ODU MINI-SNAP. Miniature Cylindrical Connectors with Push-Pull-Locking Series F

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1 Catalogue Nr.: 5--a-e ODU MINI-SNAP Miniature Cylindrical Connectors with Push-Pull-Locking Series F ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstraße, D-85 Mühldorf/Inn Telefon: +9/86 /6 56-, Telefax: +9/86 /6 56 9,

2 The latest version of this catalogue is posted on our websites: More Push-Pull series see page 87 UL-File E586 RT566: see page 8 MIL-Specification: see page 8 All data and specifications subject to change without notice. All dimensions in mm. All pictures are illustrations.

3 Table of Contents ODU MINI-SNAP ODU MINI-SNAP Product Description Applications Important Issues At A Glance Compatibility Turned contact ODU MINI-SNAP Series F The FP Locking Concept Sizes Part Number Key (see also cover) Housings Details for the Part Number Key Coding Housing Materials/Surfaces Insulation Body Material Inserts Series F Size Size Size, Size Size Contact Type / Contact Surface-Contact Diameter Contact Termination Cross Section Collet System Right-Angled Print Contacts in the Receptacle Cable Bend Relief Drilling Patterns for PCB-contacts Variations and Special Designs of the ODU MINI-SNAP Accessories Tools Crimping Tools / Assembly Tools Assembly Tools for Crimp Contacts (7 and 8) Assembly Tools for Crimp Contacts () Instruction Crimp Tool Crimping Instruction Spanner Wrench Nutdriver for Slotted Mounting Nut Assembly Instructions and Packing Information Assembly Instructions Cable Preparation Torque Packing Information See next page ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9, Page

4 ODU MINI-SNAP Table of Contents Technical Information International Protection (IP) Classes (DIN EN 6 59) Watertightness of the ODU MINI-SNAP Insulation Groups / Nominal Voltage / Test Voltage Nominal Voltage acc. to SAE AS -method Current Load Contacts Termination Styles Conversion Table AWG to Metric Housing Materials / Surfaces Electromagnetic Compatibility (EMC) ODU MINI-SNAP in Signal Bus Applications Autoclaving of ODU MINI-SNAP Quality Management Tests Technical Terms & Definitions Inquiry Form (Fax) Page ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

5 Product Description General Product Information

6 ODU MINI-SNAP Product Description The ODU MINI-SNAP family of Miniature Cylindrical Connectors features Push-Pull-Locking Cylindrical Connectors are generally available with several locking mechanisms. The most frequently used are: Threaded-Locking Sleeve Bayonet-Locking Push-Pull-Locking Push-Pull-Connectors have a very simple locking mechanism: As the plug is pushed into the receptacle, locking fingers on the plug snap into the receptacle creating a reliable connection between plug and receptacle. Pulling on the cable or the rear of plug causes the locking fingers to grab harder and a separation of plug and receptacle is almost impossible. Pulling on the outer plug housing causes the locking fingers to retract and the plug and receptacle separate easily. The Advantages of Push-Pull-Connectors: Quick and easy mating and demating Quick and easy seperating Easy blind mating in difficult-to-reach places Less panel space required Definite and secure locking condition Less mating required Robotic mating and demating possible Easy cleaning of housing possible Important Applications for Push-Pull Connectors: Medical Electronics Test and Laboratory Measurement Instrumentation Data and Telecom Systems Audio and Video Applications Military and Aerospace Industrial Controls Page 6 ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

7 Applications ODU MINI-SNAP Applications Medical Consumer electronics Test and Measurement Telecommunication Industrial and Automation ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9, Page 7

8 ODU MINI-SNAP Product Description Important Issues At A Glance: The series is certified acc. and VDE. Connector with metal shells available in 5 sizes Outside diameter between 9, mm and 8 mm Number of contact positions: to 7 position, mixed insert arrangements Plugs and inline receptacles are offered with solder and crimp termination. Receptacles are available for solder, crimp, and PCB termination. Applications and Contact Material Insulation Body Material Contact Material PBT PEEK Ms General Application requirments ) (- C + C) Connectors which are autoclavable (+ C, see page 8) Termination Style Crimp Termination * Solder Termination Printed Circuit Board (PCB) Termination Environmental Protection Classification IP 5 and IP 68 are available * = Crimp-Clip Contacts with,7 mm diameter are available. What we don t have yet, we can build for you! Page 8 ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

9 Product Description ODU MINI-SNAP Compatibility ODU MINI-SNAP compatibility with our connectors is defined as: Mounting and mating compatible What does that mean for ODU? Most of our connectors are mounting and mating compatible with current products offered by Fischer Connectors Holding S.A.. We can only provide a guarantee against reference parts. Mating compatible implies that connectors from ODU and Fischer Connectors Holding S.A. can be mated and will function electrically and mechanically. This is especially important if the user switches from one supplier to another during ongoing production. Mounting compatible means that the mechanical mounting parameters from ODU and Fischer Connectors Holding S.A. are identical. The connectors can be mounted into the same panel cutout or into the same PCB layout. Most of the ODU MINI-SNAP connectors can be mated with products made by Fischer Connectors Holding S.A. Serie F Serie L und K Serie B (bedingt) There s no licence contract or cooperation with Fischer Connectors Holding S.A. Fischer Connectors Holding S.A. ODU series F can be mated to different series of Fischer Connectors Holding S.A. The ODU Series F Locking Principle IP Series F FP with Halfshells IP 5 and IP 68 ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9, Page 9

