Stone Support and Restraint Systems

Transcription

1 Stone Support and Systems

2 A brief introduction to CS Natural Stone ixing Systems Quality, innovation, support hese three words are at the heart of everything CS provides to the cast stone industry, and remain as true today as when the business was first founded back in 00 by im Chart. he goal of CS is simple: provide an enhanced level of service within the existing market, while always deliver cost-effective, technically brilliant solutions that resolve any application problem. Making this goal a reality is only possible through the drive, passion and commitment of the whole CS team, who for over a decade have held the Company s philosophy true: Analysis Discussion Action Result Quality products you can trust Ideally suited to concrete, steel or composite structures, the highly innovative CS product range includes products for the support and restraint of stone cladding, such as standard bearing brackets, fabricated load barriers and bolting frames. However, the company is forever pushing to develop new products to meet the needs of an ever-changing industry. quality is also key to CS continued success, which is why the company is proud to be ISO 01 certified. esting and technical support CS is a member of the LEEA Association (Lifting Equipment Engineers Association) and fully understands the importance of on-site testing for both safety reasons and for peace of mind. CS can also provide rapid technical backup for the many products provided, while full AutoCAD drawing services are available. urthermore, CS has the services of qualified engineers to assist with all projects and carries professional indemnity. Recent CS projects include: Castle Quay Development - Jersey Water ront; Basinghall Avenue - London; Gloucester Quays St. Ann Way; Charles Le Quesne Seaton Place, St. Hellier. Systems or hin Stone Cladding Marble and Granite ixing systems accommodate all types of backing walls whether they are concrete walls, block work & masonry walls or steel structures. he following points need to be taken into consideration when designing a fixing system for natural stone installation. Stone dimensions. Cavity structure; projection size and isolation. Application type; horizontal or vertical joint installation. Joint size. Structural wall backing. Height of facade. Relevant dynamic loads such as wind and sesimic loads. Design criteria of the project. 2/3 Anchor ixing System ixing to concrete with bolts sizes up to 13mm Recommended for loads up to 800 N Installation at horizontal and vertical joints hree dimensional adjustability 2 3 CS proposes and specially designs fixing systems according to each projects requirements. Direct fixing to concrete walls: ixing to concrete with bolt anchors using expansion bolts. CS is known as a high quality and reliable source for the design and supply of fixing systems in the construction industry. Major projects have been successfully supplied with fischer fixing systems. he main advantage of CS is the ability to custom design fixing systems and provide fast production to meet the time restraints of the projects. he design and supply is made in accordance with international standards and most of all with the expectations of our clients. 2 Anchors used to install slabs on to concrete walls. Anchors used to install slabs on to blockwork walls. Contents Systems for hin Stone Cladding Marble and Granite 2 / 3 Anchor Support and Systems / / Body Anchor Support and Systems / Body Anchors Grout in Systems for Restraining Granite and Marble Cladding Systems for hick Stone Cladding e.g.portland lush Support Anchor for Marble and Granite (ZP) Drilling echnology & Support frame Systems / / Body Anchor ixing System ixing to concrete with bolts sizes up to 2mm Recommended for loads up to 0 N Optimum static perfomance hree dimensional adjustability 2

3 or anchoring into concrete B 2 2 / 3 Anchor Support and Systems 2 Support Anchor Direct fixing in to concrete walls with expansion bolts. Indirect fixing on to sub channel system with hex bolts. hree dimensional adjustability - Quick and easy fixing. Installation at horizontal and vertical joints. Recommended projection sizes up to 13 mm & loads up to 800 N. 2 Anchor 3 anchor echnical Details Cement Grout dw K or anchoring into concrete B 2 Drilled hole may be required for closely spaced walls. hree dimensional adjustability ± 10 mm 1) Vertical adjustment is enabled through the slot hole. he anchor is fixed on to the bolt with the serrated washer at the desired level. Installation at horizontal joints ±1mm & Suitable for concrete walls. Anchors are fixed directly on to concrete walls with expansion bolts. Recommended projection size between mm to 13 mm and loads up to 800 N. In horizontal joint installation slabs are pinned on the bottom and upper sides. Anchors act as load bearing carrying half the weight of the slabs above. Anchors also act as restraints, holding the slabs below and restraining against wind suction and pressure. In vertical joint installation slabs are pinned at the left and right sides. Anchors on the bottom are loadbearing anchors carrying the whole weight of the slab. Half the weight of the slab on the left and half the weight of the slab on the right. Anchors on the top are restraint anchors holding the slabs and restraining against wind suction and pressure. 2) Adjusting the projection size is enabled by rotating the adjustable arm. he adjustable arm is locked with the hex.nut. 1 Installation at vertical joints hree - dimensional adjustability allows quick and easy installation. he design and structural calculations of these anchors are made in our technical department. Special design and manufacturing can be made for the requirements of each project. 1 3) Adjusting the anchor left and right is enabled by sliding the body 1 degrees side-ways A -A K 2-2 -A Shape -A Steel Shape Steel Capacity (x10 Kg) Capacity (K mm) (x10 Kg) (K mm) Material : Stainless Steel 1.01 (A). able below is prepared according to DIN 181 standard. Dead Offset ws/wp Restraining Plastic ube St ØP EAL diameter M metric Drilled hole may St=-0 be mm required for closely spaced walls. St=-0 mm flat. thick. length dw (N) wp (N) ws (N) ØP M EAL 2-2-A A M10 3, 2-72-A A A A M10 3, 2-93-A A A A M A A A A M A A A A M10 M1, 2-11-A A A A M10 M1, A A Other sizes are available for production upon request. Bolts are provided separately. Stainless Steel (A2) upon request. 2 Anchor A load bearing anchor. It can be used to install heavier loads at larger projection sizes at horizontal and vertical joints. auf Anfrage: Description Shape A Shape B Shape C Shape D 3

