INDUSTRIAL. DT Series Technical Manual A STEP AHEAD

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1 INDUSTRIAL DT Series Technical Manual DT Series Manual #0.indd 1 /1/0 :1: PM

2 Table of Contents Introduction, Contact Retention System 10 Features & Benefits Assembly Contact Insertion / Removal 11 Product Line Overview Accessories Material Specifications Shrink Boot Adaptor General Specifications Removal Tools / Sealing Plugs Ordering Information DT Mounting Clips 1 Insert Arrangements, Back Shells 1, 1 Contacts & Application Data 9 EnvironmentallySealed Transportation Connectors Deutsch DTM Series Deutsch DTM Series of transportation connectors feature a miniature contact with an enhanced design based on the world class, fieldproven Deutsch DT Series. The DTM is the connector to be used in harsh environmental application where reliable signal circuits are critical to operating performance. Typical applications include on or around the engine, the transmission and under the hood. Deutsch DT Series An environmentallysealed connector designed specifically for cable to cable applications on the engine or transmission, under the hood, on the chassis or in the cab. On signal level circuits in harsh environmental conditions, where even a small degradation in connection may be critical, the Deutsch DT Series general purpose connectors will provide the reliability and performance at the lowest cost. DT Series Manual #0.indd /1/0 :1: PM

3 Deutsch DTP Series Deutsch s DTP Series connectors are the answer to all of your most demanding power application requirements. DTP Series connectors offer the proven reliability and quality of Deutsch s DT Series, combined with the added fleibilty of using power contacts. Deutsch DTHD Series Deutsch developed the DTHD Series for those applications requiring a complete, environmentally sealed, single power circuit termination. The plug features an integral coupling latch that provides tactile and audible feedback during coupling. The rugged thermoplastic receptacle is designed as an inline for cable to cable applications and is supplied with an integral VeeGroove to accept mounting, clips, brackets and flanges. Deutsch DT Bussed Series Utilizing the Deutsch DT receptacle shell, Deutsch has combined the rugged characteristics of the DT product line with a bussing device allowing the elimination of various harness splices. By using internal stamped bussed contacts this product can be configured in whatever arrangement meets your individual needs in the DT shell size that matches your requirements. Complete bussing fleibility in a compact, economical package. Features Integral Connector Latch Rugged Thermoplastic Housing o C to +1 o C Operating Temperature Available Configurations: DTM/DT,,,, & Size /1 DTP & Size DTHD 1 Size, & Silicone Seals: DTM: Accepts AWG 1 wire DT: Accepts AWG 1 wire DTP: Accepts AWG 1 10 wire DTHD: Accepts AWG 1 wire Crimp Contacts with Option of Gold or Nickel Finish, Solid or Stamped Construction Current rating all 1 0 C no derating DTM. Amps DT 1 Amps DTP Amps DTHD to 100 Amps FailSafe Secondary Locks All (Ecept DTHD) Hand Insertable/Removable Contacts Budget Minded Benefits Tactile and Audible Assembly Feedback Field Proven Long Service Life Engine Compartment Rated Meets Most Harness Design Requirements Superior Environmental Seal Seals on.0 to.0 dia.(1.mm to.0mm) Seals on.0 to.1 dia.(1.mm to. mm) Seals on.09 to.10 dia.(.mm to.mm) Seals on.1 to.9 dia. (.0mm to.mm) Low Costs, High Reliability Terminals for Data & Signal Transmission Meets Most Signal Requirements Positive Contact Retention No Special Tools Required (Ecept DTHD) Low Installation Costs DT Series Manual #0.indd /1/0 :1: PM

