GEAR BOXES FOR AC SERVO MOTORS SIGMA-5 SERIES CATALOGUE

Transcription

1 GEAR BOXES FOR AC SERVO MOTORS SIGMA-5 SERIES CATALOGUE EN DE

2 Content About YASKAWA Experience and Innovation Ultra-Precise Gears meet High-Performance Servo s Model Number Keys For Your Perfect Solution Eco Series Recommended Combinations Dimensions Eco Series - Bevelled Recommended Combinations Dimensions Experience and Innovation Since 1915 YASKAWA has manufactured and supplied products for machine building and industrial automation. Our standard products as well as tailor-made solutions are well known and have a high reputation for outstanding quality and reliability. YASKAWA is the leading global manufacturer of inverter drives, servo drives, machine controllers, medium voltage inverters, and industrial robots. Today we produce more than 1.8 million inverters per year. Considering this, YASKAWA is probably the biggest inverter manufacturer in the world. 16 Pure Series Recommended Combinations 17 Dimensions 23 Find the Perfect Planetary Gear We have always been a pioneer in motion control and drive technology, launching product innovations, which optimise the productivity and efficiency of both machines and systems. YASKAWA Motoman Robots Furthermore, with a yearly production of more than 800,000 servo motors and 20,000 robots we offer a wide range of products for drive automation processes in many different industries. YASKAWA technology is used in all fields of machine building and industrial automation. YASKAWA Eschborn, Germany Wherever You Are Our Local Support is Near. Employing more than 14,600 People Worldwide More than 1,350 Employees in Worldwide Service Network More than 1,250 Employees in Europe 2

3 Ultra-Precise Gears meet High-Performance Servo s YASKAWA provides packages of gears and servo motors together with our partner SPN. Carefully selected servo motors are teamed up with two types of perfectly matching gear boxes to offer an easy-to-use solution for various applications. In addition to the gear boxes in combination with our servo motors, our partner SPN also provides milled and grinded racks and spur gears for even more specific tasks. This provides an outstanding range of solutions for every day s tasks of machine manufacturers. PERFECTLY MATCHING GEAR AND MOTOR A broad line-up of gear boxes that perfectly matches the various motor characteristics. LIFETIME LUBRICATION No need to shut down the production plant to add grease. The gear boxes are lubricated to last a lifetime with ease! SCALABLE TO SUIT EACH DEMAND s with rated torque from to 224 Nm provide the power you need for your application. SILENT OPERATION With up to only 70 db(a) the ECO series keeps noise at a low level. The Pure series reduces noise pollution even more with max. 65 db(a). 1:2 3:1 1:3 2:1 PLENTY OF COMBINATIONS FOR GEARING No matter if you need speed or torque - the gearing options provide solutions for many different needs and applications. COSTS REDUCTION Getting motor and the matching gear from just one supplier helps you keeping the supplier list short. 3

4 Code Designation Model Number Keys for Planetary Gears Y A A Gear Type ECO Planetary Gear Single Stage ECO Planetary Gear Two Stage ECO Planetary Gear Three Stage ECO Planetary Gear One Stage bevelled ECO Planetary Gear Two Stage bevelled ECO Planetary Gear Three Stage bevelled Pure Low Backlash Planetary Gear Single Stage Pure Low Backlash Planetary Gear Two Stage ECO Pure Y00 YZ0 YZZ YK0 YZK YMK YU0 YUZ Gear Size 40 mm mm mm mm mm mm mm mm mm mm mm 48 Pure ECO Gear Ratio Single stage Two Stage Single Stage Two Stage Three Stage i = * i = i = i = i = i = i = * i = * i = i = i = i = i = * i = i = i = i = i = * Not available for Y0022 and YZ022. Gear Shaft Straight without Key (Standard for Pure) Straight with Key and Tap (Standard for ECO) Gear Flange Standard Optional Version B Optional Version C 2 6 Suitable for YASKAWA Type Select the motor from the Selection table and add the Code letter. A B C A B C S Please refer to the recommended combinations of the Pure and the ECO series in this brochure. For combinations other than the recommended ones please contact the YASKAWA Customer Service. 4 YASKAWA SIGMA-5 GEARBOXES FOR AC SERVO DRIVES

