Amphenol Industrial AMPHENOL DC CONNECTORS FOR INVERTERS

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1 AMPHENOL DC CONNECTORS FOR INVERTERS

2 HELIOS H4 FULL ACCORDING NEC 2008 Although the electrical connectors attached to the ends of the module cables are finger safe when new, if they are opened under load, the dc arc may damage the insulation and the connectors may then pose a shock hazard. Therefore, there are new requirements in for locking connectors in the 2008 NEC. A tool will be required to open these locking connectors. They will also soon be appearing on most, if not all, PV modules, although they are only required when the PV array wiring is operating above 30 volts and is readily accessible (690.33). Amphenol Helios H4 is designed to meet NEC 2008 standards without requiring additional locking mechanism. Benefits are: Lower overall cost design to comply with the new NEC codes Connector can be repeatedly mated and unmated without destroying the locking feature. Intermateble with the industry standard connector (MC4 compatible) AMPHENOL, NO EXTRA ACCESSORIES TYCO EXTRA LOCKING COLAR MC4 EXTRA LOCKING SLEEVE

3 HELIOS H4 CONTACT TECHNOLOGY H4 uses a newly designed Radsok grid machined contact that has superior electrical performance as compared to the competition. Benefits: Self cleaning grid Extremely low temperature rise Lowest voltage drop and les than 0,15mOhm contact resistance (we publish less than 0,25mOhm) TUV rated up to 65A and tested up to 90A. Delivers the most power from the module and low loss along the string

4 HELIOS H4 CURRENT RATING AND GOOD PERFORMANCE

5 DC CONNECTORS

6 HELIOS H4 M12 AND M14 PANEL CONNECTOR

7 HELIOS H4 STAMPED AND FORMED CONTACT OPTION

8 HELIOS H4 M12 BULKHEAD CONNECTORS cables from 1,5 to 10,0sqmm TUV approved for up to 60A per contact at 85C crimp machined RADSOK technology terminals IP V (IEC/CEI), 600V (UL) rated UL94 V0 material TUV certified according to EN50521 and UL 1703 certified according to NEC 2008/ with integrated locking feature very low contact resistance < 0,20mOhm anti rotation feature in the panel with D shape hole option can be mounted in round hole and in D shape hole supplied with related flat gasket and o ring protection cap to be ordered separate Flat anti-rotation feature

9 HELIOS H4 M12 BULKHEAD CONNECTORS

10 HELIOS H4 M12 BULKHEAD CONNECTORS MOUNTING INSTRUCTIONS The connector can be used with either a round hole or a D shaped hole. a) In case of the D hole, you must use the flat gasket which will be mounted from the front. The hole must be mm, no burrs, remove the sharp edge. The nut must be tightened with 2nm. b) In case of the round hole you have the option of using either gasket but o ring is more standard. The hole must be mm, no burrs, remove the sharp edge (preferably bevel of 0.5mm). The o ring will fit INSIDE the bore, not on top of the bulkhead. If you look closely at the connector thread, you will see that there is a groove at the flange end. This groove has a diameter of approx mm, the o ring has a nominal cord diameter of 1.6mm. With this, the o ring sitting in the groove has an OD of *1.6 = 13.35mm; the bore has a diameter of 12.7mm. That means, the o ring has a squeeze of ( )/2/1.6 = 20.3%. This is a usual squeeze for static o ring applications. Since the seal is radial in the bore, the connector flange is in direct contact with the bulkhead and this avoids any kind of rocking (tilting) issues. The nut must be tightened with 2nm.

11 HELIOS H4 M14 BULKHEAD CONNECTORS cables from 1,5 to 10,0sqmm TUV approved for up to 60A per contact at 85C crimp machined RADSOK technology terminals IP V (IEC/CEI), 600V (UL) rated UL94 V0 material TUV certified according to EN50521 and UL 1703 certified according to NEC 2008/ with integrated locking feature very low contact resistance < 0,20mOhm anti rotation feature in the panel with D shape hole option can be mounted in round hole and in D shape hole supplied with related flat gasket and o ring protection cap to be ordered separate Flat anti-rotation feature

12 HELIOS H4 M14 BULKHEAD CONNECTORS

13 HELIOS H4 BULKHEAD ASSEMBLIES H4 bulkhead assembly with crimp terminal option: 1H4 connector 2Cable (black, blue or red) 3Crimp terminal (isolated, lug or fork type) H4 bulkhead assembly with pre stripped option: 1H4 connector 2Cable (black, blue or red) pre stripped

14 HELIOS H4 FIELD INSTALLABLE PLUGS WITH SCREW TOOLLESS H4 FEMALE CONNECTOR WITH SCREW CONTACT FOR 2,5 10SQMM PV CABLE + H4 MALE CONNECTOR WITH SCREW CONTACT FOR 2,5 10SQMM PV CABLE

15 HELIOS H4 CABLE CONNECTOR OPTIONS

16 AMPHENOL ASSEMBLIES WITH CAP

17 AMPHENOL ASSEMBLIES WITH CAP

18 AMPHENOL ASSEMBLIES MATED WITH MC4

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