4 Product Line Overview Deutsch DTM Series Deutsch DTM Series of transportation connectors feature a miniature contact with an enhanced design based on the world class, fieldproven Deutsch DT Series. The DTM is the connector to be used in harsh environmental applications where reliable signal circuits are critical to operating performance. Typical applications include on or around the engine, the transmission and under the hood. In fact, everywhere data signals or critical electronic circuits go, the field proven Deutsch design of the DTM will provide reliable peak connector performance. The low cost, size contacts terminate AWG 1 to gauge wire (0.mm to 1.mm ). Closed entry socket (female) contacts featuring spring action fingers are protected by a stainless steel hood. This allows for positive aial alignment while mating and prevents probe damage during testing. Thermoplastic housings offer a wide operating temperature range ( 0 C to +1 0 C). Silicone rear wire and internal peripheral interface seals allow the DTM to withstand moisture and fluids. Deutsch DTP Series Building on both the DT and DTM design strengths, the DTP connector line was developed to fill the need for higher amperage, multipin, inepensive connectors. The series meets the same specifications as the DTM and DT but offers the designer the ability to use multiple gauge contacts, each with a amp continuous capacity, within a single shell. Based on the DTM overall design, it offers the protected interfacial seal located within the receptacle shell. Standard multiseal grommet is used in both the plug and receptacle. Currently available in two and four pin configurations. Deutsch DT Bussed Series These standard DT receptacle shells feature internal pin type contact buss bar arrangements that allow common connections from to size 1 contacts. Buss bars are available in standard nickel or gold to match common Deutsch Industrial contacts. Other features include the use of standard DT plugs to mate with these environmental receptacles. Plugs with any Deutsch modification are intermatable. Deutsch DT Series Deutsch DT Series of environmentallysealed, connectors are designed specifically for cable to cable applications on the engine or transmission, under the hood, on the chassis or in the cab. Where signal level circuits in harsh environmental conditions, where even a small degradation in connection may be critical, the Deutsch DT Series general purpose connectors will provide the reliability and performance at the lowest cost. Thermoplastic ( 0 C to C rated) housings and silicone seals are used to allow the connector to withstand conditions of etreme temperature and moisture. The connector may be employed with either solidcopper crimp type contacts for critical circuits or budgetminded stamped and formed contacts. In either selection, the spring action is designed in the socket and shrouded by a stainless steel hood that provides closed entry for positive aial alignment during mating, and eliminates probe damage from occurring. Contact insertion and withdrawal require no special tools and are retained in locked position by dielectic fingers, molded as an integral part of the housing. Secondary locks are assembled at the mating interfaces. If by chance the secondary locks are not properly seated during assembly, they will be pressed into locked position during the mating of the connector. Deutsch DTHD Series Deutsch developed the DTHD Series for those applications requiring a complete, environmentally sealed, single power circuit termination. DTHD plugs and receptacles can be permanently assembled with thermoplastic end caps that prevent removal of the silicone wire seal grommets. Designed for diesel engine, electronic fuel injectors, automatic transmissions, ABS brakes and other applications that involve fuel and oil eposure. These end caps provide the additional reliability required for critical wiring circuits. DT Series Manual #0.indd /1/0 :1: PM

