GENUINE RIGGING-PARTS AND ACCESSORIES

Transcription

1 GENUINE RIGGINGPARTS AND ACCESSORIES

2 WELCOME TO THE 50 TH ANNIVERSARY OF SUZUKI OUTBOARDS We ve been at the forefront of outboard technology since we created our first outboard D55 in 1965 and will be celebrating the 50th anniversary in The engines used in our outboard motors have always been designed exclusively for marine use and we have continually brought original technologies to the market. We have lead the way with innovations such as the down thrust propeller system in 1965, developing the first ever stainless steel water pump housing in 1973, launching oil injection outboards in 1980, inventing ceramic fibre reinforced metal pistons in 1990, introducing the world s first 220.7kW (300PS) V6 four stroke outboard in 2006 and, in another world first, launching a keyless ignition system on the DF200AP. We have come a long way since 1965 and our current range of four stroke outboards is second to none in the market place. Our engineers are passionate about boating and willing to spend all of their time perfecting our outboard motors so that our products enable you to maximise your time on the water. So, from the lightweight and portable DF2.5 to the award winning power of the DF300AP, we ve got an outboard to suit your way of life. 1960s D s DT s DT200 EXANTÉ KEY MOMENTS IN OUR HISTORY: 1965 Our first outboard, the D55, launched We first invented oil injection for outboards, and introduced oil injection series DT85OI, DT115OI and DT140OI Export of Suzuki Outboard Motors begins. DT150 and DT200, our first V6 models launched DT200 Exanté wins the first Most Innovative Products award from the National Marine Manufacture s association (NMMA) DT225 added to V6 series and new Electronic Fuel Injection System introduced Introduction of DF9.9 and DF15, our first four stroke outboards Introduction of DF40 and DF50, our first four stroke outboards with DOHC 4 valves for each cylinder. DF40 and DF50 win the Innovation Award from the International Marine Trades Exposition and Convention (IMTEC), and it makes Suzuki the first manufacturer to receive this award two years in a row Introduction of DF60 and DF70, our first four stroke outboards with Electronic Fuel Injection System. DF60 and DF70 win the Innovation Award from the International Marine Trades Exposition and Convention (IMTEC). 02

3 GENUINE RIGGINGPARTS AND ACCESSORIES 1990s DF s DF s DF200AP 2003 DF200/225/250, the first Suzuki four stroke V6 outboards launched. DF250 wins the IMTEC Innovation Award New generation four stroke DF70A/80A/90A debut. DF90A is the lightest, most compact outboard in 66.2kW (90PS) four stroke class and is the first outboard to utilise Suzuki Lean Burn Technology New DF300AP is the world s first Selective Rotation outboard. DF300AP wins the 2012 NMMA Award for Innovation Launch of new DF200A/AP with worldleading keyless ignition technology 2000 DF90 and DF115 marketed. These models are the first to utilise an offset drive shaft, making them the most compact outboards in their class DF300 is the industry s first 220.7kW (300PS) V6 four stroke outboard, and the first outboard to utilise an electronic remote control. DF300 is the winner, the IBEX 2006 Innovation Award from The National Marine Manufacture s Association (NMMA) New DF40A/50A win the 2011 NMMA Award for Innovation Introduction of new generation DF15A/20A, the world s first outboards to feature batteryless Fuel Injection in the 11.0kW (15PS)/14.7kW (20PS) class. Suzuki was honored to be chosen as the sole supplier of outboard motors to the London 2012 Olympic and Paralympic Games Sailing Regatta. 03

4 Dear Customer, Quality. Dependability. Innovation. Everything that you expect from your outboard motors is delivered with style by SUZUKI. Demand no less from the products that you choose to enhance your total boating pleasure. Demand GENUINE SUZUKI ACCESSORIES. This catalogue represents our commitment to provide you with the finest products available. From our classic line of matching instruments and gauges to our customengineered propellers and rigging items, you can depend on GENUINE SUZUKI ACCESSORIES for optimum performance. Take a few minutes to browse through this catalogue, and then be sure to visit your AUTHORIZED SUZUKI DEALER for complete ordering information. Thank you. SUZUKI MOTOR CORPORATION 04

