIII a 1,030 mm 930 mm 950 mm b 2,550 mm 2,500 mm 2,550 mm c 1,000 mm 900 mm 1,050 mm d 2,550 mm 2,500 mm - e 3,700 mm 3,700 mm - WP-150PIII Turning a corner
6 PZ-1200 The PZ-1200 can install 1,000 mm o/d, 1,100 mm o/d and 1,200 mm o/d tubular piles PZ-1200 Turning a corner PZ-1200 STILL WORKER MAX pressing in force MAX drawing out force Stroke Pressing in speed Drawing out speed Applicable tube piles PZ ,500 kn 1,600 kn 950 mm m/min m/min ø1200, ø1100, ø1000 PP, LT, PT 28,000 kg HYDRAULIC POWER UNIT TE-200C Power Diesel engine, CAT C7 ACERT, in line 6, direct injection Output rating 168 kw/1,800 min -1 Pump Variable capacity pump: 790 litres/min Pressure rating 35 MPa max Fuel oil tank 350 litres Hydraulic oil tank 500 litres 5,500 kg NB s are subject to alteration without prior notice
7 The Self Travel Manoeuvre is set on the reaction stand for the installation of the first two or three sheet piles. 2. moves by elevating its travel carriage while supporting itself on the last installed pile. Reaction Stand Travel carriage then slides forward. 4. Travel carriage lowers itself and drops onto the installed sheet piles and continues its hydraulic installation process. After the third (or fourth) pile is driven, Still Worker will have walked off the reaction stand and will be using the installed piles as reaction. Installation of curved wall in Berlin U pile walk back device Z pile walk back device Z pile walk back device in use in London ZU-100 extracting sheet piles in London
8 Water Jetting Options Kowan Water Jet Reel: Fixing pin for pile installation After pile is installed, jet reel is retracted and pin is sheered and hose nozzle withdrawn ZU-100 fitted with water jet reel Kowan Water Jet Reel Max hose length 32m + 2m (standard 25m + 2m) Max pile length 28m (standard 23m) Hose type Max pressure Max flow External hose diameter Total weight incl hose of stand Operation Power/pressure source NB s are subject to alteration without prior notice Special non-stretch 170 bar 327 lpm 51mm 600 kg 100 kg Remote control From main unit Steel Lance System: LANCE PLATE WELDED TO PILE TOP Stillworker chuck jaw breaks weld to allow lance removal lance clips left in ground with pile Lance in pile ready for installation Once pile is installed, lance c/w nozzle removed Hose with nozzle nozzle holder nozzle fixed into holder ZU-100 installing a pile using steel lance
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