5 MATERIAL SPECIFICATIONS Plug/Receptacle Shell: Thermoplastic Wedge: Thermoplastic Grommet: Silicone Rubber Contacts Pin: Socket: Finish: Sealing Plugs Thermoplastic: (All sizes) Copper Alloy Copper Alloy Nickel (optional gold) Plated GENERAL SPECIFICATIONS Dielectric Withstanding Voltage Current leakage less than milliamps at 100 VAC Insulation Resistance: 1000 megohms minimum at 0 C. Current Rating (Contact current 1 0 C (continuous) Size :. amps Size 1: 1 amps Size : amps Size : 0 amps Size : 100 amps Submersion: Properly wired and mated connection will withstand immersion under three feet of water without loss of electronic qualities or leakage. Fluid Resistance: Connectors show no damage when eposed to most fluids used in industrial applications. Vibration: No unlocking or unmating and ehibits no mechanical or physical damage after sinusoidal vibration levels of G s at 10 to 00 Hz in each of the three mutually perpendicular planes. No electrical discontinuities longer than 1 microsecond. Thermal Cycle: No cracking, chipping or leaking after test cycles from 0 C to +1 0 C. Durability: No electrical or mechanical defects after 100 cycles of engagement and disengagement. CONTACT SIZE CONTACT RESISTANCE WIRE GAUGE AWG(mm ) (.0) 1 (.0) 1 (1.0) 1 (.0) 1 (.0) 1 (1.0) Test Current (Amps) Resistance (mv) Solids Resistance (mv) Stamped & Formed (.0) (.0) (.0) (.0) 10 (.0) CONTACT SIZE # #1 # # # N/A 0 N/A (1.0) N/A WIRE SEALING RANGE RECOMMENDED WIRE INSULATION O.D. NSEAL.0.0 (1..0).0.1 (..).1.10 (.0.).1. (..10)..9 (.11.) ESEAL N/A.0.0 (1..0).09.1 (..01) N/A N/A Temperature: Operative at temperatures from 0 C to +1 0 C. Continuous at rated current. Contact Retention: Contacts withstand a minimum load of: lbs (9N) for size lbs (111N) for size 1 0 lbs (1N) for size lbs (1N) for size lbs (1N) for size DT Series Manual #0.indd /1/0 :1: PM

6 PART NUMBERING SYSTEM (DTM) DTM 0 S * **** Series Prefi 0 = Receptacle 0 = Plug Number of Contacts Special Modifications Polarizing Position (If Applicable) 0 + Only Contact Type P = Pin Receptacle Only S = Socket Plug Only PART NUMBERING SYSTEM (DT & DT Bussed) DT 0 S * **** Series Prefi 0 = Receptacle 0 = Plug Number of Contacts Special Modifications Polarizing Position (If Applicable) Contact Type P = Pin Receptacle Only S = Socket Plug Only PART NUMBERING SYSTEM (DTP) DTP 0 S * **** Series Prefi 0 = Receptacle 0 = Plug Number of Contacts Special Modifications Polarizing Position (If Applicable) Contact Type P = Pin Receptacle Only S = Socket Plug Only PART NUMBERING SYSTEM (DTHD) DTHD 0 1 S **** Series Prefi 0 = Receptacle 0 = Plug Single Terminal Contact Size = Size = Size = Size Special Modifications Contact Style P = Pin Receptacle Only S = Socket Plug Only DT Series Manual #0.indd /1/0 :1: PM

7 DTM Series Size Contacts size size size size size size DT & DT BUSSED Series Size 1 Contacts size 1 size 1 size 1 size 1 size 1 size 1 DTP Series Size Contacts size size DTHD Series Size, & 1 1 size 1 1 size 1 1 size DT Series Manual #0.indd /1/0 :1: PM

8 DT Series BUSSED Arrangements Standard DT Receptacles Bussed to Customer Specifications PIN PIN PIN 1 PIN 1 PIN 1 PIN PIN PIN PIN Arrangements shown are currently available. For additional arrangements contact factory. ALL PART NUMBERS ARE FOR BLACK MAX CURRENT RATINGS NICKEL BUSS P/N GOLD BUSS P/N MATING PLUG P/N PIN = AMPS DT0PEP1 DT0PEP DT0S**** PIN = 9 AMPS DT0PEP1 DT0PEP DT0S**** PIN = 1 AMPS DT0PEP1 DT0PEP1 DT0S**** PIN = AMPS DTPBP01 DT0PBP01 DT00SB**** PIN = AMPS DT0PBPO DT0PBPO9 DT00SB**** PIN = AMPS DT0PBP0 DT0PBP0 DT00SB**** PIN = 1 AMPS DT0P*** DT0P*** DT0S**** PIN = AMPS DT0PBP01 DT0PBP01 DT0SB**** PIN = 9 AMPS DT0PBP0 DT0PBP0 DT0SB**** PIN = 1 AMPS DT0PBP00 DT0PBP01 DT0SB**** PLEASE CONSULT FACTORY FOR AVAILABILITY AND ALTERNATE KEYING DT Series Manual #0.indd /1/0 :1: PM