5 MODEL NAME AND ENGINE NUMBER NOTE : Items and their part numbers showing in this catalogue are basically applicable to models of following engine numbers. Please consult your local dealers regarding other models and their riggingparts and accessories. model DF300AP DF250AP DF250T DF250Z DF225T DF225Z DF200AT DF200AZ engine number 30002P510001~ 25003P510001~ 25003F510001~ 25003Z510001~ 22503F510001~ 22503Z510001~ 20003F510001~ 20003Z510001~ model DF200AF DF200T DF200Z DF175T DF175Z DF150T DF150Z DF140AT engine number 20003P510001~ 20002F510001~ 20002Z510001~ 17502F510001~ 17502Z510001~ 15002F510001~ 15002Z510001~ 14003F510001~ model DF140AZ DF115AT DF115AZ DF100AT DF90A DF80A DF70A DF60AV engine number 14003Z510001~ 11503F510001~ 11503Z510001~ 10003F510001~ 09003F510001~ 08002F510001~ 07003F510001~ 06003F510001~ model DF60A DF50AV DF50A DF40A DF30A DF25A DF20A DF15A engine number 06002F510001~ 05004F510001~ 05003F510001~ 04003F510001~ 03003F510001~ 02504F510001~ 02002F510001~ 01504F510001~ model DF9.9B DF9.9A DF8A DF6 DF5 DF4 DF2.5 engine number 00995F510001~ 00994F510001~ 00801F510001~ 00602F510001~ 00502F510001~ 00402F510001~ 00252F510001~ model DT40W DT40WK DT30 DT25K DT15A DT15AK DT9.9A DT9.9AK engine number ~ 04005K510001~ ~ 02503K510001~ ~ 01503K510001~ ~ 00993K510001~ TABLE OF CONTENTS WELCOME TO THE 50TH ANNIVERSARY OF SUZUKI OUTBOARDS NEW MULTI FUNCTION GAUGE NEW SUZUKI KEYLESS START SYSTEM SUZUKI MODULAR INSTRUMENT SYSTEM COMPONENT OF SUZUKI MODULAR INSTRUMENT SYSTEM CONNECTION FOR SUZUKI MODULAR INSTRUMENT SYSTEM ANALOG INSTRUMENT ELECTRONIC THROTTLE AND SHIFT SYSTEM COMPONENT OF SUZUKI PRECISION CONTROL MECHANICAL REMOTE CONTROL SYSTEM COMPONENT OF MECHANICAL REMOTE CONTROL SYSTEM STEERING ELECTRICAL PARTS REFERENCE ANODE / FUEL SYSTEM Part Number Gauge Size Background PROPELLER Maximum Speed CARE & MAINTENANCE ITEM kph mph APPLICATION CHART knots 15digit alphanumerical number shows Part Number to be used for ordering. Shows the size (2 or 4 ) of the gauge. Shows a main color of display panel on the front of a gauge. Shows typical or recommended models of ENGINES that RIGGINGPARTS and ACCESSORIES can be installed to. Shows maximum speed that SPEEDOMETER displays. Kilometers Per Hour Miles Per Hour Knots 05

