Prefabricated building Aluminum and PVC doors
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1 Prefabricated building Aluminum and PVC doors
2 SLOVENSKO ITALIA ESPAÑA ITALIA The company, we have the pleasure to introduce in this brochure, is an important and dynamic industrial company located in Italy. Since the 1980s, Piva Group SpA has been offering to its customers a modern and flexible production machine, which strong of its creative design, follows each project from the beginning, proposing an advanced quality level on each product, labeling it with the CE mark, in conformity with the highest technical standards of our times. Initiative, will and commitment, together with close relations between the Piva family and the management, have made Piva Group SpA a solid productive reality, which produces Aluminum and PVC windows and doors for modular building (modular house units, insulated units, pre-fabricated boxes, etc. ), for mobile homes, bungalows and residential building with its Mondial Infissi division. Piva Group SpA produces also insulated sandwich panels for industrial building (industrial sheds, industrial soundproofing) and for many other sectors in the industrial plant sector with its Pannelli System division. The Italian production facilities are located on an industrial area of about 100,000 square meters in Roncanova di Gazzo Veronese, province of Verona; it is the heart of the company, where all the inputs start and where the headquarter is located. Other production site covering a total area of 30,000 square meters is located in Salamanca, central Spain, where PVC and Aluminum windows and doors have been produced since The company is present and exports its products all over Europe and around the world with a total aggregate turnover of about 100 million Euros. The Group expects to expand even further with the research and the development of new products to be entered also on new emerging markets. A full range of certifications on the product, available for each kind of article, outline the Piva Group s mission. 2
3 The Group Panels from continuous production Prefabricated building Mobil home Residential building Panels from discontinuous production Wall panels Roof panels 3
4 Why choosing Aluminum Aluminum is a very light material with reduced specific weight. That s why production costs of the raw material in this phase are very affordable. Its resistance is very high and it can be calculated with precision. It is the ideal material even for the production of windows, doors and glass façade of big dimensions. It can be endless re-melted with a limited energy consumption. More Aluminum is recycled, more cheaper is its price. Practicality and functionality Complex geometries can be extruded, which are ideal for windows profiles, doors and door-windows, with the most modern opening systems. Aluminum joints to the lightness and flexibility, a high resistance and solidity. Therefore, Aluminum is the material to be used in the modern architecture, ductile to each form and colour, traditional and modern. Fire reaction Aluminum can be used for the production of windows and doors with fire reaction in class 0. Why choosing PVC Choosing PVC profiles for windows and doors means to preserve the green of our forests. PVC is composed by 57% of salt and by 43% of petroleum. This material is therefore a thermoplastic material, mainly of natural origin, with a reduced use of raw materials with limited availability and no-renewable. Choosing PVC profiles for windows and doors, there is a pollution s reduction. PVC s production requires less energy in comparison with other materials, such as Aluminum. PIVA GROUP s windows and doors also guarantee an high thermal insulation, with a further energy save with less consumption of indoor heating and consequent reduction of air pollution. Plastic materials for windows and doors are among the most resistance: they can be used even after a century. To protect against fire PVC contains 57% of chlorine in its structure, which makes it alone a fire resistance polymer. The presence of chlorine, a highly fire resistance substance, improves the reaction of PVC against the fire, slowing down the spread of flames and therefore self-extinguishing. 4
5 Aluminum and PVC doors Aluminum structural doors SERIES shutter or 2-shutter door with middle band SERIES shutter and 2-shutter door with or without middle band NC50 1-shutter and 2-shutter door with or without middle band SERIES TT 1-shutter and 2-shutter door with or without middle band p Aluminum blind doors SERIES 2002 Sliding door SERIES 2002 Blind door with 45 mm metal shutter SERIES 2002 Blind door ECO with metal shutter without profile s overlapping SERIES 2002 Blind door ECO-B with metal shutter with profile s overlapping SERIES 2005 Injected blind door p PVC structural doors PVC SERIES - hinged door PVC SERIES - sliding door p
