High Power DC Motors Planetary Gearboxes

Transcription

1 MOTION CONTROL TECHNOLOGY Development Production Sales High Power DC Motors Planetary Gearboxes...Intelligence in in motion

2 KOCO MOTION THE COMPANY KOCO MOTION is a motion control company that manufactures and distributes electromechanical products to nearly every OEM market segment (e.g., Medical, Bio-Medical, Laboratory Automation, Solar, and Semiconductor). Motion control is the application of precision motors, controls, and mechanical systems in automated machines. KOCO MOTION has office locations in Germany and the USA. Our Value Proposition is to provide our customers with excellent quality OEM products at very competitive pricing. The motion control products and systems are specified by highly experienced engineers in Germany and manufactured throughout the world at ISO9001 prequalified facilities. 2 For other KOCO MOTION products see our websites for more details: Lexium MDrive Steppers with integrated controls MDrive Steppers with integrated controls Servo controlled stepper motors with drives and controls Discrete stepper drives and controls Stepper motors Stepper Linear Actuators Controls DC-Motors Brushless DC-Motors AC Motors with and without Gearboxes Power Supplies Gearboxes PMDC High Power Motors DC and Motors Gearboxes and Planetary Gearboxes

3 TABLE OF CONTENTS Motor Diameter Page PMDC Motor 40ZYN- 40 mm 4 PMDC Motor 45ZYN- 45 mm 5 PMDC Motor 53ZYT- 53 mm 6 PMDC Motor 57ZYN- 57 mm 7 PMDC Motor 57ZYT- 57 mm 8 PMDC Motor 63ZYN- 63 mm 9 PMDC Motor 63ZYT- 63 mm 10 PMDC Motor 76ZYT- 76 mm 11 PMDC Motor 82ZYT- 82 mm 12 PMDC Motor 88ZYT- 88 mm 13 PMDC Motor 100ZYT- 100 mm 14 PMDC Motor 110ZYT- 110 mm 15 Planetary Gearboxes 42JBX 42 mm up to 45 Nm 16 Planetary Gearboxes 52JBX 52 mm up to 75 Nm 17 Planetary Gearboxes 62JBX 62 mm up to 135 Nm 18 Technical Information 19 Formulary Load Data Form 22 Your Contact Persons Intelligence in motion

4 PMDC Motor 40ZYN- 40 mm Specifications Please consult your authorized sales representative for custom specifications, as for example Encoder. 4 Type 40ZYN ZYN-201 Rated voltage U V Terminal resistance R Ohm No load speed n0 rpm No load current I0 A Stall torque TS Nm Stall current IS A Rated torque T Nm Rated speed n rpm Rated current I A Power Pmax. W Max. efficiency % Back-EMF constant KE mv/rpm Torque constant KT mnm/a Speed regulation constant Δn / ΔT rpm/mnm Weight kg Length L mm Operational conditions* Temperature range T C -20 ~ +60 Axial force dynamic FAdyn N 50 Axial force static FSt N 50 Radial force at 3 mm from mounting face FR N 50 Commutator 11 segments Winding class B Protection class IP 40 RFI Protection Varistor Bearings 2 ball bearings * at 25 C Dimension (mm) 40ZYN: High Power DC Motors and Planetary Gearboxes

5 PMDC Motor 45ZYN- 45 mm Specifications Please consult your authorized sales representative for custom specifications, as for example Encoder. Type 45ZYN ZYN ZYN-003 Rated voltage U V Terminal resistance R Ohm No load speed n0 rpm No load current I0 A Stall torque TS Nm Stall current IS A Rated torque T Nm Rated speed n rpm Rated current I A Power Pmax. W Max. efficiency % Back-EMF constant KE mv/rpm Torque constant KT mnm/a Speed regulation constant Δn / ΔT rpm/mnm Weight kg Length L mm Operational conditions* Temperature range T C -20 ~ +60 Axial force dynamic FAdyn N 50 Axial force static FSt N 50 Radial force at 3 mm from mounting face FR N 50 Commutator 8 segments Winding class S Protection class IP 40 RFI Protection Varistor Bearings 2 ball bearings * at 25 C 5 Dimension (mm) 45ZYN:...Intelligence in motion

