Amphenol Tri-Start Series III - the highest performance MIL-DTL connector

Transcription

1 mphenol Tri-Start Series III - the highest performance MIL-TL connector omposite Tri-Start, Qualified to MIL-TL-38999, Rev. Tri-Start TM MIL-TL Series III with Metal Shells - luminum, Stainless Steel, lass irewall mphenol Tri-Start MIL-TL-38999* Series III onnectors offer the highest performance capabilities for both general duty and severe environment applications. Meeting or exceeding MIL-TL Series III requirements, the Tri-Start connector with standard metal shells (aluminum or stainless steel with several finish options) offers these features: MI Shielding - solid metal to metal coupling, grounding fingers, electroless nickel plating, and thicker wall sections provide superior MI shielding capability of 65d minimum at 10 z ontact Protection - recessed pins in this 100% scoopproof connector minimize potential contact damage Moisture Resistance - improved interfacial seal design helps prevent electrolytic erosion of contacts orrosion Resistance - shells of stainless steel or cadmium over nickel plating withstand a 500 hour salt spray exposure Vibration/Shock - operates under severe high temperature vibration, through 200 irewall apability - available in a stainless steel shell, class R, RS Lockwiring liminated - unique, self-locking, quick coupling connector eliminates lockwiring Quick oupling - completely mates and self-locks in a 360 turn of the coupling nut Inventory Support ommonality - uses standard MIL- TL contacts, application tools, insert arrangements lectrostatic ischarge Protection (S) - protection for sensitive circuitry without diodes, varistors, etc., with the use of the araday age principal which shunts high voltage, high current discharge events (see page 51) round Plane onnectors - with metallic insert for common grounding of coax, triax or twinax contact outer shield (see page 49) * MIL-TL Series III supersedes MIL Series III. 1 MIL-Qualified to MIL-TL-38999, Rev., the mphenol omposite Tri-Start onnector offers a lightweight, corrosion resistant connector with the same high performance features as its metal counterpart. The omposite Tri-Start onnector also includes the following features: Lightweight - 17% 70% weight savings (17 40% weight savings vs. aluminum) (60 70% weight savings vs. stainless steel) See omposite weight comparison chart, pg. 47. orrosion Resistance - available in standard MIL- TL olive drab cadmium (175 ) and electroless nickel plating (200 ), both withstanding 2000 hours of salt spray exposure. The base material is able to withstand an indefinite exposure to salt spray. urability couplings minimum (in reference to connector couplings, not contacts) xtended Life ontact - Mil-approved plating process which provides 1500 couplings minimum LUT-LO TM MIL-TL Series III igh Vibration onnector The latest offering from mphenol in MIL-TL-38999, the LUT-LO connector offers: ll advantages of stainless steel/lass firewall Tri- Start connectors plus a unique clutch design that actually tightens itself under vibration. eatures include: igh degree of differential torque No settling back to the next ratchet tooth ompletely intermateable with all existing MIL-TL Series III connectors Offers advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection See page 19 for description, 43 and 44 for ordering.

2 Tri-Start test data L d TRI-STRT, SRIS III TYPIL SILIN TIVNSS TST T MI/MP SILIN TIVNSS d TSTIN Y TRIXIL MTO NIL LSS, LSS M TYPIL SIL TIVNSS T NIL LSS, LSS M MIL-TL RQUIRMNTS RQUNY MRTZ mphenol Tri-Start connectors provide MI/MP shielding capability which exceeds MIL-TL Series III requirements. The TV and TV Series III connector with standard solid metal to metal coupling, MI grounding fingers and conductive finishes has proven to be the ultimate in MI/MP shielding effectiveness. The charts illustrate shielding effectiveness data which is typical of Tri-Start connectors tested with the nickel finish (lass -metal, lass M-composite) over a wide frequency range. The vibration capability of the Tri-Start Series is shown in the chart below. This illustrates the most severe vibration envelope of any qualified connector available today. These capabilities along with a 200 temperature rating and superior moisture sealing protection provide the user with a connector that can withstand the most rigorous application. 10. TRI-STRT VIRTION RITRI L d TRI-STRT, SRIS III TYPIL SILIN TIVNSS TST T MI/MP SILIN TIVNSS d TSTIN Y MO STIRRIN MTO NIL LSS, LSS M TYPIL SIL TIVNSS T NIL LSS, LSS M MIL-TL RQUIRMNTS RQUNY IRTZ POWR SPTRL NSITY 2 /Z d/octave 10in/sec.06 in. 2 ambient * (ail Safe: 2 ambient) 3 55 ambient * 60 's (ail Safe: 3 ambient 30 's) RTZ OUL MPLITU (IN) SIN VIRTION POWR SPTRL NSITY ( 2 /Z) RNOM VIRTION Test data beyond 2z is subject to equipment variation. 4 * ependant on shell finish NOT: for test data information on the new lutch-lok Tri-Start, high vibration connectors, consult mphenol erospace.

