2 Valves and hydrants for fire protection

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1 A V k I n t e r n a t i o n a l A / S W a t e r w h e n y o u n e e d i t!

2 2 Valves and hydrants for fire protection

3 It s all about constraining fire with water! Safety comes first don t compromise on the quality. AVK ensures a reliable water supply. We offer quality products with long life that operate faultless even after a long period of standstill. When every second counts you can count on valves and hydrants from AVK. Valves and hydrants for fire protection 3

4 Excellence in qualit y throughout the process From design to finished product AVK s high design quality is based on thorough research of the customers needs. AVK products are manufactured in modern factories using high technology, computerised machining centres and robots to ensure precision and uniformity. The overall framework for quality from development to distribution is our extensive quality assurance system certified to ISO Optimum corrosion protection for maximum durability AVK products meet GSK requirements and conform to other international standards of effective corrosion protection. By virtue of our GSK membership (Gütegemeinschaft Schwerer Korrosionsschutz), our entire coating process complies with RAL-GZ 662 guidelines and is being monitored and approved twice a year by MPA-Hannover (Materialprüfanstalt), an independent testing institute. The step-by-step process with automatical monitoring of time, temperatures, coating thickness etc. ensures that each individual step is optimised to enhance the durability of the coating. AVK produces quality valves, hydrants and accessories for: Water Supply Sewage Treatment Gas Supply Fire Protection 4 Valves and hydrants for fire protection

5 AVK builds long life and good economy into your fire protection systems Fire plays a decisive role in our development as human beings. Under control it is invaluable, but out of control it can be devastating. Brave firemen risk their lives to extinguish fires. They rely fully on their equipment to function perfectly when needed. Therefore, it is crucial that the products installed are highly reliable, are easy to maintain and last a lifetime. AVK is a leading supplier of high quality hydrants and valves for fire protection and sprinkler systems. Our unique design and wide product range is based on the needs of customers worldwide. We offer a wide range of high quality valves and hydrants which, along with a series of accessories, build the optimum solution. The complete fire protection package complies with international standards and consists of hydrants, NRS post indicator valves, handwheel operated OS&Y gate valves, post and wall indicators all UL/ULC listed and FM approved. Furthermore, AVK holds VDS approval for NRS handwheel operated gate valves. AVK valves and fire hydrants are designed for high performance. Index Dry barrel hydrants series Wet barrel hydrants series Monitor hydrants series 84/60 and series Post indicators, wall indicators and post indicator valves The most used combinations Gate valves for indoor systems and sprinkler systems Gate valves series 06/35 and series 25/ The grooved systems end clamping systems series 06/ Butterfly valves series 75 and check valves series 41 and series Accessories for hydrants and valves Check valves for firehose cabinets Technical appendix Valves and hydrants for fire protection 5

6 6 Valves and hydrants for fire protection

7 Dr y barrel hydrants series 27 Dry barrel fire hydrants are primarily designed for frost areas, where the water main is located below ground frost zone. The series 27/00 dry barrel hydrant has two drain outlets located just above the water main level. The main valve disc is designed with the purpose of flushing the drain channels for soil and other impurities during opening. These impurities could lead to damage of the main valve disc. After turning the operation key 2 to 3 times the drain will stop flushing, and the barrel will be filled with water which will flow directly into the hoses and pumper hose or whatever is connected. Furthermore, when the hydrant is closed after service, the barrel will drain the water through the drain holes in the base. Therefore, it is important to make sure that the base is surrounded by gravel allowing the hydrant to drain and flush without washing off the soil. If not, this could result in under mining of the pavement. AVK dry barrel fire hydrants meet or exceed AWWA C-502 and are all UL/ULC listed and FM approved. The fire hydrants are designed for high performance, easy repair and minimum end user costs for labor and inventory. Series 27 are available in a modern or nostalgic designs. All AVK hydrants offer numerous features including: Hydrant serviceable under pressure Light-weight, inexpensive hydrant tools available Ductile iron nozzle section, barrel section and base High pressure rating bar (250 PSI) Electrostatically applied polyester coating 360 nozzle section rotation possible Removable nozzles secured with external stainless steel allen screw Travel stop nut in the nozzle section for additional safety Pumper nozzle can be changed from 4" - 41/2" Nozzles available in any thread configuration Traffic flange designed for easy repair Stainless steel traffic coupling designed for longer operational life and high corrosion resistance Extensions available in lengths from 6" - 60", bury depths 2' - 13' Patented AVK main valve design - 1 piece replaces up to 13 pieces Ductile iron core fully encapsulated with rubber Completely corrosion resistant (stop pins of stainless steel) 51/4" valve opening for high flow rating 360 all bronze drain channel Inlet shoe can be easily changed - available in most configurations (MJ, FL, PO) Optional extra: Internal trim for higher corrosion resistance Base with PE-inlet Monitor elbow Valves and hydrants for fire protection 7

8 AVK HIGH PRESSURE DRY BARREL HYDRANT 27/00 Working pressure >16 Bar with flanged inlet. Meets or exceeds AWWA C502 Removable outlets & hydrant seat,travel stop,traffic breakable flange,outlets 360 adjustable Min. 5 1/4" (133) valve bore & automatic bronze drain channels. Product description: For use with water and neutral liquids. Temperature range 10 C to +70 C. Standards: Excellent outlet flow. Serviceable under pressure. Max. rated working pressure 250 psi. Tests: Hydraulic test to UL, FM, AWWA C502 Rated working pressure (rwp): 250 PSI Body 2 x rwp = 500 PSI Seat 2 x rwp = 500 PSI Outlet Options: Pumper nozzle 4" NST (thread) 4 1/2" NST (thread) 4" BS 336 (thread) 5" Storz nozzle Hose nozzle 2 1/2" NST ( thread) 2 1/2" Instantaneuos coupling to BS /2" Global valve w. Instantaneuos coupling to BS 336 Approvals: UL - listed FM - approved Inlet options: Straight Shoe Duck Foot Bury Depth option: Bury depth: 500 to 3000 The designs, materials and specifications shown are subject to change without notice due our continuing prograe of product development. AVK SVMC 1/ MMH Previous version MLJ