10 ODU MINI-SNAP Product Description Turned contact Turned contacts are available from the metal version ODU MINI-SNAP in the diameters.5 to, mm. The contacts are available with following terminations: Solder Crimp Print Standard Pin Contacts Solder Termination Crimp Termination Crimp Clip Termination Print Termination Mating cycles: > 5 Material: Brass Treatment processing: At least..5 µm Ni; at least..75 µm Au For information regarding diameter, termination style and current load please see the Contact Configuration section. Page ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

11 ODU MINI-SNAP Series F - IP 5 and IP 68 FP-Locking Concept Keying with Halfshells Series F

12 ODU MINI-SNAP Series F The Push-Pull Locking Principle: FP with Halfshells Locking Groove Conical Sleeve Locking Fingers Outer Housing Back Nut ODU MINI-SNAP connector in unmated condition. Receptacle Plug ODU MINI-SNAP connector in mated condition. Pulling on the cable or on the back nut causes the locking fingers to grip tighter into the groove inside the receptacle. A separation is virtually impossible. Pulling on the outer plug housing disengages the locking fingers from the receptacle groove and the connector separates easily. Page ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

13 Series F ODU MINI-SNAP ODU MINI-SNAP with FP-Locking Scheme in Cross Section Cable Collet Nut ODU MINI-SNAP Plug Shield Locking Ring Single Conductor EMI Ring Back Nut Half Shells Inner Housing Contacts Locking Finger Insulator Guide Ring Outer Housing Hex Nut Conical Sleeve Locking Groove Housing Press Ring Insulator ODU MINI-SNAP Receptacle Contacts ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9, Page

14 ODU MINI-SNAP Series F Available Housing Sizes (Scale : ) OD = Outside Diameter (Plug) S = Size OD: 9, 5 8 S:.5 Page ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

15 Series F ODU MINI-SNAP Part number key The Part Number Key F. Type A = Break-Apart-Plug Panel Mounted Plug G = Receptacle K = In-Line Receptacle S = Straight Plug W = Right-Angle Plug. Style - 9 and A X = Special. Size - and A A =,5. Series F 5. Coding (Page 6) 6. Material/Surface - Housing (page6) 7. empty 8. Material - Insulator (Page 7) Contact Insert (Page 8 - ) e.g. 8-way = 8. Contact Type/Surface (Page ). Contact Diameter (Page ) M = mixed arrangement. +. Term. Cross Section (Page -5). for special Contact 9 5. empty Collet System (Page 6) Cable Bend Relief (Page 8) Example: G 5 F C T 6 L F D Receptacle - Style 5 - Size - Series F - Coding - Brass matt chromate Housing - PBT Insulator - 6pos. - Socket (solder),75 µm Au -Term. Cross Section AWG/ S F C P 6 M F D 7 5 E S Plug - Style - Size - Series F - Coding - Brass matt chromate Housing - PEEK Insulator - 6pos. - Pin (solder),75 µm Au - Term. Cross Section AWG/6 - Cable Diameter 7,-7,5 -Blue Cable Bend Relief - Material Silicone ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9, Page 5

16 ODU MINI-SNAP Series F Part number key F S S S S Straight Plug - IP 5 with Standard Back Nut - IP 5 with Back Nut for Cable Bend Relief* - IP 68 watertight with Standard Back Nut - IP 68 watertight with Back Nut for Cable Bend Relief* (Suitable for all following receptacles and in-line receptacles)) contact configuration from page 8 S IP 5 IP 68 S S S IP 5 IP 68 Dimensions in mm Size L L D SW-A SW-B ~ 7 ~ 8 9, 8 7 ~ 7 ~ 5,5 ~ 8 ~ 8 ~ 5 ~ 8 5 ~ 6 ~ Dimensions in mm Size L L D SW-A SW-B ~ ~ 9, 8 7 ~ 9 ~ 8,5 ~ 5 ~ ~ 5 ~ 5 ~ 6 ~ * Cable Bend Reliefs (see page 8) Page 6 ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

17 Series F ODU MINI-SNAP Part number key F W W Right-Angle Plug - IP 5 with Standard Back Nut - IP 5 with Back Nut for Cable Bend Relief* (Suitable for all following receptacles and in-line receptacles)) W contact configuration from page 8 W * Dimensions in mm Size L L L C D SW-A SW-B SW-C ~ ~ ~ ~ 7 ~ 6,5 ~ * Cable Bend Reliefs (see page 8) ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9, Page 7

18 ODU MINI-SNAP Series F Part number key F A 5 A 6 Break-Apart-Plug (without latching) - IP 68 with Standard Back Nut - IP 68 with Back Nut for Cable Bend Relief* (Suitable for all following receptacles and in-line receptacles) A 5 contact configuration from page 8 A 6 Dimensions in mm Size L L D SW-A SW-B ~ 6 ~ 6 7,5 6 5 A 7 A 8 - IP 5 with Standard Back Nut - IP 5 with Back Nut for Cable Bend Relief* A 7 contact configuration from page 8 A 8 Dimensions in mm Size L L D SW-A SW-B ~ 5,5 ~ 5 ~ 5,5 ~ 8 5 Connector can be separated by pulling the cable. * Cable Bend Reliefs (see page 8) Page 8 ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

