AMPSEAL 16 Connector System
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- Megan Lewis
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1 Introduction Product Features Keyed / polarized, prevents mismating Lanceless contacts, no damaged tangs or tangled contacts Integral CPA protects against accidental unlocking Sleeved assembly for contact beam protection provides 50 durability cycles Attachment feature on pin housing provides connector clip mounting Integral PLR provides primary latch reinforcement with no additional assembly Sealing of interface and wires provides for environmental integrity The AMPSEAL 16 Connector System is targeted for offroad, heavy duty industrial, recreational and agricultural applications. This wire-to-wire and wire-to-device connector line was designed to meet the rigorous demands of an industry that requires the highest standards in performance. Thermoplastic housings (40 C to +125 C rated) and silicone seals allow the connectors to withstand extreme temperatures and moisture. This connector family will feature the HDSF Size 16 Pin and Socket contacts as a terminal system. These contacts are stamped and formed versions of the screw machined MIL-C contacts. The 2-, 3-, 4-, 6-, 8- and 12-position housings will offer a one-piece assembly for both plug and cap. All specifications subject to change. Consult TE Connectivity for latest specifications. 30-1
2 Engineering Notes 30-2 All specifications subject to change. Consult TE Connectivity for latest specifications.
3 Contact System Introduction Product Features 1.58 mm Pin and Socket System per MIL-C Lanceless design Dual Beam Socket Contact Wire Size Range mm 2 (2014 AWG) Wire Insulation mm Terminal Plating Gold or Nickel Current Rating up to 13 amps Vibration Performance up to 35 G s The HDSF Size 16 Pin and Socket contacts system is a stamped and formed version of the screw machine MIL-C contacts. The TE Connectivity Size 16 contact system offers a thicker and higher performance alloy base metal, providing the following superior benefits over most of the competitive stamped and formed size 16 contact systems. 1. Increased terminal/ beam strength 2. Greater resistance to stress relaxation 3. Increased current carrying ability due to lower T-Rise (20 %) All specifications subject to change. Consult TE Connectivity for latest specifications. 30-3
4 Contact System Size 16 Terminal Selection Guide The Terminal Summary Chart can be used as a quick guide to determine the part number for a particular application based on the following: 1) Insulation Barrel preference; 2) Plating preference; 3) Wire Size; and 4) Insulation Diameter. Size 16 Terminal Summary Chart Terminal Part Number (Reeled) Au Plating Ni Wire Size (AWG) Insulation Diameter Range Inch mm Terminal Part Number (Loose-Piece) Pin with Insulation Barrel Socket with Insulation Barrel Pin with Insulation Barrel Socket with Insulation Barrel Pin without Insulation Barrel Socket without Insulation Barrel ) 14 AWG (SXL) wire not recommended for crimping on terminals with an Insulation Barrel. Au Plating Ni The Terminal/Wire Selection for Connector Wire Seal Chart can be used as a guide to determine the following: 1) Wire Size and Insulation Type; 2) Nominal Insulation Diameter; 3) Recommended Terminal Part Number; and 4) Recommended Connector Wire Seal. For questions and concerns, please consult a TE Connectivity Product Specialist. Size 16 Terminal / Wire Selection for Connector Wire Seal Chart Terminal Part Number (Reeled) Connector Wire Seal Wire Size (Insulation Type) Insulation Diameter (Nominal) Standard Diameter (mm) Reduced Diameter (mm) (mm) (Inch) (Pin) (Socket) (Pin) (Socket) (Pin) (Socket) mm 2 (TXL) mm 2 (GXL) mm 2 (SXL) AWG (TXL) AWG (GXL) AWG (SXL) AWG (TXL) AWG (GXL) AWG (SXL) mm 2 (TXL) mm 2 (GXL) mm 2 (SXL) AWG (TXL) AWG (GXL) AWG (SXL) mm 2 (TXL) mm 2 (GXL) mm 2 (SXL) AWG (TXL) AWG (GXL) AWG (SXL) Note: Insulation Diameter (Nominal) accuracy not guaranteed All specifications subject to change. Consult TE Connectivity for latest specifications.
