Operating Instructions

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1 Operating Instructions Series L 000 Cord Reels Model Numbers: L 000 L 0 0 L 0 B L 0 X L 00 L A X L 0 L 0 0 L 00 L 0 L 0 B L 0 0 X L 00 L 0 A L 0 X IMPORTANT Read this manual carefully before installing, operating or servicing this equipment. Electrical Information Voltage AMPS Frequency 0 HZ Single Phase 0 HZ Single Phase 00 0 HZ Single Phase 0 0 HZ Single Phase 0 0 HZ Single Phase SAFETY Personal injury and/or equipment damage may result if proper safety precautions are not observed. Ensure that only a qualified electrician installs/services this equipment. Ensure that power supply voltage does not exceed maximum voltage rating of reel. Ensure that all electrical power is removed from reel before servicing. A high-tension spring assembly is contained within the reel. Exercise extreme caution. Check for frayed and/or broken wires before each use. Pull electrical cord from reel by grasping the electrical cord itself, not the work device. If an electrical malfunction should occur, remove power from reel immediately. Ensure that reel, electrical cord, and equipment being serviced are properly grounded. Use an ohmmeter to check ground continuity. If reel ceases to unwind or rewind, remove power immediately. Do not pull or jerk on electrical cord! Treat and respect the reel as any other piece of machinery, observing all common safety practices. All cord reels with flying leads must be hard wired into the electrical circuit to ensure proper function. Even low voltage can cause irreparable damage or death! Exercise extreme caution while operating or servicing this equipment. Form# - Rev: /0 Reelcraft Industries, Inc. E Business Hwy 0, Columbia City, IN Ph: 00-- / 0-- Fax: 00-- / 0--0 Customer Service: --0

2 Series L 000 Cord Reels Installation Instructions Mounting CAUTION: Unless reel was specified differently when ordering, maximum installation height is feet. Do not exceed this distance. Ensure that only a qualified electrician installs/ services this equipment. Observe applicable NEC, OSHA, and local codes when installing this equipment. Installation of GFCI cord reels should be performed by a qualified and licensed professional in accordance with local building codes and applicable NEC standards.. Unpack and inspect the reel for damage. Turn by hand to check for smooth operation. Check for completeness.. Configure reel for top, side or bottomwind (bottom-wind for constant tension reels only) electrical cable dispensing by removing bolts () securing guide arm bracket ().. Determine new guide arm bracket location and remove corresponding bolts. Position guide arm bracket to reel and replace bolts.. Position reel on floor, wall or ceiling. Secure into place using four (customer supplied) screws or bolts (). Installing the Input Electrical Cable: 0 AMP Models Use only 0/ cable for input wiring. Ensure that application does not exceed electrical rating of reel. (See page of this manual).. Feed input cable () through elbow () and main shaft.. Screw elbow () into reel.. Connect input wires () and collector ring wires () together using wire nuts ().. Assemble cover () to reel. Installing the Output Electrical Cable: 0 AMP Models WIRE COLOR CODE Black-Hot White-Neutral Green-Ground 0 Select output cable in accordance with power requirement of apparatus to be supplied. Ensure that application does not exceed electrical rating of reel (see page of this manual). Use extreme caution, reel under tension. Avoid releasing latch mechanism.. Manually turn sheave () until spring is tight, back off turns, and latch.. Remove access cover ().. Remove of output electrical cable outer jacket.. Route cable through guide arm and U-clamp () then through cut-out (0) in spool.. Tighten U-clamp ().. Using wire nuts (), connect output electrical cable wires to collector assembly brush wires as indicated in illustration.. Connect ground wire of output electrical cable to ground lug () located on inner side of spool.. Using ohmmeter, check for ground faults.. Replace access cover (). Release latch and wind output electrical cable onto reel. 0. Install bumper stop (). Adjusting the Spring Tension If necessary, adjust spring tension on reel by adding or removing wraps of electrical cord from spool, one wrap at a time, until desired tension is obtained. Add wraps to increase tension. Remove wraps to decrease tension. When adding wraps of electrical cord, be careful not to exceed the winding mechanism s spring capacity. Add just enough wraps of cord to achieve the desired tension. Damage to the winding mechanism will result if spring is over-tightened. Always be aware of spring tension on reel. Exercise extreme caution. Troubleshooting Instructions: 0 AMP Models Troubleshooting of the reel consists of isolating a problem to a defective electrical cord/work device, brush holder/brushes, or collector assembly. Refer any other discrepancies only to an authorized service person or directly to Reelcraft. The following procedure directs the techician to take voltage measurements. Remember, even low voltage is dangerous and can cause personal injury or death. Exercise extreme caution! Ensure that only a qualified electrician installs/services this equipment. Page