19 Series F ODU MINI-SNAP Part number key F A A Panel mounted plug - IP 5 with hex nut, non-latching, installation from front of panel (Suitable for all following receptacles and in-line receptacles) Technical Data A A IP 5 Anti-rotation feature Contact configuration from Page 8 PCB-Layouts from Page 9 Dimensions in mm Size SW L L max. L C D SW-A SW-B Cut-Out,5 8, SW 8, / Ø 9,*) 5,5,,8,5, SW, / Ø,**) 7,5, 8, 7 SW, / Ø 5,**) Ø * ) Ø SW ** ) Panel Created to build up a docking connection between instruments (E.g. a charging station) A D - IP 68 with hex nut, non latching, installation from front of panel Technical Data A D IP 68 Anti-rotation feature Contact configuration from Page 8 PCB-Layouts from Page 9 Dimensions in mm Size Ø L L max. L C D SW-A SW-B Cut-Out,5 9 - / Ø 9,*) 8,5 6,5,8,5 7 - SW, / Ø,**) 9,7 7, - 9 SW 5, / Ø 6,**) * ) Ø SW ** ) Panel Created to build up a docking connection between instruments (E.g. a charging station) ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9, Page 9

20 ODU MINI-SNAP Series F Part number key F K K K K In-Line Receptacle - IP 5 with Standard Back Nut - IP 5 with Back Nut for Cable Bend Relief* - IP 68 watertight with Standard Back Nut - IP 68 watertight with Back Nut for Cable Bend Relief* contact configuration from page 8 K IP 5 IP 68 K K K IP 5 IP 68 Dimensions in mm Size L D SW-A SW-B ~ 5 9,5 8 7 ~ ~ 9 5 ~ Dimensions in mm Size L D SW-A SW-B ~ ~ 7 ~ 5 6 * Cable Bend Reliefs (see page 8) ODU MINI-SNAP In-line Receptacle connect to plug for cable-to-cable connection. Page ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

21 Series F ODU MINI-SNAP Part number key F ) L = Maximum Length incl. Contact Insert ) L =Length of Housing ) =min. wallthickness without using a distance ring G Receptacle Style ODU MINI-SNAP RECEPTACLE IP 5, installation from front of panel Technical Data IP 5 Anti-rotation feature Contact configuration from Page 8 PCB-Layouts from Page 9 Size ) L L max. Dimensions in mm ) SW L M D SW-A SW-B C Cut-Out Ø * ) ** ) Panel Ø SW G ~, ~ 9,,5 9x,5, 8,,,5 SW 8, / Ø 9,* ) ~, ~ 8, 6,5 x,,,,5 SW, / Ø,* ) ~ 7, ~, 8,5 5x 8,, 7,, SW, / Ø 5,** ) ~,5 ~,,5 8x, 6,5,, SW 6,6 / Ø 8,* ) Style ODU MINI-SNAP WATERTIGHT RECEPTACLE IP 68*, installation from front of panel Technical Data IP 68 Contact configuration from Page 8 PCB-Layouts from Page 9 Distance ring for wall-thickness adjustment, see accessories page 5 Dimensions in mm Panel Size ) L ) Lmax. ) L M D SW-A SW-B C d Ø Cut-Out ~,5 8, 8,5 9x,5,5,,,, Ø, ~ 6, 9,,5 x 8,, 7,,, Ø, ~ 9, 8,, 6x, 7, 9,, 6, Ø 6, ~, ~, 6,5 x 6,, 5,,, Ø, G Style ODU MINI-SNAP WATERTIGHT RECEPTACLE IP 68*, installation from front of panel with low rear profile Technical Data IP 68 Anti-rotation feature Contact configuration from Page 8 PCB-Layouts from Page 9 Size ) L Lmax. Dimensions in mm ) SW L M D SW-A SW-B SW-C C Cut-Out *Reference: Potted Receptacle please see page 7 III Ø Panel ~,5 ~ 5, 7,5 9x,5,5 8,,,, SW 8, / Ø 9, ~ 6, ~,,5 x 8,,, 7, 5,5 SW, / Ø,,5 ~ 8, ~ 5,,6 x 9,, 5, 7,,6 SW, / Ø, ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9, Page

22 ODU MINI-SNAP Series F Part number key F ) L = Maximum Length incl. Contact Insert ) L =Length of Housing G 5 Receptacle Style 5 ODU MINI-SNAP RECEPTACLE IP 5, CONTINUOUS THREAD, installation from rear or front of panel. Front extension adjustable Technical Data IP 5 Anti-rotation feature Contact configuration from Page 8 PCB-Layouts from Page 9 Size ) L L max. Dimensions in mm ) SW L M D SW-A SW-B SW-C C Cut-Out Ø Panel ~, ~ 8,,5 9x,5,5 8,,,,5 SW 8, / Ø 9, ~, ~ 8, 6,5 x 5,,,,, SW, / Ø,,5 ~, ~ 8, 5,5 x 9,, 7, 7,, SW, / Ø, ~ 7,5 ~, 8,5 5x,,5 7, 7,, SW,6 / Ø 5, ~,5 ~,,5 8x, 6,5,, 5, SW 6,6 / Ø 8, G 8 Receptacle Style 8 ODU MINI-SNAP WATERTIGHT RECEPTACLE IP 68*, with slotted nut, installation from rear of panel Technical Data IP 68 Anti-rotation feature Contact configuration from Page 8 PCB-Layouts from Page 9 nutdriver for slotted mounting nut, see page 6 *) **) Dimensions in mm Ø Panel Size ) ) L L max. L M D C SW-A SW Cut-Out ~, ~,5 7, 9x,5, 6,5 8, SW 8, / Ø 9, **) ~ 7,5 ~,, x 8, 8,, SW, / Ø, *),5 ~, ~, 9,5 x 9, 7,, SW, / Ø, *) ~ 9, ~,, 6x, 8,, SW,6 / Ø 6, *) ~, ~ 6, 6,5 x 6,, 8, SW 8, / Ø, *) Ø SW *Reference: Potted Receptacle please see page 7 III. Page ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