6 SERIES shutter and 2-shutter door with middle band The aluminum hinged door with middle band Series 2002 has been realized for fitting on external and/or internal walls (mainly of small thickness) of new, existing and/or temporary structures. This typology represents a cheap door, which combines lightness and strength. 6
7 aluminum structural doors 1-shutter or 2-shutter doors with middle band SERIES 2002 Technical information Extruded profiles in aluminum alloy 6060 (EN 573-3), strength property T5 (EN 515) and tolerances on dimensions and thicknesses in accordance to UNI EN and/or UNI/EN Tightness system with COECOPRENE gasket on shutter and frame. 40/50/60 mm fix U -frame profile or T/Z/L -frame profile to be used with or without internal profile for any kind of wall thickness; T/Z-frame profile has been mainly studied for external fitting. Frame s thickness: 44 mm. Shutter s thickness: 44 mm. Possibility for glasses with thickness from 4 mm to 23 mm (simple, stratified or double glass); possibility for external protection bars in aluminum and/or internal venetian blind. Possibility for integrated panels with a thickness from 25 to 40 mm; insulated panels produced with 2 sheets in pre-painted zinc steel and polyurethane foam insulation or high density polystyrene insulation. Closing system with black handle in nylon; hinges. Tightness classes Certifications issued by a notified European certification Organism nr Air tightness: class 1 (in conformity to EN 12207) Water tightness: class 8A (in conformity to EN 12208) Wind load resistance: class C4 (in conformity to EN 12210) Thermal transmittance in conformity to EN ISO Vertical section. Fire reaction: class 0 (in conformity to D.M. 14/01/1985) Horizontal section. 7
8 SERIES shutter and 2-shutter door with or without middle band The aluminum hinged door with or without middle band Series 2005 has been realized for fitting on external and/or internal walls (mainly of small thickness) of new, existing and/ or temporary structures. This typology represents a door, which combines lightness and strength. It can be realized with many adjustable profiles, in order to satisfy the most various needs. 8
9 aluminum structural doors 1-shutter and 2-shutter door with or without middle band SERIES 2005 Technical information Extruded profiles in aluminum alloy 6060 (EN 573-3), strength property T5 (EN 515) and tolerances on dimensions and thicknesses in accordance to UNI EN and/or UNI/EN Tightness system with COECOPRENE gasket on shutter and frame. 40/50/60 mm fix U -frame profile or T/Z/L -frame profile to be used with or without internal profile for any kind of wall thickness; T/Z-frame profile has been mainly studied for external fitting. Frame s thickness: 44 mm. Shutter s thickness: 44 mm. Possibility for glasses with thickness from 4 mm to 23 mm (simple, stratified or double glass); possibility for external protection bars in aluminum and/or internal venetian blind. Possibility for integrated panels with a thickness from 25 to 40 mm; insulated panels produced with 2 sheets in pre-painted zinc steel and polyurethane foam insulation or high density polystyrene insulation. Closing system with black handle in nylon; extruded anodized or painted Aluminum hinges with zinc steel pin. Tightness classes Certifications issued by a notified European certification Organism nr Air tightness: class 1 (in conformity to EN 12207) Water tightness: class 8A (in conformity to EN 12208) Wind load resistance: class C4 (in conformity to EN 12210) Thermal transmittance in conformity to EN ISO Vertical section. Fire reaction: class 0 (in conformity to D.M. 14/01/1985) Horizontal section. 9
10 SERIES NC50 1-shutter and 2-shutter door with or without middle band The aluminum hinged door with or without middle band Series NC50 has been realized for fitting on external and/or internal walls (mainly of small thickness) of new, existing and/ or temporary structures. This typology represents a door, which combines lightness and strength. It can be realized with many adjustable profiles, in order to satisfy the most various needs. 10
11 aluminum structural doors 1-shutter and 2-shutter door with or without middle band SERIES NC50 Technical information Extruded profiles in aluminum alloy 6060 (EN 573-3), strength property T5 (EN 515) and tolerances on dimensions and thicknesses in accordance to UNI EN and/or UNI/EN Tightness system with double gasket in balloon form. Frame s thickness: 54 mm. Shutter s thickness: 54 mm. 6 mm overlapping wing. Possibility for glasses with thickness from 4 mm to 35 mm: simple, stratified or double glass. Possibility for integrated panels with a thickness of 35 or 50 mm. Aluminum hinges with zinc steel pin. Closing system with Aluminum handle with 1-point lock with shaped cylinder (on request, possibility for 3-point lock); possibility for panic bars or free/busy device. Profiles surface treatment: anodizing or painting with quality mark QUALANOD/QUALICOAT of specialized certified QUALITAL companies. Possibility for application of protection bars, PVC rolling shutters (or in aluminum), internal venetian blind. Tightness classes Certifications issued by a notified European certification Organism nr Air tightness: class 3 (in conformity to EN 12207) Water tightness: class 8A (in conformity to EN 12208) Wind load resistance: class C4 (in conformity to EN 12210) Thermal transmittance in conformity to EN ISO Vertical section. Fire reaction: class 0 (in conformity to D.M. 14/01/1985) Horizontal section. 11