9 CONTACTS AND APPLICATION DATA Solid Contacts SIZE 1 1 Socket PIN SOLID CONTACT PART NUMBERS SOCKET 00** 00** 001** 011** 0011** 091** 00** 0** 000** 00** 000** 00** Solid Contacts INSPECTION HOLE WIRE SIZE AWG (mm ) (0.0) 0 ( ) 1 (.0) 1 (.0.0) 10 (.0.0) (1.0) RECOMMENDED STRIP LENGTH INCHES (mm).1.1 (.9.).0. (..9).0. (..9).. (..1).0.9 (10.9.0).0.9 (10.9.0) * See Envelope Print Consult factory for alternate finishes. MIN CONTACT RETENTION LBS (N) Stamped and Formed Contacts Pin (9) 0 (1) (1) (1) REF CRIMP TENSILE LBS (N) MAX RATED AMPS AT 1 0 C CONTINUOUS. (9) 1 (19) 0 (11) 1 0 ( 11) 1 (00) 0 00 (1) Socket 100 Pin INSPECTION HOLE Stamped & Formed Contacts SIZE STAMPED & FORMED CONTACT PART NUMBERS PIN SOCKET 10001** 1001** 1000** 100** N/A 100** ** 10101** ** 10110** ** 10101** 10010** 1010** 10010** 1010** ** 10109** 1001** 101** N/A 1011** 10001** 101** 1000** 10** CARRIER STRIP IDENTIFICATION WIRE SIZE AWG (mm) 1 (1.0 0.) 1 (1.0 0.) 1 (1.0 0.) 1 1 (.0.) 1 1 (.0.) 1 1 (.0.) 1 ( ) 1 1 (.0.) 1 1 (.0.) 1 (. 1.0) 1 (. 1.0) 1 (.0.0) 10 (.0.0) WIRE INSULATION O.D. RANGE.0.1 (1.91.1).01.0 (1.0.1).0.1 (1.91.1) (.1.1) (.1.1).0.10 (1.91.) (1.0.).0.10 (1.91.).0.10 (1.91.).0.10 (1.91.).0.10 (1.91.).11.1 (..).10. (..1) RECOMMENDED STRIP LENGTH INCHES (mm).10.0 (.1.0).10.0 (.1.0).10.0 (.1.0).10.0 (.1.0).10.0 (.1.0).10.0 (.1.0).10.0 (.1.0).10.0 (.1.0).10.0 (.1.0).1. (..).1. (..).. (..991).. (..99) MIN CONT. RETENTION LBS (N) (9) (9) (9) 0 (1) 0 (1) REF CRIMP TENSILE LBS (N) 10 (9 ) 10 (9 ) 10 (9 ) 1 (111 ) 0 (11) 0 (11) MAX RATED AMPS AT 1 0 C CONTINUOUS ** For proper dies and stamped & formed crimp dimensions See Envelope Size Consult factory for alternate finishes Size Size , Size Size Size 9 DT Series Manual #0.indd 9 /1/0 :1: PM

10 Contact Retention System (DTHD) Rquired Removal Tool (See page ) LOCKING FINGERS CONTACT UNLOCKED POSITION CONTACT INSERTION CONTACT LOCKED POSITION Contact Insertion Procedure TOOL INSERTED TO UNLOCK CONTACT TOOL AND CONTACT REMOVED Contact Insertion System (DTM/DT/DTP) CONTACT LOCKING FINGER UNLOCKED POSITION CONTACT INSERTION CONTACT LOCKED IN POSITION Contact Removal Procedure (DTM/DT/DTP) SCREW DRIVER INSERTED TO UNLOCK CONTACT CONTACT REMOVED 10 DT Series Manual #0.indd 10 /1/0 :1: PM

