Illustrated Parts List cc DIESEL

Transcription

1 FORM MS /19/2004 REPLACES FORM MS /1/2003 FILE IN SECT. 2 OF SERVICE MANUAL Illustrated Parts List Model Series cc DIESEL TYPE NUMBERS 0105, 0125, 0130, 0131, 0205, 0209, 0211, 0219, 0221, 0222, 0225, 0230, 0231, 0232, TO FIND THE CORRECT NUMBER OF THE PART YOU NEED: FOLLOW THE INSTRUCTIONS BELOW A. Refer to Model, Type and Code Number that is located on the engine. Engine type numbers such as are listed only as 0123 in most instances. The two digits (01, 02, E1, etc.) to the right of the space may be required for more accurate parts identification in some instances. Select the Illustrated Parts List covering the correct Model Series and Type Number. B. Refer to the Illustrations and compare the original part with Illustration. The number next to the illustration is the Reference Number. Assemblies include all parts shown in frames. All parts shown in assembly frames having individual reference numbers can be purchased separately. C. After the Reference Number has been identified, refer to the Numerical text, where Reference and Primary Part Number are listed. THE PRIMARY PART IS USED ON ALL TYPE NUMBERS EXCEPT THOSE TYPE NUMBERS UNDER NOTE. D. If a Note appears below the Primary Part Number, it means that this part differs from the Primary Part for certain types. If your Type number is listed under Note, order the part referred to at the Note. E. If your Engine Type Number does not appear after any part number listed under Note, use the Primary Part Number. F. For Engine Type Numbers not covered by this book, check other Parts Lists having the same engine model or contact your source of supply. G. REFER TO REPAIR MANUAL MS 1055 FOR ASSEMBLY AND/OR TORQUE REQUIREMENTS. PRINTED IN U.S.A. COPYRIGHT by BRIGGS & STRATTON DAIHATSU LLC All rights reserved. No part of this material may be reproduced or transmitted, in any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage and retrieval system, without permission in writing from Briggs & Stratton DAIHATSU LLC.

2 A A A A B A B Cylinder Assembly ). (9 mm Head Bolts) 0205, 0211, 0219, 0221, 0222, 0225, 0230, 0231, 0232, Cylinder Assembly (9 mm Head Bolts) and Before Code Date ). 0105, 0125, 0130, 0131, 0205, 0225, 0230, Cylinder Assembly (8 mm Head Bolts) 0105, 0125, 0130, Seal Oil (PTO Side) Plug Welch Switch Oil Pressure Collar Dipstick Tube Screw (Mounting Bracket) 415A Plug (Cylinder) Bracket Mounting 0205, 0219, 0221, A Bracket Mounting 0125, 0131, 0222, 0225, B Bracket Mounting Screw (Seal Retainer) Dipstick 523A Dipstick 0125, 0222, Tube Dipstick Plug Camshaft Module Pre Heat Bushing Camshaft Pin Locating 718A Pin Locating 718B Pin Locating Retainer Seal Filter Oil Adapter Oil Filter Nozzle Oil Gasket Seal Retainer Connector Terminal Screw (Crankshaft Bearing Cap) Assemblies include all parts shown in frames 08/19/2004 2

3 RIGHT HELIX C LEFT HELIX Crankshaft ). 0205, 0211, 0219, 0221, 0222, 0225, 0230, 0231, 0232, Crankshaft and Before Code Date ). 0105, 0125, 0130, 0131, 0205, 0230, Crankshaft 0105, 0125, 0130, Shim Endplay (Crankshaft) (Standard) Shim Endplay (Crankshaft) (.005 Oversize) Screw (Crankshaft Pulley) 718C Pin Locating Gear Idler (Right Helix) ). 0205, 0211, 0219, 0221, 0222, 0225, 0230, 0231, 0232, Gear Idler (Right Helix) and Before Code Date ). 0105, 0125, 0130, 0131, 0205, 0230, Gear Idler (Left Helix) 0105, 0125, 0130, Shaft Gear Screw (Idler Gear Plate) Plate Idler Gear Pulley Crankshaft (4 Holes) Pulley Crankshaft (3 Holes) Bearing Set/STD Main Bearing Set/010 Main Assemblies include all parts shown in frames 08/19/2004 3