6 PMDC Motor 53ZYT- 53 mm Specifications Please consult your authorized sales representative for custom specifications, as for example Encoder. 6 Type 53ZYT ZYT-201 Rated voltage U V Terminal resistance R Ohm No load speed n0 rpm No load current I0 A Stall torque TS Nm Stall current IS A Rated torque T Nm Rated speed n rpm Rated current I A Power Pmax. W Max. efficiency % Back-EMF constant KE mv/rpm Torque constant KT mnm/a Speed regulation constant Δn / ΔT rpm/mnm Weight kg Length L mm Operational conditions* Temperature range T C -20 ~ +60 Axial force dynamic FAdyn N 100 Axial force static FSt N 100 Radial force at 3 mm from mounting face FR N 100 Commutator 12 segments Winding class B Protection class IP 40 Bearings 2 ball bearings * at 25 C Dimension (mm) 53ZYT: High Power DC Motors and Planetary Gearboxes

7 PMDC Motor 57ZYN- 57 mm Specifications Please consult your authorized sales representative for custom specifications, as for example Encoder. Type 57ZYN ZYN ZYN ZYN-001 Rated voltage U V Terminal resistance R Ohm No load speed n0 rpm No load current I0 A Stall torque TS Nm Stall current IS A Rated torque T Nm Rated speed n rpm Rated current I A Power Pmax. W Max. efficiency % Back-EMF constant KE mv/rpm Torque constant KT mnm/a Speed regulation constant Δn / ΔT rpm/mnm Weight kg Length L mm Operational conditions* Temperature range T C -20 ~ +60 Axial force dynamic FAdyn N 100 Axial force static FSt N 100 Radial force at 3 mm from mounting face FR N 100 Commutator 12 or 24 segments Winding class B Protection class IP 40 Bearings 2 ball bearings * at 25 C 7 Dimension (mm) 57ZYN: L300 2LEADS AWG20 red&blk...intelligence in motion

8 PMDC Motor 57ZYT- 57 mm Specifications Please consult your authorized sales representative for custom specifications, as for example Encoder. 8 Type 57ZYT ZYT-001 Rated voltage U V Terminal resistance R Ohm No load speed n0 rpm No load current I0 A Stall torque TS Nm Stall current IS A Rated torque T Nm Rated speed n rpm Rated current I A Power Pmax. W Max. efficiency % Back-EMF constant KE mv/rpm Torque constant KT mnm/a Speed regulation constant Δn / ΔT rpm/mnm Weight kg Length L mm Operational conditions* Temperature range T C -20 ~ +60 Axial force dynamic FAdyn N 100 Axial force static FSt N 100 Radial force at 3 mm from mounting face FR N 100 Commutator 12 or 24 segments Winding class B Protection class IP 40 Bearings 2 ball bearings * at 25 C Dimension (mm) 57ZYT: L300 2LEADS AWG20 red&blk High Power DC Motors and Planetary Gearboxes

9 PMDC Motor 63ZYN- 63 mm Specifications Please consult your authorized sales representative for custom specifications, as for example Encoder. Type 63ZYN ZYN-201 Rated voltage U V Terminal resistance R Ohm No load speed n0 rpm No load current I0 A Stall torque TS Nm Stall current IS A Rated torque T Nm Rated speed n rpm Rated current I A Power Pmax. W Max. efficiency % Back-EMF constant KE mv/rpm Torque constant KT mnm/a Speed regulation constant Δn / ΔT rpm/mnm Weight kg Length L mm Operational conditions* Temperature range T C -20 ~ +60 Axial force dynamic FAdyn N 120 Axial force static FSt N 120 Radial force at 3 mm from mounting face FR N 120 Commutator 12 segments Winding class B Protection class IP 40 Bearings 2 ball bearings * at 25 C 9 Dimension (mm) 63ZYN:...Intelligence in motion

10 PMDC Motor 63ZYT- 63 mm Specifications Please consult your authorized sales representative for custom specifications, as for example Encoder. 10 Type 63ZYT ZYT-201 Rated voltage U V Terminal resistance R Ohm No load speed n0 rpm No load current I0 A Stall torque TS Nm Stall current IS A Rated torque T Nm Rated speed n rpm Rated current I A Power Pmax. W Max. efficiency % Back-EMF constant KE mv/rpm Torque constant KT mnm/a Speed regulation constant Δn / ΔT rpm/mnm Weight kg Length L mm Operational conditions* Temperature range T C -20 ~ +60 Axial force dynamic FAdyn N 100 Axial force static FSt N 100 Radial force at 3 mm from mounting face FR N 100 Commutator 12 segments Winding class B Protection class IP 40 Bearings 2 ball bearings * at 25 C Dimension (mm) 63ZYT: High Power DC Motors and Planetary Gearboxes