3 Tri-Start specifications ONTT RTIN Test urrent Maximum Maximum ontact Millivolt rop MIllivolt rop Size rimp ermetic rimp* ermetic* (Power) 33 N 33 N 8 (Power) 46 N 26 N 4 80 N 23 N N 21 N * When using silver plated wire. rimp Well ata ermetic ata ontact Nominal Min. Well Size Well iameter Well epth Well iameter epth ± ± ± ± (Power).137 ± N N ± N N ± N N ± N N SRVI RTIN Suggested Oper. Voltage Service (Sea Level) Test Voltage Test Voltage Test Voltage Test Voltage Rating (RMS) (Sea Level) 50,000 t. 70,000 t. 110,000 t. M VRMS 550 VRMS 350 VRMS 200 VRMS N VRMS 400 VRMS 260 VRMS 200 VRMS I VRMS 600 VRMS 400 VRMS 200 VRMS II VRMS 800 VRMS 500 VRMS 200 VRMS Please note that the establishment of electrical safety factors is left entirely in the designer s hands, since he is in the best position to know what peak voltage, switching surges, transients,etc. can be expected in a particular circuit. INIS T Non-ermetic Shell omponents Service lass inish Military Proprietary nodic oating (Non-onductive) RX** lectroless Nickel (Metal) M (omposite) R Olive rab admium Plate Nickel ase W (Metal) (omposite) RW Stainless Steel with Nickel Plate S RS Stainless Steel R ** dd Suffix (005) to part number. ermetic Shell omponents Service lass Material / inish Military Proprietary Stainless Steel Y Y Stainless Steel with Nickel Plate N YN 5

4 Tri-Start insert availability and identification MPNOL TRI-STRT INSRT RRNMNTS ontact Size Shell Military Service Total Size/rrg. Shell rimp ermetics* Rating ontacts (oax) (Power) (oax) (Twinax) 9-5 rounded X P M M X P I I P I X P M X II X P I X I X P I X P I I, iber Optic X P M X P I I X P II X P I X P I P I X P M X P I X M X P I X P II oax X P I X P M X I X P II X M X I M X P I X P M X I X P II X I X P M X P I X P I X M 4 4 (See note) X II P M I X P II X ompletely tooled. Majority of tooling is completed (contact mphenol erospace for availabilty). Not tooled for 02-R. P Pin inserts only (contact mphenol erospace for socket availability). round plane proprietary option available. rrg. 9-5 is exclusively ground plane type. See pg. 49 for further information on ground plane connectors. Not Mil-Qualified is Mil-Qualified with twinax contacts only. Note: MS connector is supplied with size 8 twinax. Proprietary connector is supplied with size 8 coax. 6 * ermetic inserts - solder termination standard. (ontact mphenol erospace for optional P or eyelet termination). ** Two size 16 contacts dedicated to fiber optics. onsult mphenol erospace catalog for fiber optic information. *** or use in MIL-ST-1760 applications (see pages 31 & 32). or R 180/U and R 195/U cables only. Size 8 oax and Twinax are interchangeable.

5 Tri-Start alternate positioning Master ey/eyway Position R R R R ey & keyway or or or or Shell arrangement P P P P Size identification letter S S S S N N , , and N and N , , 25L , plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Inserts are not rotated in conjunction with the master key/keyway. R S R S R S R S MIN YWY PLU (front face shown) RPTL (front face shown) MIN YWY P S P S P S P S 8

6 9 ONTT LN Tri-Start insert arrangements front face of pin inserts illustrated Insert rrangement Service Rating rounded M M I I I M II Number of ontacts ontact Size 8 Twinax Insert rrangement Service Rating I I I I I, iber Optic M I I Number of ontacts ontact Size edicated to iber Optics Insert rrangement Service Rating II I I I M I Number of ontacts ontact Size Insert rrangement Service Rating M I II oax I Number of ontacts ontact Size 22 8 Twinax oax 8 oax L M N P R L M N P R S T U L M N P R S T U V L M L M N P R S T U V W X Y Z a b c

7 TVP00R (38999/20) crimp, metal TVP00R (38999/20) crimp, composite wall mounting receptacle S 2 PLS R 1 2 PLS R 2 2 PLS TR LL (TV) LL 1 (TV) M (TV) M 1(TV) L (TV) L 1 (TV) V TR VIW OR SIZ 8 OXIL ONLY, RLTIV TO.861 MX MX (TV) Part number reference. See how to order, pages to complete. TVP00RW-XX-XXX TVPS00R-XX-XXX TVPS00R-XX-XXX TVPS00RS-XX-XXX TVP00RW-XX-XXX TVPS00R-XX-XXX 38999/20 PNL OL IMNSIONS.909 MX MX (TV) TT 4 PLS.005 M.13 M T 4 PLS R N LU N Z (TV) Z 1(TV) VIW OR SIZ 8 TWINX ONLY, RLTIV TO MX MX (TV) 1 PNL MOUNTIN MX MX Red band indicates fully mated lue band indicates rear release contact retention system MX MX (TV) 2 RONT PNL MOUNTIN MS Thread M M 1 1 ia. 2 ia. LL Shell lass 2 L L T Z Z 1 ack ront Max LL 1 TT Shell Size 0.1P-0.3L-TS Max. Max R 1 R 2 S Max. Max Panel Panel Panel.000 ± Size ode (Plated) (TV) (TV) (TV) (TV) Max..006 (TV) (TV) Mount Mount Thickness (TV) (TV) Millimeters MS M M 1 1 ia. 2 ia. LL Shell L L T V Z Z 1 ack ront +.15 LL 1 TT Shell Size Max. Max R 1 R 2 S +.20 Thread Max. Max. Panel Panel.00 ± Size ode (TV) (TV) (TV) (TV) Max.13 Metric (TV) (TV) Mount Mount Max. (TV) (TV) M12X1-6g M15X1-6g M18X1-6g M22X1-6g M25X1-6g M28X1-6g M31X1-6g M34X1-6g M37X1-6g Inches ll dimensions for reference only esignates true position dimensioning 16

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