Model 4418F. Overview. Typical applications. Key features and benefits. Accreditations. Starting air/gas valve Vented fuel gas valve
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1 High Pressure Control Valve Model 4418F Overview The 4418F has been designed specifically for use as an air start valve for diesel engines or as a fuel shut-off valve for gas turbine applications. Its durable, high quality construction and compact size make it ideal for use with gas turbines in the 0 to 15 MW size range. Typical applications Starting air/gas valve Vented fuel gas valve Control valve Key features and benefits Vent port eliminates need for separate bleed valve - reduced system cost Optional open/close indication switch - simpler system set up and diagnostics Fully adjustable for optimized system operation 4418F High Pressure Control Valve Accreditations PED ATEX Suitable for Group 1 & 2 liquids (ensure materials are compatible) 11 2 G X Complies with all relevant EU directives
2 Operation 2-Way Version When pressure is applied to the PILOT port, the main ports (IN and OUT) are opened to allow flow through the valve. When the pilot pressure is released, a spring closes the main ports. 2-Way Vented Version When Pilot Pressure is applied to the PILOT port, IN Port is open to the OUT Port; the VENT Port is closed. When pilot pressure is removed, the IN Port closes while the VENT Port opens to the OUT Port, relieving pressure within the valve and down stream piping. When used on a fuel gas system, the fuel intake manifold is vented causing quick shutdown of the engine. Applications Fuel valve for turbine or engine Starting air for turbine or engine Way Solenoid Valve Vent Pneumatic Signal Vent Fuel Out to Engine To Turbine Fuel In AMOT 4418 Starting Air AMOT 4418 Pilot Vent Energise to open fuel valve Pilot Vent Pneumatic signal or manual pull to start turbine page 2
3 Specification Body materials Stainless steel Standard internals Optional internals Seals Stainless steel Aluminum Viton Operating temperature From -29 C to 204 C (From -20 F to 400 F) Valve pressure rating From 13 bar to 50 bar (From 195 psi to 720 psi) Max. working pressure 50 bar (720 psi) Pilot pressure (standard) 30 PSI (2.1 Kg/cm 2 ) to 150 PSI (10.5 Kg/cm 2 ) Dependent on process working pressure Flow coefficient IN to OUT 1 Kv = 15.5 Cv = 18 Close Time* 1 1 /2 Kv = 28.5 Cv = 33 2 Kv = 29.4 Cv = 34 OUT to VENT (all) Kv = 1.7 Cv = 2.0 Less than 100ms * Contact AMOT for advice on suitable solenoid valves and pilot pressures. Weight Weight in Kg (lbs) Valve size 1 & 1 1 /2 threaded 1 & 1 1 /2 flanged 2 threaded 2 flanged Weight 3.6 (8) 7.72 (17) 4.1 (9) 10.4 (23) Operating temperature and pressure ratings Temperature ANSI Class 150 flange ANSI Class 150 flange ANSI Class 300 flange ANSI Class 600 flange NPT & BSP DIN ND 40 Aluminum spool SS Spool SS Spool SS Spool Aluminum Spool SS Spool SS Spool C F Bar PSI Bar PSI Bar PSI Bar PSI Bar PSI Bar PSI Bar PSI -29 to to page 3
4 Valve characteristics 10 Pressure drop for natural gas Pressure Drop for Natural Gas (SG = 0.65) at 60 F 1", 1 1/2", and 2" Pressure Drop (bar) , 1 1 /2 and 2 Specific gravity of 0.65 at 60 0 F (15 C) Pressure drop PSI Valve inlet pressure (PSI) Flowrate of gas cubic feet/minute x 100 Pressure drop for air 1, 1 1 /2 and 2 Air at 60 0 F (15 C) Pressure drop PSI 1 Flowrate of gas (SCFH) Valve inlet pressure (PSI) Flowrate of air cubic feet/minute x 100 page 4
5 How to order Use the table below to select the unique specification of your 4418F high pressure control valve: Example code 4418F 1 A 2 X AA Valve model & revision Valve size and type Connections 4418F Internal materials & approvals Pilot pressure Proximity switch options Pilot options Customer special requirements 1 1" Size 2 1 1/2" 3 2" 4 1" 5 1 1/2" 6 2" A 1" B 1 1/2" C 2" D 1" E 1 1/2" PED category IV, ATEX II 2 G X, 2 way vented, normally closed F 2" In and out ports Pilot 'A' & vent ports A NPT threaded NPT B BSP (PL) threaded BSPP C DIN ND40 flanged BSPP E ANSI 300 lb. RF flanged NPT J ANSI 150 lb. RF flanged NPT K ANSI 600 lb, RF flanged NPT Spool component Seal 2 Aluminum (1) Viton/PTFE (unapproved) 4 Stainless steel Viton/PTFE (approved for PED, ATEX & NACE) Type 6 Aluminum (1) (2-way vented) Viton/PTFE (unapproved) 8 Stainless steel (2-way vented) Viton/PTFE (approved for PED, ATEX & NACE) X O E F G H J K P Q R Position indicators None Open Closed Open/closed Open Closed Open/closed Open Closed Open/closed Approvals 00 None (for manual operation use AMOT 4057 series) 02 Versa 3-way, QE solenoid, SS, UL/CSA, 24VDC, pressure regulator 03 Versa 3-way, QE solenoid, SS, UL/CSA, 120VDC, pressure regulator 04 Versa 3-way, QE solenoid, SS, UL/CSA, 24VDC 05 Versa 3-way, QE solenoid, SS, UL/CSA, 120VDC 06 Versa 3-way, QE solenoid, SS, ATEX, 24VDC, pressure regulator 07 Versa 3-way, QE solenoid, SS, ATEX, 115VDC, pressure regulator 08 Versa 3-way, QE solenoid, SS, ATEX 24VDC 09 Versa 3-way, QE solenoid, SS, ATEX, 115VDC 10 Versa 4-way solenoid, SS, UL/CSA, 24 VDC, pressure regulator 11 Versa 4-way solenoid, SS, UL/CSA, 120VDC, pressure regulator 12 Versa 4-way solenoid, SS, UL/CSA, 24 VDC 13 Versa 4-way solenoid, SS, UL/CSA, 120 VDC -AA -*** Code Description Model & Revision Level 4418F Pilot pressure 30 to 150 PSIG Pilot options (3) Customer special option codes Standard product Customer special code assigned 2-way, normally closed (unapproved) 2-way vented, normally closed (unapproved) PED category IV, ATEX II 2 G X, 2 way, normally closed CSA Class I, Div 1, Groups C and D UL Class I, Div 1, Groups C and D PED category IV and ATEX II 2G X (2) (1) Do not use aluminum above 240 psig ( F (94 C). (2) Not available with aluminum spool (3) All accessories include SS tubing & fittings mounted on valve page 5
6 Service kits Model 4418F, 2-way vented page 6
7 Service kits Model 4418F, 2-way Service kit for seals Item no. Description Model 4418F 2-way vented Closed position proximity switch Model 4418F 2-way vented Open position proximity switch Model 4418F 2-way Open or closed proximity switch Viton Viton Viton Kit: 81050X001 Kit: 81050X003 Kit: 81050X005 Qty Qty Qty 2 O-ring PTFE main seal O-ring O-ring 1 13 O-ring O-ring O-ring PTFE vent seal O-ring O-ring O-ring 1 35 O-ring Operation and Maintenance Manual AN Krytox GPL206 grease AC LOCTITE thread locker page 7
8 Valve dimensions Threaded Valves 1/4 Pipe Thread 54 (2.1) PILOT 50.8 (2.0) OUT 1 & 1 1 /2 Valve 2 Valve 1"&1-1/2" Valve 2" Valve (4.5) 1 1/2" Pipe Threads (2 Ports) 92.0 (3.6) R PILOT 88.9 (3.5) Dimensions mm (inches) IN AMOT 85.7 DIA A 12.7 (0.5) 31.8 (1.25) 53.4 (2.1) 45.5 (1.75) 1/4 Pipe Thread Optional 3/8 Pipe Control Supply, Plugged Thread Vent Port (when fitted) IN AMOT A OUT 2" Pipe Thread (50.8) (2 Ports) ALL OTHER DIMENSIONS ARE SAME AS1-1/2" VALVE Flanged Valves Valve showing solenoid Dimensions mm (inches) 60.5 (2.4) L2 PILOT 1/4 Pipe Thread L1 A.D. P.C.D /4" NPT PILO TPOR T OUT R 53.8 (2.1) 12.7 (0.5) C1 C IN AMOT O 1/4 Pipe Thread Optional Control Supply, Plugged 3/8 Pipe Thread Vent Port (when fitted) B.H X Quantity 8 HOLES O22.3 ON 127m m PCD O165 O92 3/8" NPT VEN T PORT (when fitted) Flange connections Dimensions in mm (inches) ANSI 1-1 /2 150lb ANSI 1-1 /2 300lb 1-1 /2 ND40 ANSI 2 150lb ANSI lb 2 ND40 L (3.12) 82.6 (3.25) 91.3 (3.59) 91.0 (3.62) 95.3 (3.75) 95.3 (3.75) L (3.25) 85.9 (3.38) 94.6 (3.72) 95.3 (3.75) 98.6 (3.88) 98.6 (3.88) Flange diameter (0) (5.00) (6.12) (5.9) (6.00) (6.50) (6.50) Flange thickness (C) 19.1 (0.75) 20.6 (0.81) 18.0 (5.9) 19.1 (0.75) 22.4 (0.88) 22.0 (0.87) Raised face thickness (C1) 1.6 (0.062) 1.6 (0.062) 3.0 (0.12) 1.6 (0.062) 1.6 (0.062) 3.0 (0.12) Bolt hole size 15.7 (0.62) 22.4 (0.88) 18.0 (0.7) 19.1 (0.75) 19.1 (0.75) 18.0 (0.71) Bolt hole quantity 4X 4X 4X 4X 8X 4X PCD 98.6 (3.88) (4.50) (4.3) (4.75) (5.00) (4.92) R 73.2 (2.88) 73.2 (2.88) 88.0 (3.5) 91.9 (3.62) 91.9 (3.62) (4.02) AD 45 o 45 o 45 o 45 o 22.5 o 45 o page 8
9 Americas AMOT USA 8824 Fallbrook Dr Houston, TX USA Tel +1 (281) Fax +1 (713) general: orders: customer service: Europe, Middle East and Africa AMOT Western Way Bury St Edmunds Suffolk, IP33 3SZ United Kingdom Asia and Australasia AMOT Shanghai Rm United Plaza 1468 Nanjing Road West Shanghai China Tel +86 (0) Fax +86 (0) AMOT Singapore 10 Eunos Road 8 #12-06 Singapore Post Centre Singapore Tel Fax singapore@amot.com Tel +44 (0) Fax +44 (0) info@amot.com AMOT Controls GmbH Rondenbarg Hamburg Germany Tel +49 (0) Fax +49 (0) germany@amot.com AMOT Russia #34 Shabolovka Street Building 2 Moscow Russia Tel Fax russia@amot.com
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