9 AVK HIGH PRESSURE DRY BARREL HYDRANT 27/00 A 832 B L Nozzle section, Barrels, Standpipe flanges, Breakable flange, Base, Main valve flange, Weathershield operating nut Main Valve Disc Caps Nozzles, Valve seat ring, Drain ring, Drain bushings and plugs, Stem nut, Stem Bushing, Thrust nut Stop nut, Cap chain, Bolts, Nuts Barrel gaskets, Cap gaskets O-rings Stem rod coupling Standpipe lock rings, Nozzle lock screw, Lock plate, Lock plate screw Ductile Iron GGG50, EN1563, ASTM A536 Ductile iron core, fully encapsulated in EPDM Rubber Cast iron GG25 EN1561, ASTM A126, Class B Bronze Zinc Plated Steel Nitrile rubber/buna "N" AISI 304 Component list Upper and Lower stem rod Epoxy coated steel, ASTM A Main Valve Core 2. Main Valve 3. Base Gasket 4. Lower Seat O-ring 5. Drain Bushing 6. Drain Ring 7. Valve Seat Ring 8. Upper Seat O-ring 9. Standpipe O-ring 10. Standpipe Flange 11. Lock Ring 12. Threaded Rod and Nut 13. Breakable Flange 14.Bolt and Nut 15.Screw 16.Seat Removal/Lock Pins 17.Stem Bushing O-rings 18.Oil reservoir O-rings 19.Upper StemRod Bushing 20.Stop Nut 21.Stem Nut 22.Anti Friction Washer 23.Upper and Lower Thrust nut O-rings 24.Lock plate Screw 25.Lock plate Components can be substituted with equivalent or higher class materials. 26. Weathershield Operating nut 27. Base 28. Main Valve / Drain Ring Flange 29. Standpipe 30. Lower Stem Rod 31. Split Bolt 32. Spring Pin 33. Breakable Coupling 34. Barrel Gasket 35. Upper Barrel 36. Upper Stem Rod 37. Cap Chain 38. Nozzle O-ring 39. Nozzle 40. Cap Gasket 41. Cap 42. Nozzle Section 43. Thrust nut 44. Lubrication HoleSeal 45. Operating Nut Screw 46. Nozzle Lock screw 47. Hose Nozzle Reference nos. and dimensions AVK Ref. nos. Nozzles A Bury Depth Standard B:Bury Depth Bury Depth Optional L flanged x hose and 1 x pumper 1332 to & to *Note: When ordering, please specify Base type and size, Bury depth, Pumper nozzle size, Nozzle threads and finished color Options: Flanged end, Duck foot to ANSI B16.42, Class 150: 4", 6" or 8" Flanged end, Duck foot to EN , (DIN 2501) PN10/16: DN100 & DN150 Flanged end, Straight shoe to ANSI B16.42, Class 150: 6" Flanged end, Straight shoe to EN , (DIN 2501) PN10/16: DN150 Straight Shoe Duck Foot The designs, materials and specifications shown are subject to change without notice due to the continuous development of our product prograe. AVK SVMC 2/ MMH Previous version MLJ

10 AVK DRY BARREL FIRE HYDRANT 27/ Fire hydrant modern type to AWWA C502, for fire protection application to max. 70 C, designed according to DIN/EN, Flange drilling according to ANSI B16.1 Class 125 Hydraulic test to FM Class 1510, UL 246 and ULC CAN/ULC-5520-M91. FM Approved. UL and ULC listed. Dry barrel hydrant with replaceable nozzles and hydrant seat, and easily repairable traffic section. DN 150 footbend, 2 x 2.5" hose NST thread, 1 x 4" pumper NST thread and 1 1/2" pentagon operating nut. Nozzle section, barrels, base, flanges and operating nut of ductile iron. Main valve disc in ductile iron, fully encapsulated in EPDM rubber. Caps of cast iron. Nozzles, valve seat ring, drain bushings, stem nut, and stem bushing of bronze. Stop nut and cap chain of zinc plated steel. Stem rods, stem rod coupling and standpipe lock rings of stainless steel. Stem rod optionally in alubronze C Gaskets of nitrile rubber and O-rings of Buna "N". Coating: Fusion bonded epoxy. Above ground top coated with UV resistant polyester. For further details see section "Technical Information". The designs, materials, and specifications shown are subject to change without notice due to the continuous development of our product prograe :06 CET COPYRIGHT AVK GROUP A/S 2010 / AVK INTERNATIONAL A/S 10 Valves and hydrants for fire protection

11 AVK DRY BARREL FIRE HYDRANT 27/ H B A Feature A The modern design hydrant is designed to be a trouble free, easy to maintain hydrant featuring an easy operation. The thrust bearing requires a minimum of torque to operate. Feature B The dry barrel hydrant features a safety breakable flange and breakable stem rod coupling design. This allows the hydrant head assembly to be struck by a vehicle and "break away" reducing the impact on the water main. Feature C Fully encapsulated one-piece hydrant main valve in patented AVK design replaces up to 13 pieces. Ductile iron core fully encapsulated in EPDM rubber giving no exposed metal and thus completely corrosion resistant. Automatic drain ensures total emptying of the hydrant after use. During opening the hydrant is flushing the drain hole until 3 turns. 9 Component list 1. Main valve 13. Screw 25. Upper barrel 2. Base gasket 14. Seat removal/lock pin 26. Upper stem rod 3. Lower seat O-ring 15. O-rings 27. Cap chain 4. Drain bushing 16. Stop nut 28. Nozzle O-ring 5. Valve seat ring 17. Stem nut 29. Nozzle 6. Upper seat O-ring 18. Anti friction washer 30. Cap gasket 7. Lower barrel O-ring 19. Operating nut 31. Cap 8. Standpipe flange 20. Base 32. Nozzle section 9. Lock ring 21. Lower barrel 33. Thrust nut 10. Thr. rod/nut 22. Lower stem rod 34. Nozz. lock scr. 11. Breakable flange 23. Breakable coupling 12. Bolt and nut 24. Barrel gasket H C L 86, Valves and hydrants for fire protection 11