6 NEW MULTI FUNCTION GAUGE MAIN FEATURES HIGH PERFORMANCE Multifunction gauge displays a wide variety of information such as engine rpm, speed, trim angle, as well as diagnostics based on digital data received from the outboard motor. Gauges offer great reliability utilizing Suzuki s original warning system to provide the operator with accurate warning information. NMEA2000 terminal offers compatibility with a wide range of marine equipment by other manufacturers (pending). SUPERIOR VISIBILITY First color LCD offered as genuine parts by an outboard manufacturer. Suzuki s next generation standard equipment gauge offers easy to use multifunction operation with superior readability. Easy to see, easy to read, easy to understand display offers a variety of modes including day and night modes and digital or analog readouts. COMPACT Compact, highly versatile gauge requires an 85mm hole for mounting making them the perfect replacement for 4inch analog gauges. *1 4inch gauges that require 85mm mounting holes (as researched by Suzuki). *2 NMEA2000 is an NMEA (National Marine Electronics Association) standard communication protocol used for exchanging data between marine control units. DISPLAY VARIATIONS DESIGN Analog/Day mode Digital/Night mode INFORMATION Analog Tacho & Speed Mode Engine position Engine rpm Ground or Water Speed* Tacho Mode Analog All Analog Speed (Night) Analog Tacho Digital All Digital Tacho (Night) Fuel 06 Fuel Trim Shift Time Warning Indicator SPECIFICATIONS 3.5 Color display Size: 105mm(W) 105mm(H) 16mm(D) Diagnostic display Easy installation and setup Φ85mm hole & large resin nut Fuel flow [l/h, gph] (instantaneous) Mileage [km/l, mpg] (instantaneous and average) Trip time [h], Trip distance [km, M, NM] Engine hour, Voltage, Water temp and more Includes protective cover NMEA2000 output (pending) Applicable models: DF9.9BDF300AP * Speed sensor or GPS module will be required in order to display the speed. * The NEW MULTI FUNCTION GAUGE is planed to be launched from the next spring. Design and specifications may change without notice due to improvements in performance and function.

7 NEW SUZUKI KEYLESS START SYSTEM GENUINE RIGGINGPARTS AND ACCESSORIES EASY OPERATION Suzuki original engine starting system offers a variety of functions. The keyfob is easy to carry and one is all you need to enjoy stressfree starts for greater boating pleasure. One step ahead of the competition, the Suzuki Keyless Start System requires no mechanical key so the keyfob remains safely in your pocket. WATERPROOF FLOAT KEYFOB The easy to carry keyfob remains safely in your pocket reducing risk of a lost key. The keyfob is waterproof and floats so should it ever go overboard it is retrievable. COMPONENT KEYFOB (NEW) BUZZER Communication Area < 1m HIGH SECURITY Suzuki s system features an immobilizer function for added peace of mind. IC access codes installed in the keyfob and engine must match for the engine to start. This prevents starting the engine with the wrong key making the system a good theft deterrent as well. MAIN UNIT (NEW) MAIN SWITCH PANEL (NEW) CONTROL PANEL DF200AP *Availability may differ in some regions. Please contact your local Suzuki dealer for more information. * The NEW SUZUKI KEYLESS START SYSTEM is planed to be launched from the next spring with DF200AP. * Planning to apply to other models one after another. Design and specifications may change without notice due to improvements in performance and function. 07

8 SUZUKI MODULAR INSTRUMENT SYSTEM SUZUKI MODULAR INSTRUMENT SYSTEM (S.M.I.S.) uses an easy to connect and expandable cable system to transmit graphic and numerical data to MultiFunction gauges. Easy to set up and install system can be used with nearly any boat and DF300 SUZUKI Outboard. Connected to the NMEA2000 compatible system, the gauges can display realtime readings from compatible electronic probes and the exclusive SMIS engine interface to monitor all engine functions. (Engine Monitor with 4 gauge only) APPLICABLE MODELS : DF9.9BDF300AP SMIS MULTIFUNCTION GAUGE The 4 multifunction gauge uses a stateoftheart highcontrast, dot matrix display to monitor realtime graphic and numerical digital data. When connected into the SMIS system, it can monitor all engine functions, act as a speedometer, tachometer, GPS*, and many others. (*GPS requires additional hardware.) The 2 multifunction gauge is capable of all functions of the 4 gauge except diagnostic informations. When connected to the SMIS system, it can be programmed to monitor all other functions. 4" SMIS MULTIFUNCTION GAUGE Quad analog page as a tachometer, a volt meter, a waterpressure gauge and a speedometer for single engine L02000 with a gray bezel + a Tconnector ( L00000) + Operation & Installation Manual Examples of display** Engine trim page as a trim gauge for single engine Single analog page as a speedometer Dual digital page as a hour meter and a speedometer for single engine 2" SMIS MULTIFUNCTION GAUGE Fuel manager page Single analog page as a tachometer for single engine 002 Fuel manager page as a fuel gauge L01000 with a gray bezel + a Tconnector ( L00000) + Operation & Installation Manual Diagnostics page Examples of display** as a volt meter for single engine Engine trim page as a trim gauge for single engine Fuel manager page ** The detail instructions of displayoperation are explained in the Operation & Installation Manual. 08

