Your temperature measurement in safe hands!

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1 Temperature Sensors

2 SIKA Temperature Sensors Your temperature measurement in safe hands! Content page Standard temperature sensors for industrial use Temperature sensor (DIN 4770) with immersion tube form 1 up to form Measuring inserts for temperature sensors Immersion tubes for temperature sensors form 1 up to form Temperature sensors for furnace construction With metallic immersion tube With ceramic immersion tube Temperature sensors for the marine area For exhaust temperature measurement of combustion engines For cooling water temperature measurement For oil and water temperature measurement For exhaust gas measurement, conical Temperature sensors for costumer-specific measurement jobs For exhaust temperature measurement in special versions Without additional immersion tube As cable sensor As resistance thermometer With small cable socket With cable socket, angle type and transmitter For immersion tube fitting of industrial thermometer As surface sensor for pipes For air temperature measurement For storage temperature measurement With Bayonet plug

3 Standard Temperature Sensors for Industrial Use Description of Temperature Sensors Design and fabrication of our industrial sensors correspond with the technical standard of DIN Our sensors can be divided into two groups, depending on the measurement method used. have a defined resistance value at 0 C which alters, depending on temperature. This alteration is presented as temperature value. Thermocouples Thermocouples consist of two different metal wires which are welded together in one point. When the weld spot is heated, a thermal voltage is generated at the open ends of the wires which provides the temperature measurement. The sensors described in this chapter have a modular design and consist of: A connection head, A protective tube and A replaceable measurement insert. The connection head for wiring is the standard head of shape B. The protective tube and the measurement insert of the sensor vary, depending on application conditions and temperature range. The applicable DIN standards define the external dimensions and the process connection of the protective tubes (see related technical data on the following pages). Please contact the manufacturer with detailed data for special versions. The installed measurement insert shows standard dimensions as defined in DIN 475. Normally it consists of sheat resistance thermometers or sheat Thermocouples with a ceramic connection base for an installation in a connection head shape B. Important calibration instructions A periodic calibration of your temperature sensors is required to make sure that they display always a correct temperature value. We provide you with the relevant calibration tools: We check your temperature sensors in our DKD laboratory and issue a DKD certificate to you or a factory certificate. You may carry out a required calibration on your own. For this purpose, we will provide you with a comprehensive program of high-accuracy temperature calibrators covering any temperature range. Ask for our special data sheets. --

4 Temperature Sensors DIN 4770 with Immersion Tube Form 1 acc. to DIN 477 For low pressure up to 1 bar Accuracy class: Measuring insert: class A and B Thermocouple class 1 and Acc. DIN 475, interchangeable Ø 8 mm, measuring insert no mm x mm of protection: IP 54 Max. temperature: 400 C resistance thermometer 600 C on request 800 C thermocouple Process connection: Electr. connection: Without With clamp coupling With clamp flange Head form B of aluminium diecasting, silver finish Max. temperature 00 C Length NL approx. 75 Thermo couple Material Steel 1.008, black finish Stainless steel Sensor element 1 x Pt100 -wire / class B x Pt100 -wire / class B 1 x Pt100 4-wire / class B 1 x Fe-CuNi (type J) x Fe-CuNi (type J) 1 x NiCr-Ni (type K) x NiCr-Ni (type K) class A Length NL 500 mm (55 mm) (Measuring insert 710 mm (75 mm) length L5) 1000 mm (105 mm) 1400 mm (145 mm) 000 mm (05 mm) Electr. connection Head form B with ceramic socket Head form B with transmitter* Process connection Without Clamp coupling G¾A steel, Clamp coupling G¾A st. steel Clamp flange DIN 474 WAH TAH A C P1 P P41 J11 J1 K11 K XXXX B0 BT 0 A B C * For this please ask for our transmitter catalogue. -4-

5 Temperature Sensors DIN 4770 with Immersion Tube Form acc. to DIN 477 For low pressure up to 1 bar Accuracy class: Measuring insert: class A and B Thermocouple class 1 and Acc. DIN 475, interchangeable Ø 6 mm, measuring insert no mm x 1 mm, 11 mm x mm or 1 mm x.5 mm of protection: IP 54 Max. temperature: 400 C resistance thermometer 600 C on request 800 C thermocouple Process connection: Electr. connection: Without With clamp coupling Head form B of aluminium diecasting, silver finish Max. temperature 00 C Length NL approx. 75 approx. 0 Thermocouple Diameter 9 mm x 1 mm 11 mm x mm 1 mm x.5 mm Material Steel 1.008, black finish Stainless steel Sensor element 1 x Pt100 -wire / class B x Pt100 -wire / class B 1 x Pt100 4-wire / class B 1 x Fe-CuNi (type J) x Fe-CuNi (type J) 1 x NiCr-Ni (type K) x NiCr-Ni (type K) class A Length NL 77 mm (15 mm) (Measuring insert length L5) Electr. connection Process connection 67 mm (405 mm) 517 mm (555 mm) Head form B with ceramic socket Head form B with transmitter* Without G½A G¾A WB TB B D C A C P1 P P41 J11 J1 K11 K XXXX B0 BT 0 J * For this please ask for our transmitter catalogue. -5-