12 6" BASE WITH PE 100 / PN 16 CONNECTION 27/ Fire hydrant modern type to AWWA C502, designed according to DIN/EN. 6" hydrant base for AVK series 27 dry barrel hydrant. Base of ductile iron with fusion bonded epoxy coating according to GSK guidelines. A standard black/blue UL/FM approved SDR 11 PE-pipe is pressed onto the grooved valve end, locked with a st. 52 steel ring and sealed with a plastic shrink hose. The free pipe end allows for two times electrofusion welding to the connecting pipe. For further details see section "Technical Information". The designs, materials, and specifications shown are subject to change without notice due to the continuous development of our product prograe :06 CET COPYRIGHT AVK GROUP A/S 2010 / AVK INTERNATIONAL A/S 12 Valves and hydrants for fire protection

13 6" BASE WITH PE 100 / PN 16 CONNECTION 27/ Total height H3 H /2" 4 L 3 Component list 1. Base 2. PE-pipe 3. Sleeve 4. Shrink hose Reference nos. and dimensions AVK ref. nos. DN H3 H5 L Theoretical weight kg #) # The dimensions shown are for shortest bury depth 3' / 914 m Valves and hydrants for fire protection 13

14 MONITOR ELBOW FOR SERIES 27 HYDRANT 27/ Fire hydrant modern type to AWWA C502, designed according to DIN/EN, ANSI B16.1 CLASS ANSI B16.5 CLASS 150 Upper barrel with integrated monitor elbow for AVK series 27 dry barrel hydrant. Monitor flange in DN 80 or DN 100. Barrel and monitor elbow of ductile iron with fusion bonded epoxy coating and top coated with UV-resistant polyester. For further details see section "Technical Information". The designs, materials, and specifications shown are subject to change without notice due to the continuous development of our product prograe :06 CET COPYRIGHT AVK GROUP A/S 2010 / AVK INTERNATIONAL A/S 14 Valves and hydrants for fire protection

15 MONITOR ELBOW FOR SERIES 27 HYDRANT 27/ Total height H To bottom H5 Reference nos. and dimensions AVK ref. nos. DN H3 H5 L Theoretical weight kg #) #) # The dimensions shown are for shortest bury depth 3' / 914 m Valves and hydrants for fire protection 15

16 Vejle Brandvæsen 16 Valves and hydrants for fire protection

17 Wet barrel hydrants series 24 Wet barrel fire hydrants are designed for non frost areas. The series 24 wet barrel hydrant is designed with the shut-off device directly at the outflow nozzle for hose or pumper connection. This means that the hydrant is constantly filled with water and thus under pressure. The hydrant is mounted directly on the water main, giving full water pressure instantaniously when needed. Only after 1/8 turns on the stem the water starts to flow, and after 12 turns the full flow capacity can be held against the fire. The hydrant is not for use where the temperature may come below 0 C, due to the risk of frost bursting. In order to service and maintain the hydrant, we recoend installing an isolating gate valve on the upstream side. AVK wet barrel fire hydrants meet or exceed AWWA C-503 and are all UL/ULC listed and FM approved. The wet barrel hydrants are designed for high performance, easy repair and minimum end user costs for labor and inventory. Wet barrel fire hydrants to AWWA C All the AVK hydrants offer numerous features including: 2 way outlet (1 x 21/2" and 1 x 4" or 41/2") 3 way outlet (2 x 21/2" and 1 x 4" or 41/2") 360º rotation possible when assembled with a breakable flange unit Removable nozzles Can be supplied with a wide range of nozzle thread specifications For special applications, series 24/60 with 6" NPT thread for connection to 6" pipe can be supplied Optional extra: 200 PSI Available in stainless steel and bronze Valves and hydrants for fire protection 17

18 AVK WET BARREL HYDRANT 24/ Wet barrel hydrant with monitor flange to C 503, for fire protection application to max. 70 C, designed according to DIN/EN, Hydraulic tests according to FM and UL Standards. FM Approved. UL listed. Outlets/Inlet: Connection: Operated by 1/2" pentagon nuts 2 x 2.5" NST hose outlets 1 x 4" or 1 x 4.5" NST Pumper outlet or 5" Storz outlet Monitor flange 4" ANSI outlet 6" AWWA flange inlet (Standard) Options: 4", 6" or 8" ANSI flange Options: 4", 6" or 8" ANSI Traffic section Options: 6" ANSI Check valve Materials: Nozzle section Flange section Operating nut Caps Outlet nozzles Discs Cap chain Stems Gaskets O-rings Coating Ductile iron Ductile iron Ductile iron Cast iron Copper alloy Rubber (High strength brass core vulcanized with NBR Galvanized steel Copper alloy Rubber (NBR) Rubber (NBR) Fusion bonded polyester epoxy coated (UV resistant) in red color RAL 3000 For further details see section "Technical Information". The designs, materials, and specifications shown are subject to change without notice due to the continuous development of our product prograe :06 CET COPYRIGHT AVK GROUP A/S 2010 / AVK INTERNATIONAL A/S 18 Valves and hydrants for fire protection

19 AVK WET BARREL HYDRANT 24/ C 4 ANSI Monitor Flange B Feature A Outlet nozzles are installed and secured in the hydrant head in a bayonet type design. 2 x 2 1/2 outlet and valve Feature B Breakable flange for easy re-installation using traffic kit. Hydrant adjustable 360 degrees. Pumper or Storz outlet H1 Feature C Hydrant has a 4" flange to ANSI B for monitor installation. H5 A H2 A H3 H4 B Component list 1. Body 12. 5" storz nozzle 23. Bolt/washer 2. Stem nut 13. Cap O-ring 24. Break flange 3. Locking screw 14. 5" storz cap 25. Nut 4. O-ring 15. Disc vulcanized 26. O-ring 5. Stem nut screw 16. Disc core 27. Gasket 6. Stem nut 17. Lock screw 28. Bolt and washer 7. Stem seal O-ring 18. O-ring 29. Blank flange 8. Stem 19. Stem collar 30. Gasket 9. Cap attachment 20. Thrust nut 31. Nut and washer 10. O-ring 21. Lock screw 11. Outlet O-ring 22. Flange section Reference nos. and dimensions DN H1 H2 H3 H4 H5 Theoretical AVK ref. nos. weight kg AZ Valves and hydrants for fire protection 19