5 For Your Perfect Solution Sigma-5 Rated Torque Peak Torque Flange Rated Speed Max Speed SERVOPACK Model SGDV- Model Code [Nm] [Nm] [mm] [rpm] [rpm] Three-phase 400 VAC Three-phase 200 VAC SGMGV-03 G SGMGV-05 H R9D 3R8A SGMGV-09 L R5D 7R6A SGMGV-13 M R4D 120A SGMGV-20 N R4D 180A SGMGV-30 P D 330A/200A SGMGV-44 P D 330A SGMGV-55 Q D 470A SGMGV-75 Q D 550A SGMGV-1A R D 590A 2000 SGMGV-1E S D 780A SGMSV-10 I R5D 7R6A SGMSV-15 I R4D 120A SGMSV-20 I R4D 180A SGMSV-25 I SGMSV-30 O D 200A SGMSV-40 O SGMSV-50 O D 330A SGMEV-01 B R90A SGMEV-02 D R6A SGMEV-03 C R9D - SGMEV-04 D R8A SGMEV-07 E R5D SGMEV-08 J R5A SGMEV-15 K R4D 120A SGMAV-A5 A R70A SGMAV-01 A R90A SGMAV-C2 A R6A SGMAV-02 C SGMAV-04 C R8A SGMAV-06 C SGMAV-08 F R5A SGMAV-10 F A SGMJV-A5 A R70A SGMJV-01 A R90A SGMJV-02 C R6A SGMJV-04 C R8A SGMJV-08 F R5A Insert this letter at the last position of the Model Number Key for Planetary Gears. 5

6 ECO Series The ECO Series of Planetary Gear Boxes We offer perfect matching gear boxes for the proven Sigma-5 servo motors in a broad range of characteristics and gearings. The ECO series provides low noise pollution in combination with reliable operation at very reasonable costs. Easy motor installation due to tangential-clamping Efficiency > 96% Compact rigid steel housing with B14 flanging Backlash < 10 /15 Any mounting position Lifetime lubrication with synthetic grease Recommended Combinations Sigma-5 motor model code Rated torque [Nm] Peak torque [Nm] Rated speed [rpm] Max speed [rpm] Gear type three staged i = SGMGV-05 H Y0023 Y0023 YZ023 YZ023 - YZ SGMGV-09 L Y0024 Y0024 YZ024 YZ024 - YZ SGMGV-13 M Y0024 Y0024 YZ024 YZ024 - YZ SGMGV-20 N Y0024 Y0024 YZ024 YZ024 - YZ SGMGV-30 P Y0025 Y0025 YZ025 YZ025 - YZ SGMGV-44 P Y0025 Y0025 YZ025 YZ026 - YZ SGMSV-10 I Y YZ024 - YZ024 YZ024 YZ024 YZ025 YZZ26 SGMSV-15 I Y YZ024 - YZ024 YZ024 YZ025 YZ025 YZZ26 SGMSV-20 I Y YZ024 - YZ024 YZ025 YZ025 YZ026 YZZ26 SGMSV-25 I Y YZ024 - YZ025 YZ025 YZ026 YZ026 YZZ26 SGMEV-04 D Y YZ023 - YZ023 YZ023 YZ024 YZ024 YZZ24 SGMEV-08 J Y YZ023 - YZ024 YZ024 YZ024 YZ024 YZZ25 SGMAV-01 A Y YZ023 - YZ022 YZ022 YZ022 YZ022 YZZ23 SGMAV-02 C Y YZ023 - YZ023 YZ023 YZ023 YZ023 YZZ24 SGMAV-04 C Y YZ023 - YZ023 YZ023 YZ024 YZ024 YZZ24 SGMAV-08 F Y YZ024 - YZ024 YZ024 YZ024 YZ024 YZZ25 SGMJV-01 A Y YZ023 - YZ022 YZ022 YZ022 YZ022 YZZ23 SGMJV-02 C Y YZ023 - YZ023 YZ023 YZ023 YZ023 YZZ24 SGMJV-04 C Y YZ023 - YZ023 YZ023 YZ024 YZ024 YZZ24 SGMJV-08 F Y YZ024 - YZ024 YZ024 YZ024 YZ024 YZZ25 6 YASKAWA SIGMA-5 GEARBOXES FOR AC SERVO DRIVES