23 Series F ODU MINI-SNAP Part number key F ) L = Maximum Length incl. Contact Insert ) L =Length of Housing G B Receptacle Style B ODU-MINI-SNAP RECEPTACLE IP 5 (similar style ), with grounding tab, installation from front of panel Technical Data Grounding tab IP 5 Anti-rotation feature Contact configuration from Page 8 PCB-Layouts from Page 9 G C Dimensions in mm Size ) L L max. ) L M D SW-A SW-B C SW Cut-Out ~,7 ~ 9,,5 9x,5, 8,,,5 SW 8, / Ø 9, ~, ~, 6,5 x,,,,5 SW, / Ø, Style C ODU-MINI-SNAP RECEPTACLE IP 5, installation from rear of panel Ø Panel Technical Data IP 5 Anti-rotation feature Contact configuration from Page 8 PCB-Layouts from Page 9 nutdriver for slotted mounting nut, see page 6 Size ) L L max. Dimensions in mm ) L M D SW-B C SW Cut-Out Ø * ) ** ) Panel Ø SW G D,5 ~,5 ~, 7, x 8,, 7, SW, / Ø,* ) ~6,9 ~ 5, 8, 5x 9,, 9, SW,5 / Ø 5,** ) ~, ~,, 8x, 7, 7, SW 7, / Ø 8,** ) Style D ODU-MINI-SNAP RECEPTACLE IP 68*, with round nut, installation from rear of panel Technical Data IP 68 Anti-rotation feature Contact configuration from Page 8 PCB-Layouts from Page 9 Size ) L L max. Dimensions in mm ) L M D SW-A SW-B C SW Cut-Out ~7, ~ 5,, x 9,, 7, 8, SW, / Ø, *Reference: Potted Receptacle please see page 7 III. Ø Panel ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9, Page

24 ODU MINI-SNAP Series F Part number key F ) L = Maximum Length incl. Contact Insert ) L =Length of Housing G H Receptacle Bauform H ODU MINI-SNAP RECEPTACLE IP 5, installation from front of panel Technical Data IP 5 Anti-rotation feature Contact configuration from Page 8 PCB-Layouts from Page 9 Size ) L L max. Dimensions in mm ) SW L M D SW-A SW-B C Cut-Out Ø Panel G Q ~9, ~, 6, 9x,5,9,, SW 8, / Ø 9, ~, ~,5 7,5 x,,, 7,5 SW, / Ø,,5 ~6, ~ 5, 7, x 8, 5, 7, 9, SW, / Ø, ~7, ~ 5,5 9,5 6x 9, 7, 9,, SW,6 / Ø 6, Style Q ODU-MINI-SNAP RECEPTACLE IP 5, CONTINUOUS THREAD, (see Style 5, but special nuts) installation from rear or front of panel. Extension in front of panel is adjustable Technical Data IP 5 Anti-rotation feature Contact configuration from Page 8 PCB-Layouts from Page 9 Nutdriver Page 6 Size ) L L max. Dimensions in mm ) SW L M D SW-A C Cut-Out Ø Panel ~, ~ 7,,5 9x,5, 8,, SW 8, / Ø 9, ~, ~ 7, 6,5 x 5,,, SW, / Ø,,5 ~,7 ~ 7, 5,5 x 8,,, SW, / Ø, Page ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

25 Details for the Part Number Key Series F Kabel-Ø Verdrehsicherung Schirmklemmring Spannzange Keying Housing Materials / Surfaces Inserts Collet System Bend Protection Sleeves

26 ODU MINI-SNAP Details for the Part number key Coding Part number key F Serie F Angle Receptacle Front View Size,5 Standard On request Housing Materials / Surfaces Part number key F C Standard Cu-alloy / matt chromate Special materials and surfaces on request. N Cu-alloy / nickel S Cu-alloy / black chromate Page 6 ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

27 Details for the Part number key ODU MINI-SNAP Insulation Body Material Part number key F T PBT P PEEK Additional materials on request Turned Contacts Article Number PBT PEEK Solder Termination Crimp Termination PCB Termination = available * = Crimp-Clip contacts with,7 mm diameter are available. Advice for insulation body selection regarding PCB termination: wave-solder: PBT or PEEK insulation body. All other methods: only PEEK insulation body. * ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9, Page 7

28 ODU MINI-SNAP Details for the Part number key Size Part number key F Size Positions Positions Contact Ø mm Nominal Signal Contact Current Load in A (Derating Factor see page 7) Test Voltage acc. VDE 67:986-6 (kveff) Test Voltage acc. SAE AS:998 method. (kveff) Nominal Voltage acc. SAE AS:998 method. (kvrms) ) Termination Solder Crimp (Tools for assembling see page 56) Print (PCB Layout see page 9) View on termination side Pin part Socket,9,,5,5 Standard Contact Configuration,9,875,,,7 7,875,9, 5,7 7,75,,66 ) ) ) ) ) ) 7,5 5,,9, ) Nominal Voltage acc. SAE AS :998 method. meet the MIL-STD, method, Test acc. IEC 65 test a. Method of calculation, utilization warning and Proposals see page 7. ) only in PEEK available. ) Crimp-Clip inserts are only available in PEEK. Page 8 ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

29 Details for the Part number key ODU MINI-SNAP Size Part number key F Size Positions Positions Contact Ø mm Nominal Signal Contact Current Load in A (Derating Factor see page 7) Test Voltage acc. VDE 67:986-6 (kveff) Test Voltage acc. SAE AS:998 method. (kveff) Nominal Voltage acc. SAE AS:998 method. (kvrms) ) Termination Solder Crimp (Tools for assembling see page 56) Print (PCB Layout see page 9) View on termination side Pin part Socket,,5,65,55,,,5,5 Standard Contact Configuration,9,,5,5 5,9,875,5,5 6,7 7,875,, ) ) 7,7 7,875,, ) ),5 5,75,,66 ) ) Nominal Voltage acc. SAE AS :998 method. meet the MIL-STD, method, Test acc. IEC 65 test a. Method of calculation, utilization warning and Proposals see page 7. ) Only socket part available. ) Crimp-Clip inserts are only available in PEEK ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9, Page 9