20 AVK WET BARREL HYDRANT 24/ Wet barrel hydrant with 1x2½" + 1x4/4½" outlets to AWWA C 503, for fire protection application to max. 70 C, designed according to DIN/EN, Hydraulic test according to UL 246 Sec. 1 (200 psi). UL listed. Wet barrel hydrant with replaceable nozzles and easily repairable traffic section. 1 x 2.5" hose outlets, and 1 x 4"/4.5" outlet. 4" or 5" storz pumper and 1 1/2" pentagon operating nut. Nozzle section and operating nut of ductile iron. Caps of cast iron. Nozzles of bronze. Disc core of high strength brass. Cap attachment of galvanized steel. Stems of bronze. Gasket of asbestos free rubber. O-rings of UL approved nitrile rubber. Coating: Fusion bonded TGIC polyester. Options: 4", 6" and 8" flange inlet. For further details see section "Technical Information". The designs, materials, and specifications shown are subject to change without notice due to the continuous development of our product prograe :06 CET COPYRIGHT AVK GROUP A/S 2010 / AVK INTERNATIONAL A/S 20 Valves and hydrants for fire protection

21 AVK WET BARREL HYDRANT 24/ Top may be tapped for 21/2" auxillary valve Feature A Outlet nozzles are installed and secured in the hydrant head in a bayonet type design Feature B Breakable flange for easy re-installation using traffic kit. Hydrant adjustable 360 degrees H5 H3 H Component list 1. Body 8. O-ring 15. Disc core 2. Stem nut 9. Cap attachment 16. Stem collar 3. Locking screw 10. Outlet O-ring 17. Thrust nut 4. O-ring 11. Nozzle 18. O-ring 5. Duy nut 12. Cap gasket 19. Stem 6. Duy nut screw 13. Cap 20. Nozzle screw 7. Stem seal O-ring 14. Lock screw Reference nos. and dimensions AVK ref. nos. DN H3 H4 H5 Theoretical weight kg Valves and hydrants for fire protection 21

22 AVK WET BARREL HYDRANT 24/ Wet barrel hydrant with 2x2½" + 1x4/4½" outlets to AWWA C 503, for fire protection application to max. 70 C, designed according to DIN/EN, Hydraulic tests according to FM and UL Standards. FM Approved. UL listed. Wet barrel hydrant with replaceable nozzles and easily repairable traffic section. 2 x 2.5" hose outlets, and 1 x 4"/4.5" outlet. 4" or 5" storz pumper and 1 1/2" pentagon operating nut. Nozzle section and operating nut of ductile iron. Caps of cast iron. Nozzles of bronze. Disc core of high strength brass. Cap attachment of galvanized steel. Stems of bronze. Gasket of asbestos free rubber. O-rings of UL approved nitrile rubber. Coating: Fusion bonded TGIC polyester. Options: 4", 6" and 8" flange inlet. For further details see section "Technical Information". The designs, materials, and specifications shown are subject to change without notice due to the continuous development of our product prograe :06 CET COPYRIGHT AVK GROUP A/S 2010 / AVK INTERNATIONAL A/S 22 Valves and hydrants for fire protection

23 AVK WET BARREL HYDRANT 24/ B B Feature A Outlet nozzles are installed and secured in the hydrant head in a bayonet type design. Feature B Breakable flange for easy re-installation using traffic kit. Hydrant adjustable 360 degrees. A A H5 H2 H3 H Component list 1. Body 8. O-ring 15. Disc core Top may be tapped for 2. Stem nut 9. Cap attachment 21/2" auxillary valve 16. Stem collar 3. Locking screw 10. Outlet O-ring 17. Thrust nut 4. O-ring 11. Nozzle 18. O-ring 5. Duy nut 12. Cap gasket 19. Stem 6. Duy nut screw 13. Cap 20. Nozzle screw 7. Stem seal O-ring 14. Lock screw H5 H3 H4 8 Reference nos. and dimensions 7 6 DN H2 H3 H4 H5 Theoretical AVK ref. nos. 5 weight kg Valves and hydrants for fire protection 23

24 24 Valves and hydrants for fire protection

25 Valves and hydrants for fire protection 25

26 26 Valves and hydrants for fire protection Easy-Open valve applied in monitor hydrant Series 84/60

27 Monitor hydrants series 84/60 and series 27 The monitor hydrants are primarily developed for installation in chemical and petrochemical industrial plants as well as refineries and tank farms, airports and other plants with large quantities of inflaable liquids posing fire hazards. Both types of these hydrants are available with 2 x 21/2" hose nozzles and 1 x 4" pump nozzle. The American type, series 27, is supplied with a 6" base delivered with either a flange connection or a PE-pipe connection. The European type, series 84, is available with a 4" base with 4" flange connection. The monitor elbow in 4" is supplied with an isolating butterfly valve, a suspension arm with a 360º step-less, horizontal adjustment, and a -45º to -90º step-less, vertical adjustment. A spray nozzle is mounted on the outside to supply 2000 litres/min. Series 84 also has "easy-open" valves to ensure connection of fire hoses, even if the monitor is in use. The hydrant can be maintained without installation of an isolating shut-off valve in front of it. The additional ball shut-off makes it easy to replace internal parts without digging up the hydrant and without emptying the fire water main. The hydrant is delivered with a vertical connection as standard; yet a horizontal connection can be offered as an option. Fire protection with large volumes of water. Monitor asssembly DN rotatable top Coupling 2 x B Storz 1 x A Storz UV resistant polyester finish to RAL 3000 Monitor jet slewable Easy to open at 16 bar water pressure: Builds up counter pressure at opening and closing Works with principle of counter stream Ideal for high pressure Valves and hydrants for fire protection 27