7 Output Torque [Nm] Gear type i = Y Y Y Y Y Torsion Rigidity [Nm/arcmin] Gear type Y Y Y Y Y Running Noise [db(a)] Gear type Y Y Y Y Y Characteristics Backlash Gear type Y 22 < 25 arcmin < 30 arcmin Y 23 < 15 arcmin < 20 arcmin Y 24 < 10 arcmin < 15 arcmin Y 25 < 10 arcmin < 15 arcmin Y 26 < 10 arcmin < 15 arcmin Gear type Standard With option Y N 600 N Y N 1300 N Radial Force* 1 Y N 2000 N Y N 2900 N Y N - Y N 450 N Y N 1000 N Axial Force* 1 Y N 1700 N Y N 3000 N Y N - Efficiency > 96% Lubrication Synthetic grease Surface Black Acceptable temp. range -25 C C (short term: 100 C) Protection IP54 (optionally: IP65/IP66) Emergency stop torque 2.5 T 2N Max. acceleration torque 1.5 T 2N Max. input speed 6000 min -1 * 1 Estimated Life Time: 20,000 h; related to drive shaft center with n 2 = 100 min -1 7

8 ECO Series - Dimensions Planetary Gears Y0022/YZ022/YZZ22 Standard Optional Version B code D1 D3 D4 D5 D6 D8 L1 L4 L5 L7 L8 LG1 LG2 LG3 LGO1 LGO2 LGO3 A M Inertia [ 10-6 kgm²] code three staged i = A Y A Weight standard B three staged YASKAWA SIGMA-5 GEARBOXES FOR AC SERVO DRIVES

9 Planetary Gears Y0023/YZ023/YZZ23 Standard Optional Version B Optional Version C code D1 D3 D4 D5 D6 D8 L1 L4 L5 L7 L8 LG1 LG2 LG3 LGO1 LGO2 LGO3 A M C M D M H M J M Inertia [ 10-5 kgm²] code three staged i = A C / D H / J Option standard B / C three staged Y A LG1: Length LG2: Length LG3: Length three staged LGO1: Length with option LGO2: Length with option LGO3: Length three staged with option 9

10 ECO Series - Dimensions Planetary Gears Y0024/YZ024/YZZ24 Standard Optional Version B Optional Version C code D1 D3 D4 D5 D6 D8 L1 L4 L5 L7 L8 LG1 LG2 LG3 LGO1 LGO2 LGO3 C M D M F M H M I M J M L M M M N M Inertia [ 10-5 kgm²] code three staged i = C / D F / L H / J I / N M Option standard B / C three staged Y A 10 YASKAWA SIGMA-5 GEARBOXES FOR AC SERVO DRIVES

11 Planetary Gears Y0025/YZ025/YZZ25 Standard Optional Version B code D1 D3 D4 D5 D6 D8 L1 L4 L5 L7 L8 LG1 LG2 LG3 LGO1 LGO2 LG03 F M L M M M I M P M Inertia [ 10-4 kgm²] code three staged i = F / L M I P Option standard B three staged Y A LG1: Length LG2: Length LG3: Length three staged LGO1: Length with option LGO2: Length with option LGO3: Length three staged with option 11

12 ECO Series - Dimensions Planetary Gears YZ026/YZZ26 Standard code D1 D3 D4 D5 D6 D8 L1 L4 L5 L7 L8 LG1 LG2 LG3 I M N M P M Inertia [ 10-3 kgm²] code three staged i = I / N P Option standard three staged 29.5 YZ A LG1: Length LG2: Length LG3: Length three staged LGO1: Length with option LGO2: Length with option LGO3: Length three staged with option 12 YASKAWA SIGMA-5 GEARBOXES FOR AC SERVO DRIVES

13 Bevelled Gear Boxes The Planetary bevelled Gears ECO Y0023/YZ023/YZZ23 Series of Planetary Gear Boxes The bevelled gear boxes combine the characteristics of the ECO series with the option of transmitting torque and speed in a 90 angle. This extends possibilities and options in designing and realizing machines and plants. Easy motor installation due to tangential-clamping Efficiency > 94% Compact rigid steel housing with B5 flanging Backlash < 15 /20 Any mounting position Lifetime lubrication with synthetic grease Recommended Combinations (bevel) Sigma-5 motor model code Rated torque [Nm] Peak torque [Nm] Rated speed [rpm] Max speed [rpm] Gear type three staged i = SGMGV-05 H YK023 YK023 YZK23 YZK SGMGV-09 L YK024 YK024 YZK24 YZK SGMGV-13 M YK024 YK024 YZK24 YZK SGMGV-20 N YK024 YK024 YZK24 YZK SGMSV-10 I YK024 - YZK24 - YZK24 YZK24 YZK SGMSV-15 I YK024 - YZK24 - YZK24 YZK SGMEV-04 D YK023 - YZK23 - YZK23 YZK23 YZK24 YZK24 YMK24 SGMEV-08 J YK023 - YZK23 - YZK24 YZK24 YZK24 YZK24 - SGMAV-02 C YK023 - YZK23 - YZK23 YZK23 YZK23 YZK23 YMK24 SGMAV-04 C YK023 - YZK23 - YZK23 YZK23 YZK24 YZK24 YMK24 SGMAV-08 F YK024 - YZK24 - YZK24 YZK24 YZK24 YZK24 - SGMJV-02 C YK023 - YZK23 - YZK23 YZK23 YZK23 YZK23 YMK24 SGMJV-04 C YK023 - YZK23 - YZK23 YZK23 YZK24 YZK24 YMK24 SGMJV-08 F YK024 - YZK24 - YZK24 YZK24 YZK24 YZK24-13