6 Temperature Sensors DIN 4770 with Immersion Tube Form G acc. to DIN 477 For low pressure up to 1 bar Accuracy class: Measuring insert: class A and B Thermocouple class 1 and Acc. DIN 475, interchangeable Ø 6 mm or 8 mm, Measuring inserts no. 61 or 81 9 mm x 1 mm, 11 mm x mm or 14 mm x.5 mm of protection: IP 54 Max. temperature: 400 C resistance thermometer 600 C on request 800 C thermocouple Process connection: Electr. connection: Without With fixed thread connection Head form B of aluminium diecasting, silver finish Max. temperature 00 C approx. 90 approx. 10 Resistance Thermometer Thermocouple Diameter F1 9 mm x 1 mm 11 mm x mm 14 mm x.5 mm Material Steel 1.008, black coloured Stainless steel Sensor element 1 x Pt100 -wire / class B x Pt100 -wire / class B 1 x Pt100 4-wire / class B 1 x Fe-CuNi (type J) x Fe-CuNi (type J) 1 x NiCr-Ni (type K) x NiCr-Ni (type K) class A Length (Measuring insert length L5) Electr. connection Process connection 100 mm (55 mm) 160 mm (15 mm) 50 mm (405 mm) 400 mm (555 mm) Head form B with ceramic socket Head form B with transmitter* Without G½A M0X1.5 (no DIN) G1A WB TB B D F A C P1 P P41 J11 J1 K11 K XXXX B0 BT 0 K G L * For this please ask for our transmitter catalogue. -6-

7 Temperature Sensors with Immersion Tube Form F acc. to DIN 477 For low pressure up to 1 bar Accuracy class: Measuring insert: class A and B Thermocouple class 1 and Acc. DIN 475, interchangeable Ø 6 mm or 8 mm, Measuring inserts no. 61 or 81 9 mm x 1 mm, 11 mm x mm or 14 mm x.5 mm of protection: IP 54 Max. temperature: 400 C resistance thermometer 600 C on request 800 C thermocouple Process connection: Electr. connection: Flange Head form B of aluminium diecasting, silver finish Max. temperature 00 C approx. 90 Thermocouple Diameter F1 9 mm x 1 mm 11 mm x mm 14 mm x.5 mm Material Stainless steel C Sensor element 1 x Pt100 -wire / class B x Pt100 -wire / class B 1 x Pt100 4-wire / class B 1 x Fe-CuNi (type J) x Fe-CuNi (type J) 1 x NiCr-Ni (type K) x NiCr-Ni (type K) class A Length U1(Measuring 5 mm (15 mm) insert length L5) 15 mm (405 mm) 465 mm (555 mm) Electr. connection Head form B with ceramic socket Head form B with transmitter* Process connection DN 5 form F DN 40 Other connection WB TB B D F P1 P P41 J11 J1 K11 K XXXX B0 BT F5 F40 XXX * For this please ask for our transmitter catalogue. -7-

8 Temperature Sensor DIN 4770 with Immersion Tube Form 4 and Form DS acc. to DIN 477 For high pressure with welding tube Accuracy class: Measuring insert: class A and B Thermocouple class 1 and Acc. DIN 475, interchangeable Ø mm or 6 mm, Measuring inserts no. 1 or 61 4 mm or 18 mm, conical of protection: IP 54 Max. temperature: 400 C resistance thermometer 600 C on request 800 C Thermocouple Process connection: Electr. connection: With welding tube Head form B of aluminium diecasting, silver finish Max. temperature 00 C approx. 140 approx. 90 approx. 90 approx. 140 Orde code Resistance Thermometer Thermocouple Diameter F 4 mm, immersion tube Form 4 18 mm, immersion tube Form DS Material Stainless steel Stainless steel Stainless steel Stainless steel 1.75 Sensor element 1 x Pt100 -wire / class B x Pt100 -wire / class B 1 x Pt100 4-wire / class B 1 x Fe-CuNi (type J) x Fe-CuNi (type J) 1 x NiCr-Ni (type K) x NiCr-Ni (type K) class A Inner diameter D1 7 mm (only Form 4).5 mm (only Form DS) Immersion tube length Length U Meas. insert length L5 Version form mm 65 mm 15 mm 00 mm 15 mm 75 mm 00 mm 65 mm 75 mm 60 mm 15 mm 45 mm Version form DS 140 mm 65 mm 15 mm 00 mm 15 mm 75 mm 00 mm 65 mm 75 mm Electr. connection Head form B with ceramic socket Head form B with transmitter* W T D0 S0 C D E F P1 P P41 J11 J1 K11 K1 07 A D1 D D4 D5 1S S 4S B00 BT0 * For this please ask for our transmitter catalogue. -8-

9 Temperature Sensors DIN 4770 with Immersion Tube Form 5 acc. to DIN 477 (welded) Accuracy class: Measuring insert: class A and B Thermocouple class 1 and Acc. DIN 475, interchangeable Ø 6 mm or 8 mm, Measuring inserts no. 61 or mm x.5 mm of protection: IP 54 Max. temperature: 400 C resistance thermometer 600 C on request 800 C thermocouple Process connection: Electr. connection: With fixed thread connection Head form B of aluminium diecasting, silver finish Max. temperature 00 C approx. 75 Thermocouple Diameter F1 1 mm x.5 (61) (Measuring 14 mm x.5 (81) insert no.) Other Material Steel 1.008, black coloured, neck Stainless steel Sensor element 1 x Pt100 -wire / class B x Pt100 -wire / class B 1 x Pt100 4-wire / class B 1 x Fe-CuNi (type J) x Fe-CuNi (type J) 1 x NiCr-Ni (type K) x NiCr-Ni (type K) class A Length U1 8 mm (75 mm) (Measuring insert 14 mm (45 mm) length L5) mm (45 mm) 8 mm (585 mm) Electr. connection Head form B with ceramic socket Head form B with transmitter* Process connection E G½A** G¾A M0x1.5 (no DIN) Other threads WE TE A B X 8 B P1 P P41 J11 J1 K11 K B0 BT G X * For this please ask for our transmitter catalogue. ** Only with diameter F1 = 1 mm and 14 mm -9-