28 AVK HIGH PRESSURE DRY BARREL HYDRANT 27/20 Working pressure 200 PSI. flanged, mechanical joint or push-on base. Meets or exceeds ANSI/AWWA C502 (latest). Removable / replaceable nozzles and hydrant seat. Top stop nut. Easily repaired traffic section. Nozzle section rotates /4" main valve opening. All bronze drain ring, plugable drains. Tests: Pressure tested to twice the rated working pressure PSI Options: Bury depths from 11/2'- 121/2', in 6" increments. 4" or 41/2" pumper nozzle. Base available in flanged or mechanical joint and push-on for D.I. size pipe. Accessories: Extensions kits in 6" increments Traffic section repair kits Seat removal wrench Operating wrench Materials: Nozzle section, Ductile iron barrels, standpipe flanges, breakable flange, base, main valve flange, weathershield operating nut, Main valve disc Ductile iron core, fully encapsulated in EPDM rubber Caps Cast iron Coating Above ground, fusion bonded epoxy, inside and out. Below ground, Bitumen/fusion bonded epoxy Nozzles, Bronze valve seat ring, drain ring, drain bushings and plugs, stem nut, stem bushing, thrust nut Stop nut, cap Zinc plated steel chain, bolts, nuts Upper and lower Epoxy coated steel stem rod Stem rod Stainless steel coupling, standpipe lock rings, nozzle lock screw, lock plate, lock plate screw, spider bolt Barrel gaskets, Nitrile rubber cap gaskets O-rings Buna "N" For further details see section "Technical Information". The designs, materials, and specifications shown are subject to change without notice due to the continuous development of our product prograe AC COPYRIGHT AVK GROUP A/S 2010 / AVK INTERNATIONAL A/S 28 Valves and hydrants for fire protection

29 AVK HIGH PRESSURE DRY BARREL HYDRANT 27/20 Working pressure 200 PSI. flanged, mechanical joint or push-on base. Meets or exceeds ANSI/AWWA C502 (latest). Removable / replaceable nozzles and hydrant seat. Top stop nut. Easily repaired traffic section. Nozzle section rotates /4" main valve opening. All bronze drain ring, plugable drains. Component list 1. Hydrant 2. PE-inlet 3. Elbow 4. Butterfly valve 5. Pocket monitor H L Ref. nos. Nozzles B L L L flanged mech. joint push-on hose and 1 pumper 18" - 150" " Note: When ordering, please specify base type and size, bury depth, operating / cap nut dimensions, direction of opening, pumper nozzle size, nozzle threads and finished color. Approx. weight for a hydrant with 2.5' bury depth is 300 lbs. Add or subtract approx. 40 lbs. for each 6" longer or shorter. B 51/2" L 2 Appr Valves and hydrants for fire protection 29

30 MONITOR HH 365 WITH jet-spray NOzzLE Mz 2000 Compact monitor DN 80, PN 16 for water and foam (AFFF) Lockable in any position 360 degree horizontal, -45 to +90 degree vertical. Spray nozzle adjustable from hollow to spray jet of 110 degree. Product specification: - Service friendly construction and easy maintenance through ballbearing swivel joint. - Easy to operate up to maximum working pressure - With the toothed washer the lever can step less be adjusted to any position - Both the horizontal and vertical swiveling motion can be fixed at any requested position. Materials: Monitor body Aluminum alloy EN 1706 AC-AISi7Mg0,3 S T6, hard anodized Gaskets Acrylonitrile Standard parts High-grade steel Coating Twopack polyacryl wet spray RAL 3000 Technical information: Capacity: max l/min Max. working pressure: PN16 Inlet: Flange, 3 ANSI cl. 150 Swiveling range: Horizontal: 360 degrees, infinitely variable Vertical: -45 degrees to +90 degrees Both directions can be locked by star shaped grip. For further details see section "Technical Information". The designs, materials, and specifications shown are subject to change without notice due to the continuous development of our product prograe. 31MONITOR COPYRIGHT AVK GROUP A/S 2010 / AVK INTERNATIONAL A/S 30 Valves and hydrants for fire protection

31 MONITOR HH 365 WITH jet-spray NOzzLE Mz 2000 Compact monitor DN 80, PN 16 for water and foam (AFFF) Lockable in any position 360 degree horizontal, -45 to +90 degree vertical. Spray nozzle adjustable from hollow to spray jet of 110 degree. DN Outlet thread L W H Weight kg 80 G 2 ½ A Valves and hydrants for fire protection 31

32 Vejle Brandvæsen Resilient seated gate valves A published test performed in City of Roseville, US, has proved that impurities up to Ø 8.7 can be handled by a DN 150 valve without any problems. The same test proved that the unique AVK EPDM rubber quality is the only rubber quality which instantly returns to the original shape when the valve is opened again. Resilient seated gate valves Metal seated gate valves 32 Valves and hydrants for fire protection

33 Post indicators, wall indicators and post indicator valves Post indicators and wall indicators are mounted end to end with the extension spindle connecting the valve. It is mounted in places where direct access is impossible. It could be gate valves mounted on a water ring main in a factory area, such as oil refineries, chemical plants or airports. The post indicator indicates if the valve is in open or closed position. According to government regulations, it must be easy for firemen to see if the valve is open or closed, even at a long distance. The post indicator signs OPEN and SHUT are mounted on the target according to clear locations and according to valve size. The post indicator valves are used for underground installation in fire protection systems. The post indicator flange is incorporated in the top gland, giving a compact design. The post indicator indicates the position of the wedge, whether it is open or closed. The basic valve construction is, like the construction of valves for water supply, characterized by a fully rubber coated wedge, full and straight bore, low torque operation and O-ring stem seals replaceable under pressure. UL/FM for DN Valves and hydrants for fire protection 33

34 AVK POST INDICATOR 34/ Indicator post to UL 789 and FM class no. 1110, for fire protection application, designed according to DIN/EN, Hydraulic tests according to FM and UL Standards. FM Approved. UL listed. Indicator head, bell, wrench nut and operating wrench of ductile iron GJS (GGG-50) with epoxy coating according DIN and GSK guidelines - internally and externally. Barrels of steel and stem of galvanized steel. Target of copper alloy and target sign of aluminium. Bolts, nuts, washers, screws and pins of stainless steel. For further details see section "Technical Information". The designs, materials, and specifications shown are subject to change without notice due to the continuous development of our product prograe :06 CET COPYRIGHT AVK GROUP A/S 2010 / AVK INTERNATIONAL A/S 34 Valves and hydrants for fire protection