12 SERIES TT 1-shutter and 2-shutter door with or without middle band The aluminum hinged door with or without middle band Series TT has been realized for fitting on external and/or internal walls (mainly of small thickness) of new, existing and/or temporary structures. This typology represents a door, which combines lightness and strength. It can be realized with many adjustable profiles, in order to satisfy the most various needs. 12
13 aluminum structural doors 1-shutter and 2-shutter door with or without middle band SERIES TT Technical information Extruded profiles in aluminum alloy 6060 (EN 573-3), strength property T5 (EN 515) and tolerances on dimensions and thicknesses in accordance to UNI EN and/or UNI/EN Tightness system with double gasket in balloon form. Possibility for glasses with thickness from 4 mm to 35 mm: simple, stratified or double glass. Possibility for integrated panels with a thickness from 25 mm to 40 mm Aluminum hinges with zinc steel pin. Closing system with Aluminum handle, 1-point lock with shaped cylinder (on request, possibility for 3-point lock); possibility for panic bars or free/busy device. Profiles surface treatment: anodizing or painting with quality mark QUALANOD/QUALICOAT of specialized certified QUALITAL companies. Possibility for application of protection bars, PVC rolling shutters (or in aluminum), internal venetian blind. Tightness classes Certifications issued by a notified European certification Organism nr Air tightness: class 3 (in conformity to EN 12207) Water tightness: class 8A (in conformity to EN 12208) Wind load resistance: class C4 (in conformity to EN 12210) Thermal transmittance in conformity to EN ISO Vertical section. Fire reaction: class 0 (in conformity to D.M. 14/01/1985) Horizontal section. 13
14 SERIES 2002 Sliding door The sliding door Series 2002 with single insulated shutter has been realized for fitting on internal walls (mainly of small thickness) of new, existing and/ or temporary structures. This typology represents a cheap door, which combines convenience and strength. 14
15 aluminum blind doors Sliding door SERIES 2002 Technical information 45 mm insulated shutter, realized with 2 pre-painted zinc steel sheets and high density polystyrene insulation core. (except for different specifications). 1-point hook lock with handle, locking recessed device. Monorail in raw Aluminum with max. carrying capacity of 80 Kg, 2 trolleys with adjustable pin (from 0 to 12 mm in the height), flat releasable bracket, 2 complete stops and 1 lower rail. Vertical section. Horizontal section. 15
16 SERIES 2002 Blind door with 45 mm metal shutter The aluminum hinged blind door Series 2002 has been realized for fitting on external and/or internal walls (mainly of small thickness) of new, existing and/or temporary structures. This typology is ideal as internal door with its smooth and pleasant aesthetic, which combines lightness and strength. 16
17 aluminum blind doors Door with 45 mm metal shutter SERIES 2002 Technical information Extruded profiles in aluminum alloy 6060 (EN 573-3), strength property T5 (EN 515) and tolerances on dimensions and thicknesses in accordance to UNI EN and/or UNI/EN Tightness system with COECOPRENE gasket on shutter and frame. 6 mm overlapping wing. Frame s thickness: 44 mm. 40/50/60 mm fix U -frame profile or T/Z/L -frame profile to be used with or without internal profile for any kind of wall thickness; T/Z-frame profile has been mainly studied for external fitting. Shutter s thickness: 45 mm; the shutter is produced through the press-bending of pre-painted zinc sheets, in order to obtain two semi-shells on which the high-density polystyrene is interposed and glued to the sheets. Closing system with black handle in nylon, which is guaranteed from a 1-point-lock with shaped cylinder; it is possible to apply a free/busy device. Hinges in extruded anodized or painted aluminum, zinc steel pin. Tightness classes Certifications issued by a notified European certification Organism nr Air tightness: class 4 (in conformity to EN 12207) Water tightness: class 8A (in conformity to EN 12208) Wind load resistance: class C4 (in conformity to EN 12210) Thermal transmittance in conformity to EN ISO Vertical section. Fire reaction: class 0 (in conformity to D.M. 14/01/1985) Horizontal section. 17
18 SERIES 2002 Blind door ECO with metal shutter without profile s overlapping The aluminum hinged blind door mod. ECO Series 2002 has been realized for fitting on internal walls (mainly of small thickness) of new, existing and/ or temporary structures. The strength point of this typology, is the possibility for changing the opening side of the shutter in any moment, on basis of your needs, optimizing the spaces of internal rooms, where the door is installed. 18