10 Temperature Sensors DIN 4770 with Immersion Tube Form 6 and 7 acc. to DIN 477 Accuracy class: Measuring insert: class A and B Thermocouple class 1 and Acc. DIN 475, interchangeable Ø 6 mm or 8 mm, Measuring inserts no. 61 or mm of protection: IP 54 Max. temperature: 400 C resistance thermometer 600 C on request 800 C thermocouple Process connection: Electr. connection: With fixed thread connection Head form B of aluminium diecasting, silver finish Max. temperature 00 C approx. 75 approx. 75 Thermocouple Diameter F 17 mm Other Material Steel 1.008, black coloured Stainless steel Other material Sensor element 1 x Pt100 -wire / class B x Pt100 -wire / class B 1 x Pt100 -wire / class B x Pt100 -wire / class B 1 x Pt100 4-wire / class B 1 x Fe-CuNi (type J) x Fe-CuNi (type J) 1 x NiCr-Ni (type K) x NiCr-Ni (type K) class A Length U1 8 mm (75 mm) (Measuring insert length L5) Electr. connection Process connection E Form 6: Form 7: 14 mm (45 mm) mm (45 mm) 8 mm (585 mm) Head form B with ceramic socket Head form B with transmitter* G½A G¾A G1A ½-14 NPT ¾-14 NPT NPT Other thread WF TF E X 8 X P1 P P1 P P41 J11 J1 K11 K B0 BT 4 B C D X * For this please ask for our transmitter catalogue. -10-

11 Measuring Inserts DIN 475 for Temperature Sensors DIN 4770 Design: Accuracy class: Max. temperature: Electr. connection: Jacket temperature sensor class A and B Thermocouple class 1 mm, 6 mm or 8 mm 400 C resistance thermometer 600 C on request 800 C thermocouple Head form B Thermocouple Diameter d Measuring insert no. mm (up to 45 mm) 1 6 mm (up to 85 mm) 61 8 mm (only top) 81 Material Stainless steel / Inconel.4816 Sensor element 1 x Pt100 -wire / class B x Pt100 -wire / class B 1 x Pt100 -wire / class B x Pt100 -wire / class B 1 x Pt100 4-wire / class B 1 x Fe-CuNi (type J) x Fe-CuNi (type J) 1 x NiCr-Ni (type K) x NiCr-Ni (type K) class A Measuring insert 55 mm (no DIN) length L5 75 mm 15 mm 45 mm 75 mm 405 mm 45 mm 55 mm 555 mm 585 mm 655 mm 75 mm 85 mm 105 mm 175 mm 145 mm 165 mm 05 mm Electr. connection Ceramic socket Transmitter WM TM Q M N M H P1 P P1 P P41 J11 J1 K11 K E00 ET0-11-

12 Immersion Tubes to insert DIN 477 Form 1 for Temperature Sensor DIN 4770 Immersion tube for temperature sensor Form 1 Diameter 15 mm x mm Others Material Steel , black coloured Stainless steel Other material Length U1 500 mm 710 mm 1000 mm 1400 mm 000 mm WS F1 D15 DXX 8 X Immersion Tubes to insert or weld-in DIN 477 Form for Temperature Sensor DIN 4770 Immersion tube for temperature sensor Form Diameter F1 9 mm x 1 mm 11 mm x mm 14 mm x.5 mm Others Material Steel Stainless steel Other material Total length L 05 mm (77 mm) (Length NL) 95 mm (67 mm) 545 mm (51 mm) Process connection Without Connection clamp, G½A steel, galvanized or G¾A stainless steel G1A Please specify by M0x1.5 order M7x Other thread WS F D09 D11 D14 DXX 8 X XXX 0 4 N H X NL -1-

13 Immersion Tubes to thread in DIN 477 Form G for Temperature Sensor DIN 4770 Immersion tube for temperature sensor Form G Diameter F1 9 mm x 1 mm 11 mm x mm 14 mm x.5 mm Other Material Steel Stainless steel Other material Length U1 100 mm 160 mm 50 mm 400 mm Process G½A connection E G¾A (no DIN) G1A M0x1.5 (no DIN) M7x (no DIN) Other thread WS FG D09 D11 D14 DXX 8 X XXXX 4 N H X Immersion Tubes to flange DIN 477 Form F for Temperature Sensor DIN 4770 Immersion tube for temperature sensor Form F Diameter F1 9 mm x 1 mm 11 mm x mm 14 mm x.5 mm Other Material Steel Stainless steel Other material Length U1 5 mm 15 mm 465 mm Other length Process DN 5 connection DN 40 (Blind flange) Other connection WS FF D09 D11 D14 DXX 8 X XXXX F5 F40 XXX Blind flange -1-