11 Assembly Contact Insertion (DTM, DT, DTP) 1. Grasp crimped contact approimately 1.0 (.mm) behind the contact barrel.. Hold connector with rear grommet facing you.. Push contact straight into connector grommet until a click is felt. A slight tug will confirm that it is properly locked in place.. Once all contacts are in place, insert orange wedge: receptacles with half holes aligning with contacts. Plugs with contacts aligning behind full holes. The orange wedge will snap into place. NOTE: The receptacle is shown use the same procedure for plug. Contact Removal 1. Remove orange wedge using needlenose pliers to pull wedge straight out.. To remove the contacts, gently pull wire backwards, while at the same time releasing the locking finger by moving it away from the contact with a screwdriver.. Hold the rear seal in place, as removing the contact will displace the seal. 11 DT Series Manual #0.indd 11 /1/0 :1: PM

12 Accesso Accessories To meet the application requirements where wires are to be protected, the DT Series may be supplied with boot adaptors. These will accept shaped boots / sleeves or shrink tubing. Parts for standard or thin wall wire are available. Shrink Boot Adaptor Modification Numbers Part Number Plugs Part Number Receptacles Number of Ways Basic Part Number Grey Std. Thin Wall Std. Black Thin Wall Number of Ways Basic Part Number Grey Thin Std. Wall Std. Black Thin Wall DT0S E00 CE0 EP11 CE1 DT0P E00 CE0 EE11 CE09 DT0S E00 CE0 EP11 CE1 DT0P E00 CE0 EE11 CE09 DT0S E00 CE0 EP11 CE1 DT0P E00 CE0 EE11 CE09 DT0S E00 CE0 EP11 CE1 DT0P E00 CE0 EE11 CE09 DT0SA E00 CE0 EP11 CD1 DT0PA E00 CE0 EE11 CE09 DT0SA E00 CE0 EP11 CD1 DT0PA E00 CE0 EE11 CE09 DTHD Removal Tools Sealing Plugs NORMAL WIRE SEALS (N) EXTRA THIN WALL WIRE SEALS (E) SEALING PLUG PART NO. SIZE WIRE RANGE AWG PART NO. SIZE WIRE RANGE AWG CONTACT SIZE PART NO Wire Sealing Range: Standard.mm.mm wire insulation diameter Thin wall 1.mm.0mm wire insulation diameter DT Series Manual #0.indd /1/0 :1: PM

13 Accessories DT Mounting Clips Metal Mounting Clips (Thru Hole) (Thru Hole) (Snap Fit) (W/Self Mounting Stud) Metal Mounting Clips Part Number Used On Material Hole O.D. in. (mm) Part Number Plastic Mounting Clips Used On Material Color DTM (all) DT,,,, DTP (all) DTHD (all) Stainless Steel. (11.0) DTM (all) DT,,,, DTP (all) DTHD (all) Plastic Gray DTM (all) DT,,,, DTP (all) DTHD (all) Stainless Steel. (1.0) DT Cavity Only Plastic Gray DTM (all) DT,,,, DTP (all) DTHD (all) Stainless Steel w/zinc Plating. (1.0) DTM (all) DT,,,, DTP (all) DTHD (all) Plastic Black DT cavity only Stainless Steel. (11.0) DT cavity only Stainless Steel w/zinc Plating. (.) 1 DT Series Manual #0.indd 1 /1/0 :1: PM