14 ECO Series, bevelled - Dimensions Bevelled Planetary Gears YK023/YZK23/YMK23 Optional Version B Optional Version C code D1 D3 D4 D5 D6 D8 L1 L4 L5 L7 L8 L15 L16 LA1 LA2 LA3 LAO1 LAO2 LAO3 A M C M D M H M J M Inertia [ 10-5 kgm²] code three staged i = A C / D H / J Option standard B / C three staged YK A 14 YASKAWA SIGMA-5 GEARBOXES FOR AC SERVO DRIVES

15 Bevelled Planetary Gears YK024/YZK24/YMK24 Optional Version B Optional Version C code D1 D3 D4 D5 D6 D8 L1 L4 L5 L7 L8 L15 L16 LA1 LA2 LA3 LAO1 LAO2 LAO3 C M D M F M I M J M L M M M N M Inertia [ 10-4 kgm²] code three staged i = C / D F / L H / J I / N M Option standard B / C three staged YK A LG1: Length LGO1: Length with option LG2: Length LGO2: Length with option LG3: Length three staged LGO3: Length three staged with option 15

16 Pure Series The Pure Series of Planetary Gear Boxes The Pure series of gear boxes provide more premium characteristics. With better efficiency, better backlash and even less noise pollution the Pure series provides a high quality solution for demanding applications in many different industries. Low noise due to helical toothing Efficiency > 97% Optimized shafts guarantee high rigidity Compact rigid steel housing with B5 flanging High approved radial loads due to optimized tapered roller bearings Backlash < 2 /4 Any mounting position Lifetime lubrication with synthetic oil Recommended Combinations Sigma-5 motor model code Rated torque [Nm] Peak torque [Nm] Rated speed [rpm] Max speed [rpm] Gear type i = SGMGV-05 H YU043 YU043 YUZ44 YUZ44 - YUZ SGMGV-09 L YU044 YU044 YUZ44 YUZ45 - YUZ SGMGV-13 M YU044 YU044 YUZ45 YUZ45 - YUZ SGMGV-20 N YU045 YU045 YUZ46 YUZ46 - YUZ SGMGV-30 P YU046 YU046 YUZ46 YUZ46 - YUZ SGMGV-44 P YU046 YU046 YUZ47 YUZ47 - YUZ SGMSV-10 I YU045 - YUZ45 - YUZ45 YUZ45 YUZ46 YUZ46 SGMSV-15 I YU045 - YUZ45 - YUZ45 YUZ46 YUZ46 YUZ46 SGMSV-20 I YU045 - YUZ45 - YUZ46 YUZ46 YUZ46 YUZ47 SGMSV-25 I YU045 - YUZ45 - YUZ46 YUZ46 YUZ47 YUZ47 SGMEV-04 D YU043 - YUZ43 - YUZ44 YUZ44 YUZ44 YUZ45 SGMEV-08 J YU043 - YUZ44 - YUZ44 YUZ44 YUZ45 YUZ46 SGMAV-01 A YU043 - YUZ43 - YUZ43 YUZ43 YUZ43 YUZ43 SGMAV-02 C YU043 - YUZ43 - YUZ43 YUZ43 YUZ44 YUZ44 SGMAV-04 C YU043 - YUZ43 - YUZ44 YUZ44 YUZ44 YUZ44 SGMAV-08 F YU044 - YUZ44 - YUZ44 YUZ44 YUZ45 YUZ46 SGMJV-01 A YU043 - YUZ43 - YUZ43 YUZ43 YUZ43 YUZ43 SGMJV-02 C YU043 - YUZ43 - YUZ43 YUZ43 YUZ44 YUZ44 SGMJV-04 C YU043 - YUZ43 - YUZ44 YUZ44 YUZ44 YUZ44 SGMJV-08 F YU044 - YUZ44 - YUZ44 YUZ44 YUZ45 YUZ46 16 YASKAWA SIGMA-5 GEARBOXES FOR AC SERVO DRIVES