14 Immersion Tube to weld-in and to flange DIN 477 Form 4 and Form 4F for Temperature Sensor DIN mm, 4 mm, 6 mm, mm or customer request Process connection: Form 4 without Form 4F flange Thread connection: Diverse other dimensions like form 4 Immersion tube for temperature sensor Form 4 Form 4F Diameter F 18 mm 4 mm 6 mm mm Other Material Steel Stainless steel Other material Inner diameter d1.5 mm (only with Ø F = 18 mm) 7 mm (only with Ø F = 18, 4 and 6 mm) 9 mm (only with Ø F = 6 mm) 11 mm (only with Ø F = 6 mm) 1 mm (only with Ø F = mm) Form 4 Length U Total length L 65 mm 140 mm 15 mm 00 mm 65 mm 00 mm 15 mm 60 mm Form 4F Length U Total length L Length U1 65 mm 00 mm 10 mm 15 mm 60 mm 190 mm 75 mm 410 mm 40 mm Thread connection M14x1.5 (only with Ø F = 18 mm) M18x1.5 (only with Ø F = 4 mm) G½ (only with Ø F = 6 mm) M0x1.5 (only with Ø F = 6 mm) G¾ (only with Ø F = mm) M7x (only with Ø F = mm) Process connection DN 5 (only form 4F) DN 40 Other connection WS F4 4F D18 D4 D6 D DXX 8 X A D1 D D4 D5 00 F4 F5 F6 00 G 6 N H F5 F40 XXX -14-

15 Immersion Tubes to thread in DIN 477 Form 5 for Temperature Sensor DIN 4770 Process connection: Thread connection: 1 mm, 14 mm, 16 mm, 18 mm or customer request With fixed thread connection Diverse Immersion tube for temperature sensor Form 5 Diameter F1 1 mm 14 mm 16 mm 18 mm Other Material Steel Stainless steel Other material Length U1 8 mm 14 mm mm 8 mm Process connection E G½A (only with Ø F1 = 1 mm or 14 mm) G¾A M0x1.5 (only with Ø F1 = 1 or 14 mm) (no DIN) M7x (no DIN) Other Inner diameter d1 7 mm 9mm 11 mm 1 mm (only with Ø F1 = 16 mm) Other Thread G½ connection N M0x1.5 G¾ (only with process connection E = G¾ and M7x) M7x (only with process connection E = G¾ and M7x) WS F5 D1 D14 D16 D18 DXX 8 X N H X XX N H -15-

16 Immersion Tubes to thread in DIN 477 Form 6 and 7 the Temperature Sensor DIN 4770 Process connection: Thread connection: 17 mm, 19 mm, 0 mm, mm or Customer request Form 6: fixed thread connection Form 7: NPT Diverse Immersion tube for temperature sensor Form 6 Form 7 Diameter F 17 mm 19 mm 0 mm mm Other Material Steel Stainless steel Other material Length U1 8 mm 14 mm mm 8 mm Form 6 G½A (only with Ø F = 17 mm) Process connection E G¾A G1A M0x1.5 (no DIN) M7x (no DIN) Other Form 7 ½-14NPT Process connection E ¾-14NPT NPT Other thread Inner diameter d1 7 mm 9mm 11 mm 1 mm (only with form 6 and process connection E = G¾ or M7x) Other Thread connection N G½ M0x1.5 G¾ (only with E = G¾ or M7x) M7x (only with E = G¾ or M7x) WS F6 F7 D17 D19 D0 D DXX 8 X N H X B C D X XX N H -16-

17 Temperature Sensors for Furnace Construction Description of Temperature Sensors Sensors for heat treatment installations show a special construction which makes them suitable for various ambient conditions (different temperatures, measurement and ambient media). In most applications, the sensor is a Thermocouple which consists of two different metal wires being welded together in one point. When the weld spot is heated, a thermal voltage is generated at the open ends of the wires where temperature measurements are taken. We distinguish between two different types: Immersion tube made of metal The sensor is installed in a heat resistant metallic immersion tube which is available in different diameters. Inside this immersion tube, there are ceramic tubes for a loose guidance of the thermo wires. This version can be used up to temperatures of about 100 C. A ceramic clamping block serves as electrical connection, which is installed in the connection head shape A or shape B. Immersion tube made of ceramics With this second variant, the sensor is in a ceramic immersion tube which is available in various compositions and different quality classes. In the area of the connection head, a metal support tube acts as attatchment for the connection head shape A or shape B, as well as a receiver of the external ceramic immersion tube. The internal structure of the sensor is identical for both variants of the immersion tube. The mechanical process connection of the temperature sensors is normally provided by standardized clamped joints or connection flanges. Important calibration instructions A periodic calibration of your temperature sensors is required to make sure that they display always a correct temperature value. We provide you with the relevant calibration tools: We check your temperature sensors in our DKD laboratory and issue a DKD certificate to you or a factory certificate. You may carry out a required calibration on your own. For this purpose, we will provide you with a comprehensive program of high-accuracy temperature calibrators covering any temperature range. Ask for our special data sheets. -17-

18 Straight Thermocouples (DIN 47) with metallic Immersion Tube For low pressure Inner tube: Ceramic KER 610 Accuracy class: Thermocouples class 1 and class Measuring insert: Interchangeable mm of protection: IP 5 Max. temperature: 100 C Process connection: Without With clamp flange Electr. connection: Head form A of aluminium diecasting, silver finish Max. temperature 00 C External tube metal Inner tube ceramic Insulating stick Thermocouple Length NL app. 75 Thermocouple Material Stainless steel Stainless steel Sensor element 1 x NiCr-Ni (type K) x NiCr-Ni (type K) Length NL 500 mm 710 mm 1000 mm 100 mm Electr. connection Head form A with ceramic socket Head form A with transmitter* Process connection Without G¾ steel, zinc plated G¾ stainless steel Oval clamp flange DIN 474 TKI G H K11 K XXXX A0 AT 0 A B C * For this please ask for our transmitter catalogue. -18-

