RESILIENT WEDGE GATE VALVES
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1 The original, and the definitive standard. RESILIENT WEDGE GATE VALVES 4 THROUGH 20 MODEL 2638 AWWA C PSI UL/FM Approved 200 PSI NSF 61 Certified Full Water Way Fusion Bond Epoxy Coated 10 Year Limited Warranty
2 RESILIENT WEDGE VALVE In 1975, Clow recognized the increased requirements and escalating maintenance cost of water systems in the United States. Clow responded by introducing the first R/W (Resilient Wedge) Valve in America. This introduction revolutionized the valve market in the U.S. Clow is the first to introduce, and still leads in the design and technical development, of the bubbletight resilient seating valve. The Clow Resilient Wedge Valve, with its unique features and benefits, is the first to be manufactured with both AWWA and UL/FM approval for all water system requirements. F6100 F6102 FLANGED F6106 FLANGED X F6110 PUSH ON FOR SDR PVC 4 12 F6111 MECHANICAL CUTTING IN JOINT 4 12 F6112 TYTON ENDS FOR D.I. AND C900 PVC PIPE 4 16 F6113 FLANGED X TYTON 4 12 F6114 FOR TAPPING F6120 POST INDICATOR VALVE 4 16 F6136 FLANGED OS&Y 4 16 K M J W Y W X BEVEL GEARING HORIZONTAL 1 N SPUR GEARING VERTICAL 1 OS&Y BEVEL GEARING HORIZONTAL 1 OS&Y SPUR GEARING VERTICAL 1 NOTE: It is recommended that valves be installed with stems vertical when used in raw sewage or sludge applications or in water with excessive sediment. Flanged end connections not recommended for buried service. NO. OF TURNS TO FULL OPEN VALVE SIZE A B C E G H J K M N P Q R S U V NO GEAR GEARED W X Y /2 63/4 143/4 45/8 63/4 41/2 223/4 181/ /4 91/4 131/ /2 51/2 77/ / /8 233/ /2 191/ /2 81/8 81/2 221/2 55/8 93/4 51/2 373/4 291/ /4 131/4 251/ / / / /4 353/ /4 147/8 311/ /4 111/ /2 127/8 81/2 531/8 403/ / / /4 101/2 131/2 521/ /8 91/8 743/4 593/ /4 163/ /8 641/ /4 101/ / /8 91/8 743/4 593/ /4 161/ /8 641/ /4 147/ /4 101/8 145/8 181/ /8 701/8 745/ / /4 101/8 141/ /8 701/8 745/8
3 ENGINEERING FEATURES THRUST BEARINGS Delrin thrust bearings above and below the thrust collar reduce friction and minimize operating torques. STAINLESS STEEL HARDWARE 304 stainless steel nuts and bolts provide longlife corrosion protection. COPPER ALLOY STEM Long, trouble free life with high strength, noncorrosive copper alloy stem and stem nut. 100% COATED WEDGE 100% coated wedge ensures bubbletight seal every time up to 250 PSI. With twin seal design. ELLIPTICAL BOLT HOLES Hole design on MJ connection eliminates the need for antirotation bolts (4 12 ). REPLACEABLE ORINGS Two Oring seals are replaceable with the valve fully open and subjected to fullrated working pressure. NO FLAT GASKETS Oring seals at stuffing box and bonnet to body flanges to ensure the best possible seal. MINIMAL FLOW LOSS Smooth, unobstructed waterway is free of pockets, cavities, and depressions allowing for minimal flow loss and lower pumping costs. All valves accept full size tapping cutter. EASY STORAGE Pads on the bottom of all valves keep valve in upright position for easier storage and protection from the elements. EPOXY COATING Clow corrosion resistant fusionbonded epoxy coating, conforming to AWWA C550 and NSF 61 Certified, protects both inside and outside of valve. VALVE RATING: All valves are rated at 250 PSI for AWWA service and hydrostatically tested to 500 PSI. Valves through 16 are rated at 200 PSI for UL/FM service.