5 Contact System Receptacle Contacts (Sockets) Contact Material: Copper Alloy with Wire Insulation Support Contact Finish: Gold or Nickel mm 2 (2014 AWG) Insulation Diameter: mm Current Carrying Capacity: 13 amps Temperature Range 40 C to +125 C without Wire Insulation Support Receptacle Contacts with Wire Insulation Support Wire Size Range (mm 2 ) (AWG) Insulation Diameter (mm) Material and Finish Strip Package Loose- Package Form Quantity Piece Quantity Copper Alloy, Gold , ,000 Applicator Hand Tool Copper Alloy, Nickel , ,000 See Application Specification Copper Alloy, Gold , , Copper Alloy, Nickel , ,000 Note: All are RoHS and ELV compliant. Receptacle Contacts without Wire Insulation Support Wire Size Range (mm 2 ) (AWG) Insulation Diameter (mm) Material and Finish Strip Package Loose- Package Form Quantity Piece Quantity Applicator Hand Tool Copper Alloy, Gold , ,000 See Application Specification Copper Alloy, Nickel , , Note: All are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 30-5
6 Contact System Pin Contacts Contact Material: Copper Alloy with Wire Insulation Support Contact Finish: Gold or Nickel mm 2 (2014 AWG) Insulation Diameter: mm Current Carrying Capacity: 13 amps Temperature Range 40 C to +125 C without Wire Insulation Support Pin Contacts with Wire Insulation Support Wire Size Range (mm 2 ) (AWG) Insulation Diameter (mm) Material and Finish Strip Package Loose- Package Form Quantity Piece Quantity Copper Alloy, Gold , ,000 Applicator Hand Tool Copper Alloy, Nickel , ,000 See Application Specification Copper Alloy, Gold , , Copper Alloy, Nickel , ,000 Note: All are RoHS and ELV compliant. Pin Contacts without Wire Insulation Support Wire Size Range (mm 2 ) (AWG) Insulation Diameter (mm) Material and Finish Strip Package Loose- Package Form Quantity Piece Quantity Applicator Hand Tool Copper Alloy, Gold , ,000 See Application Specification Copper Alloy, Nickel , , Note: All are RoHS and ELV compliant All specifications subject to change. Consult TE Connectivity for latest specifications.
7 Contact System Cavity Plugs for Unsealed Cavity Material: Glass reinforced PBT Contact Cavity Size (mm) (AWG) Color Part Number Package Quantity Standard Diameter Yellow ,000 Reduced Diameter White ,000 All specifications subject to change. Consult TE Connectivity for latest specifications. 30-7
8 Engineering Notes 30-8 All specifications subject to change. Consult TE Connectivity for latest specifications.
9 Introduction Product Features Integral PLR provides primary latch reinforcement with no additional assembly Keyed / polarized, prevents mismating Integral CPA protects against accidental unlocking Attachment feature on pin housing provides connector clip mounting The AMPSEAL 16 Receptacle and Pin housings come fully assembled, offering a onepiece approach for applied cost savings. Receptacle housing assemblies consist of the plug housing with both interface and wire seals, wire seal cover, PLR & CPA. Thermoplastic housings (40 C to +125 C rated) and silicone seals allow connectors to withstand extreme temperatures and moisture. Pin housing assemblies are comprised of cap housing with wire seal, wire seal cover, and PLR. The single latch design with anti-overstress feature is only one of many additional features. Both color coding and physical keying prevents mismating when multiple housings of the same position size are used in the application. All specifications subject to change. Consult TE Connectivity for latest specifications. 30-9
10 1-Row Sealed Receptacle (Plug) Housings : 2 (1 2) Position Assembly mm mm (with reduced diameter wire seal) Sealed Receptacle Housings 1-Row with Standard Diameter Wire Seal Receptacle (Plug) Housing Mating 2 Red Key A Gray Key B Yellow Key C Green Key D Sealed Receptacle Housings 1-Row with Reduced Diameter Wire Seal Receptacle (Plug) Housing Mating 2 Red Key A Gray Key B Yellow Key C Green Key D All specifications subject to change. Consult TE Connectivity for latest specifications.
11 1-Row Sealed Receptacle (Plug) Housings (continued) : 3 (1 3) Position Assembly mm mm (with reduced diameter wire seal) Sealed Receptacle Housings 1-Row with Standard Diameter Wire Seal Receptacle (Plug) Housing Mating 3 Red Key A Gray Key B Yellow Key C Green Key D Sealed Receptacle Housings 1-Row with Reduced Diameter Wire Seal Receptacle (Plug) Housing Mating 3 Red Key A Gray Key B Yellow Key C Green Key D All specifications subject to change. Consult TE Connectivity for latest specifications
12 2-Row Sealed Receptacle (Plug) Housings : 4 (2 2) Position Assembly mm mm (with reduced diameter wire seal) Sealed Receptacle Housings 2-Row with Standard Diameter Wire Seal Receptacle (Plug) Housing Mating 4 Red Key A Gray Key B Yellow Key C Green Key D Sealed Receptacle Housings 2-Row with Reduced Diameter Wire Seal Receptacle (Plug) Housing Mating 4 Red Key A Gray Key B Yellow Key C Green Key D All specifications subject to change. Consult TE Connectivity for latest specifications.