19 aluminum blind doors Door ECO with metal shutter without profile s overlapping SERIES 2002 Technical information Extruded profiles in aluminum alloy 6060 (EN 573-3), strength property T5 (EN 515) and tolerances on dimensions and thicknesses in accordance to UNI EN and/or UNI/EN Tightness system with COECOPRENE gasket on shutter and frame. The shutter is flat and without overlapping profile. Frame s thickness: 35 mm; Z-frame profile to be used with or without internal profile for any kind of wall thickness. Shutter s thickness: 30 mm; the shutter is produced through the press-bending of pre-painted zinc sheets, in order to obtain two semi-shells, on which the high-density polystyrene is interposed and glued to the sheets. Closing system with black handle in nylon, which is guaranteed from 1-point-lock with shaped cylinder; it is possible to apply a free/busy device. Hinges in extruded anodized or painted aluminum, zinc steel pin. Vertical section. Vertical section, detail. Horizontal section. 19
20 SERIES 2002 Blind door ECO-B with metal shutter with profile s overlapping The aluminum hinged blind door mod. ECO-B Series 2002 has been realized for fitting on internal walls (mainly of small thickness) of new, existing and/ or temporary structures. This typology represents a cheap door, which combines lightness and strength. 20
21 aluminum blind doors Door ECO-B with metal shutter and profile s overlapping SERIES 2002 Technical information Extruded profiles in aluminum alloy 6060 (EN 573-3), strength property T5 (EN 515) and tolerances on dimensions and thicknesses in accordance to UNI EN and/or UNI/EN Tightness system with COECOPRENE gasket on shutter and frame. The shutter is flat and with overlapping profile. Frame s thickness: 35 mm; fix U - frame profile in dim. 40/50/60 mm or T/Z/L to be used with or without internal profile for any kind of wall thickness; the T/Z- profile has been mainly studied for external fitting. Shutter s thickness: 35 mm; the shutter is produced through the press-bending of pre-painted zinc sheets, in order to obtain two semi-shells, on which the high-density polystyrene is interposed and glued to the sheets. Closing system with black handle in nylon, which is guaranteed from 1-point-lock with shaped cylinder; possibility for free/busy device. Hinges in extruded anodized or painted aluminum, zinc steel pin. Vertical section. Vertical section, detail. Horizontal section. 21
22 SERIES 2005 Injected blind door The aluminum injected blind door Series 2005 has been realized for fitting on external and/or internal walls (mainly of small thickness) of new, existing and/or temporary structures. This typology represents an ideal external or internal door with its flat and pleasant aesthetic, which combines lightness and strength. 22
23 aluminum blind doors Injected blind door - SERIES 2005 Technical information Extruded profiles in aluminum alloy 6060 (EN 573-3), strength property T5 (EN 515) and tolerances on dimensions and thicknesses in accordance to UNI EN and/or UNI/EN Tightness system with COECOPRENE gasket on shutter and frame. 6 mm overlapping wing profile. Frame s thickness: 44 mm; 40/50/60 mm fix U -frame profile or T/Z/L -frame profile to be used with or without internal profile for any kind of wall thickness; T/Z-frame profile has been mainly studied for external fitting. Shutter s thickness: 45 mm; realized with an aluminum profile with two pre-painted smooth zinc steels; PU-foam injection is made after the assembling of the shutter. Closing system with black handle in nylon and 1-point lock with shaped cylinder: possibility for a free/busy device or handle type PATENT. Anodized or painted extruded aluminum hinges with zinc steel pin. Tightness classes Certifications issued by a notified European certification Organism nr Air tightness: class 1 (in conformity to EN 12207) Water tightness: class 4A (in conformity to EN 12208) Wind load resistance: class C4 (in conformity to EN 12210) Thermal transmittance in conformity to EN ISO Vertical section. Fire reaction: class 0 (in conformity to D.M. 14/01/1985) Horizontal section. 23
24 SERIES PVC Hinged door The PVC hinged door has been realized for fitting on external and internal walls (mainly of small thickness) of new, existing and/or temporary structures. 24
25 PVC structural doors Hinged door - SERIES PVC Technical information Extruded profiles in rigid white PVC. Tightness system with EPDM co-extruded gaskets on shutter and frame. Frame s thickness: 58 mm. Possibility for glasses with thickness from 23 mm to 30 mm (simple double glass or stratified). Opening/closing system through a lock with several closing points, shaped cylinder and white aluminum handle. Steel hinges with 4 micron zinc paint. Possibility for superficial paint made by primary specialized and certified companies. Possibility for aluminum protection bars and/or rolling shutter. Possibility for slat bearing profile. Tightness classes Certifications issued by a notified European certification Organism nr Air tightness: class 2 (in conformity to EN 12207) Water tightness: class 8A (in conformity to EN 12208) Wind load resistance: class C4 (in conformity to EN 12210) Thermal transmittance in conformity to EN ISO Vertical section. Fire reaction: DIN 4102 B1 Horizontal section. 25