19 Straight Thermocouples (DIN 47) with ceramic Immersion Tube For low pressure Inner tube: Ceramic KER 610, gasproof Accuracy class: Thermocouples class 1 and class Measuring insert: Interchangeable 15 mm or 4 mm of protection: IP 5 Max. temperature: 1500 C Process connection: Without With clamp flange Electr. connection: Head form A of aluminium diecasting, silver finish Max. temperature 00 C Hold on stick External tube ceramic Insulating stick Thermocouple Length NL app. 75 Thermocouple Thermocouple Ø 15 mm Ø4mm Sensor element 1 x NiCr-Ni (type K) x NiCr-Ni (type K) Length NL 500 mm 710 mm 1000 mm 100 mm Electr. connection Head form A with ceramic socket Head form A with transmitter* Process connection Without G¾ steel, zinc plated G¾ stainless steel Oval clamp flange DIN 474 T GKI NKI K11 K XXXX A0 AT 0 A B C * For this please ask for our transmitter catalogue. -19-

20 Temperature Sensors for the Marine Area Description of Temperature Sensors The marine area is a special field in the manufacture of temperature sensors, where standard temperature sensors cannot be used due to extreme mechanical stress. For example, there are acceleration forces of more than 00 g, if the temperature sensor is directly installed on marine engines. Most of all, the sensors used in marine application must sustainably absorb such forces. Which means that during the manufacture special requirements are demanded to avoid the breakdown of the measurement system. Thus the internal structure of the temperature sensor is designed as a vibration resistant component. Continuous quality controls and numerous tests directly fitted to marine engines guarantee a high life expectancy. SIKA has long-term experiences in the area of marine sensors used under extreme conditions in marine applications. All sensors for marine applications which are manufactured by us, meet the required qualification tests of the relevant classification companies. Many temperature sensors are approved by Germanischer Lloyd. We manufacture special versions of temperature sensors to customer specific requirements also in this marine area. Important calibration instructions A periodic calibration of your temperature sensors is required to make sure that they display always a correct temperature value. We provide you with the relevant calibration tools: We check your temperature sensors in our DKD laboratory and issue a DKD certificate to you or a factory certificate. You may carry out a required calibration on your own. For this purpose, we will provide you with a comprehensive program of high-accuracy temperature calibrators covering any temperature range. Ask for our special data sheets. -0-

21 Temperature Sensors for Exhaust Gas Temperature Measurement Accuracy class: class A and B Thermocouple class 1 and Measuring insert: Interchangeable 17 / mm, conical up to 150 mm 0 / mm, conical from 150 mm of protection: IP 54 Max. temperature: Depend on immersion tube material Process connection: With fixed thread connection Electr. connection: Head form B of aluminium diecasting, silver finish Max. temperature 00 C Authorization: Germanischer Lloyd, GL app. 11l Head form B SW4 SW7 Cu seal SW1 Cu seal Thermocouple Diameter 17 / mm, conical up to 150 mm 0 / mm, conical from 150 mm Material Stainless steel (max. 450 C) Steel 1.75, heat resistant (max. 600 C) Sensor element 1 x Pt100 -wire / class B x Pt1000 -wire / class B 1 x Fe-CuNi (type J) x Fe-CuNi (type J) 1 x NiCr-Ni (type K) x NiCr-Ni (type K) class A Immersion tube 100 mm 100 length U1 10 mm 150 mm 00 mm 50 mm 00 mm XXX Measuring insert Interchangeable Electr. connection Head form B with ceramic socket Head form B with transmitter* Process connection E G¾A M7x Mx Other connection * For this please ask for our transmitter catalogue. W T P1 P1 J11 J1 K11 K1 B0 BT T6 HT6 FT6 XT6-1-

22 Temperature Sensors (Cable Sensors) for Exhaust Gas Measurement of Combustion Engines Vibration resistant Accuracy class: class A and B Thermocouple class 1 and Measuring insert: Not changeable 8 mm or 1 mm of protection: IP 54 Max. temperature: 600 C resistance thermometer 800 C thermocouple Process connection: Without With clamp coupling Electr. connection: Compensation pipe, Wire-braided Authorization: Germanischer Lloyd, GL (only for type TWE) Protective spring Length Length Diameter 8 mm 1 mm TVA TWE Material Stainless steel C Sensor element 1 x Fe-CuNi (type J) 1 x NiCr-Ni (type K) 1 x Pt100 -wire / class B (only Ø 1 mm) class A Thermocouple class 1 Length 100 mm 150 mm 00 mm 50 mm Straight version FEP cable, wire-braided Fibre glass, wire-braided Process connection* Without Clamp coupling steel, galvanized G¼A Clamp coupling steel, galvanized G½A Clamp coupling steel, galvanized M7x Cable length LK 1.0 m 1.5 m.0 m.0 m Every 1.0 m more J11 K11 P1 TXX XXXX I K H XX * Others on request --

23 Temperature Sensors for Cooling Water Temperature Measurement With Immersion Tube Form G (DIN 477) Accuracy class: class A and B Measuring insert: Interchangeable 1 mm or 14 mm of protection: IP 54 Max. temperature: 00 C resistance thermometer Process connection: With fixed thread connection Electr. connection: Head form B of aluminium diecasting, silver finish Max. temperature 00 C app. 11 Head form B SW4 SW7 Cu seal Cu seal W Diameter 1 mm 14 mm 1 14 Material Stainless steel Sensor element 1 x Pt100 -wire / class B x Pt100 -wire / class B 1 x Pt100 4-wire / class B class A P1 P P41 Immersion tube 80 mm 080 length U1 100 mm 10 mm 150 mm 00 mm 50 mm XXX Measuring insert Interchangeable Electr. connection Head form B with ceramic socket Head form B with transmitter* Process connection E G½A G¾A M7x Mx Other connection * For this please ask for our transmitter catalogue. B0 BT T T HT FT XT --

