80-115HP FOURSTROKE OUTBOARDS ACCESSORIES & RIGGING GUIDE. Serial Number 2B and Up
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1 80-115HP FOURSTROKE OUTBOARDS ACCESSORIES & RIGGING GUIDE
2 Mercury 80 through 115 EFI FourStroke CONTROLS & RIGGING REMOTE CONTROLS and THROTTLE & SHIFT CABLES MSC 4000 Side Mount Gen I T/S Cables w/ Handle-mounted Trim Switch & 15' Harness A13 Xtreme Cables Gen I Gen I Cable 5' to 40' 8M to 8M MPC 4000 Panel Mount Gen II T/S Cables w/ Handle-mounted Trim Switch & 4' Trim Harness 8M SMC 4500 Console Mount Gen II T/S Cables w/ Handle-mounted Trim Switch 8M Dual OB MRC 4500 Gen II T/S Cables w/ Handle-mounted Trim Switch 8M Xtreme Cables Gen II Gen II Cable 5' to 40' 8M to 8M Rigging Hose Kit Includes new designed Grommet (8M ) 8M MECHANICAL STEERING PRODUCTS Big Tiller Kit Big Tiller Kit w/handle and Power Steering Parts 8M Big Tiller Cable Kit, Power steering version Kit includes two cables for throttle and shift of power steering version 8M Big Tiller Kit Big Tiller Kit w/handle, no Power Steering 8M Big Tiller Cable Kit, Non-power steering version Kit includes two cables for throttle and shift of non-power steering version 8M Cylinder Standard 150 HP & Below-Single Engine Hydraulic 8M Helm Standard 1.2 Cu inch / 20 cc Helm 8M Helm Tilt 1.2 Cu inch / 20 cc Helm 8M Hose Compression Style 2 to 30 ft lengths POWER STEERING - MULTIPLE ENGINES 8M to 8M Cylinder Standard Heavy Duty Cylinder P/S - Counter Cylinder is A A11 Helm Standard 40 CM3 Helm Series Helm Tilt 40 CM3 Helm Series Power Steering Hoses Cylinder to Helm, 2 to 30 Ft lengths 8m to 8m Power Steering Hoses Power Module to Helm, 2 to 30 Ft lengths kxx xx = length in ft Tie Bar for Dual Engine Single Cylinder Tie Bar- 26", 28", 30", 32" and 34" 8m to 8M MISCELLANEOUS ACCESSORIES Mercury TDS Mercury Theft Deterrent System - Engine Immobilizer 8M ANALOG and SMARTCRAFT GAUGES Tilt Converter/Module Kit Power Tilt Sensor Converter/Tilt Limit Module 8M SmartCraft Pitot Sensor Kit Components to use Pitot for 8M Block Water Pressure Digital Kit Digital Sensor with Instruction Sheet 8M Analog Water Pressure Fitting Fitting to connect to Engine Block and Hoses & Adapters-Connect to Analog Water Pressure Gauge 8M SC1000 White Glass Lens 7K Tach 8M White SC 1000 SC1000 White Glass Lens Single Engine (1 ea. 7K Tach 1 80MPH o) 8M SC1000 White Glass Lens Dual Engine Kit (2 7K Tach 2 80 MPH o) 8M SC1000 Black Glass Lens 7K Tach 8M Black SC 1000 SC1000 Black Glass Lens Single Engine (1 7K Tach 1 80MPH o) 8M SC1000 Black Glass Lens Dual Engine Kit (2 7K Tach 2 80 MPH o) 8M SC1000 Gray Glass Lens 7K Tach 8M Gray SC 1000 SC1000 Gray Glass Lens Single Engine (1 7K tach 1 80MPH o) 8M SC1000 Gray Glass Lens Dual Engine Kit (2 7K Tach 2 80 MPH o) 8M MercMonitor NMEA 2000 Gateway Level 1 ECO Screen 8M Merc Monitor MercMonitor NMEA 2000 Gateway Level 2 SmartTow RPM & ECO Screen 8M MercMonitor NMEA 2000 Gateway Level 3 SmartTow RPM & ECO Screen 8M MercMonitor ECO Screen Only 8M Vessel View Vessel View 4" 8M Vessel View 7" 8M