9 GENUINE RIGGINGPARTS AND ACCESSORIES GAUGE KIT 4" GAUGE KIT 2" GAUGE KIT SMIS GAUGE SDS CONNECTOR ANALOG GAUGE 3 ANALOG GAUGE SYSTEM TO REMOTE CONTROL L L02000 This kit is supplements analog gauges to display additional information, and it can display information which analog gauge system cannot indicate such as fuel consumption L02000 is for DF9.9B/15A/20A/25A/30A,and includes L01000 instead of L L This kit contains basic components to install digital gauge. OPTIONAL INSTRUMENT TRIM Change the standard gray bezel to suit your application. Two different bezel finishes are available for 2 or 4 MultiFunction gauges. The image shows 4" bezel, "chrome", L Contents part name part number 1 4 SMIS MultiFunction Gauge L Available for your covenience. Refer to the following chart for the contents. quantity 4 Gauge Kit L Gauge Kit L *** L02000 *** SMIS MultiFunction Gauge L Terminator Female L Terminator Male L Extension Cable 25 feet L Engine Interface Unit L SMIS Power Cable L Chrome 4" bezel L " bezel L " bezel, chrome L00000 White L L SMIS Adapter L OR L Operation & Installation Manual for 4 Gauge 1 10 Operation & Installation Manual for 2 Gauge 1 ***Quantity of Tconnector(s) in a kit 09

10 COMPONENT OF SUZUKI MODULAR INSTRUMENT SYSTEM ENGINE INTERFACE The most important part of the SMIS data system. DF150TG/ZG/175TG/ZG/200AP/250AP/300AP connect to the system, using Engine Interface Adapter. ENGINE INTERFACE UNIT WITH A TCONNECTOR SMIS ADAPTER ENGINE INTERFACE ADAPTER L L00000 for DF40A250 with analog gauge system to add on digital gauges.1.8m POWER CABLE The fused (3A) lead connects the extension cable to the power source L00000 for DF9.9B/15A/20A/25A/30A with analog gauge system to add on digital gauges.7.1m J20000 for dual DF150TG/ZG/175TG/ZG/200AP 250AP/300AP CONNECTION HARDWARE J10000 for single DF150TG/ZG/175TG/ZG/200AP 250AP/300AP SMIS POWER CABLE WITH A TCONNECTOR POWER NODE WITH A TCONNECTOR TCONNECTOR TERMINATOR FEMALE J30000 for triple DF150TG/ZG/175TG/ZG/200AP 250AP/300AP L L10000 Allows network to be powered from multiple power sources (key switch, accessory switch, etc...). For multiple (2 or 3) engines of DF9.9B L00000 Tconnectors link all compatible cables, data and sensor devices, and can be easily secured L ohm terminators are required for any open cable ends in the system. TERMINATOR MALE ADAPTER HARNESS TO N NETWORK ADAPTER HARNESS TO L NETWORK L ohm terminators are required for any open cable ends in the system L00000 (Black network to Blue devices) Allows connection to other NMEA devices (Device NET) L (Blue network to Black devices)