3 Series L 000 Cord Reels. Remove power from reel.. Remove cover () from reel.. Remove wire nuts () securing input electrical cable wires to collector ring assembly wires. Ensure that bare wires do not contact each other or the reel superstructure.. Apply power to reel.. Using voltmeter, check voltage between black wire (hot) and white wire (neutral). If voltage reading is correct (0 vac), proceed to step. If voltage reading is incorrect, replace input electrical cable or Collector Ring Ass y (refer to Service Instructions). Service Instructions: 0 AMP Models Remove power from reel before performing any of the following procedures. Replacing the Input Electrical Cable. Remove access cover () from reel.. Remove wire nuts () connecting input electrical cable () wires to collector ring ass y wires.. Unscrew elbow () from reel & pull out input cable from main shaft & elbow.. Install replacement input cable (refer to Installation Instructions). Replacing the Output Electrical Cord Use extreme caution, reel under tension. Avoid releasing latch mechanism.. Pull output electrical cable from reel until cable is fully extended, then latch.. Remove access cover ().. Remove wire nuts () securing output electrical cable wires to collector assembly brush wires.. Remove output electrical cable ground wire from ground lug ().. Loosen U-clamp ().. Remove output electrical cable.. Remove bumper stop ().. Install replacement input electrical cable (refer to Installation Instructions). Troubleshooting Instructions: 0 AMP Models Troubleshooting of the reel consists of isolating a problem to a defective electrical cord/work device, brush holder/brushes, or collector assembly. Refer any other discrepancies only to an authorized service person or directly to Reelcraft. The following procedure directs the technician to take voltage measurements. Remember, even low voltage is dangerous and can cause personal injury or death. Exercise extreme caution! Ensure that only a qualified electrican installs or services this equipment. 0. If work device is either an incandescent or fluorescent light, replace bulb with a known good bulb. If this does not correct the problem, proceed to step. If work device is an electrical receptable, ensure that tool or fixture connected to it is in good working order. If it is, proceed to step.. Remove power from reel.. Remove access cover ().. Reapply power to reel.. Check for correct voltage (0 vac) at a terminal strip (). If voltage reading is correct, replace output electrical device (refer to Service Instructions). If voltage reading is incorrect, proceed to step.. Remove power from reel.. Using ohmmeter, check continuity of input electrical cord. If cord checks good, proceed to step. If cord is faulty, replace it (refer to Service Instructions). Remove brush holder/brushes from reel and inspect (refer to Service Instructions). Replace defective components then proceed to step.. Reapply power to reel.. Check for correct voltage (0 vac) at terminal strip (). 0. If voltage reading is still incorrect, replace defective collector assembly (refer to Service Instructions).. Replace access cover (). Service Instructions: 0 AMP Models Maintain reel by following the service instructions given below. Refer all other repairs, other than those listed, only to an authorized service person or directly to Reelcraft. Failure to do so can result in personal injury and/or equipment damage and may void the warranty. Page