30 ODU MINI-SNAP Details for the Part number key Size,5 Part number key F Size Positions Positions Contact Ø mm Nominal Signal Contact Current Load in A (Derating Factor see page 7) Test Voltage acc. VDE 67:986-6 (kveff) Test Voltage acc. SAE AS:998 method. (kveff) Nominal Voltage acc. SAE AS:998 method. (kvrms) ) Termination Solder Crimp (Tools for assembling see page 56) Print (PCB Layout see page 9) View on termination side Pin part Socket Standard Contact Configuration A,7 7,875,, A,7 7,875,, A 9,5,75,, ) ) ) Nominal Voltage acc. SAE AS :998 method. meet the MIL-STD, method, Test acc. IEC 65 test a. Method of calculation, utilization warning and Proposals see page 7. ) Crimp-Clip inserts are only available in PEEK Page ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

31 Details for the Part number key ODU MINI-SNAP Size Part number key F Size Positions Positions Contact Ø mm Nominal Signal Contact Current Load in A (Derating Factor see page 7) Test Voltage acc. VDE 67:986-6 (kveff) Test Voltage acc. SAE AS:998 method. (kveff) Nominal Voltage acc. SAE AS:998 method. (kvrms) ) Termination Solder Crimp (Tools for assembling see page 56) Print (PCB Layout see page ) View on termination side Pin part Socket 5,,,5,5 Standard Contact Configuration 6,9,5,8,6 6,9,875,5,5,7 7,875,5,5 ) ) 9,7 7,75,, ) ) ) Nominal Voltage acc. SAE AS :998 method. meet the MIL-STD, method, Test acc. IEC 65 test a. Method of calculation, utilization warning and Proposals see page 7. ) Crimp-Clip inserts are only available in PEEK ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9, Page

32 ODU MINI-SNAP Details for the Part number key Size Part number key F Size Positions Positions Contact Ø mm Nominal Signal Contact Current Load in A (Derating Factor see page 7) Test Voltage acc. VDE 67:986-6 (kveff) Test Voltage acc. SAE AS:998 method. (kveff) Nominal Voltage acc. SAE AS:998 method. (kvrms) ) Termination Solder Crimp (Tools for assembling see page 56) Print (PCB Layout see page ) View on termination side Pin part Socket Standard Contact Configuration,,875,5,5 5,9,875,5,5,7 7,75,, 7,7 7,75,, ) ) ) ) ) Nominal Voltage acc. SAE AS :998 method. meet the MIL-STD, method, Test acc. IEC 65 test a. Method of calculation, utilization warning and Proposals see page 7. ) Crimp-Clip inserts are only available in PEEK Page ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

33 Details for the Part number key ODU MINI-SNAP Contact Type / Contact Surface - Contact Diameter Part number key F Type Socket Pin Socket Pin Socket Surface L -,75 µm Au (min.) L -,75 µm Au (min.) C-,75 µm Au (min.) C -,75 µm Au (min.) P -,75 µm Au (min.) L M N P Q Contact Ø in mm,5,7,9 Mixed, Has to match with selected contact inserts C F J M P Pin P -,75 µm Au (min.) R L = Solder termination C = Crimp termination P = PCB termination ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9, Page

34 ODU MINI-SNAP Details for the Part number key Contact Termination Cross Sections Part number key F Crimp Contact Contact Ø Size AWG mm,7 /6,5/,5 D,7,8 G,9 /6,5/,5 D,9,8 G,7 /6,5/,5 D,7,8,9 /6,5/,5 G D Tools for crimping and adjustments see page 56 to 6,9 /,5/,8 H, 8, L,7,5 /6,5/,5 D,7,5,8 G,7 /6,5/,5 D,7,8 G,9 /6,5/,5 D,9 /,5/,8 H, 8, L,7 /6,5/,5 D,7,8 G,7 8/,8/,5 C,9 /6,5/,5 D,9 /,5/,8 H, 8, L Page ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

35 Details for the Part number key ODU MINI-SNAP Contact Termination Cross Sections Part number key F Solder Contact Contact Term. Term. Cross Ø Ø AWG mm,5, 8,8,7,6 6,5,7,85,8,9,85,8,,,5 C D G G H PCB Contact Contact Ø Term. Ø,5,5,7,5,9,7,,7 Please see the PCB-layouts on page 9-. For mixed inserts (Please provide details of termination cross section!) ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9, Page 5

36 ODU MINI-SNAP Details for the Part number key Cable-Ø Collet System Part number key EMI Ring Anti Rotation Pin F Cable diameter in mm Size,5 Collet Nut >, -,5 5 >,5 -, Insert: for all Plugs and In-Line receptacles. >, -,5 >,5 -, 5 Application: Collet nut for strain relief, EMI ring for conductive path between shield and housing. >, -,5 >,5 -, 5 >, -,5 5 >,5-5, 5 > 5, - 5,5 5 5 > 5,5-6, 6 > 6, - 6,5 6 5 > 6,5-7, 7 > 7, - 7,5 7 5 > 7,5-8, 8 > 8, - 8,5 8 5 > 8,5-9, 9 > 9, - 9,5 9 5 > 9,5 -, >, -,5 >,5 -,5 without collet system Page 6 ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