11 GENUINE RIGGINGPARTS AND ACCESSORIES SENSORS FLUID LEVEL SENSOR WITH A TCONNECTOR SPEED SENSOR WITH A TCONNECTOR WATER PRESSURE SENSOR WITH A TCONNECTOR L00000 Monitors the fluid levels such as fuel, live well water level. etc. 10ft cable L00000 Paddle wheeltype speed sensor. 10ft cable L WATER TEMPERATURE SENSOR WITH A TCONNECTOR GPS RECEIVER MODULE WITH A TCONNECTOR L00000 Surfacewater temperature sensor. 10ft cable L10000 (ThruHull type) L00000 Displays the accurate location and speed on multifunction gauges. CONNECTION CABLE The extension cable is the main line of SMIS. Data communication runs the length of the boat, capped at each and with a 120ohm terminator. NMEA2000 compatible sensors or other devices can be added by the use of Tconnectors throughout the system. EXTENSION CABLE L feet L feet L feet L feet 11

12 CONNECTION FOR SUZUKI MODULAR INSTRUMENT SYSTEM Example of Connection for DF150TG/ZG/175TG/ZG/200AP/250AP/300AP with S.M.I.S. Gauge (in case of equipping the same quantities of 4 and 2 gauges as engines and stations, and all optional items) NOTE: (*1): The required or recommended quantities are shown. Numbers in roundparentheses show the required ones if equipped. (*2): While some of SMIS items have a Tconnector in the package, the total number of the Tconnectors enclosed in them may be short to the required quantity. (*3): SMIS adapter is required only for DF9.9B/15A/20A and DF25A/30A. category Ref. # part name engine(s) part number Contents Number of of Tconnector station(s) Gauge Kit Included total 1st 2nd total 1st 2nd total 1st 2nd 4 2 required quantity per boat (*1) SMIS multifunction gauge 4 SMIS MultiFunction Gauge with a gray bezel L Gauge Kit 3 KIT L SMIS MultiFunction Gauge with a gray bezel L01000 engine interface Engine Interface unit L03000 Engine Interface Adapter for single J10000 Engine Interface Adapter for dual J20000 Engine Interface Adapter for triple J30000 power cable Power Cable L00000 connection cable Extension Cable 2 feet L10000 Extension Cable 6 feet L Extension Cable 15 feet L30000 Extension Cable 25 feet L00000 connection hardware TConnector (*2) (*2) 7 (*2) 10 (*2) 6 (*2) (*2) (*2) L00000 Terminator Female L00000 Terminator Male L10000 Adapter Harness to N network (Black network to Blue devices) L00000 Adapter Harness to L network (Blue network to Black devices) L10000 sensor Fluid Level Sensor 1 (1) (1) (1) (1) (1) (1) L00000 Speed Sensor 1 (1) (1) (1) (1) (1) (1) L00000 Water Temperature Sensor 1 (1) (1) (1) (1) (1) (1) L00000 Water Temperature Sensor (ThruHull type) 1 (1) (1) (1) (1) (1) (1) L10000 Water Pressure Sensor 1 (1) (1) (1) (1) (1) (1) L00000 GPS Receiver Module 1 (1) (1) (1) (1) (1) (1) L00000 optional trim 4 bezel, chrome L bezel, white L bezel, chrome L bezel, white L60000 SINGLE ENGINE DF150TG/ZG/ 175TG/ZG/ 200AP/250AP/ 300AP From BCM Harness First & Second Station DUAL ENGINE OF DF150TG/ZG/ 175TG/ZG/ 200AP/250AP/ 300AP From BCM Harness First & Second Station TRIPLE ENGINE OF DF150TG/ZG/ 175TG/ZG/ 200AP/250AP/ 300AP From BCM Harness First & Second Station Single Station Single Station Single Station 12