24 Temperature Sensors for Oil and Water Temperature Measurement without additional Immersion Tube Accuracy class: class A and B Measuring insert: Interchangeable 11 mm of protection: IP 54 Max. temperature: 00 C resistance thermometer Process connection: With fixed thread connection Electr. connection: Cable W Diameterr 11 mm 11 Material Stainless steel Sensor element 1 x Pt100 -wire / class B class A P1 Immersion tube 80 mm 080 length U1 100 mm 10 mm 150 mm 00 mm 50 mm XXX Measuring insert Interchangeable 0 Electr. connection FEP cable, wire-braided 5 Process connection E G½A G¾A M0x1.5 M7x Other connection Cable length LK 1.0 m 1.5 m.0 m.0 m Every 1.0 m more H F X XX -4-

25 Temperature Sensors for Exhaust Gas Measurement, conical With Immersion Tube Form 4 (DIN 477) Accuracy class: class B Thermocouple class 1 and Measuring insert: Interchangeable 1 mm of protection: IP 54 Max. temperature: 600 C Process connection: With fixed thread connection Electr. connection: Cable Thermocouple T W Diameter on the top 1 mm 1 Material Stainless steel Sensor element 1 x Pt100 -wire / class B 1 x Fe-CuNi (type J) 1 x NiCr-Ni (type K) Thermocouple class 1 P1 1TJ 1TK TXX Immersion tube 10 mm 10 length U1 150 mm 170 mm 00 mm 0 mm 50 mm XXX Measuring insert Interchangeable 0 Electr. connection FEP cable, wire-braided 5 Process connection E G½A G¾A M7x Mx Other connection Cable length LK 1.0 m 1.5 m.0 m.0 m Every 1.0 m more H F X XX -5-

26 Temperature Sensors for customer-specific Measurement Jobs Description of Temperature Sensors The engineering and machine construction require customer-specific temperature sensors for their special applications. Also here, Thermocouples and resistance thermometers are used as measuring instruments. If the temperatures to be measured are in the range of up to 400 C, mostly resistance thermometers will be used for the measurement. The difference between serial and special manufacturing is only the mechanical structure of the sensors. The deciding criterions are listed in the following: At which position is the temperature to be measured? In which medium is the temperature to be determined? Which diameter can be installed in the production process? Which mechanical process connection can be used? What is the type of electrical connection? Which mechanical and thermal stress is the sensor subjected to? The answers to these questions are the base for the manufacture of special temperature sensors for mechanical engineering. In this chapter, we have specified a part of our special production more precisely. We are in the position to manufacture other special versions according to customer requirements at any time. In this case, please contact directly our sales representatives or our sales department in Kaufungen. Important calibration instructions A periodic calibration of your temperature sensors is required to make sure that they display always a correct temperature value. We provide you with the relevant calibration tools: We check your temperature sensors in our DKD laboratory and issue a DKD certificate to you or a factory certificate. You may carry out a required calibration on your own. For this purpose, we will provide you with a comprehensive program of high-accuracy temperature calibrators covering any temperature range. Ask for our special data sheets. -6-

27 Temperature Sensors for Exhaust Temperature Measurement in Special Version Accuracy class: class B Thermocouple class 1 and Measuring insert: Interchangeable, Ø 6 mm, Measuring insert no. 61 Cable 1 mm (reduced on 9 mm) Shrink hose of protection: IP 54 Max. temperature: 600 C resistance thermometer 800 C thermocouple Process connection: With clamp connection, steel galvanized Electr. connection: FEP shielded / Cable wire-braided Nominal length NL Length L1 Thermocouple Diameter 9 mm 09 Material Stainless steel Sensor element 1 x Pt100 -wire / class B 1 x Fe-CuNi (type J) 1 x NiCr-Ni (type K) Thermocouple class 1 P1 1TJ 1TK TXX Length L1 100 mm 10 mm 150 mm 0 mm XXXX Measuring insert Interchangeable Electr. connection: FEP cable shielded Cable fibre glass, wire-braided Process connection dg G½A G¾A M7x Mx Cable length 1.0 m 1.5 m.0 m.0 m Every 1.0 m more T W 5 8 H F XX -7-

28 Temperature Sensors DIN 4770 without additional Immersion Tube Jacket Temperature Sensor Accuracy class: Measuring insert: class A and B Thermocouple class 1 and Acc. DIN 475, Ø 6 mm, Measuring insert no mm of protection: IP 54 Max. temperature: 400 C resistance thermometer 600 C on request 800 C thermocouple Process connection: Electr. connection: Without or with clamp connection Head form B of aluminium diecasting, silver finish Max. temperature 00 C Length L1 Nominal length NL app. 75 Thermocouple Diameter 6 mm M Material Stainless steel / M Sensor element 1 x Pt100 -wire / class B x Pt100 -wire / class B 1 x Pt100 -wire / class B x Pt100 -wire / class B 1 x Pt100 4-wire / class B 1 x Fe-CuNi (type J) x Fe-CuNi (type J) 1 x NiCr-Ni (type K) x NiCr-Ni (type K) class A Length NL 50 mm 90 mm 50 mm 80 mm 410 mm 50 mm 60 mm 710 mm 800 mm Electr. connection Head form B with ceramic socket Head form B with transmitter* Process connection dg Without G¼A steel galvanized G½A steel galvanized G¼A stainless steel G½A stainless steel WM TM P1 P P1 P P41 J11 J1 K11 K XXXX BO BT 00 I8 J8 I J * For this please ask for our transmitter catalogue. -8-