14 Back Shells Accessories The Deutsch range of Back Shells is designed to snap fi onto the full range of standard DT connectors (i.e. without end cap). The innovative design allows each unit to accommodate several different sizes of slit or unslit corrugated tubes. They are available for both plugs and receptacles and the options include straight (10 0 ) and right angled ( 0 ) adaptors for,,,, and way, additionally a version equipped with strain relief features,, and way for jacked cables. Material: PA. / black Operating Temperatures: 0 to 1 0 C IP rating: IP0 Handling Temperature: to 0 C Envelope Dimensions (mm) Connector Outlet Strain Relief a b L H Item No. Part No. DT0P 10 1,0 1,0, ,0 1,0, ,0 1,0 0,0, ,0 1,0 0,0, DT0S 10 1,0 1,0, ,0 1,0, ,0 1,0 1,0, ,0 1,0 1,0, DT0P 10,0,0, ,0,0, ,0,0,0, ,0,0,0, DT0S 10 1,0,0, ,0,0, ,0,0,0, ,0,0,0, DT0P 10,0,0 9, ,0,0 9, ,0,0,0, ,0,0,0, DT0S 10,0,0, ,0,0, ,0,0,0, ,0,0,0, DT0P 10,0 1,, ,0 1,, ,0 1,,0 0, ,0 1,,0 0, DT0S 10,,0, ,,0, , 1,0,0 0, , 1,0,0 0, DT0P 10,,0, ,,0, 0, DT0S 10,,, ,, 9, 9, DT0P 10,0,, ,0,,0 0, DT0S 10,0,0, ,0,0, 0, Tube Size by Connector and Additional Length (mm) needed L L L L a a H a a H 1 b Receptacle 10 0 b Receptacle 0 b Plug 10 0 b Plug 0 DT Series Manual #0.indd 1 /1/0 :1: PM

15 Accessories Back Shells Pull Off Strength** Connector F P (N) F P (N) F P F T 0 0 F P F T DT0P / DT0S DT0P / DT0S DT0P / DT0S DT0P / DT0S DT0P / DT0S DT0P / DT0S 0 / 0 0 / 0 0 / 0 0 / 0 0 / 0 0 / 0 0 / 10 0 / 0 0 / 0 / 0 0 / 0 / 0 ** Valid for unslit corrugated tubes. Follow also connector mounting instruction: no force must apply to wires and connector to maintain continuous tightness of the connection. Tube size by connector and additional length (mm) needed Connector DT0P / DT0S DT0P / DT0S DT0P / DT0S DT0P / DT0S DT0P / DT0S DT0P / DT0S Corrugated D Tube Details P X = Tube length needed for harness Ribs to be used for tube mounting* NW NW, NW, NW10 NW1 NW1 X + 1,0 X + 1,0 X + 1,0 9,, X + 1,0 X + 1,0 X + 1,0 10,0, X + 10,0 X +, X + 10,0 X +,0 X +,0 11,, X +,0 X +,0 X+ 1,0 X + 1,0 X +, 1,0, X +,0 X +,0 X + 1,0 1,, X + 10,0 1,, Connector DT0P / DT0S DT0P / DT0S DT0P / DT0S DT0P / DT0S DT0P / DT0S DT0P / DT0S NW NW, NW, NW10 NW1 NW1 * The corrugated tube must be placed into the ribs as per the above table. D NW P Tube details (sectional view) Rib No.: 1 Strain Relief 1 DT Series Manual #0.indd 1 /1/0 :1:9 PM

16 Deutsch Industrial UK Stanier Road St. Leonards On Sea East Susse TN 9RF England Ph. (0) Fa (0) 99 Deutsch Industrial Europe Fraunhoferstrasse 11b 1 Martinsried Germany Ph. +9 (0) Fa +9 (0) 9 info.eu@deutsch.net Deutsch Connectors Trading (Shanghai) Co., Ltd. Room 10, 10F Central Plaza, 1 Huai Hai Zhong Road, Shanghai 00, China Tel/Fa: salesdichina@deutsch.net Deutsch Industrial US 0 Industrial Ave. Hemet, CA 9 USA Ph. +1 (91) Fa +1 (91) insidesalesipd@deutsch.net Deutsch India Power Connectors Pvt.Ltd. 10, Prestige Omega EPIP zone, 1st Phase, White Field, Bangalore 0 0. INDIA. Ph: Mobile: Deutsch Industrial Japan NIHON Deutsch Ltd. 10, Ohyamakanaicho Itabashiku, Tokyo 100 Japan Ph Fa rtakemura@nihondeutsch.co.jp INDUSTRIAL 0 Industrial Avenue, Hemet, California 9 Tel.: (91) Fa: (91) Web: Edition 0 DT Series Manual #0.indd 1 /1/0 :1:9 PM