13 GENUINE RIGGINGPARTS AND ACCESSORIES Example of Connection for DF9.9B250 with S.M.I.S. Gauge (in case of equipping the same quantities of 4 and 2 gauges as engines and stations, and all optional items) category Ref. # part name engine(s) part number Contents Number of of Tconnector station(s) Gauge Kit Included total 1st 2nd total 1st 2nd total 1st 2nd 4 2 required quantity per boat (*1) SMIS multifunction gauge 4 SMIS MultiFunction Gauge with a gray bezel L Gauge Kit 3 KIT L SMIS MultiFunction Gauge with a gray bezel L01000 engine interface Engine Interface unit L03000 power cable Power Cable L00000 Power Node for multiple engine of DF40250 only L10000 connection cable Extension Cable 2 feet L10000 Extension Cable 6 feet L Extension Cable 15 feet L30000 Extension Cable 25 feet L00000 connection hardware TConnector (*2) (*2) 7 (*2) 10 (*2) 6 (*2) (*2) (*2) L00000 Terminator Female L00000 Terminator Male L10000 Adapter Harness to N network (Black network to Blue devices) L00000 Adapter Harness to L network (Blue network to Black devices) L10000 sensor Fluid Level Sensor 1 (1) (1) (1) (1) (1) (1) L00000 Speed Sensor 1 (1) (1) (1) (1) (1) (1) L00000 Water Temperature Sensor 1 (1) (1) (1) (1) (1) (1) L00000 Water Temperature Sensor (ThruHull type) 1 (1) (1) (1) (1) (1) (1) L10000 Water Pressure Sensor 1 (1) (1) (1) (1) (1) (1) L00000 GPS Receiver Module 1 (1) (1) (1) (1) (1) (1) L00000 optional trim 4 bezel, chrome L bezel, white L bezel, chrome L bezel, white L60000 adapter cable SMIS adapter (*3) L01000 SINGLE ENGINE OF DF9.9B250 (*3) Main Wiring Harness DUAL ENGINE OF DF9.9B250 PORT Main Wiring Harness STBD Main Wiring Harness TRIPLE ENGINE OF DF9.9B250 PORT Main Wiring Harness CENTER Main Wiring Harness STBD Main Wiring Harness : Single Station : First & Second Station SDS CONNECTOR Main Wiring Harness First & Second Station Single Station First & Second Station Single Station First & Second Station Single Station 13

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22 COMPONENT OF MECHANICAL REMOTE CONTROL SYSTEM IGNITION SWITCH PANEL IGNITION SWITCH PANEL IGNITION SWITCH PANEL J00000 Single ignition DF9.9B E00000 Single ignition DT30 EMERGENCY SWITCH PANEL J DF9.9B300AP E04000 DT J J Single ignition with Dual ignition with Emergencystop switch Emergencystop switch DF9.9B250 DF9.9B250 LIGHTING SWITCH PANEL TROLL MODE SWITCH PANEL PTT SWITCH PANEL J DF9.9B250, DT30/40W L J00000 DF40A140A/150TG/ZG/ DF40A TG/ZG/200A/AP/250AP/ 300AP Activates SUZUKI Troll Mode System and controls RPM from idling engine speed up to 1200rpm at every 50rpm.

23 GENUINE RIGGINGPARTS AND ACCESSORIES WARNING BUZZER REMOTECONTROL CABLE J feet 4.88 meters DF4250, DT30/40W J DF9.9B300AP J feet 5.49 meters DF4250, DT30/40W J feet 6.10 meters DF4250, DT30/40W THRUHULLHOSE ATTACHMENT J feet 2.44 meters DF4250, DT30/40W J feet 3.66 meters DF4250, DT30/40W J feet 6.71 meters DF4250, DT30/40W J00000 DF70A140A J DF150300AP J feet 3.05 meters DF4250, DT30/40W REMOTECONTROL ATTACHING KIT J feet 4.27 meters DF4250, DT30/40W J feet 7.32 meters DF4250, DT30/40W GENUINE REMOTECONTROL CABLES employ the latest in cable technology. The inner core is encased in nylon, and travels back and forth in a highdensity polyethylene liner. TWIN REMOCON ATTACHMENT KIT Converts ME model to REMOTECONTROL model L00000 DF25A/30A L10000 DF25ATH/DF30ATH L02000 DF9.9B/15A/20A L00000 DT25K/ DF8A250, DT30/40W J DF J00000 CLAMP BRACKET SET ( J000EP) is required for installing J DF8A/9.9A CLAMP BRACKET SET DT40W J000EP DF8A/9.9A 23

