DSD 91E. Illustrated parts guide. Document number Rev A

Transcription

1 DSD 91E Illustrated parts guide Document number Rev A

2 Pg. 2 of 30 Introduction: This Document is designed to provide a quick and easy reference to the major replacement parts and components for the DSD91E. It does not include some of the smaller items such as screws and washers (at this time). The electronic circuit boards are listed in a table. Check with Medivators Technical Service Department for availability and prices. This IPB does not address all 220vac parts. To order parts or place a Technical Service call, contact Medivators through the Olympus help Contents ELECTRONIC CIRCUIT BOARDS Page 3 TOP OF THE DSD (BASIN, LIDS CENTER PANEL) Page 4 BASIN HARDWARE Page 7 MANIFOLD ¾ VALVES Page 9 LCG RESERVOIR W/HEAT Page 12 AIR COMPRESSORS Page 14 DSD1050 AIR REGULATOR Page 14 ¼ VALVE ASSEMBLIES /WATER REGULATOR Page 15 DSD1068 /1069 WATER REGULATOR ASSY Page 16 DSD1036 LOWER VALVE ASSY Page 17 DSD1035 VALVE STRIP ASSY Page 18.2 MICRON FILTER ASSY (Domnick Hunter, Stainless Steel) Page 19.2 MICRON FILTER ASSY (New plastic MK010071) Page 20 LCG PUMP ASSY Page 22 PRINTER Page 23 FLOW SENSOR Page 24 GFI AND CHEMICAL LOAD SWITCH Page 26 ELECTRICAL OUTLET / LID HINGE Page 27 DRAIN MANIFOLD Page 28 EXTERNAL REGULATOR AND WATER FILTER SET Page 29 SEDIMENT FILTER Page 29

3 Electronic circuit boards Pg. 3 of 30 CPU MB If software is Ver. 3.XX CPU = MB DIGITAL I/O MB the indicator lights hook up to this BOARD SENSOR BOARD MB If software is Ver. 3.XX Sensor Board = MB VALVE DRIVE MB The A board is to the front of the machine. Both A & B are BOARD identical with jumper on S100 Set to A or B. CONTROL MB PANEL POWER SUPPLY MS HARNESS MH HARNESS, 5V CONNECTOR HARNESS MH HARNESS, HIGH VOLT CONNECTOR 2003 Medivators Reprocessing Systems, a Division of Minntech Corporation. All rights reserved. This publication is protected by copyright. Copying, disclosure to others, or the use of this publication is prohibited without the express written consent of Medivators. Medivators reserves the right to make changes in the specifications shown herein without notice or obligation. Contact your Medivators representative or Medivators customer service for more information. Back to Contents

4 Pg. 4 of 30 DSD Top View Lids: DSD1065 left DSD 1066 right Handle P/N MH Gas springs MS Lid gasket material MG Center Console DSD1067 Printer door for small paper roll: MD Lg. Drain screen MS Basin: see Pg. Temp indicator strip ML Control Panel MB Printer door for large paper roll: MD Alcohol & detergent caps MC Label ML02003 Connector MC Floating lid DSD1073 DSD1040(old style) See next page Detergent & Alcohol Cylinders DSD1015 Sm. Drain screen MS Indicator lamps (Blue) ML050502

5 Pg. 5 of 30 To determine if the lid is for the Large or Small basin. Straight edge as pictured equals DSD1073 (Large Basin) Curved edge equals DSD1040 (Small Basin)

6 Miscellaneous parts / connectors front view of cabinet Pg. 6 of 30 1 inch clear tubing MT Large clamps MC Elbow connectors: ME Straight connectors: (A side) MC70006 Mates to MC on DSD1015 This piece is welded. Any break here and the DSD, needs to be returned for a basin replacement Alcohol valve Elbow connectors (B side) ME Mates to MC on DSD1015 Detergent valve Chamber fill valve Air valve

7 Basin Pg. 7 of 30 NOTE: THIS is A 201 BASIN shown for reference only MC MB Replaced w/mb MW Goes on top side of basin ME MC07002 Basin connector MA Goes on Bottom side of Basin MN MO Replaced w/ MO THESE ITEMS ARE THE HARDWARE AND GASKET SET TO HOLD THE BASIN LEVEL SENSOR

8 Pg. 8 of 30 Basin Chamber fill port ME MC Basin Connector MC Basin Sensor cover MC Basin level sensor MH This is a harness with the lid sensor also attached.