37 Details for the Part number key ODU MINI-SNAP Right-Angled Print Contacs in the Receptacle Part number key F Right-Angled Print Contact A PCB-Layout see Page 9 - ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9, Page 7

38 ODU MINI-SNAP Details for the Part number key Cable Bend Reliefs PUR Silicone Temperature range PUR - ºC up to +8 ºC short term up to + ºC Temperature range Silicone -5 ºC up to + ºC short term up to + ºC autoclavable Part number key F Color of the Cable Bend Relief Material of the Cable Bend Relief Color / RAL-number (similar) Material/Substance red RAL A Silicone S white RAL 9 B PUR P yellow RAL 6 C without cable bend relief O green RAL 69 D blue RAL 5 E grey RAL 75 F black RAL 95 G * orange RAL H * purple RAL 5 J * brown RAL 86 K * light green RAL 68 L * light blue RAL 5 M without cable bend relief O * = only available in PUR Page 8 ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

39 X X X X PCB-Layout ODU MINI-SNAP Drilling Patterns for PCB-contacts Drilling Patterns for PCB-contacts Straight 9 right-angled Straight 9 right-angled X X X X Size Size -way -way -way -way -way -way 5-way 5 5-way way way way way All declarations are legal for socket inserts. Pin inserts on request. ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9, Page 9

40 X X X X X X ODU MINI-SNAP PCB-Layout Drilling Patterns for PCB-contacts Drilling Patterns for PCB-contacts Straight 9 right-angled Straight 9 right-angled X X X X Size,5 Size -way way way way way way Drilling Patterns for PCB-contacts 7-way 9 Straight 9 right-angled Size X X 6-way way way way All declarations are legal for socket inserts. Pin inserts on request. Page ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

41 Special Solutions Special Solutions

42 ODU MINI-SNAP Special solutions Customer specific solutions for ODU MINI-SNAP ODU as a specialist for customized solutions have all main competences under one roof. Development, an own tool shop, stamping, molding, surface plating, manufacturing of complete assembly machines etc. etc.. With all these possibilities we are able to offer Custom tailored solutions for our customers. When do we actively pursue customer specific solutions? First we have to study the customers requirements. Here we would appreciate a precise technical specification and figures on quantities! With all these informations we decide whether we take this project or not. Most important is that the project potential will justify all the effort we have to put in! After all these questions are clarified we are ready to go. Custom Specific Inserts Special insulators and special assemblings for High-Voltage applications Page ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

43 Special solutions ODU MINI-SNAP Custom specific PCB assembling Special overmouldings and insulation sleeves Also different locking mechanism are possible (picture: Bajonett and Threaded Locking) ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9, Page

44 ODU MINI-SNAP For your notes Page ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

45 Accessories Accessories/ Tools

46 ODU MINI-SNAP Accessories Color Coding Ring Ø A Ø B Mounting Example: Receptacle Panel Mating Direction Hex Nut Color Coding Ring Order Example Size Color red Housing Ø M9 Size Size Part Number with Colour Ø A Ø B,5 * = In... please indicate color code 7 9 9,5 9, 7 9 6,5, 7 9 7,, 7 9,, 75 9,, 7 9 5, 5, 7 9 6, 6, , 8, 7 9 8,, Color Part Number with color Color RAL-No. (similar) red white 9 yellow 6 5 green 69 6 blue 5 7 grey 75 8 black 95 9 orange violet 5 brown 86 5 light green 68 6 light blue 5 Because of different raw materials the colors may sligthly differ from RAL numbers. Page 6 ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

47 Accessories ODU MINI-SNAP Protective Covers for Receptacles (IP 5) A C ØB * = With. please, register desired lanyard material = Polyamide lanyard with loop = Stainless steel lanyard with loop = Polyamide lanyard solder lug = Stainless steel lanyard solder lug Surface: Matt chromate Ø, Size,5 Part Number* Dimensions in mm A B C 9,55,5,,85 7, Protective Covers for Receptacles (IP 68) A C ØB * = With. please, register desired lanyard material = Polyamide lanyard with loop = Stainless steel lanyard with loop = Polyamide lanyard solder lug = Stainless steel lanyard solder lug Surface: Matt chromate Ø, Size,5 Part Number* Dimensions in mm A B C 9,5,5,,85 7, ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9, Page 7

48 ODU MINI-SNAP Accessories Protective Covers for Plugs (IP 5) C A ØB * = With. please, register desired lanyard material = Polyamide lanyard with loop = Stainless steel lanyard with loop = Polyamide lanyard solder lug = Stainless steel lanyard solder lug Surface: Matt chromate Size Part Number* Dimensions in mm A B C Ø,, Protective Covers for Plugs (IP 68) C * = With. please, register desired lanyard material = Polyamide lanyard with loop = Stainless steel lanyard with loop = Polyamide lanyard solder lug = Stainless steel lanyard solder lug Surface: Matt chromate A Size Part Number* Dimensions in mm A B C Ø, ØB, ,5, Page 8 ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

49 Accessories ODU MINI-SNAP Silcone-Cable Bend Relief L * = In... please indicate color code Size Part Number* Dim. L Cable O.D. min. >, >,5 >, >,5 >, >,5 >,5 >, >,5 >, > 5, > 6, > 6,5 >, >,5 >, > 5, > 6, > 7, > 8, >, > 5, > 6, > 7, > 8, > 9, >. >, max.,5,,5,,5 5,,,5, 5, 6, 6,5 7,5,5, 5, 6, 7, 8, 9, 5, 6, 7, 8, 9,,,, Color Code Color red white yellow green blue grey black Temperature range RAL-Nr. (similar) Because of different raw materials the colors may sligthly differ from RAL numbers. Silicone -5 ºC up to + ºC Short-term up to + ºC autoclavable ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9, Page 9