17 Output Torque [Nm] Gear type i = YU YU YU YU YU YU Torsion Rigidity [Nm/arcmin] Gear type YU 43 2 YU 44 4 YU YU YU YU Running Noise [db(a)] Gear type YU YU YU YU YU YU Characteristics Gear type Backlash < 4 arcmin < 6 arcmin Backlash reduced < 2 arcmin < 4 arcmin Gear type Standard YU N YU N Radial Force* 1 YU N YU N YU N YU N YU N YU N Axial Force* 1 YU N YU N YU N YU N Efficiency > 97% Lubrication Synthetic oil Surface Black Acceptable temp. range -25 C C (short term: 100 C) Protection IP54 (optionally: IP65/IP66) Emergency stop torque 3.5 T 2N Max. acceleration torque 1.5 T 2N Max. input speed 6000 min -1 * 1 Estimated Life Time: 20,000 h; related to drive shaft center with n 2 = 100 min -1 17

18 Pure Series - Dimensions Planetary Gears YU043/YUZ43 Straight with Key and Tap code D1 D3 D4 D5 D6 D8 L1 L4 L5 L7 L8 LG1 LG2 A M ,5 162 C M D M H M J M Inertia [ 10-5 kgm²] code i = A C / D H / J Option standard YU A 18 YASKAWA SIGMA-5 GEARBOXES FOR AC SERVO DRIVES

19 Planetary Gears YU044/YUZ44 Straight with Key and Tap code D1 D3 D4 D5 D6 D8 L1 L4 L5 L7 L8 LG1 LG2 C M D M F M M H M J M L M M M M Inertia [ 10-5 kgm²] code i = C / D F / L H / J M Option standard YU A LG1: Length LG2: Length LG3: Length three staged LGO1: Length with option LGO2: Length with option LGO3: Length three staged with option 19

20 Pure Series - Dimensions Planetary Gears YU045/YUZ45 Straight with Key and Tap code D1 D3 D4 D5 D6 D8 L1 L4 L5 L7 L8 LG1 LG2 D M F M H M I M M J M L M M M N M Inertia [ 10-5 kgm²] code i = D F / L H / J I / N M Option standard YU A 20 YASKAWA SIGMA-5 GEARBOXES FOR AC SERVO DRIVES

21 Planetary Gears YU046/YUZ46 Straight with Key and Tap code D1 D3 D4 D5 D6 D8 L1 L4 L5 L7 L8 LG1 LG2 F M I M J M L M M M N M P M M Inertia [ 10-5 kgm²] code i = F / L I / N J M P Option standard YU A LG1: Length LG2: Length LG3: Length three staged LGO1: Length with option LGO2: Length with option LGO3: Length three staged with option 21

22 Pure Series - Dimensions Planetary Gears YU047/YUZ47 Straight with Key and Tap code D1 D3 D4 D5 D6 D8 L1 L4 L5 L7 L8 LG1 LG2 I M N M P M Inertia [ 10-4 kgm²] code i = I / N P Option standard Planetary Gears YU048/YUZ48 Straight with Key and Tap code D1 D3 D4 D5 D6 D8 L1 L4 L5 L7 L8 LG1 LG2 P M Inertia [ 10-4 kgm²] code i = P YU A Option standard YASKAWA SIGMA-5 GEARBOXES FOR AC SERVO DRIVES LG1: Length LG2: Length LGO1: Length with option LGO2: Length with option

23 Calculation Find the Perfect Planetary Gear Finding the perfectly matching gear for an application can be done in some easy steps. The most important dimensions are the torques at the output. T 2 [Nm] greatest appearing output torque T 2BI [Nm] blocking torque (emergency stop) i ratio n 2 [min -1 ] output speed t [h] period of the load phases Load Cycle Calculation of the equivalent torque T 2eq [Nm] torque T 2 T 2(1) T 2(2) T 2(3) time t By means of the calculated result it is possible to select a gear size from the table with the allowed output torques. Therefore the following conditions must be fulfilled: T 2BI 3.5 T 2N T 2eq T 2N t (1) t (2) t (3) T 2max 1.5 T 2N speed n 2 time t T 2max limited to 10 5 rev. of output shaft n 2(1) n 2(2) n 2(3) 23

24 G YASKAWA Europe GmbH Drives & Motion Division Hauptstr Eschborn Germany Tel: Specifications are subject to change without notice for ongoing product modifications and improvements. YASKAWA Europe GmbH. All rights reserved. Literature No. YEU_MuC_Sigma5-Gearbox_EN_v1_0714 Printed in Germany, July 2014