9 Pg. 9 of 30 Drain valve manifold Elbow connectors(3): ME ¾ valve repair kit: MK OR MK MC MW Plunger seals only MV (Pk of 6) Bolts ML O-ring MO A side valve manifold body MV B side valve manifold body MV MK is the ¾ 120v coil kit. This includes the coil and the MK parts. Coil: MC Connector MH Electrical contact pins MP NOTE: Coil assembly with three coils attached to one connector is: MH050018

10 Pg. 10 of 30 MV shown with ¾ valve Older white valve body The white valve parts to the right are being replaced with gray PVC material New P/N Old P/N MV MV Cascade Blocks. MT A side block MT B side block MN Nipple connects the Center and cascade blocks to the valve bodies MT Center Block B side pictured MV is comprised of the 2 valve body halves, solenoid and ¾ kit. parts list below: MV VALVE, 3/4 120V Qty SOLENOID SINGLE BODY NAT POLYPRO MC COIL, 3/4 VLV 120 V MK KIT, 3/4 VLV PLUNGR/HOUS MP PIN, CONNECTOR MV VALVE, COVER 3/4 GPVC 1.000

11 Newer gray valve manifold body Pg. 11 of 30 MK /4 valve rebuild kit Item 1 Item 2 & 3 The following can be ordered separately Item 1: MV s/4 plunger seal (package of 6) Alternate P/N is MK This P/N needs the following 2 items to equal a MK kit. Item 2: wave washer P/N MW Item3: retention clip MC020023

12 Pg. 12 of 30 LCG RES W/Heater Assembly DSD 1056 tank assembly DSD-1075; heater assembly (DSD-1028). CURRENT Float level sensor MS Use screws MS DSD1028 Heater assy Heater rod MH VAC Heater probe MP MT Thermometer Temp control MC Label These labels are part of the original label set Wiring harness MH050015

13 Pg. 13 of 30 LCG RESEVOIR W/Heater Assembly DSD 1056, cont. Tank assembly DSD-1075; heater assembly (DSD-1028) This is what the old style Level sensor looks like: (A red hockey puck.) Current sensor is MS See pg 6 Plug: MP , on opposite side of overflow tube. Overflow tube: Elbow ME Coupling MC Tubing MT Clamp MC Temp Controller MC Cable clips DSD-1093 Tube assembly 1. Coupling MC Connector MC Tubing MT Clamp MC Adapter MC (mates to MC ) This Adapter is not on all DSD91E tanks. Some have a plastic fitting, MA010014, with a clamp to secure the tubing. 1 To LCG filter

14 Air Compressor DSD 1046 Pg. 14 of 30 DSD1046 is the entire Assembly shown below. To send out one air compressor, use the MC Part number This will ship without the regulator and elbow connector. ELECTRICAL CONNECTORS These come installed from the vendor Elbow ME AIR COMPRESSOR MC Nipples MN Air Regulator Assembly DSD1050 DSD1050 Regulator MR MC CAP Gauge MG Elbow ME MT TUBING, 3/8 IN BRAIDED MC CLAMP, NYLON SNAPPER SM Connector MC /COUPLING, 3/8 ID STRAIGHT

15 Pg. 15 of 30 Upper And Lower valve assy This view shows connection of the upper and lower valve assy s to the water regulator. Water assy Lower valve assy Valve strip assy DSD1068 Left DSD1036 DSD1035 (A is left side B is right) DSD1069 Right Connector: MC Mates to water filter Top of valve strip Connector: MC From air filter Valve locations 1. Alcohol 2. Detergent 3. Chamber fill 4. Air 5. Disinfectant 6. Water (will be on the bottom) Connector: ME Goes to Flow sensor 7. Old style check valve pictured here Click here to go to the new style. To adapt the new style onto an old assy like this, change item 8 to an ME elbow with a couple of inches of tubing and clamps (MC020001)

16 Pg. 16 of 30 DSD1068 / DSD1069 Water regulator assy Left Side A Right Side B Adapter MA Regulator MR Plug Provided with regulator. Adapter MA Reducer Gauge MG Gauge position

17 DSD1036 Lower valve assy (Water and disinfectant) Pg. 17 of 30 Disinfectant valve (5/32 orifice) MV TEE MT (2) Nipple MN (3) Check Valve MV (2) B A Housing connector MH Pins connector MP (6) LCG in from LCG Pump Water valve (9/32 orifice) MV Elbows ME (4) All small clamps MC Tubing MT A this tubing connects to the Tee connector at the Chamber alc and det fill valves. B This connects to the chamber fill valve Water inlet from Regulator