3 Mercury 80 through 115 EFI FourStroke MAINTENANCE COMMON MAINTENANCE Spark Plugs 4-Cylinder Engine (Gap at 0.32 in.) 33-8M Replace every 300 hrs or every 3 years Crankcase Oil Quicksilver 10W30 Mineral Based Oil 92-8M Replace every 100 hrs or once per year Oil Filter Quicksilver Replacement Oil Filter 35-8M Always use OEM products Filter Wrench Matching Filter Wrench Q02 For use with a 3/8" drive ratchet Gear Lube - Standard Gearcase 32 oz. bottle / RH Rotation 27.1 oz. (800ml) QB1 Replace every 100 hrs or once per year Gear Lube - Command Thrust 32 oz. bottle / RH Rotation 25.7 oz. (760ml) QB1 Replace every 100 hrs or once per year Propshaft and Fitting Grease 3.5 oz. Cartridge & Gun Q5 Grease at 100 hrs or once per year Corrosion Guard Inhibits Corrosion on Lower Unit & Trim System Q55 Do not apply to anodes Water Pump Kit Complete Common on Standard & Command Thrust Model 46-8M Replace every 300 hrs or every 3 years Low Pressure Fuel Filter Common with F150 EFI FourStroke Outboard Q Inspect every 100 hrs or once per year and replace as needed * NEW ACCESSORIES * Water Separating Fuel Filter Kit 8M This vessel mounted Water Separating Fuel Filter Kit features a see-through bowl for visual inspection and a drain for servicing. A water-in-fuel sensor compatible with Mercury controls and instrumentation provides an alert when water is present. Driveshaft Extension Kit Standard: 8M Command Thrust: 8M Converts 20 (508mm) L model to 25 (635mm) XL model Steering Trim Tab 8M Assists with mechanical steering torque on standard gearcase models Replacement Skeg Standard: 8M Command Thrust: 8M Use these skegs for exact geometric matches when performing repairs. The Standard skeg is New and the Command Thrust is common with F150 EFI FourStroke. INSTALLATION Engine Lifting Eye T02 Combination lifting eye and flywheel removal tool. Common with Mercury Verado outboards. Transom Drilling Fixture A 2 Common with other Mercury outboards of this horsepower range.
4 Mercury 115 EFI FourStroke Standard Gearcase WOT RPM: Recommended Transom Height 20 & 25 Rotation ( N/A) Gear Ratio 2.07:1 Blades Material Alum House/Work 1-22 Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum SpitFire 48-8M N/A Alum SpitFire 48-8M N/A Alum SpitFire 48-8M N/A Alum Pontoon SpitFire Pontoon 48-8M N/A Alum SpitFire Pontoon 48-8M N/A Steel Laser II A46 N/A Steel Laser II A46 N/A Steel Laser II A46 N/A Steel Laser II A46 N/A Steel Up to 1800 Up to 17' Laser II A46 N/A Steel Up to 1600 Up to 16' Laser II A46 N/A Steel Trophy Plus A46 N/A Steel Trophy Plus A46 N/A Steel Trophy Plus A47 N/A Steel Trophy Plus A46 N/A Steel Vengeance A46 N/A Steel Vengeance A46 N/A Steel Vengeance A46 N/A Steel Vengeance A46 N/A Steel Vengeance A46 N/A
5 Mercury 115 EFI FourStroke Command Thrust Gearcase WOT RPM: Recommended Transom Height 20 & 25 Rotation ( Available) Gear Ratio 2.38:1 Blades Material Alum Pontoon/Work 1-18 Black Max A A Alum Pontoon/Work 9-21 Black Max A45 N/A Alum Pontoon Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum SpitFire 48-8M N/A Alum SpitFire 48-8M N/A Alum SpitFire 48-8M N/A Alum SpitFire 48-8M N/A Steel Pontoon/Work 1-18 Enertia 48-8M M Steel Pontoon Enertia 48-8M M Steel Enertia A M Steel Enertia A A Steel Enertia A46 N/A Steel Enertia A A Steel Enertia A46 N/A Steel Enertia A A Steel Enertia A46 N/A Steel Enertia A A Steel Enertia A46 N/A Steel HighFive A46 N/A Steel HighFive A46 N/A Steel HighFive A46 N/A Steel HighFive A46 N/A Steel Tempest Plus 48-8M N/A Steel Tempest Plus A A Steel Tempest Plus A A Steel Tempest Plus 48-8M N/A Steel Tempest Plus A A Steel Vengeance A A Steel Vengeance A A Steel Vengeance A A Steel Vengeance A A Steel VenSura A A Steel VenSura A A Steel VenSura A A Steel VenSura A48 N/A
