Python Push-Pull Kit. Installation Manual for Kit

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1 Python Push-Pull Kit Installation Manual for Kit /2006

2 Be sure this information reaches the operator. You can get extra copies through your supplier. caution These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices for arc welding and cutting equipment, we urge you to read our booklet, Precautions and Safe Practices for Arc Welding, Cutting, and Gouging, Form Do NOT permit untrained persons to install, operate, or maintain this equipment. Do NOT attempt to install or operate this equipment until you have read and fully understand these instructions. If you do not fully understand these instructions, contact your supplier for further information. Be sure to read the Safety Precautions before installing or operating this equipment. USER RESPONSIBILITY This equipment will perform in conformity with the description thereof contained in this manual and accompanying labels and/or inserts when installed, operated, maintained and repaired in accordance with the instructions provided. This equipment must be checked periodically. Malfunctioning or poorly maintained equipment should not be used. Parts that are broken, missing, worn, distorted or contaminated should be replaced immediately. Should such repair or replacement become necessary, the manufacturer recommends that a telephone or written request for service advice be made to the Authorized Distributor from whom it was purchased. This equipment or any of its parts should not be altered without the prior written approval of the manufacturer. The user of this equipment shall have the sole responsibility for any malfunction which results from improper use, faulty maintenance, damage, improper repair or alteration by anyone other than the manufacturer or a service facility designated by the manufacturer.

3 table of contents Section / Title Page 1.0 Safety Precautions Introduction Installation of Python Push-Pull Gun Kit

4 table of contents

5 section 1 safety precautions 5

6 section 1 safety precautions

7 section 2 Installation 2.0 Introduction caution Be sure the branch circuit or main disconnect switch is OFF or electrical input circuit fuses are removed from the power source main supply before attempting any inspection or work on the inside of the wire feeder. Placing the power switch on the welding machine in the OFF position does not remove all power from inside of the equipment. caution Inspection, troubleshooting, and repair of this equipment should be undertaken by a competent individual having at least general experience in the maintenance and repair of semi-conductor electronic equipment. Maintenance or repair should not be undertaken by anyone not having such qualifications. Table 2-1. Aristo Python Push-Pull Kit contents: Symbol Item No. Part Number Qty. Description Bracket PCB PCB Push-pull Control Brd Board Support Circuit Locking Kit Wire Aristo Python Push-pull Bag 6 x 14 x.004 Note Scr Stlzpc x Nut Stlzpc Wsr Stlzpc Line Splice Connector Cable Tie 14.5 Blk PLT4S-MO Strain Relief SR-CW-1 7

8 section 2 Installation 2.1 Installation of Python Push-Pull Gun Kit 1. Remove screws (6) and cover to access PC board, see Figure 2-1. screws (6) cover Figure 2-1. Wire feeder side rear view 8

9 section 2 Installation. Install the PC board assembly (Table 2-1, Items 1 & 2). Use the supplied screws, washers and nuts to attach bracket of assembly to slots in bottom of wire feeder. Position assembly towards middle of existing PC board to provide enough wire to make connections. Ensure plugs will reach PC board before securing. Install screws from bottom of wire feeder. (See Figure 2-2 & 2-2a) slots Figure 2-2. PC Board placement Item 2 Item 1 Items 6, 7 & 8 slot in bottom panel Figure 2-2a. PC Board side view placement 9

10 section 2 Installation G3 N1 & 2 Figure 2-3a. AristoFeed Control Board Internal view Figure 2-3. AristoFeed Control Board P/N x.. To determine which PC board is in your wire feeder, refer to Figures 2-3 & 2-6. You must determine which PC board you have to know which plug assembly to connect to it. For AristoFeed Control Board shown in Figure 2-3 use plug assembly (P1B) shown below. Connect N plug and G plug to existing PC board terminals in locations shown in Figure 2-3 & 2-3a. Do not force plugs into position. Plugs can only be installed in one direction. N Plug G Plug Connect this plug to Push-Pull Control Board P1B Plug detail Red to N2 Brown to Gun Motor Black White to Gun Motor White Black to G3 Orange to N1 Figure Pin Plug to Motor Control PCB Figure 2-5. Plug assembly (P1B) 10

11 section 2 Installation Y7, Y8, Y12 Figure 2-6a. AristoFeed Control Board Internal view Figure 2-6. AristoFeed Control Board P/N Red to Y7 Brown to Gun Motor Black White to Gun Motor White Black to Y12 Orange to Y8 Figure Pin Plug to Motor Control PCB Connect this plug to Push-Pull Control Board 5.. For AristoFeed Control Board shown in Figure 2-6 use plug assembly (P1A) shown in Figure 2-8. Connect Y plug to existing PC board terminals shown in Figure 2-6 & 2-6a above. Do not force plug into position. Plug can only be installed in one direction. P1A Plug detail Y Plug Figure 2-8. Plug assembly (P1A) 11

12 section 2 Installation Strain Relief 7. Thread feeder pigtail connection wire through lower hole in back of wire feeder. Attach strain relief (Table 2-1, Item 11) to feeder pigtail connection wire and insert into lower hole in back of wire feeder. See Figure 2-9. position strain relief on wire squeeze strain relief tight push strain relief into hole Figure 2-9. Strain Relief Installation 8. Connect feeder pigtail connection wire to plug wires (brown and white) from PC board with line splice connectors supplied with kit. (Refer to Figures 2-4, 2-5, 2-7 & 2-8 for connection colors). feeder pigtail connection wire Figure Line splice connectors line splice connectors (supplied with wire kit) 12

13 section 2 Installation Python gun lead Feeder pigtail 9. Connect Python gun lead to feeder pigtail. Figure Python gun connector 10. Re-install cover. Figure Final view 13

14 notes 14

15 revision history 1. Original release - 02 /

16 ESAB Welding & Cutting Products, Florence, SC Welding Equipment COMMUNICATION GUIDE - CUSTOMER SERVICES A. CUSTOMER SERVICE QUESTIONS: Telephone: (800) / Fax: (800) Hours: 8:00 AM to 7:00 PM EST Order Entry Product Availability Pricing Order Information Returns B. ENGINEERING SERVICE: Telephone: (843) / Fax : (800) Hours: 7:30 AM to 5:00 PM EST Warranty Returns Authorized Repair Stations Welding Equipment Troubleshooting C. TECHNICAL SERVICE: Telephone: (800) ESAB-123/ Fax: (843) Hours: 8:00 AM to 5:00 PM EST Part Numbers Technical Applications Specifications Equipment Recommendations D. LITERATURE REQUESTS: Telephone: (843) / Fax: (843) E. WELDING EQUIPMENT REPAIRS: Telephone: (843) / Fax: (843) Repair Estimates Repair Status F. WELDING EQUIPMENT TRAINING Telephone: (843) / Fax: (843) Training School Information and Registrations G. WELDING PROCESS ASSISTANCE: Telephone: (800) ESAB-123 H. TECHNICAL ASST. CONSUMABLES: Telephone : (800) Hours: 7:30 AM to 4:00 PM EST Hours: 7:30 AM to 3:30 PM EST Hours: 7:30 AM to 4:00 PM EST Hours: 7:30 AM to 4:00 PM EST Hours: 7:30 AM to 5:00 PM EST IF YOU DO NOT KNOW WHOM TO CALL Telephone: (800) ESAB-123 Fax: (843) Hours: 7:30 AM to 5:00 PM EST or visit us on the web at The ESAB web site offers Comprehensive Product Information Material Safety Data Sheets Warranty Registration Instruction Literature Download Library Distributor Locator Global Company Information Press Releases Customer Feedback & Support / 2006

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