18 Pg. 18 of 30 DSD1035B RT SIDE ASSY. Connector: MH Contact pins:mp NOTE: The 24VDC valves are P/N MV T adaptors MT Adapter MA Hidden in this view. Straight white connectors Valve Strip: TOP MV V 9/32 ORIFACE Chamber fill, Air & Water valves A Valve body MV V 5/32 ORIFACE Alcohol, Detergent, & Disinfectant valves. ¼ Valve breakdown Elbow connector: ME These 2 are part of the valves, MV or MV The O-ring in part A is not stocked separately now, but is in the MK ¾ kit. B Valve body plunger shaft housing MP ¼ plunger seal For 120vac coils. This is 1 7/16 long MP ¼ plunger seal for 24vac coils. This is 1 ¼ long MS ¼ spring

19 Domnick Hunter.2 micron Fltr assy Domnick Hunter.2 micron filter housing assembly DSD OBSOLETE Replaced by MK Pg. 19 of 30 Adapter MC Elbow ME Canister MH OBSOLETE Connector MC Mates to MC Mates to MC All clamps (7): MC Back to Contents

20 Pg. 20 of 30 Back to Contents MK Replacement for the Stainless Steel (DSD1039) See next page for parts list Reducer, Threaded Nipple, and Female Tee Reducer and Nipple Elbow (2) Male Fittings and Swivel Elbow Straight fitting Bleeder Valve Water Filter Housing Fittings

21 Parts list for MK Pg. 21 of 30 MK KIT, 91E PLAS FLTR HOUS MA ADPTR, 1/4 MNPT X 3/8 HB MA ADPTR, 3/8X3/8 FNPT MA ADPTR, 3/8 STRAT SPEEDFIT MA ADPTR, 1/4 NPT-3/8 SPDFT MALE MB BRACKET, PLAS WATER FILT. MC CLAMP, NYLON SNAPPER SM MC COUPLNG, 3/8 IN ID HB MC COUPLNG, IN-LINE 3/8HB ME ELBOW, 1/4 PVC SCH 80 ME ELBOW, 3/8-3/8NPTF MH HOUSNG, PLAS WATER MN FILT NIPPLE, 1/4 X CLOSE S/80 MN NIPPLE, 3/8 NPT X 3/8 NPT MN NUT, 1/4 X 20 SS MO RING, 1/8 CSX3-3/4IDX4OD MR REDUCER, 3/4NPT X 3/8NPT MR REDUCER, 3/4NPT X 1/4"NPT MS SPACER,.27IDX.5ODX61SS MS SCREW, 1/4-20 HEX HD SS MS SCREW, #12X1.5 PAN HD SS MS SCREW, FILTER RETAINER MT TUBING, 3/8 IN BRAIDED MT TEE, FEMALE 3/8 MV VALVE, 1/4FPTXMPT PVC MW WASHER, 1/4 SPLIT

22 Pg. 22 of 30 Disinfectant pump assy DSD1074 Elbow ME Connector MA Bleeder valve MV Barbed fitting MA TEE Connector MT NIPPLE MN Tubing: MT MP Pump Clamps: MC Reducer MR Connector MC To LCG filter Install black wire in the side with the key. Key Electrical connector MH Pins: MP050000

23 Printer Pg. 23 of 35 Paper: MP (small) MP (large) (small roll shown) Spindle for large paper MS Printer: MP (includes power supply) Interconnect cable: (between printer and motherboard)

24 Pg. 24 of 30 DSD1081 FLOW SENSOR ASSY The flow sensor does not have any sub components. It is as shown below. Connector: Pins:MP Quick release Connector: MC Elbow: ME010012

25 Pg. 25 of 30 This illustrates the Flow sensor opened up. The individual parts of the Flow Sensor are not stocked items Plunger Plug Sensor Cable Flow Sensor.

26 Pg. 26 of 30 Chemical load switch Right hand side DSD1054 Left hand side DSD1089 Parts list: MH HARNESS, DISINFECT PUMP SWITCH MS SHIELD, DISINFECTANT PUMP SWIT MS SWITCH, ON-BOARD PUMP ROCKER GFI & Chemical load switch DSD1016 GFI circuit breaker MI Vac GFI P/N MI Red = reset Black = test

27 Pg. 27 of 30 Electrical outlet Electrical outlet. Shown with printer power supply plugged in. MP VAC MP VAC Overflow valve connects to a drain tube that comes out in the bottom on the front Connector: MC Printer power supply Single Hinge MH Hinge pair MH Printer hinge MH050007

28 Pg. 28 of 30 Drain manifold: This is the drain manifold for the water to drain from the rinse overflow and drain valves. DSD1001 This is for the right drain. If a left drain is needed, use the same P/N, but request left drain.

29 External regulator and water filter set. Pg. 29 of 30 MT PVC braided tubing MK Prefilter kit. Kit comes with 2 filters MF ( 1micron) MF (.45 micron) External regulator DSD1011 Old style sediment water filter MF sediment pre-filter

30 Pg. 30 of 35