6 Mercury 100 EFI FourStroke Standard Gearcase Blades Material WOT RPM: Recommended Transom Height 20 & 25 Rotation ( N/A) Gear Ratio 2.07: Alum House/Work 1-22 Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum SpitFire 48-8M N/A Alum SpitFire 48-8M N/A Alum SpitFire 48-8M N/A Alum Pontoon SpitFire Pontoon 48-8M N/A Alum SpitFire Pontoon 48-8M N/A Steel Laser II A46 N/A Steel Laser II A46 N/A Steel Laser II A46 N/A Steel Laser II A46 N/A Steel Up to 1500 Up to 17' Laser II A46 N/A Steel Up to 1400 Up to 16' Laser II A46 N/A Steel Trophy A46 N/A Steel Trophy A46 N/A Steel Trophy A47 N/A Steel Trophy A46 N/A Steel Vengeance A46 N/A Steel Vengeance A46 N/A Steel Vengeance A46 N/A Steel Vengeance A46 N/A Steel Vengeance A46 N/A Enertia Improves top speed and acceleration on center consoles, high-horsepower pontoons and sterndrive runabouts. Vengeance All-purpose stainless steel propeller offers improved performance and durability over aluminum propellers.
7 Mercury 100 EFI FourStroke Command Thrust Gearcase WOT RPM: Recommended Transom Height 20 & 25 Rotation ( N/A) Gear Ratio 2.38:1 Blades Material Alum Alum Pontoon/ Work Pontoon/ Work 1-18 Black Max A45 N/A Black Max A45 N/A Alum Pontoon Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum SpitFire 48-8M N/A Alum SpitFire 48-8M N/A Alum SpitFire 48-8M N/A Alum SpitFire 48-8M N/A Steel Pontoon/ Work 1-18 Enertia 48-8M N/A Steel Pontoon Enertia 48-8M N/A Steel Enertia A46 N/A Steel Enertia A46 N/A Steel Enertia A46 N/A Steel Enertia A46 N/A Steel Enertia A46 N/A Steel Enertia A46 N/A Steel Enertia A46 N/A Steel Enertia A46 N/A Steel Enertia A46 N/A Steel HighFive A46 N/A Steel HighFive A46 N/A Steel HighFive A46 N/A Steel HighFive A46 N/A Steel Tempest Plus 48-8M N/A Steel Tempest Plus A47 N/A Steel Tempest Plus A47 N/A Steel Tempest Plus 48-8M N/A Steel Tempest Plus A47 N/A Steel Vengeance A46 N/A Steel Vengeance A46 N/A Steel Vengeance A46 N/A Steel Vengeance A46 N/A Steel VenSura A48 N/A Steel VenSura A48 N/A Steel VenSura A48 N/A Steel VenSura A48 N/A
8 Mercury 80 EFI FourStroke WOT RPM: Recommended Transom Height 20 Rotation ( N/A) Gear Ratio 2.07:1 Blades Material Alum House/Work 1-20 Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Black Max A45 N/A Alum Pontoon 1-20 SpitFire Pontoon 48-8M N/A Alum SpitFire Pontoon 48-8M N/A Alum SpitFire 48-8M N/A Alum SpitFire 48-8M N/A Alum SpitFire 48-8M N/A Steel Laser II A46 N/A Steel Laser II A46 N/A Steel Laser II A46 N/A Steel Laser II A46 N/A Steel Up to 1500 Up to 17' Laser II A46 N/A Steel Up to 1300 Up to 16' Laser II A46 N/A Steel Trophy A46 N/A Steel Trophy A46 N/A Steel Trophy A47 N/A Steel Trophy A46 N/A Steel Vengeance A46 N/A Steel Vengeance A46 N/A Steel Vengeance A46 N/A Steel Vengeance A46 N/A Steel Vengeance A46 N/A SpitFire Mercury s state-of-the-art aluminum propeller provides 3-blade speed with 4-blade holding and acceleration. Laser II Aggressive rake angles provide excellent bow lift with vented hub for impressive acceleration MERCURY MARINE. All rights reserved. 90-8M /14
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