24 STEERING TILLER HANDLE KIT L210EP 087 DF40A/50A L110EP 088 DF60A/50AV/60AV L120EP 089 DF70A90A Main features J310EP 090 with Adjustable Steering Damper DF100A/115A 24 Tachometer with warning indicators Three position angle adjustable bracket Troll mode switch Activates SUZUKI Troll Mode System and controls RPM from idling engine speed up to 1200rpm at every 50rpm. Power trim & tilt switch and throttle grip friction adjuster

25 GENUINE RIGGINGPARTS AND ACCESSORIES TILLER HANDLE KIT DUALENGINE TIEBAR STEERING EXTENSION KIT STEERINGBRACKET ATTACHMENT J The conventional kits are also applicable L070EP DF40A60A for installation of DUALENGINE TIEBAR ( J00000) DF STEERING CABLE SEAL L00000 DF70A/90A L00000 DF40A60A L040EP DF70A90A J260EP 091 with Adjustable Steering Damper DF100A/115A CONTENTS: Ignition switch, Enginestop switches, Wiring harness, Cables and Gromments TILLER HANDLE KITS are designed for easy installation for selected electric start models J00000 Stainless steel J00000 Stainless steel DF DF100A140A DF8A250, DT25K40W L00000 DF25A30A J00000 DF8A20A DT25K/30/40W DRAGLINK KIT L J DF70A90A DF40A60A/ DT25K/ J L L00000 DF40A60A/ DF70A90A DF25A/30A J J J02000 DF150175/200A/AP DF100A140A DF8ADF20A J00000 DF150175/200A/AP 25

26 Recommended STEERING SYSTEM supplied by Order taking, delivery, technical support and warranty for these products are handled by SeaStar Solutions. Please consult to local SeaStar Solutions distributor or dealer if you need more detail for product information, price, availability and all business terms. STEERING KIT BAYSTAR BAYSTAR OUTBOARD SYSTEM HK4645H SEASTAR SEASTAR OUTBOARD SYSTEM HK6400 SEASTAR POWER ASSIST SEASTAR OUTBOARD POWER ASSIST SYSTEM System comprises: System comprises: System comprises: BayStar Helm 1.4cu (22.94cc) BayStar Compact Cylinder 20ft cut to length tubing kit 2 x I litre hydraulic oil HH4314 HC4645H* HT4420H HO5430 *Note: hp four stroke 2001 to current model require HC4658H. *For further application information please refer to SeaStar Helm 1.7cu (27.80cc) SeaStar Pivot Cylinder 2 x I litre hydraulic oil HH5271 HC5345* HO5430 Note: 1 x SeaStar hose kits must be ordered separately *Note: hp 1996 only requires HC5348, 40140hp four stroke 1998 to current model and 90hp four stroke 2003 to current model require HC5358. SeaStar Helm 1.7cu (27.80cc) SeaStar Pivot Cylinder 2 x I litre hydraulic oil SeaStar 12v Power Assist Unit 75 HP 115 HP 150 HP 200 HP 250 HP 300 HP 300 HP+ HH5271 HC5345* HO5430 PA12002 Note: 2 x SeaStar hose kits must be ordered separately *Note: hp 1996 only requires HC5348, 40140hp four stroke 1998 to current model and 90hp four stroke 2003 to current model require HC5358. BAYSTAR SEASTAR OUTBOARD SYSTEM OPTIMUM MAXIMUM OPTIMUM MAXIMUM As specialists in the art of steering, SeaStar Solutions take the recommendation of steering systems very seriously especially as modern outboard engines become more powerful. Unlike other steering manufacturers we prefer to make systems recommendations based on optimum comfort SEASTAR POWER ASSIST OUTBOARD SYSTEM OPTIMUM MAXIMUM 26