4 Series L 000 Cord Reels Replacing the Output Electrical Cord/Work Device Remove power from reel before performing any of the following procedures. Use extreme caution, reel under tension. Avoid releasing latch mechanism.. Pull output electrical cord from reel until fully extended, then latch.. Remove output bumper stop ().. Remove access cover ().. Disconnect output electrical cord/work device () at terminal strip ().. Remove cable clamp.. Remove strain relief (). Remove output electrical cord/work device.. Install replacement electrical cord/work device by reversing steps through.. Release latch and rewind electrical cord on reel.. Replace access cover () and bumper stop (). Replacing the Input Electrical Cord All cord reels with GFCI receptacles must be hard wired into the electrical circuits. Use of or prong plugs may cause a potential malfunction of the GFCI receptacle Remove access cover ().. Remove wire nuts () securing input electrical cord to collector assembly ().. Remove zip tie (not pictured), being careful to not damage wires.. Remove 0 degree elbow ().. Remove input electrical cord.. Remove of outer jacket from replacement input electrical cord (input electrical cord wires must protrude a minimum of from center of collector assembly).. Install replacement input electrical cord by reversing steps through.. Replace access cover (). Replacing the Brush Holder/Brushes. At terminal strip (), remove wires connecting brushes () to terminal strip.. Remove lock nuts (0) securing brush holder () to reel. Relocate cable clamp temporarily and remove brush holder.. Remove brushes () from brush holder ().. Install replacement brush holder/brushes by reversing steps through. Upon completion of installation, adjust brush-toring alignment by loosening nuts () and sliding finger assembly (). Replacing the Collector Assembly 0 0. Remove access cover ().. Remove wire nuts () securing input electrical cord to collector assembly.. Remove zip tie (not pictured), being careful to not damage wires.. At terminal strip (), disconnect wires () connecting brushes () to terminal strip.. Remove lock nuts (0) securing brush holder () to reel. Relocate cable clamp temporarily and remove brush holder.. Remove coupling nut ().. Remove collector assembly.. Install replacement collector assembly by reversing steps through. Upon completion of installation, adjust brushto-ring alignment by loosening nuts () and sliding finger assembly ().. Replace access cover (). Page

5 Series L 000 Cord Reels Operating Instructions Autoswitch If reel fails to operate electrically, refer to Troubleshooting instructions on page. If problem persists, check switch using the following steps. 0 ON OFF Using an ohmmeter, check for continuity between lines () and () while switch is in the ON of UP position. If continuity test fails, replace switch (). If continuity test passes, check for inlet cord () damage. Installation Instructions Operation To operate Autoswitch reels, pull and retract cable. When cable is fully retracted, the reel is in the OFF position. As the cable is pulled out, the guide arm pivots upward and the reel is in the ON position. Troubleshooting Autoswitch Service Instructions Maintain reel by following the service instructions given below. Refer all other repairs, other than those listed, only to an authorized service person or directly to Reelcraft. Failure to do so can result in personal injury and/or equipment damage and may void the warranty. Installing the Input Electrical Cable: 0 AMP Models Use only / or / cable for input wiring. Ensure that application does not exceed electrical rating of reel (see page of this manual).. Feed input cable () through elbow () and main shaft.. Screw elbow () onto reel.. Connect input wires () and collector ring wires () together using wire nuts ().. Take the provided zip tie (not pictured) and zip tie the input cable wires together closest to the slip ring.. Assemble cover () to reel. Installing the Output Electrical Cable: 0 AMP Models Select output cable in accordance with power requirement of apparatus to be supplied. Ensure that application does not exceed electrical rating of reel (see page of this manual). Use extreme caution, reel under tension. Avoid releasing latch mechanism.. Manually turn sheave () until spring is tight, back off turns and latch.. Remove access cover ().. Remove of output cable outer jacket () and add fork terminals () to ends.. Route cable through strain relief (), then through cut out in spool ().. Pull enough cable through hole for roughly a / an inner wrap shown.. Connect output wires to terminal block () as shown.. Connect ground wire to grounding stud () as shown.. Using an ohmmeter check for ground faults.. Take the provided cable clamp (not pictured) and attach it to the wire. Then take the cable clamp and screw it down to the right-most screw on the brush assembly (with the brush assembly facing upward). 0. Replace cover ().. Replace latch and wind cable onto reel.. Install bumper stop (0). Page