13 2-Row Sealed Receptacle (Plug) Housings (continued) : 6 (2 3) Position Assembly mm mm (with reduced diameter wire seal) Sealed Receptacle Housings 2-Row with Standard Diameter Wire Seal Receptacle (Plug) Housing Mating Red Key A Gray Key B Yellow Key C Sealed Receptacle Housings 2-Row with Reduced Diameter Wire Seal Receptacle (Plug) Housing Mating Red Key A Gray Key B Yellow Key C All specifications subject to change. Consult TE Connectivity for latest specifications
14 2-Row Sealed Receptacle (Plug) Housings : 8 (2 4) Position Assembly mm mm (with reduced diameter wire seal) Sealed Receptacle Housings 2-Row with Standard Diameter Wire Seal Receptacle (Plug) Housing Mating 8 Red Key A Gray Key B Yellow Key C Green Key D Sealed Receptacle Housings 2-Row with Reduced Diameter Wire Seal Receptacle (Plug) Housing Mating 8 Red Key A Gray Key B Yellow Key C Green Key D All specifications subject to change. Consult TE Connectivity for latest specifications.
15 2-Row Sealed Receptacle (Plug) Housings (continued) : 12 (2 6) Position Assembly mm mm (with reduced diameter wire seal) Sealed Receptacle Housings 2-Row with Standard Diameter Wire Seal Receptacle (Plug) Housing Mating 12 Red Key A Gray Key B Yellow Key C Green Key D Sealed Receptacle Housings 2-Row with Reduced Diameter Wire Seal Receptacle (Plug) Housing Mating 12 Red Key A Gray Key B Yellow Key C Green Key D All specifications subject to change. Consult TE Connectivity for latest specifications
16 1-Row Sealed s : 2 (1 2) Position Assembly mm mm (with reduced diameter wire seal) Sealed Pin Housings 1-Row with Standard Diameter Wire Seal 2 Red Key A Gray Key B Yellow Key C Green Key D Sealed Pin Housings 1-Row with Reduced Diameter Wire Seal 2 Red Key A Gray Key B Yellow Key C Green Key D All specifications subject to change. Consult TE Connectivity for latest specifications.
17 1-Row Sealed s Reversed Type : 2 (1 2) Position Assembly mm Sealed Pin Housings 1-Row Reversed Mounting Feature 2 Red Key A Gray Key B Yellow Key C Green Key D All specifications subject to change. Consult TE Connectivity for latest specifications
18 1-Row Sealed s : 3 (1 3) Position Assembly mm mm (with reduced diameter wire seal) Sealed Pin Housings 1-Row with Standard Diameter Wire Seal 3 Red Key A Gray Key B Yellow Key C Green Key D Sealed Pin Housings 1-Row with Reduced Diameter Wire Seal 3 Red Key A Gray Key B Yellow Key C Green Key D All specifications subject to change. Consult TE Connectivity for latest specifications.
19 1-Row Sealed s Reversed Type : 3 (1 3) Position Assembly mm Sealed Pin Housings 1-Row Reversed Mounting Feature 3 Red Key A Gray Key B Yellow Key C Green Key D All specifications subject to change. Consult TE Connectivity for latest specifications
20 2-Row Sealed s : 4 (2 2) Position Assembly mm mm (with reduced diameter wire seal) Sealed Pin Housings 2-Row with Standard Diameter Wire Seal 4 Red Key A Gray Key B Yellow Key C Green Key D Sealed Pin Housings 2-Row with Reduced Diameter Wire Seal 4 Red Key A Gray Key B Yellow Key C Green Key D All specifications subject to change. Consult TE Connectivity for latest specifications.
21 2-Row Sealed s Reversed Type : 4 (2 2) Position Assembly mm Sealed Pin Housings 2-Row Reversed Mounting Feature 4 Red Key A Gray Key B Yellow Key C Green Key D All specifications subject to change. Consult TE Connectivity for latest specifications
22 2-Row Sealed s : 6 (2 3) Position Assembly mm mm (with reduced diameter wire seal) Sealed Pin Housings 2-Row with Standard Diameter Wire Seal Red Key A Gray Key B Yellow Key C Sealed Pin Housings 2-Row with Reduced Diameter Wire Seal Red Key A Gray Key B Yellow Key C All specifications subject to change. Consult TE Connectivity for latest specifications.
23 2-Row Sealed s Reversed Type : 6 (2 3) Position Assembly mm mm (with reduced diameter wire seal) Sealed Pin Housings 2-Row Reversed Mounting Feature Red Key A Gray Key B Yellow Key C Sealed Pin Housings 2-Row Reversed Type with Reduced Diameter Wire Seal Red Key A Gray Key B Yellow Key C All specifications subject to change. Consult TE Connectivity for latest specifications
24 2-Row Sealed s : 8 (2 4) Position Assembly mm mm (with reduced diameter wire seal) Sealed Pin Housings 2-Row with Standard Diameter Wire Seal 8 Red Key A Gray Key B Yellow Key C Green Key D Sealed Pin Housings 2-Row with Reduced Diameter Wire Seal 8 Red Key A Gray Key B Yellow Key C Green Key D All specifications subject to change. Consult TE Connectivity for latest specifications.