4 A Bearing Ball Flywheel Flywheel 0125, Flywheel 0130, A Flywheel Piston Assembly (Standard) ) Piston Assembly (Standard) Piston Assembly (.010 Oversize) ) Piston Assembly (.010 Oversize) Ring Set (Standard) Ring Set (.010 Oversize) Lock Piston Pin Rod Connecting Screw (Connecting Rod) Nut (Connecting Rod) Screw (Flywheel) Bearing/STD Rod Bearing Set/STD Rod Bearing Set/010 Rod Disc Clutch Clutch Pressure Plate Screw (Pressure Plate Clutch) Assemblies include all parts shown in frames 08/19/2004 4

5 1011A A 1077A A A Head Cylinder ) Head Cylinder Gasket Cylinder Head ) Gasket Cylinder Head Screw (Cylinder Head) (9 mm Head Bolts) ). 0205, 0211, 0219, 0221, 0222, 0225, 0230, 0231, 0232, Screw (Cylinder Head) (9 mm Head Bolts) and Before Code Date ). 0105, 0125, 0130, 0131, 0205, 0230, Screw (Cylinder Head) (8 mm Head Bolts) Cap Oil Fill Plug Welch 127A Plug Welch Stud (Exhaust Manifold) 151A Stud (Exhaust Manifold) Washer Sealing (Rocker Cover) Stud (Water Pump) Retainer (Valve Guide Bushing) Screw (Lifting Bracket) 806A Screw (Lifting Bracket Nut (Rocker Cover) Bushing Valve Guide Tube Vent ). 1011A Tube Vent Date ) Gasket Rocker Cover Cover Rocker Bracket Lifting 1077A Bracket Lifting Chamber Combustion 0105, Chamber Combustion 0125, Stud (Intake Manifold) Stud (Rocker Cover) Assemblies include all parts shown in frames 08/19/2004 5

6 B A 1109A A A C 1084B A Line Fuel Filter Fuel 240A Filter Fuel (Includes Reference 1162) Cover Fuel Filter (Includes Reference 1112) Bracket Casing Clamp Clamp Casing Screw (Casing Clamp) Key Woodruff (Injection Pump) Screw (Support Bracket) 652A Screw (Support Bracket) Gear Drive (Right Helix) ). 0205, 0211, 0219, 0221, 0222, 0225, 0230, 0231, 0232, Gear Drive (Right Helix) and Before Code Date ). 0105, 0125, 0130, 0131, 0205, 0230, Gear Drive (Left Helix) Clamp Bracket Support 890A Bracket Support Screw (Casing Clamp Bracket) Clamp Swivel 1084A Connector Terminal 1084B Connector Terminal 1084C Connector Terminal Sensor Fuel Filter (Includes Reference 1162) Plug Glow Strap Glow Plug Nozzle Injector Seat Injector Pipe Injector #1 1109A Pipe Injector #2 1109B Pipe Injector # Pump Injection Pump Injection 0125, 0131, Pipe Fuel Return Plug Vent Seal O Ring (Fuel Filter Sensor) Seal O Ring (Injection Pump) Nut (Injection Pump) (Shaft) Screw (Clamp) Nut (Injection Pump) Nut (Injector Nozzle) Washer (Injecttor Nozzle) Assemblies include all parts shown in frames 08/19/2004 6

7 A A A A Valve Exhaust Valve Intake Spring Valve (Intake) Spring Valve (Exhaust) Keeper Valve (Contains 1 Set) 42A Keeper Valve (Contains 6 Sets) Tappet Valve Camshaft Key Timing Adjuster Rocker Arm Cap Valve Gear Cam (Right Helix) ). 0205, 0211, 0219, 0221, 0222, 0225, 0230, 0231, 0232, Gear Cam (Right Helix) and Before Code Date ). 0105, 0125, 0130, 0131, 0205, 0230, Gear Cam (Left Helix) Retainer Valve Spring Spacer (Rocker Arm Shaft) 773A Retainer Seal Valve Screw (Rocker Arm Support) Rod Push Arm Rocker Support Rocker Arm Shaft Rocker Arm Spring Rocker Shaft Retainer Camshaft Stud (Rocker Cover) Screw (Camshaft Retainer) Washer (Rocker Arm Support) Nut (Rocker Arm Support) Screw (Cam Gear) Retainer Valve Spring Assemblies include all parts shown in frames 08/19/2004 7

