Oil & Gas / Offshore Industry
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1 Oil & Gas / Offshore Industry Components, Systems and Solutions
2 Professional Partner Bethlehem, PA - Filters & Electronics Your Technical Solution Partner for the Oil & Gas / Offshore Industry. HYDAC was founded in 1963 as a company for hydraulic accumulators and is today an internationally active company group with over 6000 employees, 50 global subsidiaries and more than 500 distributors and service partners. Our wide range of products, combined with our expertise in development, manufacturing, sales and service enables the oil and gas industry worlwide to overcome the most diverse problems. Our quaility and environment certification to ISO 9001 denote first class quality and responsible management of our resources. Global presence, Local competence. Complete solution packages. One supplier. One point of contact. Bethlehem, PA - Accumulators & Accessories Wherever you need HYDAC, we re there to help you find the best solution. From components to complete systems. Worldwide specifications and approvals Glendale Heights, IL - Cooling Systems API 614 American Bureau of Shipping Houston, TX - Accumulators Birmingham AL - Cylinders INNOVATIVE FLUID POWER 2
3 Oil & Gas / Offshore Industry We control, condition and manage: The various fluids used for the safe operation of subsystems in the oil and gas / offshore industry. Whether it s Offshore, Subsea or Onshore - from engineering to certification and final production Our capabilities: Special offshore coating Special materials: Carbon Steel (CS), Stainless Steel (SS), Super Duplex Stainless Steel (S) Hazardous protection for Offshore and Land-based Rigs Multi-country approvals and design Development and engineering capabilities with major certification and classification agencies Design pressures up to 20,000 psi (1,379 bar) Condition monitoring of oil cleanliness and oil ageing in hydraulic and lubrication oils Active cooperation in close development partnership through worldwide commercial and technical support. Mounting of pipes on oil rig with HYDAC Clamps and RFL Filter with offshore coating. Manifold Ball Valves used on Topside Control Panels. Nominal sizes: DN Components for Pipeline Management Hydraulic valve actuation Chemical injection Shock absorption using piston or bladder accumulators Pipeline flushing for pump protection Pressure Transducers (up to 15,000 psi / 1030 bar) in HPU s, well-head control panels and BOP s. Approvals: ATEX and ccsaus (non-incendive, intrinsically safe) ATEX, CSA, IECEx (explosion and flame proof). Oil and gas pipline flooding with fresh water or seawater. Backflushing Filters AutoFilt RF3 are used to protect the flodding pumps. Piston Accumulators used as surge alleviators on truck loading terminal. Change-over-filters in pipline shut-off valve control unit. Bladder Accumulator with special coating used for valve actuation. (photo courtesy ROTORK) 3 INNOVATIVE FLUID POWER
4 Components & Systems for Topside Systems Hydraulic Power Units (HPU) Well-head Control Panels Workover Systems Blow Out Preventer (BOP) stacks Methanol Injection Small Closing Units Well Fracturing Mobile Units Topside Subsea Water Injections Chemical Injection Skids Top Drive Drill Rigs Top Drive Power Swivels Accumulators up to 15,000 psi (1030 bar) and/or Filters to actuate valves in Well Head Control Panel. Diaphragm Accumulators used for pulsation dampening during valve actuation. Vol l up to 4 l. Pressure up to 15,000 psi (1030 bar) High Pressure Stainless Steel Filters - HPSSF on HPU unit. Up to 10,000 psi (690 bar) Bladder Accumulator Rack on HPU. Customer-specific engineering and computer-based simulation. Oil Filtration Cart with ATEX approval. Stainless Steel Piston Accumulator Station used on HPU. Drilling Top Drive powered and controlled by HPU and controlled by valve block. Power Swivel powered and controlled by HPU. Filtration of INJECTION WATER with Automatic Backflush Filter AutoFilt RF3. DN 50 - DN 900. Coolers and Plate Heat Exchangers used on HPU s. 4