11 PMDC Motor 76ZYT- 76 mm Specifications Please consult your authorized sales representative for custom specifications, as for example Encoder. Type 76ZYT ZYT-060 Rated voltage U V Terminal resistance R Ohm No load speed n0 rpm No load current I0 A Stall torque TS Nm Stall current IS A Rated torque T Nm Rated speed n rpm Rated current I A Power Pmax. W Max. efficiency % Back-EMF constant KE mv/rpm Torque constant KT mnm/a Speed regulation constant Δn / ΔT rpm/mnm Weight kg Length L mm Operational conditions* Temperature range T C -20 ~ +60 Axial force dynamic FAdyn N 120 Axial force static FSt N 120 Radial force at 3 mm from mounting face FR N 120 Commutator 12 or 24 segments Commutation carbon Insulation Class Winding B otherwise A Protection class IP 40 Bearings ball bearings End shields zinc die-cast * at 25 C 11 Dimension (mm) 76ZYT:...Intelligence in motion

12 PMDC Motor 82ZYT- 82 mm Specifications Please consult your authorized sales representative for custom specifications, as for example Encoder. 12 Type 82ZYT ZYT-201 Rated voltage U V Terminal resistance R Ohm No load speed n0 rpm No load current I0 A Stall torque TS Nm Stall current IS A Rated torque T Nm Rated speed n rpm Rated current I A Power Pmax. W Max. efficiency % Back-EMF constant KE mv/rpm Torque constant KT mnm/a Speed regulation constant Δn / ΔT rpm/mnm Weight kg 3 4 Length L mm Operational conditions* Temperature range T C -20 ~ +60 Axial force dynamic FAdyn N 150 Axial force static FSt N 150 Radial force at 3 mm from mounting face FR N 200 Commutator 16 segments Winding class B Protection class IP 40 Bearings 2 ball bearings * at 25 C Dimension (mm) 82ZYT: High Power DC Motors and Planetary Gearboxes

13 PMDC Motor 88ZYT- 88 mm Specifications Please consult your authorized sales representative for custom specifications, as for example Encoder. Type 88ZYT ZYT-070 Rated voltage U V Terminal resistance R Ohm No load speed n0 rpm No load current I0 A Stall torque TS Nm Stall current IS A Rated torque T Nm Rated speed n rpm Rated current I A Power Pmax. W Max. efficiency % Back-EMF constant KE mv/rpm Torque constant KT mnm/a Speed regulation constant Δn / ΔT rpm/mnm Weight kg Length L mm Operational conditions* Temperature range T C -20 ~ +60 Axial force dynamic FAdyn N 150 Axial force static FSt N 150 Radial force at 3 mm from mounting face FR N 150 Commutator 18 segments Winding class B Protection class IP 40 Bearings 2 ball bearings * at 25 C 13 Dimension (mm) 88ZYT:...Intelligence in motion

14 PMDC Motor 100ZYT- 100 mm Specifications Please consult your authorized sales representative for custom specifications, as for example Encoder. 14 Type 100ZYT ZYT ZYT-105 Rated voltage U V Terminal resistance R Ohm No load speed n0 rpm No load current I0 A Stall torque TS Nm Stall current IS A Rated torque T Nm Rated speed n rpm Rated current I A Power Pmax. W Max. efficiency % Back-EMF constant KE mv/rpm Torque constant KT mnm/a Speed regulation constant Δn / ΔT rpm/mnm Weight kg Length L mm Operational conditions* Temperature range T C -20 ~ +60 Axial force dynamic FAdyn N 150 Axial force static FSt N 150 Radial force at 3 mm from mounting face FR N 150 Commutator 16 segments Winding class B Protection class IP 40 Bearings 2 ball bearings * at 25 C Dimension (mm) 100ZYT: High Power DC Motors and Planetary Gearboxes

15 PMDC Motor 110ZYT- 110 mm Specifications Please consult your authorized sales representative for custom specifications, as for example Encoder. Type 110ZYT ZYT-201 Rated voltage U V Terminal resistance R Ohm No load speed n0 rpm No load current I0 A 2 3 Stall torque TS Nm Stall current IS A Rated torque T Nm Rated speed n rpm Rated current I A Power Pmax. W Max. efficiency % Back-EMF constant KE mv/rpm Torque constant KT mnm/a Speed regulation constant Δn / ΔT rpm/mnm Weight kg Length L mm Operational conditions* Temperature range T C -20 ~ +60 Axial force dynamic FAdyn N 200 Axial force static FSt N 200 Radial force at 3 mm from mounting face FR N 200 Commutator 18 segments Winding class B Protection class IP 40 Bearings 2 ball bearings * at 25 C 15 Dimension (mm) 110ZYT:...Intelligence in motion