6 Series L 000 Cord Reels Dimensions - Size Index A / / / B / / / C / / / D / / / E 0 / 0 / / F / / / Page

7 Series L 000 Cord Reels Item # Description # Req. L 000 L 00 L 00 L 00 L 0 0 L A X L 0 L 0 A Inlet Cord Assembly None None None None None None Connector, 0 Cord S- S0 S0 S- S- 0--C S0 S0 Screw, Set Pin Lock Nut 0- S000 (x) S000 S000 S000 S000 (x) S000 S000 (x0) S000 (x0) Snap Ring (x) Spring Case Stud S0 S0 S0 S0 S0 S0 S0 S0 Screw 0- x / Guide Arm and Roller S000 S000 S000 S000 S000 None S000 S000 0 Bumper Stop Assembly -HR00- None None -HR00- -HR HR00-A -HR00-A Spring Arbor S000 S000 S000 S000 S000 S000 S000 S000 Latch Cam S000 S000 S000 S000 S000 S000 S000 S000 Disc, Sheave None None None None Strain Relief Split Lock Washer Hex Bolt /-0 S- S- S- S- S- S- S- S- Slip Ring and Brush ** 0 0 ** ** Cover ** None None None None None 0 Snap Ring None S- S0- None S- S0- S0- S0- Wire Nut * 0 0 ** ** Grounding Cord None None None Lock Washer None S-0 S-0 None None S-0 S-0 S-0 Quick Connect None None None Terminal Block None None None Sheave Assembly None None None Screw 0- x / None (x) None None (x) 0000 (x) Latch Plate Spring S000 S000 S000 S000 S000 S000 S000 S000 Screw 0- x / None S- None None None S- None None 0 Screw 0- x Latch Bumper S000 S000 S000 S000 S000 S000 S000 S000 Latch Plate Assembly S000 S000 S000 S000 S000 S000 S000 S000 Latch Bushing S000 S000 S000 S000 S000 S000 S000 S000 Base Assembly None None None None Main Shaft Spacing Washer Drive Spring Assembly S00 S0 S0000 S0000 S00 S0 S0000 S0000 Spring Case and Hub S000 S000 S000 S000 S000 S000 S000 S000 Nut, Nyloc S- S- S- S- S- S- S- S- 0 Base Assembly None None None None Disc, Sheave None None None None 0 0 Sheave Assembly None None 00 S0 None None Gasket None None 0 None None None 0 0 Cover None None ** None None Plug 0, RV Plug None None None None 00 None None None Single Outlet (Female) None None None None None None 00 0 Fluorescent Lamp and Cord Assembly None None None None None 00 None None Autoswitch Assembly None None None None None 000 None None 0 Roller Plate Assembly None None None None None 00 None None Switch Box None None None None None 00 None None Inlet Cord Assembly None None None None None 00 None None Switch None None None None None 0 None None Guide Arm None None None None None 00 None None Spring None None None None None 0 None None Grounding Terminal 0 None None 0 0 None None None Dimension Size Index # - See page *Included in hardware kit #00 **Included in hardware kit #0 Page

8 Series L 000 Cord Reels Item # Description # Req. L 0 B L 0 L 0 B L 0 X L 0 X L 0 0 L 0 0 X Inlet Cord Assembly None None Connector, 0 Cord S0 S0 S0 S- Screw, Set Pin Lock Nut 0-0 S000 S000 S000 S000 S000 S000 S000 Snap Ring (x) 000 (x) Spring Case Stud S0 S0 S0 S0 S0 S0 S0 Screw 0- x / Guide Arm and Roller S000 S000 S000 S000 S000 S000 S000 0 Bumper Stop Assembly -HR00-A -HR00-A -HR00-A -HR00 -HR00 -HR00- -HR00- Spring Arbor S000 S000 S000 S000 S000 S000 S000 Latch Cam S000 S000 S000 S000 S000 S000 S000 Strain Relief Flange Shaft Split Lock Washer Hex Bolt /-0 S- S- S- S- S- S- S- Slip Ring and Brush Snap Ring S0- S0- S0- S0- S0- None None Wire Nut ** ** Grounding Cord None None Lock Washer S-0 S-0 S-0 S-0 S-0 S- (x) S- (x) Quick Connect None None Terminal Block None None Screw 0- x / Latch Plate Spring S000 S000 S000 S000 S000 S000 S000 0 Screw 0- x Latch Bumper S000 S000 S000 S000 S000 S000 S000 Latch Plate Assembly S000 S000 S000 S000 S000 S000 S000 Latch Bushing S000 S000 S000 S000 S000 S000 S000 Main Shaft Spacing Washer Drive Spring Assembly S0000 S0000 S0000 S0000 S0000 S0000 S0000 Spring Case and Hub S000 S000 S000 S000 S000 S000 S000 Nut, Nyloc S- S- S- S- S- S- S- 0 Base Assembly Disc, Sheave Sheave Assembly S0 S0 Gasket None None Cover ** ** Plug 0, RV Plug None None None None None 00 None Dual GFCI Receptacle None None None None None Single Outlet (Female) 0-0 None None None None None None Grounding Terminal None None None None None 0 0 Flying Lead None None None None 0 Dimension Size Index # - See page *Included in hardware kit #00 **Included in hardware kit #0 Page

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