5 Floating Production Storage and Off-loading (FPSO). Improving the cleanliness of PRODUCED WATER before disposal at sea using Automatic Backflush Filters AutoFilt RF3 (flow rate 800m 3 /h). Sectional Spool Valve Control Block with ATEX approved Solenoids. Chemical Injection Skid 15,000 psi Stainless Steel Threadless Filter Filters, Ball Valves, and Accumulators in HPU unit. 6,000 psi Stainless Steel Ball Valve Components for Subsea Systems Christmas (production) Trees Manifolds Production Pods Accumulator Station in BOP Subsea Modules Subsea BOP Remote Operating Vehicles (ROV) Pipeline Flooding Stainless Steel Filters in subsea modules. High Pressure Accumulators, providing sufficient capacity to operate 100% of all the valves on a production tree. Stainless Steel Piston Accumulators used on a subsea BOP stack, up to 317 gal. (1,200 l) 15,000 psi (1,030 bar). 5
6 Oil & Gas / Offshore Industry Components for Auxiliary Systems Filter Carts Condition Monitoring Units Chemical Injection Systems Compressors and Gas Turbines Condition Monitoring: Online monitoring and diagnosis of fluid contamination, pressure, temperature, flow, level and relative viscosity. Mono Ethylene Glycol (MEG), Filter, used for gas dehydration on offshore platforms 15,000 psi Stainless Steel Ball and Check Valve. Methanol compressors using Stainless Steel Filters - HPSSF. 10,000 psi (690 bar) Mono Ethylene Glycol (MEG) Subsea Filtration System Lube Filter and Plate Heat Exchanger for compressors. Seawater filtration with disposable custom designed Filter Elements for pipeline flooding. Stainless Steel Filters (low, medium and high pressure) Pressure Transducers on compressors to monitor different pressure stages. INNOVATIVE FLUID POWER 6
7 Components and Systems Components and Systems Provided for: Topside Systems High Pressure Units (HPU) Well Head Control Panels Workover Systems Blow Out Preventer (BOP) Stacks Water Injection Pipeline Management Hydraulic Valve Actuation Chemical Injection Shock Absorption Using Piston or Bladder Accumulators Pipeline Flushing for Pump Protection Auxillary Systems Oil & Gas Scrubbing Process Condition Monitoring Units Chemical Injection Systems Compressors & Gas Turbines Subsea Systems Production (Christmas) Trees Manifolds Production Pods Subsea Modules Subsea Blow Out Preventers (BOP) Remote Operating Vehicles (ROV) Pipeline Flooding HYDAC Germany HYDAC Netherlands HYDAC Norway HYDAC Brazil 7 HYDAC Canada INNOVATIVE FLUID POWER
8 Global Head Office HYDAC INTERNATIONAL GMBH Industriegebiet D Sulzbach/Saar Germany Tel.: Fax: Internet: info@hydac.com Accessories Accumulators Clamps Compact Hydraulics Cooling Systems Cylinders Electronics Filters Filter Systems Mobile Directional Control Valves Mobile Systems Process Filters Valves USA Accessories Division, Filter Division, Electronic Division 2260 City Line Road Bethlehem, PA Hydraulic Division Compact Hydraulic Division 450 Windy Point Drive Glendale Heights, IL Hydraulic Division Cooling System Division 445 Windy Point Drive Glendale Heights, IL Mobile Hydraulic Division 1660 Enterprise Parkway Suite E Wooster, OH x NE 95th Street Building VC, Suite 100 Vancouver WA Canada 14 Federal Road Welland, Ontario, Canada L3B 3P Montreal, Québec, Canada J2M 1K Mexico HYDAC INTERNATIONAL SA DE CV Av. Industria No. 102 Nave V Los Reyes Ixtacala Tlalnepantla De Baz Edo. de Mexico, Mexico Accumulator Division 2204 Avenue C Bethlehem, PA HYDRO POWER HYDAC Cylinders LLC 540 Carson Road N Birmingham, AL Cooling System Division 3539 Denver Drive Denver, NC x Fry Road Suite 100 Houston, TX B Northcross Center Court Huntersville, NC x AVE W Edmonton, Alberta, Canada T5S 2P Copyright 2012 Oil & Gas / Offshore Industry Brochure # / HYD
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