4 3 Anchor echnical Details Material: Stainless Steel 1.01 (A) table below is prepared according to DIN A 3-10-A A A A A 3-7-A 3-9-A 3-11-A K Offset diameter thread flat. thick. length wp (N) ws (N) ØP M EAL / / Body Anchor Support and Systems Direct fixing in to concrete walls with expansion bolts. Indirect fixing on to sub channel systems with hex bolts. Optimum static performance and low engineering for higher loads and larger projection sizes. hree dimensional adjustability - Quick and easy fixing. Recommended projection sizes up to 2 mm and loads up to 0 N. Installation at horizontal and vertical joints. 2 / 3 Anchor ixing Systems Wall 3 SHAPE A 9 SHAPE B 2 Anchor set Stone slab Section through anchor A SECION A-A hrough bolt 2. Anchor body 3. Serrated washer. Round washer. Hex nut for through bolt. Hex nut for adjustable arm 7. Adjustable arm 8. Plastic tube 9. langed pin & & In this instance the dead load of the slab is divided by two, as half the weight of the slab is transferred to the load bearing anchors. Installation at vertical joints Support Anchor Support Anchor Anchor hree dimensional adjustability ± 11 mm ± 11 mm 1 A Isolation Installation at horizontal joints Adjustable arm variations ± 11 mm Installation details Installation at horizontal joints Installation at vertical joints 1 mm 1 1 mm mm In this instance the dead load of the slab is divided by one, as the whole weight of the slab is transferred to the load bearing anchors. 1) Vertical adjustment is enabled through the body space. he anchor is fixed onto the bolt through the wedge washer and the lock washer at the desired level. 2) Adjusting the projection size by simply moving the adjustable arm without rotating. he adjustable arm is safely fixed to the anchor body with the lock nut and hex bolt. 3) Adjusting the anchor left and right by sliding the body 1 degrees left or right.

5 Support Anchor 9 Body Anchor echnical Details ± mm mm ± ±1mm ±1mm / / Body Anchor ixing Systems Installation at horizontal joints 1 1 K Dead dw (N) Offset diameter EAL arm Adj metric flat. thick. length wp (N) ws (N) ØP M EAL -9-A A A A A M A A M10 M A M A M10 M A Isolation Wall Adjustable arm variations 11 3 && Suitable for concrete walls. Anchors are fixed on to concrete walls with expansion bolts. sizes between and 2 mm and loads up to 0 N. In horizontal installation, slabs are pinned on the bottom and upper sides. he anchors act as load bearing, carrying half the weight of the slabs above. Anchors also act as restraint holding the slabs below and restraining against wind suction and pressure. In vertical installation, slabs are pinned at the left and right sides. he anchors on the bottom are load-bearing M / / Body Anchor ixing Systems Installation details Installation at vertical joints Anchor set 8 SHAPE B anchors carrying the whole weight of the slab. Half the weight of the slab on the left and half the weight of the slab on the right. he anchors on the top are restraint anchors holding the slabs and restraining against wind suction and pressure. Stone slab 10 A SECION A-A In this instance the dead load of the slab is divided by two, as half the weight of the slab is transferred to the load bearing anchors. Installation at vertical joints; Installation at vertical joints; 9 Section through anchor hree dimensional adjustability allows quick and easy installation. he design and structural calculations of these anchors are made in our technical department. Special design and manufacturing can be made for the requirements of the project. 7 SHAPE A Installation at horizontal joints; Installation at horizontal joints; & & 1) hrough bolt 2) Wedge washer 3) Anchor body ) Lock washer ) Round washer for through bolt ) Hex nut for through bolt 7) Locking plate 8) Hex bolt 9) Adjustable arm 10) Plastic tube 11) langed pin In this instance the dead load of the slab is divided by one, as the whole weight of the slab is transferred to the load bearing anchors. 8