50 ODU MINI-SNAP Accessories PUR Cable Bend Relief L * = In... please indicate color code Size Part Number* Dim. L,5, Cable O.D. min. >, >,5 >, >,5 >, >,5 >,5 >, >,5 >, > 5, > 6, > 6,5 >, > 6, >, >,5 >, > 5, > 6, > 7, > 8, >, > 5, > 6, > 7, > 8, > 9, >. >, max.,5,,5,,5 5,,,5, 5, 6, 6,5 7,5 5, 5,,5, 5, 6, 7, 8, 9, 5, 6, 7, 8, 9,,,, Color Code Color red white yellow green blue grey black orange violet brown light green light blue RAL-Nr. (similar) Because of different raw materials the colors may sligthly differ from RAL numbers. Temperature range PUR - ºC up to +8 ºC Short-term up to + ºC Page 5 ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

51 Accessories ODU MINI-SNAP Locking Washers Mounting example: Receptacle Panel Mating Direction Locking Washer Hex Nut Nickel-plated surface *) Measurement under preasure Size M9 M M M5 M8 M5 Part number Dimensions in mm A C L*,5 5,8 9,5 9,5 5,, 9,,, 5, 8, 5,,6,6,6,6,8,8 Solder Lugs for Series L and B ØE Mounting example: Gehäusewand Panel Geräteteil Receptacle D ØA ØB C F Sechskantmutter Hex Nut Lötfahne Solder Lug Silver-plated surface Thread M9 M M M5 M6 M8 M5 Part number Dimensions in mm A B C D E F 9,7,,5 5, 6, 8, 5,6, 7, 8,,, 5, 5,,6 7,5 7,,, 9, 5, 5,6,6,,6,6,6,,5,5,5,5,5,5,6 ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9, Page 5

52 ODU MINI-SNAP Accessories Distance Ring for Wall Thickness Adjustment for style (see page ) Mounting example: Panel L Receptacle Ø Da Ø Di Mating Direction Material: brass Surface: nickel Hex Nut Distance Ring *: Wall Thickness:.5 mm - 6 mm **: Wall Thickness: 6 mm - 6 mm Part number Size Da Di L 7 7 * 7 ** 7 7 7,,, 6, Page 5 ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

53 Accessories ODU MINI-SNAP Backnut for Silicone-Cable Bend Relief A Cable Bend Relief SW ØB * = In.. please indicate surface finish: 5 = Cu-alloy / matt chromate = Cu-alloy / black chromate = Cu-alloy / nickel Size Part number Dimensions in mm A ØB SW 8,,,5,5 8,9,,9 6,9 7 5 Backnut for PUR-Cable Bend Relief A Cable Bend Relief SW ØB * = In.. please indicate surface finish: 5 = Cu-alloy / matt chromate = Cu-alloy / black chromate = Cu-alloy / nickel Size,5 Part number Dimensions in mm A ØB SW 8,,,,5,5 9,,,9,9 6,9 7 5 ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9, Page 5

54 ODU MINI-SNAP For your notes Page 5 ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

55 Tools

56 ODU MINI-SNAP Tools Crimping Tongs and Assembling Tools for Turned Contacts. The 7 and 8 Tongs These both 8-point-crimptongs are new in the catalogue. They will be the standard version in the future. The 7 Tong The 8 Tong Order number: Suitable for our Crimp Contacts with diameter,7,9 mm. Order number: Suitable for our Crimp Contacts with diameter, mm. These both tongs will replace in the early future our tong below. The advantages of these tongs are the easy handling and of course the very good price. All order informations for the equipment of these tongs you can find on page 57.. The Tong This is the precursor version of the above shown tongs. Also here is a 8-point-crimp the result. Order number: 8... Suitable for all available diameters of our ODU MINI-SNAP Crimp Contacts. All order informations for the equipment of these tongs you can find on page 58. The Tong This Tong is a pneumatic 8-point-crimptool. Please contact our Sales Team for Datasheets about this tong Assembly Jig for the assembling of our Crimp Contacts into the insulation body (see page 6) Size Part number , Seite 56 ODU-Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

57 Tools ODU MINI-SNAP Crimping and Assembly Tools for Crimp Contacts (7 and 8) Position Size AWG mm 7 Crimptool Adjustment Adjustment 8 Crimptool Socket Positionierer Pin Insertion Tool 5 /6 /6.5/.5.8.5/ / ,5,5 /6 / /6 / /6 /6 /6 /6.5/.5.5/.8.5/.5.5/.8.5/.5.8.5/.5.8.5/.5.8.5/ /8 / /8 / /6 /6 /8 / /6 /6.5/.8.5/.8.5/.8.5/.8.5/.5.8.5/.5.8.5/.8.5/.8.5/.5.8.5/ Order example for the tongs type 7 and 8: Assumed Connector: SFC-T6PJH-75 In this size connector is a 6-way Pin Insert used. The contact diameter is,9 mm. The cable cross section is AWG / Therefore you have to order following tools: Crimp Tong 7 (Adjustment 7) Positionier for Pin Contacts Insertion tool Assembly Jig (see page 56) You can find all informations about adjustment and using of this tools on the page 59 to 6. ODU-Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9, Seite 57