26 SERIES PVC Sliding door The PVC sliding door has been realized for fitting on external and internal walls (mainly of small thickness) of new, existing and/or temporary structures. 26
27 PVC structural doors Sliding door - SERIES PVC Technical information Extruded profiles in rigid white PVC. Tightness system with EPDM co-extruded gaskets on shutter and frame; brush gaskets on shutter. Frame s thickness: 77,5 mm. Shutter s thickness: 42,5 mm. Possibility for glasses with thickness from 4 mm to 22 mm (simple, double glass or stratified). 80 Kg carrying capacity of the trolleys with possibility to be adjusted of +/- 2,5 mm. Opening/closing system through a lock with several closing points, shaped cylinder and aluminum white handle. Possibility for superficial paint made by primary specialized and certified companies. Tightness classes Certifications issued by a notified European certification Organism nr Air tightness: class 2 (in conformity to EN 12207) Water tightness: class 3A (in conformity to EN 12208) Wind load resistance: class C1/B2/A3 (in conformity to EN 12210) Thermal transmittance in conformity to EN ISO Sound insulation: in conformity to EN 14351/1 Appendix B Vertical section. Fire reaction: DIN 4102 B1 Horizontal section. 27
28 28
29 Some accessories Panic bar for door with middle band Panic bar for blind door Cylinder with latch Panic bar push bar ; possibility for handle with cylinder Door closer Slide door closer Spring door closer 29
30 Our products Mondial Infissi offers a range of innovative products, making it one of the leaders in the production of aluminum and PVC windows and doors. With Mondial Infissi, our company designs and produces windows and doors to suit all the clients needs, offering a quality product with a competitive price. Our company has a team of technicians for technical advice and for the installation of the delivered products on building site. Pre-fabricated building The Pre-fabricated sector is involved in the production of aluminum and PVC windows and doors for modular prefabricated units (modular housing units, insulated units, prefabricated boxes, etc.). Series Germany, Series 2002, Series 2005, Series NC50, PVC windows and doors, even with thermal break profile are many of our products, which are certified in accordance to the strict European norms for air-water-wind classification and the K-value in the thermal transmittance. The company can satisfy all technical feasible needs, thanks to the Group s technical-operating team, who designs the best solutions with the cooperation of suppliers, that can certify and guarantee products and delivered materials over time. 30
31 Pre-fabricated building 31
32 mobil home pre-fabricated building There are many solutions for highlighting the aesthetic features of a building. Windows and doors of Piva Group s production stand out for the high quality standards, which assure constant performance over time. In Europe, in few decades, PVC has surpassed all the traditional materials for the windows and doors production; this worth is due to its technical performance qualities, giving a reply in many countries. The benefits of the PVC windows and doors produced by Piva Group are: High sound insulation for a better housing comfort; Efficient thermal insulation with a considerable energy save; Excellent weather tightness; Absolute resistance to the wind pressure; No condensation; Durability without maintenance. 32
33 Mobil home and Residential building 33
34 Piva Group has even the Pannelli System division, reference point for the production of insulated sandwich panels with a discontinuous line production. It produces the most various and complex types of sandwich panels with different insulations, from polyurethane resins, to polystyrene foam and to mineral wool with oriented fibres, with the possibility for inserts made of wood, iron, plastic or other materials. Pannelli System can offer an unlimited production with its discontinuous plants, replying to the complex and difficult requests in the world of design. To complete the product range and keeping Piva Group up to date at all times, new generation plants have been installed, which can significantly increase the production capacity of the Group. Thanks to the high capacity of our plants, Pannelli System Division can meet any market s need a commercial advantage that puts us in an unique position. 34
35 Pannelli System Division 35
36 pivagroupspa.com piva group spa via roma, roncanova di gazzo v.se (VR) italy tel fax Prefabricated building Aluminum and PVC doors - Mondial Infissi - 10/2012- Rev.0
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