4 COMMITTED TO ENVIRONMENTAL RESPONSIBILITY CLOW VALVE COMPANY IS COMMITTED TO PROTECTING OUR NATURAL RESOURCES THROUGH ENVIRONMENTALLY RESPONSIBLE MANUFACTURING PRACTICES, INCLUDING THE USE OF 80+% RECYCLED CONTENT IN OUR HYDRANTS AND VALVES. To learn more about our commitment to the environment, call RECOMMENDED SPECIFICATIONS 1. Valves shall conform to the latest revision of AWWA Standard C515 covering resilient seated gate valves for water supply service. 2. The valves shall have a ductile iron body, bonnet, and Oring plate. The wedge shall be totally encapsulated with rubber. 3. The sealing rubber shall be permanently bonded to the wedge per ASTM D Valves shall be supplied with Oring seals at all pressure retaining joints. No flat gaskets shall be allowed. 5. The valves shall be either nonrising stem or rising stem, opening by turning left or right, and provided with 2 square operating nut or a handwheel with the word Open and an arrow to indicate the direction to open. 6. Stems shall be cast copper alloy with integral collars in full compliance with AWWA. All stems shall operate with copper alloy stem nuts independent of wedge and of stem (in NRS valves). 7. Stems shall have two Orings located above thrust collar and one Oring below. Stem Orings shall be replaceable with valve fully opened and subjected to full pressure. The stems on 4 20 shall also have two low torque thrust bearings located above and below the stem collar to reduce friction during operation. 8. Waterway shall be smooth, unobstructed and free of all pockets, cavities and depressions in the seat area. Valves 4 and larger shall accept a full size tapping cutter. 9. The body, bonnet and Oring plate shall be fusionbond epoxy coated, both interior and exterior on body and bonnet. Epoxy shall be applied in accordance with AWWA C550 and be NSF 61 Certified. 10. Each valve shall have maker s name, pressure rating, and year in which it was manufactured cast in the body. Prior to shipment from the factory, each valve shall be tested by hydrostatic pressure equal to the requirements of AWWA C515 (and UL/FM where applicable). 11. Valves shall have all component parts cast and assembled in the USA and shall be manufactured by the Clow Valve Company. ISO South 2nd Street Oskaloosa, Iowa PHONE FAX
5 COMMITTED TO ENVIRONMENTAL RESPONSIBILITY CLOW VALVE COMPANY IS COMMITTED TO PROTECTING OUR NATURAL RESOURCES THROUGH ENVIRONMENTALLY RESPONSIBLE MANUFACTURING PRACTICES, INCLUDING THE USE OF 80+% RECYCLED CONTENT IN OUR HYDRANTS AND VALVES. To learn more about our commitment to the environment, call The original, and the definitive standard. LARGE R/W 24 THROUGH 54 MODEL 2638 RECOMMENDED SPECIFICATIONS 1. Valves shall conform to AWWA Standard C515 covering Resilient Seated Gate Valves for Water Supply Service, and be rated for 250 PSIG cold water working pressure. 2. The valves shall have a ductile iron body, bonnet, and stuffing box. The wedge shall be ductile iron and totally encapsulated with rubber. 3. The sealing rubber shall be permanently bonded to the wedge per ASTM D Valves shall be supplied with Oring seals at all pressure retaining joints. No flat gaskets or conventional type packing shall be allowed on NRS valves. 5. The valves shall be nonrising stem, opening by turning clockwise or counterclockwise, and provided with a 2 square operating nut or a handwheel. 6. Stems for NRS assemblies shall be copper alloy with integral collars in full compliance with AWWA. Stems shall operate with copper alloy stem nuts independent of wedge and of stem. NRS stems shall have two Orings located above thrust collar and two Orings below. Stem Orings above the thrust collar shall be replaceable with valve fully opened and subjected to full pressure. The stems shall also have one lowtorque thrust bearing located above and one below the stem collar toreduce friction during operation. 7. Valves shall accept a full size tapping cutter. 8. The body, bonnet and stuffing box shall be epoxy coated, both interior and exterior. Epoxy shall be applied in accordance with AWWA C550 and be NSF 61 Certified. 9. Each valve shall have maker s name, pressure rating, and year in which it was manufactured cast in the body. Prior to shipment from the factory, each valve shall be tested by hydrostatic pressure equal to the requirements of AWWA C Valves shall be provided with bevel gears (horizontal) or spur gears (vertical) as indicated. 