16 Planetary Gearboxes 42JBX 42 mm up to 45 Nm Suitable for Motor KM40ZYN; KMBL42; other on request Housing Material Max. recommended Motor speed for continuos running Temperature range Steel 3000 rpm -10 to +80 C Torque Ratio Stage Efficiency Continuous plastic gear metal gear at at first stage first stage Short time max. radial load at center of the shaft max. axial load Length L2 mm Length L1 mm % 0.7 Nm 3 Nm 3 times continuous torque 160 N 50 N % Nm 7.5 Nm 3 times continuous torque 230 N 80 N % 15 Nm 15 Nm 3 times continuous torque 300 N 110 N High Power DC Motors and Planetary Gearboxes

17 Planetary Gearboxes 52JBX 52 mm up to 75 Nm Suitable for Motor KM53ZYT other on request Housing Material Max. recommended Motor speed for continuos running Temperature range Steel 3000 rpm -10 to +80 C Torque Ratio Stage Efficiency Continuous plastic gear metal gear at at first stage first stage Short time max. radial load at center of the shaft max. axial load Length L2 mm Length L1 mm % 1.2 Nm 4 Nm 200 N 60 N % 4 10 Nm 12 Nm 3 73 % 25 Nm 25 Nm 3 times continuous torque 3 times continuous torque 320 N 100 N N 450 N Intelligence in motion

18 Planetary Gearboxes 62JBX 62 mm up to 135 Nm Suitable for MotorKM63ZYN; KM63ZYT; other on request Housing Material Max. recommended Motor speed for continuos running Temperature range Steel 3000 rpm -10 to +80 C Torque Ratio Stage Efficiency Continuous plastic gear metal gear at at first stage first stage Short time max. radial load at center of the shaft max. axial load Length L2 mm Length L1 mm % 3 Nm 4.5 Nm 3 times continuous torque 240 N 70 N % 7.5 Nm Nm 3 times continuous torque 360 N 100 N % 15 Nm 45 Nm 3 times continuous torque 520 N 150 N High Power DC Motors and Planetary Gearboxes

19 TECHNICAL INFORMATION Terminal Resistance (R) The resistance of the armature winding, commutator connections and the commutator measured on the commutator bars normally spanned by a pair of opposite polarity brushes. It does not include the brush film. No Load Speed (n 0 ) The actual speed the motor will run with no load applied at Rated voltage. If not otherwise defined the tolerance of the no load speed is assumed to be ±10%. No Load Current (I 0 ) The current generated at Rated voltage with no load on the motor - a function of rotation losses, both electrical and mechanical at 22 C. The tolerance is given at ± 50%. Stall Torque (TS) The torque developed by the motor at zero speed and nominal voltage. This value is greatly influenced by temperature. Power (Pmax.) The maximum obtainable mechanical achieved at the nominal voltage. Back-EMF constant (KE) The constant corresponding to the relationship between the induced in the rotor and the speed of rotation. Torque Constant (KT) The constant corresponding to the relationship between the torque developed by the motor and the current drawn. Rotor inertia (gcm 2 ) Rotor s mass dynamic inertia moment Speed regulation constant (rpm/mnm) The ratio of the speed variation to the torque variation. The smaller the value, the more powerful the motor. Weight (g) The average weight of the basic motor type. 19 Rated torque (I) This is the recommended continuous torque at 25 C. Rated current This is the recommended continuous current at 25 C. Efficiency ( max.) The max. ratio between the absorbed electrical power and the obtained mechanical power of the motor. It does not always correspond to the optimum working point of the motor Temperature range Indicates the min. and max. motor operating temperature, as well as the maximum permitted rotor temperature. Shaft load max. (N) The output shaft load at a specified shaft diameter for the primary output shaft. For motors with ball bearings the load and lifetime are in accordance with the values given by the bearing manufacturers. This value does not apply to second, or rear shaft ends....intelligence in motion