35 AVK POST INDICATOR 34/ T X 19 pitch dia Component list 1. Stem nut 2. Operating wrench 3. Indicator head 4. Target sign 5. Target 6. Bolt and washer 7. Upper stem 8. Upper barrel 9. Bolt 10. Lower stem 11. Lower barrel 12. Wrench nut 13. Tension pin 14. Bell 15. Bolt, washer and nut Reference nos. and dimensions AVK ref. nos. DN T T Factory set Theoretical weight kg Valves and hydrants for fire protection 35

36 AVK WALL POST INDICATOR 34/ Wall post to UL 789 and FM class no. 1110, for fire protection application, designed according to DIN/EN, Hydraulic tests according to FM and UL Standards. FM Approved. UL listed. Wall indicator head and wrench nut of ductile iron GJS (GGG-50). Stem of steel and stem nut of copper alloy. Target of copper alloy and target sign of aluminium. Eye bolt of hot dip galvanized steel and handwheel of cast iron. Epoxy coating according DIN and GSK guidelines - internally and externally. For further details see section "Technical Information". The designs, materials, and specifications shown are subject to change without notice due to the continuous development of our product prograe :06 CET COPYRIGHT AVK GROUP A/S 2010 / AVK INTERNATIONAL A/S 36 Valves and hydrants for fire protection

37 AVK WALL POST INDICATOR 34/ Component list 1. Eye bolt 2. Handwheel 3. Stem nut 4. Stem 5. Target sign 6. Target 7. Wall indicator head 8. Wrench nut 4 X 19 pitch dia Reference nos. and dimensions AVK ref. nos. DN Stem length Theoretical weight kg Valves and hydrants for fire protection 37

38 AVK POST INDICATOR GATE VALVE, PE 100 PIPE ENDS, PN 16 36/ Gate valve with post indicator flange and PE-pipe ends, for fire protection application to max. 20 C, designed according to DIN/EN. Resilient seated gate valve to EN and 2 / EN 1171 with PE-pipe ends, post indicator flange and wrench nut. A standard black/blue DVGW approved SDR 11 PE-pipe is pressed onto the grooved valve end, locked with a st. 52 steel ring and sealed with a plastic shrink hose. Body, bonnet and post indicator flange of GJS (GGG-50). Wedge of ductile iron fully vulcanized with EPDM rubber and with fixed brass wedge nut. Stem of stainless steel min. 15.5% Cr with rolled thread and wedge stop ring. Stem sealing consists of two upper O-rings in a stem seal box, one lower O-ring and one O-ring gland seal. EPDM bonnet gasket in a groove, countersunk bonnet bolts encircled by the bonnet gasket and sealed with hot melt. Wrench nut of cast iron. Epoxy coating to DIN and GSK guidelines - internally and externally. Accessories: Post indicator AVK series 34/00, wall post indicator AVK series 34/80, combi-flange AVK series 05 and flange adaptor AVK series 623. For further details see section "Technical Information". The designs, materials, and specifications shown are subject to change without notice due to the continuous development of our product prograe :06 CET COPYRIGHT AVK GROUP A/S 2010 / AVK INTERNATIONAL A/S 38 Valves and hydrants for fire protection

39 AVK POST INDICATOR GATE VALVE, PE 100 PIPE ENDS, PN 16 36/ H E A C B A. Stem sealing Stem sealing replaceable under pressure with three independent stem seals consisting of a NBR wiper ring protects against dirt from outside. A polyamid bearing with 2 O-rings ensures low friction and an O- ring protects the stem collar preventing leakage when replacing stem seals under pressure. B. Body/bonnet connection The unique assembly of the valve body and bonnet ensures a durable tightness: A round rubber bonnet gasket fits into a recess in the valve bonnet preventing it from being blown out by pressure surges. The stainless steel bonnet bolts are countersunk in the valve bonnet, encircled by the bonnet gasket and sealed with hot melt. Thus there is no risk of corrosion as the bolts are not exposed to the medium or soil. Component list 1. PE-pipe 2. Sleeve 3. Shrink hose 4. Body 5. Wedge 6. Wedge nut 7. Bonnet gasket 8. Bonnet screw 9. Bonnet 10. Stem seal 11. Stem collar 12. O-ring 13. Bushing 14. Wiper ring 15. Stem 16. O-ring 17. Post indicator flange 18. Hexagon bolt 19. Wrench nut 20. Washer 21. Hexagon bolt L D L1 D C. Wedge nut The fixed, integral wedge nut reduces the number of movable valve parts thus minimizing the risk of corrosion and malfunction. The wedge nut is made of dezincification resistant brass with lubricating abilities providing optimum compatibility with the stainless steel stem. D. Vulcanized wedge The ductile iron core is fully vulcanized with drinking water approved EPDM rubber internally and externally. No iron parts are exposed to the medium and the excellent rubber vulcanization prevents creeping corrosion underneath the rubber. Guides in the wedge and on the valve body ensure a uniform closure regardless of high pressure. Safe operation is ensured, as the guides prevent overloading of the stem. The wedge has a large through bore and as there are no hollows in the core, stagnant water or impurities cannot collect and cause contamination. E. PE-pipe end The PE-pipe end enable direct welding into PE-pipes by using socket fusion or butt welding resulting in a fast, effective and secure assembly. A piece of standard PE-pipe is pressed directly onto the grooved valve end. The patented grooving combined with a sleeve around the valve/pipe connection ensures that the PE-pipe material is pressed into the grooves on the valve end. The boltless, corrosionfree assembly is as minimum as strong as the PEpipe itself. The full, straight bore ensures minimum pressure loss and facilitates under pressure drilling. Reference nos. and dimensions AVK ref. nos. DN D L L1 H Theoretical weight kg Valves and hydrants for fire protection 39