25 2-Row Sealed s Reversed Type : 8 (2 4) Position Assembly mm Sealed Pin Housings 2-Row Reversed Mounting Feature 2 Red Key A Gray Key B Yellow Key C Green Key D All specifications subject to change. Consult TE Connectivity for latest specifications
26 2-Row Sealed s : 12 (2 6) Position Assembly mm mm (with reduced diameter wire seal) Sealed Pin Housings 2-Row with Standard Diameter Wire Seal 12 Red Key A Gray Key B Yellow Key C Green Key D Sealed Pin Housings 2-Row with Reduced Diameter Wire Seal 12 Red Key A Gray Key B Yellow Key C Green Key D All specifications subject to change. Consult TE Connectivity for latest specifications.
27 2-Row Sealed s Reversed Type : 12 (2 6) Position Assembly mm mm (with reduced diameter wire seal) Sealed Pin Housings 2-Row Reversed Mounting Feature 12 Red Key A Gray Key B Yellow Key C Green Key D Sealed Pin Housings 2-Row Reversed Type with Reduced Diameter Wire Seal 12 Red Key A Gray Key B Yellow Key C Green Key D All specifications subject to change. Consult TE Connectivity for latest specifications
28 Vertical and 90 Backshells AMPSEAL 16 Vertical and 90 Backshells for Commercial Vehicle Markets Standard Height Description Part Number 2 Position / 0 Exit / NC Position / 0 Exit / NC Position / 0 Exit / NC Position / 0 Exit / NC Position / 0 Exit / NC Position / 0 Exit / NC Position / 0 Exit / NC Position / 0 Exit / NC Position / 0 Exit / NC Position / 0 Exit / NC Position / 0 Exit / NC Position / 90 Exit / NC Position / 90 Exit / NC Position / 90 Exit / NC Position / 90 Exit / NC Position / 90 Exit / NC Position / 90 Exit / NC Note: All are RoHS and ELV compliant. Low Profile Description Type Part Number 2 Position / 90 Exit / NC 08 Plug Type Cap Type Position / 90 Exit / NC 08 Plug Type Cap Type Position / 90 Exit / NC 08 Plug Type Cap Type Position / 90 Exit / NC 08 Plug Type Cap Type Position / 90 Exit / NC 12 Plug Type Cap Type Position / 90 Exit / NC 12 Plug Type Cap Type Position / 90 Exit / NC 12 Plug Type Cap Type Position / 90 Exit / NC 12 Plug Type Cap Type Note: All are RoHS and ELV compliant All specifications subject to change. Consult TE Connectivity for latest specifications.
29 Backshell Matrix Conduit Size Standard Standard Low Profile Mating Straight Connectors Type 2 NC08 NW ALL ALL ALL ALL 3 NC08 NW ALL ALL ALL ALL 4 NC08 NW ALL ALL ALL ALL 6 NC08 NW ALL ALL ALL ALL 2 NC12 NW ALL ALL ALL ALL 3 NC12 NW ALL ALL ALL ALL 4 NC12 NW ALL ALL ALL ALL 6 NC12 NW ALL ALL ALL ALL 8 NC12 NW ALL ALL ALL ALL 12 NC12 NW ALL ALL ALL ALL Note: )Backshell available only with latch window. Can be used for Cap Assembly if desired. All specifications subject to change. Consult TE Connectivity for latest specifications
30 Backshell Matrix (continued) Conduit Size Standard Standard Low Profile Mating Straight Connectors Type 2 NC16 NW ALL ALL ALL ALL 3 NC16 NW ALL ALL ALL ALL 4 NC16 NW ALL ALL ALL ALL 6 NC16 NW ALL ALL ALL ALL 8 NC16 NW ALL ALL ALL ALL 12 NC16 NW ALL ALL ALL ALL 12 NC20 NW ALL ALL ALL ALL Note: )Backshell available only with latch window. Can be used for Cap Assembly if desired All specifications subject to change. Consult TE Connectivity for latest specifications.
31 Mounting Clips AMPSEAL 16 Mounting Clips for Commercial Vehicle Markets Description Part Number Mounting Clip with Anti-Rotational Feature Mounting Clip without Anti-Rotational Feature Description Part Number Cavity (Seal) Plug Cavity (Seal) Plug Please call your local TE Connectivity representative for personal assistance or visit our website. Note: All are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications
32 Engineering Notes All specifications subject to change. Consult TE Connectivity for latest specifications.
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