6 Support Anchor Anchor echnical Details Anchor echnical Details dw K or anchoring into concrete B 2 Cement Grout x 80 ws/wp M Material : Stainless Steel 1.01 (A). able below is prepared according to DIN 181 standard. Plastic ube S t ØP EAL S t=-0 mm EAL K K - 1 -A -A up to 0 N at projection sizes up to 2 mm. he projection size is easily regulated by moving the adjustable arm without Shape rotating. he adjustable arm is securely Steel fixed to the anchor body through the hex bolt and lock nut joints. Capacity (x10 Kg) auf Anfrage: Description (K Shape mm) A Shape B Shape C Shape D - 1 -A -A Shape Steel Capacity (x10 Kg) (K mm) Dead Offset -1-A diameter metric flat. thick. length dw (N) wp (N) ws (N) ØP M EAL A A A A A A A A A A A A A A A A A M M10 M1, M12 M1 Other sizes are available for production upon request. Bolts are provided separately. Stainless Steel (A2) upon request. Body Anchor he Body anchor is a load bearing anchor and is adjustable in three dimensions. he anchor is a secure and economic method of installing heavy slabs at large projection sizes at horizontal and vertical joints. his anchor carries loads K Offset diameter metric flat. thick. length wp (N) ws (N) ØP M EAL --A A A A A A A A A A A Material : Stainless Steel 1.01 (A). echnical details are prepared according to DIN 181 standard. Other sizes are available for production upon request. Bolts are provided separately. Stainless Steel (A2) upon request

7 Grout in Anchor Grout in Anchor echnical Details Grout in anchors can be easily fixed and can be used in construction with ischer IS V-3 Resin. HRD A Shape Dead load (x10kg) K K - min. K + max. GR D Dead Anchor Length GR D GR D GR D GR D GR D GR D GR D GR D GR D GR D GR D GR D GR D GR D Dowel Embedded Length Diameter Bore Diameter lat hickness dw (N) wp (N) ws (N) L L 1 Ø B Ø Systems for hick Stone Cladding e.g. Portland Cramps for hick Stone Cladding e.g. Portland Grout in Systems for Restraining Granite and Marble Cladding HRD01 Mortar Anchor bearing & restraint. sizes between 3 and 7 mm. s up to 00 N hree dimensional adjustability. Suitable for horizontal joints. Stone thicknesses -0 mm. astened into concrete C/2 and Masonry M12/II. Grout in anchor c/w dowel Cement Grout ws/wp Restraining Plastic ube dw Ø St K or mortaring into concrete C/2 and Masonry M12/II. L L1 St=-0 mm CS produces purpose made brackets for use as supports. hese are designed to carry a storey height of stonework with brackets typically spanning between adjacent stones. CS CA support brackets are manufactures to suit your project. We design these from your project information including the stone sizes, cavity width and height. he brackets are height adjustable and can be drill fixed or fixed into cast-in channels. Multi Hole tie type CS CS MH Produced to suit your project incorporates 3 hours to allow for variations on cavity width fixed with ischer BN M thru bolt for concrete or ischer Resin Anchor for dense block work. Multi Hole tie type CS A-CS MH ixed with a grout in stud, to enable a wide variety of cavity widths to be catered for. CS CA support bracket

8 Drilling echnology ischer fixings can supply a wide range of driling/setting machines to suit every project application from portable drilling equipment to factory based drilling machines with twin drill heads. he drilling machines are available for purchase or rental. ischer also provide on site training in the use of the machines. Mobile Drilling Equipment BSN for Natural Stone Mobile drilling machine for to drill undercut holes into Natural Stone panels for ischer ZP-Anchors. Machine is designed for use at site for special panel sizes, fitting pieces and job lot production. Drill Rig SBN 02 for Natural Stone and Ceramic Stationary drilling machine for to drill undercut holes into Natural Stone panels and Ceramic iles for ischer ZP-Anchors. Machine is designed for volume production. lush Support Anchor for Marble and Granite (ZP) here are a wide range of anchors available for flush installation into both hard and soft stone types. lush anchors are suitable when a good tolerance on material thickness can be guaranteed. Article No. Description Hole Dia. Anchor Depth hread Dia. Bolt Length 9980 ZP 11x12 M/13 A M ZP 11x12 M/18 A M ZP 11x1 M/10 A 11 1 M 10 8 ZP 11x1 M/18 A 11 1 M ZP 13x1 /10 A ZP 13x1 /1 A ZP 13x1 /23 A ZP 13x1 /28 A ZP 13x /10 A ZP 13x /23 A ZP 13x1 W/23 A 13 1 W* ZP 13x21 W/9 A W* ZP 13x21 W/17 A W* ZP 13x21 W/22 A W* 22 *W denotes a fixing suitable for soft stone groups. Support rame Systems CS offers several choices of support frame to suit the specific needs of a project. CS provides metal framing systems to give both support and restraint. hese typically span floor to floor or have intermediate restraints. Materials used include stainless steel, aluminium and galvanised mild steel. he choice will be dictated by your project weathering requirements. CS will design the most cost effective system for your given wind and dead loads. StructureEasy Structure provides an alternative support solution to the ischer SystemOne framework. he system is particularly cost effective when the height of the façade panels is reduced. his enables sharing of horizontal components between façade panels. he system also has a hook on feature for easy mounting of the façade panels

9 Construction ixing Systems Limited Unit 2, Westfield Estate, Henley Road, Medmenham, Marlow, Buckinghamshire SL7 2A. UK elephone. + (0) ax. + (0) sales@cfs-fixings.co.uk