20 Formulary Linear Motion m = Mass [kg] s = Travel range [m] v = Linear velocity [m/s] a = Linear acceleration [m/s 2 ] r = Radius [m] p = Pitch [m] = Efficiency [ ] F = Force [N] t = Time [s] Rotary Motion J = Inertia [kgm 2 ] = Angle [rad] = Velocity [rad/s] = Linear acceleration [rad/s 2 ] r = Radius [m] Z = Teeth [ ] i = Ratio [ ] = Efficiency [ ] T = Torque [Nm] t = Time [s] Force F = m a [N] Torque T = J [Nm] Energy W = F s [Nm] W = T [Nm] Mechanical Power P m = F v [W] P m = T [W] Mass Inertia Inertia of cylinder: J = 1/2 m r 2 = /2 r 4 h [kgm 2 ] Inertia of hollow cylinder: J = 1/2 m (r r 2 2 ) = /2(r r 4 2 ) h [kgm 2 ] = specific weight [kg/m 3 ] h = hight [m] 20 Motor shaft r v s m Motor shaft Z 1 Z 2 J 2, 2, 2, 2, T 2 i = Z 2 /Z 1 J = m r 2 [kgm 2 ] T = F r/ [Nm] = s/r [rad] = v/r [rad/s] r opt. = J m /m [m] = a/r [rad/s 2 ] Motor shaft p s J = m (p/2 ) 2 [kgm 2 ] T = F p/2 [Nm] = 2 s/p [rad] = 2 v/p [rad/s] p opt. = 2 J m /m [m] = 2 a/p [rad/s 2 ] m v r 1 Motor shaft r 2 i = r2 r 1 J 1 = J 2 /i 2 [kgm 2 ] 1 = 1 i [rad] 1 = 1 i [rad/s] 1 = 1 i [rad/s 2 ] T 1 = T 2 /i [Nm] i opt. = J 2 /J m [ ] J 2, 2, 2, 2, T 2 High Power DC Motors and Planetary Gearboxes

21 LENGTH B A m cm mm μm in ft yd m cm mm μm in ft yd TORQUE B A Nm = Ws Ncm mnm kpm pcm lb in oz in Nm = Ws Ncm mnm kpm pcm lb in oz in MASS FORCE A B g kg t lb oz B A N kp p lbf oz g N kg kp t p lb lbf oz oz TEMPERATURE B A Celcius-Scale ( C) Fahrenheit-Scale ( F) Kelvin-Scale (K) Celcius (T F - 32) / 1.8 T K T Fahrenheit 1.8 C + 32 T F T K T Kelvin (T F ) / 1.8 T K INERTIA VELOCITY A B gcm 2 kgm 2 = Nms 2 lb in 2 oz in 2 A B Upm rad/s Hz gcm Upm kgm 2 = Nms rad/s lb in Hz oz in Example for conversion: A = known quantity B = unknown quantity...intelligence in motion

22 Load Data Form Please copy and fill out as much as you can New project or Competition replacement Application/ Product Name Max. Dimension motor on gear on mm mm Shaft length Unit length Shaft length including encoder if needed Elec. Interface: Solder tag: Cables: length: Connector Please add Partnumber and source Shaft diameter Shaft diameter Unit diameter All dimensions in mm not inch Mechanical Needs 22 Torque Nm Nominal min max Speed rpm Nominal min max Axial force N Nominal min max Radial force N Nominal min max Weight g Nominal min max Axial play mm Nominal min max Radial Play mm Nominal min max Lifetime requested hours or cycles Nominal min max Working Temperature C Nominal min max Storage Temperature Nominal min max Encoder Nominal min max Resolution ppr Nominal min max Other Nominal min max Electrical Needs Voltage V Nominal min max Current A Nominal min max Akkumulator mah Nominal Other PWM frequency Hz Commercial needs: Annual quantity Target price or USD High Power DC Motors and Planetary Gearboxes

23 YOUR CONTACT PERSONS President Gerhard Kocherscheidt Phone Finance and Administration Marita Fabisch Phone Order Processing Natalia Schäfer Phone Order Processing Bettina Müller Phone Vice President Sales Olaf Kämmerling Phone Technical Consultant Holger Ruhland Phone Technical Consultant Neil Engstrom Phone Application Engineer Frank Freund Phone Consultant DC-Motors Helmut Rentergent Phone in motion

24 YOUR REQUEST IS OUR CHALLENGE! Linearaktuatoren mit integrierter Steuerung Lexium MDrive Integrierte Schrittmotorantriebe Servogeregelte Schrittmotorantriebe Schrittmotoren und Linearaktuatoren Schrittmotor-Steuerungen DC-Motoren AC-Kleinmotoren und Getriebe Bürstenlose Gleichstrommotoren KOCO MOTION GmbH Germany Niedereschacher Str Dauchingen Phone Fax