27 TIEBAR KIT Features General purpose system. Independent engine tilt for twin engine Single and multiple engine capability. Easy steering. Total power up to 700 HP *counterrotating. 5 turns lock to lock steering response. HO6003 HO6002 Applications Twin Engine Application for Suzuki Outboard Motors MODEL (4CYCLE) CYLINDER TWIN ENGINE SINGLE CYL. TIE BAR KITS TWIN ENGINE DUAL CYL. NOTES DF40A/50A/60A HC5358 HO6003 HO6002 Requires kit HO5090 DF70A/80A/90A HC5358 HO6003 HO6002 Requires kit HO5090 DF100 HC5358 HO6003 HO6002 Requires kit HO5090 DF115/140 HC5358 HO6003 HO6002 Requires kit HO5090 DF150/175 HC5345 HO6003 HO6002 DF200/225/250 HC5345 HO6003 HO6002 DF300 HC5345 HO6003 HO6002 Triple Engine Configuration for Suzuki Outboard Motors MODEL (4CYCLE) CYLINDER PORT ENGINE TO DRIVE CYL. TIE BAR KITS STARBOARD ENGINE TO DRIVE CYL. NOTES DF150/175 HC5345 HO6003 HO6002 See notice DF200/225/250 HC5345 HO6003 HO6002 See notice DF300 HC5345 HO6003 HO6002 See notice 27

28 ELECTRICAL PARTS ELECTRIC STARTER KIT RECTIFIER SET J01000 DF8A/9.9A J01000 DF L00000 DF9.9B/15A/20A DT25K/ DT40W L01000 DF25A/30A J00000 DF8A/9.9A L DF9.9B/15A/20A Converts MZ model into ME model. BATTERY CHARGING KIT J W DF L W DF25A/30A J W DF8A/9.9A L W DF9.9B/15A/20A 28 RECEPTACLE KIT J13000 DF J01000 DF8A/9.9A L DF9.9B/15A/20A COUNTER SELECT CONNECTOR J01000 DF200AP/250AP/300AP Converts DF300AP/250AP to counter rotation specification L00000 DF25A/30A BATTERY ISOLATOR LEAD SET J DF150TG/ZG/175TG/ZG/ 200A/AP/250AP/300AP DT9.9A40W DT30 FLYWHEEL 108 STARTER MOTOR SET EP DT DT STARTING SWITCH & CABLE SET 109

29 ANODE FUEL SYSTEM GENUINE RIGGINGPARTS AND ACCESSORIES ZINC ANODE for saltwater ALUMINUM ANODE for brackish water, saltwater FUEL TANK NOTE : These tanks do not meet USEPA requirements DF8A/9.9A/40A60A, DT25K40W J00000 DF2.5300AP, DT9.9AK/15AK litre plastic tank with no fuellevel gauge DF4/5/6, DT9.9AK/ 15AK/25K/40WK (K:For Gasoline) D litre plastic tank with a fuellevel gauge DF8A140A, DT9.9AK40W/WR/WK (K:For kerosene) DF60A300AP L litre plastic tank DF8A20A DF40A60A/150300AP J00000 DF REPLACEMENT FUEL CAP NOTE : These caps do not meet USEPA requirements D J00000 DF150300AP for 12litre tank with no fuellevel gauge DF520A/R,DT9.9AK/15AK/25K/40WK for 25litre tank with a fuellevel gauge DF8A140A,DT9.9AK40W/WR/WK DF25/R/Q MAGNESIUM ANODE for freshwater FUELHOSE SOCKET J10000 DF4300AP,DT9.9A/15A J01000 DF50AV/60AV/100A140A DF70A300AP Metal, Inner diameter: 11.2 mm DF420A/R, DT9.9/K40W/ WR/WK J11000 Plastic, Inner diameter: 6.6 mm DF4/8A30A Metal, Inner diameter: 13.0 mm DF8A/R140A, DT9.9AK40W/WR/WK 29