40 AVK POST INDICATOR GATE VALVE, PN 16, CTC 25/ Flanged gate valve, for fire protection applications to max. 70 C, designed according to DIN/EN, AWWA C509. Standard flange drilling to EN (ISO ) Hydraulic tests according to FM and UL Standards. FM Approved. UL listed. Resilient seated gate valve to AWWA C509 (NRS) with non rising stem, post indicator flange and wrench nut. DN : Body, bonnet and post indicator flange of grey cast iron GJL-250 (GG-25). DN 300: Body, bonnet and post indicator flange of ductile iron GJS (GGG-50). Wedge of ductile iron fully vulcanized with EPDM rubber and with fixed brass wedge nut. Stem of stainless steel AISI 304 with rolled thread and wedge stop ring. Stem sealing consists of two upper O-rings in a stem seal box, one lower O-ring and one O-ring gland seal. NBR bonnet gasket in a groove, countersunk bonnet bolts encircled by the bonnet gasket and sealed with hot melt. Wrench nut of cast iron. Epoxy coating to DIN and GSK guidelines - internally and externally. Accessories: Post indicator AVK series 34/00, wall post indicator AVK series 34/80, combi-flange AVK series 05 and flange adaptor AVK series 623. For further details see section "Technical Information". The designs, materials, and specifications shown are subject to change without notice due to the continuous development of our product prograe :06 CET COPYRIGHT AVK GROUP A/S 2010 / AVK INTERNATIONAL A/S 40 Valves and hydrants for fire protection

41 AVK POST INDICATOR GATE VALVE, PN 16, CTC 25/ H Component list L 1. Hexagon bolt 8. Gland flange 15. Bonnet bolt 2. Washer 9. O-ring gland seal 16. Wedge nut 3. Wrench nut 10. Thrust collar 17. Stem 4. Gland bolts 11. O-ring stem seal 18. Vulcan. wedge 5. Wiper ring 12. Bonnet bolt seal 19. Wedge body 6. Bushing 13. Valve bonnet 20. Valve body 7. O-ring stem seals 14. Bonnet gasket H A. Stem sealing Stem sealing 4 replaceable under pressure with three independent stem seals consisting of a NBR wiper ring protects 8 against dirt from outside. A polyamid bearing with 2 O-rings ensures low friction and an O- ring protects 9 the stem collar preventing leakage when replacing stem seals under pressure. 10 B. Body/bonnet 11 connection The unique assembly of the valve body and bonnet ensures 13a durable tightness: A round rubber bonnet gasket fits into a recess in the valve 14 bonnet preventing it from being blown out by pressure surges. The 16 stainless steel bonnet bolts are countersunk in the valve bonnet, encircled by the bonnet gasket and 17 sealed with hot melt. Thus there is no risk of corrosion as the bolts are not exposed to the medium or soil. 18 C. Wedge 19 nut The fixed, integral wedge nut reduces the number of movable 20valve parts thus minimizing the risk of corrosion and malfunction. The wedge nut is made of dezincification resistant brass with lubricating abilities providing optimum compatibility with the stainless steel stem. D. Vulcanized wedge The ductile iron core is fully vulcanized with drinking water approved EPDM rubber internally and externally. No iron parts are exposed to the medium and the excellent rubber vulcanization prevents creeping corrosion underneath the rubber. Guides in the wedge and on the valve body ensure a uniform closure regardless of high pressure. Safe operation is ensured, as the guides prevent overloading of the stem. The wedge has a large through bore and as there are no hollows in the core, stagnant water or impurities cannot collect and cause contamination Reference nos. and dimensions L AVK ref. nos. DN PN drilling H L Theoretical weight kg #) #) #) #) #) #) # UL/FM approved. Other flange drillings on request Valves and hydrants for fire protection 41

42 42 Valves and hydrants for fire protection

43 The most used combinations AVK offers complete solutions to all secondary valves on the fire water main. Telescopic extension spindles are mounted on valves with a wrench nut, which ensures that the valve can be operated even in very deep pipe cover. A street cover in red RAL 3000 ensures easy localisation of the valve. The street cover is reversible and can be installed as a floating as well as a fixed cover. Cover and spindle are assembled by means of the ears on the top adaptor enabling a trouble-free length adjustment at ground level. Valves and hydrants for fire protection 43

44 AVK GATE VALVE WITH WRENCH NUT, PN 16, CTC 25/ Flanged gate valve, for fire protection applications to max. 70 C, designed according to DIN/EN, AWWA C509. Standard flange drilling to EN (ISO ) Hydraulic tests according to FM and UL Standards. FM Approved. UL listed. Resilient seated gate valve to AWWA C509 (NRS) with non rising stem and wrench nut. DN : Body and bonnet of grey cast iron GJL-250 (GG-25) DN 300: Body and bonnet of ductile iron GJS (GGG-50) Wedge of ductile iron fully vulcanized with EPDM rubber and with fixed brass wedge nut. Stem of stainless steel AISI 304 with rolled thread and wedge stop ring. Stem sealing consists of two upper O-rings in a stem seal box, one lower O-ring and one O-ring gland seal. NBR bonnet gasket in a groove, countersunk bonnet bolts encircled by the bonnet gasket and sealed with hot melt. Wrench nut of cast iron. Epoxy coating to DIN and GSK guidelines - internally and externally. Accessories: Stem extension AVK series 04/041, street cover AVK series 04/74, combi-flange AVK series 05 and flange adaptor AVK series 623. For further details see section "Technical Information". The designs, materials, and specifications shown are subject to change without notice due to the continuous development of our product prograe :53 CET COPYRIGHT AVK GROUP A/S 2010 / AVK INTERNATIONAL A/S 44 Valves and hydrants for fire protection