58 ODU MINI-SNAP Tools Crimping and Assembly Tools for Crimp Contacts () Position Size AWG mm Crimp Tool Adjustment 8... Gauge pin Positionier for Socket / Pin min. max. Insertion Tool 5 /6 /6.5/.5.8.5/.5.8 >.65 <.7 >.65 <.7 >.65 <.7 >.65 < /.75 >. < /6 / /6 / /6 /6 /6 /6.5/.5.5/.8.5/.5.5/.8.5/.5.8.5/.5.8.5/.5.8.5/.5.8 >.65 <.7 >.9 <.95 >.65 <.7 >.9 <.95 >.65 <.7 >.65 <.7 >.65 <.7 >.65 <.7 >.65 <.7 >.65 <.7 >.65 <.7 >.65 < >. < /8 / /8 / /6 /6 /8 / /6 /6.5/.8.5/.8.5/.5.5/.8.5/.5.8.5/ /.5.8.5/.5.8 >.65 <.7 >.9 <.95 >.65 <.7 >.9 <.95 >.65 <.7 >.65 <.7 >.65 <.7 >.65 <.7 >.65 <.7 >.9 <.95 >.65 <.7 >.65 <.7 >.65 <.7 >.65 < Order example for the tong type : Assumed Connector: SFC-T6PJH-75 In this size connector is a 6-way Pin Insert used. The contact diameter is,9 mm. The cable cross section is AWG / Therefore you have to order following tools: 8... Crimp Tong Type Positionier for Pin Contacts Gauge Pin (smallest diameter) Gauge Pin (biggest diameter) Insertion Tool You can find all informations about adjustment and using of this tools on the page 59 to 6. Page 58 ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

59 Tools ODU MINI-SNAP Adjustment of the Crimp Tongs and (see page 56) Required Tools: Positionier (Typ 7) Crimp Tong (Typ 7). Fasten the Positionier on the Crimp Tong Please fasten the Positionier under consideration of the guiding into the tong 7: Therby push the positionier down and turn it right at the same time. 8: You don t have to do this with this tong. 7: To fix the positionier in this position, you have to use the attached safety pin. 8: Here you have to fix the positionier with some attached allen screw and the suitable spanner.. Adjust of the Crimp Tong for the cable cross section Please turn the adjustment wheel onto the right position. If the adjustment is done, so please fix the wheel with the attached safety pin. Now the tong is ready adjusted. You can start with the crimp process ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9, Page 59

60 ODU MINI-SNAP Tools Adjustment of the Crimp Tong 8... (see page 56) Required Tools: Crimp Tong Spanner Positionier Gauge Pins. Fasten the Positionier on the Crimp Tong Please insert the positionier into the tong. Attention: The positionier is labled with a "S" (=Socket) on the one, and with a "P" (=Pin) on the other side. So if your contact is a socket, so please insert the S-face into the tong. If your contact is a pin, so please insert the P-face into the tong. Now you have to insure the positionier with a clamp. Fix the clamp with the screw driver.. Adjustment of the Crimp Tong for the cable cross section At first you have to loose the securing nut of the setscrew. Therefore please use the attached spanner. With turning on the setscrew you can adjust the cable cross section. Therfore you have to close the crimp tong completely. With the gauge pins you have to prove the cable cross section. If the smaller gauge pin fit through the hole in the crimp dies, and the bigger one not, the tong is ready adjusted. Please insure the adjustment with the securing nut. Now you can start with the crimp process. Page 6 ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

61 Tools ODU MINI-SNAP ODU MINI-SNAP Crimp Instruction Suitable for the tongs 8..., , , Required Tools: Insertion Tool Assembly Jig Insulation Body Contacts Stripped Wire. Crimp the Wire into the Contact. Insert the contact in the tong. Put the stripped wire into the termination funnel (stripping length see page 67). Close the tong completely and the crimp is done. Now you can pull out the crimped contact.. Press the crimped Contact into the insulation body. Put the contacts under consideration of the pos. numbering into the insulation body. Therefore please use the assembly jig. With the corresponding insertion tool (order information see page 56-58) you can press in the contacts into the insulation body until it snap in. Now the assembled insert is ready. ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9, Page 6

62 ODU MINI-SNAP Tools Spanner Wrench L B b SW t = Dicke Order No. SW t B L b ,5 8, ,5,5 8, , , , , , , ,5, ,5, ,5,5 98 6, ,5,5 98 6, , , , , , Nutdriver for Slotted Mounting suitable for style 8, C, Q Ø5 5 Nutdriver Thread 7 98 M 9x, M x, M x 7 98 M x 7 98 M 5x 7 98 M 6x 7 98 M 8x 7 98 M x Page 6 ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

63 Assembly Instructions

64 ODU MINI-SNAP Assembly Instruction Assembly Instruction For unsealed connectors (IP 5) Housing Half shells Crimp insert Back nut Coding Solder insert Collet EMI Ring. Slide Back nut, Collet, and EMI-Ring over the cable. Crimp termination Detail information see page 56-6 Solder termination Part number see page 56. Strip cable and wire.. Fit wire into the contact barrel and crimp.. Strip cable and wire.. Pre-tinning of strands recommended. Solder iron Part number see page insert contacts into insulator, use the insertion tool to push them in.. Solder each wire to the corresponding contact. 5. Bend cable shield outwards. Half shells 6. Slide the EMI-ring against the sleeve and clamp the shield against it. Internal guides 7. Now you can put the coding and the assembled cable into the plug housing. Coding A 8. Screw back nut on the plug and fasten cable in the housing. Hold against with flat spanner at flat A* (Torque see page 67). Now the plug ist assembled. * ODU-Spanner-Wrench: see page 6 Page 6 ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr., D-85 Mühldorf/Inn, Tel. +9/86 /6 56-, Fax +9/86 /6 56 9,

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