29 Temperature Sensors as Cable Sensor with Jacket Wire Without additional Immersion Tube Accuracy class: Measuring insert: class A and B Thermocouple class 1 and Interchangeable, Ø 6 mm, Measuring insert no. 61 mm or 6 mm of protection: IP 54 Max. temperature: 400 C resistance thermometer 600 C on request 800 C thermocouple Process connection: Electr. connection: Without or with clamp connection Cable Cable Shrink hose 6-way squeezed Jacket wire or jacket thermocouple Ømm Delivery optional with clamp connection Thermocouple Diameter mm Measuring insert no. 6 mm WM TM Material Stainless steel M Sensor element 1 x Pt100 -wire / class B x Pt100 -wire / class B 1 x Pt100 -wire / class B x Pt100 -wire / class B 1 x Pt100 4-wire / class B 1 x Fe-CuNi (type J) x Fe-CuNi (type J) 1 x NiCr-Ni (type K) x NiCr-Ni (type K) class A Length NL 100 mm 150 mm 00 mm 50 mm 500 mm Electr. connection PVC cable Fibre glass, wire-braided Silicon cable FED cable Process connection Without G¼A steel galvanized M10x1 steel galvanized G¼A stainless steel G½A stainless steel M10x1 stainless steel Cable length LK 1.0 m 1.5 m.0 m Every 1.0 m more Q M P1 P P1 P P41 J11 J1 K11 K XXXX P0 80 S0 F0 0 I A F K B XX -9-

30 Temperature Sensors as Cable Sensor without additional Immersion Tube For low pressure Accuracy class: class A and B Measuring insert: Not changeable 4 mm, 5. mm or 6 mm of protection: IP 54 Max. temperature: Depending on connection cable Process connection: Without or with clamp connection Electr. connection: Cable Cable pressed Deep drawing casing W Diameter 4 mm 5. mm 6mm Material Stainless steel Sensor element 1 x Pt100 -wire / class B x Pt100 -wire / class B 1 x Pt100 -wire / class B (only with Ø 6 mm) 1 x Pt100 4-wire / class B (only with Ø 6 mm) 1 x Pt1000 -wire / class B class A Other sensors possible, e.g. NTC, KTY and so on. Immersion tube length 40 mm (only with Ø 4 mm and 6 mm) 57 mm (only with Ø 5. mm) 60 mm (only with Ø 6 mm) Connection cable PVC cable (not with Ø 4 mm) PVC cable, shielded (not with Ø 4 mm) Silicon cable Silicon cable, shielded (not with Ø 4 mm) FED cable (not with Ø 4 mm) Fibre glass, wire-braided (not with Ø 4 mm) Process connection Without M10x1 G¼A Cable length LK 1.0 m 1.5 m.0 m.0 m Every 1.0 m more P1 P P1 P41 P XXX D I XX -0-

31 Resistance Thermometers without additional Immersion Tube For low pressure Accuracy class: class A and B Measuring insert: Interchangeable (only with Ø 8 mm) 6 mm or 8 mm of protection: IP 54 Max. temperature: 00 C resistance thermometer Process connection: With fixed thread connection Electr. connection: Head form B of aluminium diecasting, silver finish Max. temperature 00 C head form B app. 75 immersion tube Resistance Thermometer Diameter 6 mm 8mm Other Material Brass.0401 Stainless steel Other material Sensor element 1 x Pt100 -wire / class B x Pt100 -wire / class B 1 x Pt100 -wire / class B 1 x Pt100 4-wire / class B class A Immersion tube 50 mm length L1 100 mm 150 mm 00 mm Measuring insert Not changeable Interchangeable (only with Ø 8 mm) Electr. connection Head form B with ceramic socket Head form B with transmitter* Process connection d1 M14x1.5 M18x1.5 G¼A G½A W P1 P P1 P XXX 0 B M 6 G L * For this please ask for our transmitter catalogue. -1-

32 Temperature Sensors with small Cable Socket without additional Immersion Tube For low pressure Accuracy class: class A and B Measuring insert: Interchangeable (only with Ø 8 mm) 6 mm or 8 mm of protection: IP 65 Max. temperature: 00 C resistance thermometer (plug max. 90 C) Process connection: With fixed thread connection Electr. connection: Small cable socket, angle type, with knurled nut app. 5 app. 40 cable socket, angle type round immersion tube W Diameter 6 mm 8mm Material Brass.0401 Stainless steel Sensor element 1 x Pt100 -wire / class B x Pt100 -wire / class B 1 x Pt100 -wire / class B 1 x Pt100 4-wire / class B class A P1 P P1 P41 Immersion tube 50 mm 050 length L1 100 mm 150 mm 00 mm XXX Measuring insert Not changeable Interchangeable (only with Ø 8 mm) 0 Electr. connection Cable socket, angle type, round 0 Process connection d1 M14x1.5 M10x1.0 G¼A G½A G P L --

33 Temperature Sensors with Cable Socket, Angle DIN EN Form A For low pressure Accuracy class: class A and B Measuring insert: Interchangeable (only with Ø 8 mm) 6 mm or 8 mm of protection: IP 65 Max. temperature: 00 C resistance thermometer (plug max. 15 C) app. 8.5 app. 48 Cable socket, angle type DIN EN , form A PA 6.6 (max. 15 C) Seal Silicon Knurled nut, Ø 0, Al, anodised or plastic nut Process connection: With fixed thread connection Electr. connection: Cable socket, angle type DIN EN form A Authorization: Germanischer Lloyd, GL Measuring insert W E Diameter 6 mm 8mm Material Brass.0401 Stainless steel Sensor element 1 x Pt100 -wire / class B x Pt100 -wire / class B 1 x Pt100 -wire / class B 1 x Pt100 4-wire / class B class A P1 P P1 P41 Immersion tube Without (only with measuring inserts) 000 length L1 50 mm 100 mm 150 mm 00 mm XXX Measuring insert Not changeable Interchangeable (only with Ø 8 mm) 0 Electr. connection Cable socket, angle type, form A 10 Process connection d1 G½A M18x1.5 M0x1.5 G¾A 6 N --