8 A Plug Oil Drain (16 mm) Plug Oil Drain (12 mm) 276A Washer Sealing (Oil Drain Plug) (16 mm) Washer Sealing (Oil Drain Plug) (12 mm) Screw (Oil Pump Screen) Stud (Oil Pump Screen) Nut (Oil Pump Screen) Stud (Oil Pan) Nut (Oil Pan) Screen Oil Pump Screw (Oil Pan) Gasket Oil Pump Screen Gasket Oil Pan Pan Oil (Dual Drain) (16 mm) Assemblies include all parts shown in frames 08/19/2004 8

9 1084B 1084C A B 813A A 718B B Seal Oil (Magneto Side) Screw (Gear Cover) 85A Screw (Gear Cover) 85B Screw (Gear Cover) Cover Gear Gasket Gear Reduction Cover 718B Pin Locating 813A Clamp 1084B Connector Terminal 1084C Connector Terminal Trigger Ignition Nut (Gear Cover) Screw (Ignition Trigger) 1181A Screw (Ignition Trigger) Assemblies include all parts shown in frames 08/19/2004 9

10 A A A Gasket Gear Reduction Cover 88A Gasket Gear Reduction Cover Housing Gear Valve Pressure Relief 743A Gear Drive (Oil Pump) (Right Helix) ). 0205, 0211, 0219, 0221, 0222, 0225, 0230, 0231, 0232, Gear Drive (Oil Pump) (Right Helix) and Before Code Date ). 0105, 0125, 0130, 0131, 0205, 0230, Gear Drive (Oil Pump) (Left Helix) 1024 Pump Oil (Sold in Gear Housing Only, Reference 115) Stud (Gear Housing) Screw (Drive Gear) Screw (Gear Housing) 1191A Screw (Gear Housing) Stud (Injector Pump) Assemblies include all parts shown in frames 08/19/

11 D 415C A B Thermostat Belt Vee (940 mm) Belt Vee (970 mm) Switch Water Temperture 415B Plug (Water Pump) 415C Plug (Outlet Housing) Screw (Radiator Fan) Screw (Radiator Fan) 0131, A Spacer (Radiator Fan) Fan Radiator (340 mm) Fan Radiator (320 mm, Puller) (Includes Spacer, Reference 668A) 0130, 0131, Fan Radiator (290 mm, Puller) 0105, Gasket Outlet Housing Pulley Pump Housing Outlet Gasket Inlet Housing Housing Inlet Gasket Water Pump 1084D Connector Terminal Pump Water Pump Water Screw (Outlet Housing) Screw (Water Pump) Nut (Water Pump) Screw (Inlet Housing) Screw (Thermostat) Assemblies include all parts shown in frames 08/19/

12 ÂÂ ÂÂ ÂÂ Â 1001 Â Â A 1116A C C 1101B 890B A Â Â ÂÂ ÂÂ Â D 668B C A A 140B Support Radiator (Right Hand) 139A Support Radiator (Left Hand) Bracket Radiator (Front) 140A Bracket Radiator (Right Hand) 140B Bracket Radiator (Left Hand) 140C Bracket Radiator Shroud Fan (320 mm) Shroud Fan (340 mm) 668B Spacer (Radiator Mount) 668D Spacer Cap Radiator Screw (Radiator Guard) 890B Bracket Support (Radiator) Guard Radiator Screen Radiator Screw (Radiator Support) 1101A Screw (Radiator Support) 1101B Screw (Radiator Support) 1101C Screw (Radiator Support) Nut (Radiator Support) Washer (Radiator Support) Screw (Radiator Bracket) 1116A Screw (Radiator Bracket) (Used With Engine Mounts Only) Screw (Radiator Bracket) (Used With Engine Mounts And Radiator Brackets) Screw (Fan Shroud) (320 mm Fan) Screw (Fan Shroud) (340 mm Fan) Mount Radiator (Contains 2 Sets) Assemblies include all parts shown in frames 08/19/