11. Valves in sizes 30 and larger shall have brass bushings where the stem passes through the bonnet. 12. All external bolting materials shall be stainless steel and have hexagonal heads. 13. All valves shall include CleanTrack TM Technology. CleanTrack TM consists of bronze rollers housed in a bronze scraper on the both sides of the wedge, traveling in a 316 stainless steel track. 14. Valves shall have component parts cast, machined, assembled, and tested in the USA and shall be Clow Valve, Oskaloosa, Iowa. GATE VALVES ISO 9001 AWWA C PSI NSF 61 Certified Fusion Bond Epoxy Coated 10Year Limited Warranty 902 South 2nd Street Oskaloosa, Iowa PHONE FAX
6 LARGE R/W GATE VALVES ENGINEERING FEATURES 100% COATED WEDGE Resilient wedge valves and resilient wedge gate valves from Clow bring the latest technology and more than a century of engineering expertise to your water system. They re designed to meet or exceed AWWA standards and have, for decades, been recognized as the original and definitive standard. Trust your water system to the durability and precision engineering of resilient wedge gate valves from Clow. 100% coated wedge ensures bubbletight seal every time up to 250 PSI. With twin seal design. STAINLESS STEEL HARDWARE BRONZE STEM Long, troublefree life with high strength, noncorrosive bronze stem and stem nut. Stainless steel nuts and bolts provide longlife corrosion protection. THRUST BEARINGS Derlin thrust bearings above and below the thrust collar reduce friction and minimize operating torques. RESILIENT WEDGE GATE VALVE with CleanTrack Technology In America today, systems are increasing their demand for largersized water lines. With these growing demands, Clow has made the commitment to meet, and surpass, previous large resilient seated gate valve requirements with a new concept CleanTrack technology. TM Sediment buildup in valves has been a costly proposition since the first water valves were created. In years past, systems with sedimentladen valves faced time consuming and costly valve removal or repair. Advanced large double disc technologies of decades past used various methods to clear the line of debris prior to closing. Clow s gate valves have taken the best of the centuryold double disc design and integrated it with the best of the latest resilient seated gate valve design and technology, to create valves with CleanTrack technology. CleanTrack uses a unique rollerscraper system that automatically cleans the track in the valve body when the valve is closing. Less sediment buildup makes for improved performance which means reduced maintenance and lower potential replacement costs TM TM REPLACEABLE ORINGS Two Oring seals are replaceable with the valve fully open and subjected to fullrated working pressure. D F A G E C B ACCEPT TAPPING CUTTER Valves accept fullsize tapping cutter (24 48 ). B ALL END STYLE BEVEL GEARING HORIZONTAL ALL END STYLE SPUR GEARING VERTICAL ALL END STYLE OS&Y BEVEL GEARING HORIZONTAL 24 ONLY ALL END STYLE OS&Y BEVEL GEARING VERTICAL 24 ONLY NOTE: It is recommended that valves be installed with stems vertical when used in raw sewage or sludge applications or in water with excessive sediment. Flanged end connections not recommended for buried service. NOTE: 2 bypass valves are available on gate valves; 4 bypass valves are available on gate valves. AVALIABLE SIZES A B C D E F G NO. OF TURNS TO FULL OPEN GEAR RATIO 601/4 103/8 625/ /8 1405/8 833/ to /8 147/ to /16 147/8 8911/ to / / to / / to / / to 1 VALVE SIZE 24 NO FLAT GASKETS Oring seals at stuffing box and bonnet to body flanges ensures the best possible seal. There are no flat gaskets. EPOXY COATING Corrosion resistant fusionbonded epoxy coating, conforming to AWWA C550 and NSF 61 Certified, protects both inside and outside of valve. CLEANTRACK TECHNOLOGY BRONZE SCRAPER Bronze scraper affixed to resilient wedge wing is designed for long life performance. BRONZE ROLLERS Rollers integrated into scraper protect valve body from damage. STAINLESS STEEL TRACK 316 stainless steel track for corrosion and wear resistance.
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