45 AVK GATE VALVE WITH WRENCH NUT, PN 16, CTC 25/ H A. Stem sealing Stem sealing replaceable under pressure with three independent stem seals consisting of a NBR wiper ring protects against dirt from outside. A polyamid bearing with 2 O-rings ensures low friction and an O- ring protects the stem collar preventing leakage when replacing stem seals under pressure. B. Body/bonnet connection The unique assembly of the valve body and bonnet ensures a durable tightness: A round rubber bonnet gasket fits into a recess in the valve bonnet preventing it from being blown out by pressure surges. The stainless steel bonnet bolts are countersunk in the valve bonnet, encircled by the bonnet gasket and sealed with hot melt. Thus there is no risk of corrosion as the bolts are not exposed to the medium or soil. Component list L C. Wedge nut The fixed, integral wedge nut reduces the number of movable valve parts thus minimizing the risk of corrosion and malfunction. The wedge nut is made of dezincification resistant brass with lubricating abilities providing optimum compatibility with the stainless steel stem. 1. Hexagon bolt 8. Gland flange 15. Bonnet bolt 2. Washer 9. O-ring gland seal 16. Wedge nut 3. Wrench nut 10. Thrust collar 17. Stem 4. Gland bolts 11. O-ring stem seal 18. Vulcan. wedge 5. Wiper ring 12. Bonnet bolt seal 19. Wedge body 6. Bushing 13. Valve bonnet 20. Valve body 7. O-ring stem seals 14. Bonnet gasket D. Vulcanized wedge The ductile iron core is fully vulcanized with drinking water approved EPDM rubber internally and externally. No iron parts are exposed to the medium and the excellent rubber vulcanization prevents creeping corrosion underneath the rubber. Guides in the wedge and on the valve body ensure a uniform closure regardless of high pressure. Safe operation is ensured, as the guides prevent overloading of the stem. The wedge has a large through bore and as there are no hollows in the core, stagnant water or impurities cannot collect and cause contamination Reference nos. and dimensions AVK ref. nos. DN PN drilling H L Theoretical weight kg #) #) #) #) #) #) #) # UL/FM approved. Other flange drillings on request Valves and hydrants for fire protection 45

46 AVK UNIVERSAL STREET COVER 04/ Fixed/floating ductile iron street cover, designed according to DIN/EN. The reversible street cover can be used as fixed and floating street cover. Body and distance ring of ductile iron GJS (GGG-50) and lid of grey cast iron GJL-250 (GG-25) with epoxy coating to DIN Fixation plate of PE and O-ring of NBR rubber. With deflection ability and internal fixation of telescopic extension spindles from both ends. For further details see section "Technical Information". The designs, materials, and specifications shown are subject to change without notice due to the continuous development of our product prograe :06 CET COPYRIGHT AVK GROUP A/S 2010 / AVK INTERNATIONAL A/S 46 Valves and hydrants for fire protection

47 AVK UNIVERSAL STREET COVER 04/ W W 3 H3 H3 L1 L L1 L Component list 1. O-ring 2. Lid 3. Fixation plate 4. Distance ring Body Reference nos. and dimensions L H3 L1 W Theoretical AVK ref. nos. weight kg Valves and hydrants for fire protection 47

48 AVK EXTENSION SPINDLE, TELESCOPIC 04/ For gate valves with 51 stem cap, designed according to DIN/EN. Telescopically adjustable extension spindle available in four different length ranges. Protection tube, top adaptor and bottom cover of PE. Internal tubes of galvanized steel and spindle adapter of cast stainless steel. Lock spring of stainless steel keeps the telescopic part in place during installation. Centre sleeve of plastic protects against penetration of sand and dirt. Top adaptor with ears enables fixation in street covers. Conical key adapter designed for universal T-operating keys. With 51 spindle adaptor for connection to US type wrench nut. With anti-freeze hole in the top adapter. Actual length Accessories: Operating key AVK series 04, adapters for key AVK series 04, street covers AVK series 04 and 80, support plate AVK series 80 For further details see section "Technical Information". The designs, materials, and specifications shown are subject to change without notice due to the continuous development of our product prograe :06 CET COPYRIGHT AVK GROUP A/S 2010 / AVK INTERNATIONAL A/S 48 Valves and hydrants for fire protection

49 AVK EXTENSION SPINDLE, TELESCOPIC 04/ AVK EXTENSION SPINDLE, TELESCOPIC 04/041 L8 L8 D F3 L8 D F3 D F3 Component list Component list L8 D F3 Reference nos. and dimensions Key adapter Top Key adapter Upper Top adapter inner tube Upper inner protection tube tube Centre Upper protection sleeve tube Lock Centre spring sleeve 6. Lock spring 7. Lower inner tube 7. Lower inner tube 8. Lower protection tube 8. Lower protection tube 9. Stop ring 9. Stop ring Spindle Spindle adapter adapter 11. Spindle cover cover top top 12. Bottom cover L DN DN DND D D F3 F3 L8 L8 L8 Theoretical Theoretical AVK AVK ref. ref. Nos. nos. weight weight kg Weight kg kg ,9 3, ,9 3,9 1, ,9 3,9 2, ,9 3,9 3, , , , , , , , , , , , , , , , ,1 D F Use, telescopic Extension spindles are used for easy access to operation of valves installed below ground. Telescopic extension spindles are used if the Use, distance telescopic between valve and ground surface is nondefined Extension spindles are used for easy access to operation of valves and adjustment installed below of the ground. extension spindle thus is required after the installation. The conical key Telescopic extension spindles are used if the adaptor fits standard T-keys. distance between valve and ground surface is nondefined and adjustment of the extension spindle thus is required after the installation. The conical key Features, telescopic adaptor fits standard T-keys. The top adapter with ears can be fixed into AVK street covers. The lock spring keeps the telescopic Features, part in telescopic place during installation, as it creates friction The top inside adapter the PE with pipe. ears The can be centre fixed sleeve into AVK protects street against covers. penetration The lock spring of sand keeps and the dirt telescopic in between the part in two place outer during PE pipes. installation, The bottom as it creates cover friction protects the inside valve the PE spindle pipe. The from centre sand sleeve and dirt protects and enables it to against rotate penetration freely. The of sand components and dirt in are between made the of corrosion two outer free PE materials pipes. The for long bottom lifetime. cover protects the valve spindle from sand and dirt and enables it to rotate freely. The components are made of corrosion free materials for long lifetime. Valves and hydrants for fire protection 49 Valves and hydrants for fire protection 49

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