13 D 601B D 601B A C 493D 601A C 318A 318A 1068B A Valve Drain Hose Reserve Tank (660 mm Hose) Radiator 0219, Tank Reserve 318A Screw (Mounting Bracket) 415D Plug 0219, C Bracket Mounting (Reserve Tank) 493D Bracket Mounting (Reserve Tank) Nut (Mounting Bracket) Screw (Drain Valve) Clamp Hose 601A Clamp Hose 601B Clamp Hose Nut (Drain Valve) Cap Radiator Hose/Clamp Assembly 1068A Hose/Clamp Assembly 1068B Hose/Clamp Assembly 1068C Hose/Clamp Assembly 1068D Hose/Clamp Assembly Cap Surge Tank Cap/Hose Reserve Assemblies include all parts shown in frames 08/19/

14 50 54A A Manifold Intake Gasket Intake (Intake Manifold) Screw (Intake Manifold) 54A Screw (Intake Manifold) Stud (Muffler) Manifold Exhaust Gasket Exhaust (Manifold) 883A Gasket Exhaust (Muffler) Nut (Intake Manifold) Nut (Exhaust Manifold) Assemblies include all parts shown in frames 08/19/

15 1.2 KW A A Gear Starter Drive Motor Starter (1.2 KW) Screw (Starter Motor) Nut (Starter Motor) Boot Terminal Screw (Solenoid Cover) Drive Starter Armature Starter Gasket Solenoid Cover Cover Solenoid Nut (Starter Solenoid) (Terminal) 683A Nut (Starter Solenoid) (Terminal) Detent Spring Screw (Drive Cap) Roller Clutch Cap Drive Cap End Housing Starter (Includes 2 Brushes) Solenoid Starter Screw (Starter Motor) 1112A Plug Vent Screw (End Cap) Seal O Ring (Starter Housing) Assemblies include all parts shown in frames 08/19/

16 309A 544A 803A 1.0 KW 1207A 1084A 802A A 920A A 502A B 683A 647A A 801A 510A 712A 256A 692A A Gear Starter Drive 309A Motor Starter (1.0 KW) A Screw (Starter Motor) Nut (Starter Motor) Boot Terminal 502A Screw (Solenoid Cover) 510A Drive Starter 544A Armature Starter 647A Gasket Solenoid Cover 671A Cover Solenoid Nut (Starter Solenoid) (Terminal) 683A Nut (Starter Solenoid) (Terminal) 692A Detent Spring 697A Screw (Drive Cap) 712A Roller Clutch 801A Cap Drive 802A Cap End 803A Housing Starter (Includes Brushes, Springs and Brush Retainer) Switch Key 920A Solenoid Starter Screw (Starter Motor) Relay Starter 1084A Connector Terminal 1112B Plug Vent 1207A Screw (End Cap) Assemblies include all parts shown in frames 08/19/

17 AMP C A C B A B Housing Brush End Pulley Alternator Cover Brush Alternator (40 Amp) Rectifier Regulator Screw (Rectifier) Housing Drive End Strap Adjusting Nut (Starting Switch) 652B Screw (Support Bracket) 668C Spacer Rotor Assembly 890C Bracket Support Stud (Alternator) Retainer Bearing 1084B Connector Terminal Retainer Brush Screw (Alternator) 1119A Screw (Alternator) Screw (Adjusting Strap) Screw (Brush Cover) Screw (Brush Retainer) 1202A Screw (Brush Retainer) Screw (Stator Wire) Nut (Alternator Pulley) Screw (Brush End Housing) Nut (Brush End Housing) Assemblies include all parts shown in frames 08/19/

18 474A 530A AMP 699A A C A 501A A A C B A B 312A Housing Brush End 314A Pulley Alternator Cover Brush 474A Alternator (60 Amp) 475A Rectifier 501A Regulator Screw (Rectifier) 530A Housing Drive End Strap Adjusting Nut (Starting Switch) 652B Screw (Support Bracket) 668C Spacer 699A Rotor Assembly 890C Bracket Support Stud (Alternator) Retainer Bearing 1084B Connector Terminal Retainer Brush Screw (Alternator) 1119A Screw (Alternator) Screw (Adjusting Strap) Screw (Brush Cover) Screw (Brush Retainer) 1202A Screw (Brush Retainer) Screw (Stator Wire) Nut (Alternator Pulley) Screw (Brush End Housing) Nut (Brush End Housing) Assemblies include all parts shown in frames 08/19/

19 A A A B A 883A 728A Nut (Muffler Adapter) Muffler 300A Muffler Screw (Muffler) Washer (Heat Shield) Shield Heat 725A Shield Heat 725B Shield Heat Screw (Heat Shield) 728A Screw (Heat Shield) Adapter Muffler 883A Gasket Exhaust (Muffler) Assemblies include all parts shown in frames 08/19/

20 E A 318B 536A 1315A B 318B Screw (Mounting Bracket) Filter Air Cleaner Cartridge 493E Bracket Mounting (Air Cleaner) 532A Nut (Mounting Bracket) Screw (Air Cleaner) Cleaner Air (With Vacuum Adapter) 536A Cleaner Air (90 Degree Elbow With Vacuum Adapter) Clamp Air Cleaner Hose Air Cleaner 1315A Hose Air Cleaner 1315B Hose Air Cleaner Assemblies include all parts shown in frames 08/19/

21 A 1096A A 1009A 1010A 477 SAE FLYWHEEL A B A A A SAE HOUSING 23B Flywheel Screw (Bearing Retainer) 718A Pin Locating Housing Flywheel (KTR ) (Small Pilot, 2 Holes) Housing Flywheel (KTR ) 747A Housing Flywheel (SAE) Screw (Stub Shaft) 1009A Screw (Starter Motor) (SAE Housings) Screw (Starter Motor) (General Housings) 1010A Retainer Bearing Screw (Flywheel) Shaft Stub (1 1/8 Diameter Shaft) (3 3/4 Length) Shaft Stub (1 7/16 Diameter Shaft) Shaft Stub (1 Diameter Shaft) Shaft Stub (1 1/8 Diameter Shaft) (4 1/5 Length) Nut (Flywheel Housing) Screw (Flywheel Housing) 1096A Screw (Flywheel Housing) Assemblies include all parts shown in frames 08/19/

22 318D SAE C 493J 493H F 493J 318D 493H 494 GENERAL MOUNTING 493G 318C 494A SAE MOUNTING 318C 318D Screw (Mounting Bracket) (Used With Engine Mounts Only) Screw (Mounting Bracket) (Use Only When Front Engine Mounts And Radiator Brackets Are Installed) Screw (Mounting Bracket) Washer (Mounting Bracket) 493F Bracket Mounting (Right Front) (General and SAE) 493G Bracket Mounting (Left Front) (General and SAE) 493H Bracket Mounting (Rear General) 493J Bracket Mounting (Rear SAE) Mount Engine (General Mounting) 494A Mount Engine (SAE Mounting) Assemblies include all parts shown in frames 08/19/

23 358 ENGINE GASKET SET A 276A A VALVE GASKET SET Seal Oil (PTO Side) Gasket Cylinder Head ) Gasket Cylinder Head Seal Oil (Magneto Side) Gasket Intake (Intake Manifold) Gasket Gear Reduction Cover 88A Gasket Gear Reduction Cover Washer Sealing (Rocker Cover) 276A Washer Sealing (Oil Drain Plug) (16mm) Washer Sealing (Oil Drain Plug) (12 mm) Gasket Set Engine ) Gasket Set Engine Seal Valve Gasket Exhaust 883A Gasket Exhaust Gasket Rocker Cover Gasket Oil Pump Screen Gasket Outlet Housing Gasket Inlet Housing Gasket Water Pump Gasket Oil Pan Gasket Retainer Gasket Set Valve ) Gasket Set Valve Assemblies include all parts shown in frames 08/19/

24 DM950D OPERATOR S MANUAL 1330 REPAIR MANUAL Kit Label Label Emissions ) Label Emissions and Before Code Date ) Label Emissions Date ) Plate Trim Operator s Manual Label Warning 1330 MS1055 Repair Manual Assemblies include all parts shown in frames 08/19/