34 Temperature Sensors with Cable Socket, angle type DIN EN form A For low pressure Accuracy class: class B Measuring insert: Interchangeable 6 mm or 8 mm of protection: IP 65 Max. temperature: 00 C resistance thermometer (plug max. 85 C) Process connection: With fixed thread connection Electr. connection: Cable socket, angle type DIN EN Form A with transmitter fitted in sensor casing Output ma, -wire Power supply VDC app. 7 L1 app. 48 Cable socket, angle type DIN EN , form A PA 6.6 (max. 15 C) Seal Silicon Knurled nut, Ø 0, Al, anodised or plastic nut W Diameter 6 mm 8mm Material Brass.0401 Stainless steel Sensor element 1 x Pt100 -wire / class B P1 Immersion tube 50 mm length L1 100 mm 150 mm 00 mm Measuring insert Not changeable Interchangeable (only with Ø 8 mm) Electr. connection Process connection d1 G½A M18x1.5 M0x1.5 G¾A XXX Cable socket, angle type DIN EN form A with transmitter N -4-

35 Temperature Sensors for Immersion Tube Fitting of Industrial Thermometer Accuracy class: class A and B Measuring insert: Acc. DIN 475, interchangeable, Ø 6 mm, measuring insert no mm of protection: IP 54 Max. temperature: 400 C resistance thermometer Process connection: Union nut M18x1.5 mm Electr. connection: Head form B, of aluminium diecasting, silver finish, max. temperature 00 C resistance thermometer Head form B Measuring insert app. 114 Material adapter Brass.0401 Stainless steel Sensor element 1 x Pt100 -wire / class B x Pt100 -wire / class B 1 x Pt100 -wire / class B x Pt100 -wire / class B 1 x Pt100 4-wire / class B class A for immersion tube 6 mm length L1 100 mm 160 mm 50 mm 400 mm Electr. connection Head form B without ceramic socket Head form B with transmitter* WEM C P1 P P1 P P XXXX B00 BT0 * For this please ask for our transmitter catalogue. immersion tube Immersion tube Ø 10 x 1 mm D Immersion tube length L1 6 mm 100 mm 160 mm 50 mm 400 mm Process connection d1 M0x1.5 G½A G¾A M7x Other Material Brass Steel Stainless steel Other XXXX 1 9 X XX -5-

36 Temperature Sensors as Surface Sensor for Pipes In dry or damp rooms Accuracy class: Class A and B Measuring insert: Not changeable Diverse Max. temperature: 00 C Process connection: Hose clip (stainless steel) Electr. connection: Cable silicon or fibre glass, Wire-braided Connection cable Shrink hose Hose clip width 1 mm Form Sensor element 1 x Pt100 -wire / class B class A Tube Ø 15-5 mm -5 mm -50 mm mm mm mm mm mm mm mm mm >10mm Connection cable Silicon cable (-40 C C) FED cable Fibre glass, wire-braided Cable length LK 1.0 m 1.5 m.0 m.0 m Every 1.0 m more WRO C P XXXX S00 F00 G XX -6-

37 Temperature Sensors for Air Temperature Measurement In dry and damp rooms Accuracy class: Class A and B with connection plate Measuring insert: Not changeable M16x1 6 mm Max. temperature: 00 C (casing max. 80 C) Process connection: Without Electr. connection: Cable 6-way squeezed Tube Ø 5x0, connection cable Form Casing Connection plate Sensor element 1 x Pt100 -wire / class B 1 x Pt100 -wire / class B KTY class A Connection cable Without cable PVC cable(-10 C C Silicon cable (-40 C C) Cable length LK 1.0 m 1.5 m.0 m.0 m Every 1.0 m more Transmitter* WIG H O P1 P1 PTC P S XX BT * Only with casing. For this please ask for our transmitter catalogue. -7-

38 Temperature Sensors for Storage Temperature Measurement with small Cable Socket, Angle For low pressure Accuracy class: Class A and B app. 40 Measuring insert: Not changeable app. 5 6 mm of protection: IP 65 Max. temperature: Process connection: Total length: Electr. connection: 00 C resistance thermometer (plug max. 80 C) G½A Variabel, springy 10 mm Small cable socket, angle type With knurled nut L1-10 mm spring travel * + 10 mm spring travel W Diameter 6 mm 06 Material Brass.0401, nickel-plated Stainless steel Sensor element 1 x Pt100 -wire / class B x Pt100 -wire / class B 1 x Pt100 -wire / class B 1 x Pt100 4-wire / class B class A P1 P P1 P41 Immersion tube mm 065 length L1* mm mm mm XXX Measuring insert Not changeable 0 Electr. connection Cable socket, angle type, round 0 Process connection G½A M18x1.5 * Stretched length JK 6JK -8-

39 Temperature Sensor with Bayonet Plug DIN 7585 For Cooling Water Temperature Accuracy class: Measuring insert: Class A and B Not changeable 5.5 mm Protection cap Bayonet -threaded DIN 7585-A1.-SnK PBT Gf0 of protection: IP 65 Max. temperature: 10 C Process connection: M14x1.5 mm app. 60 Electr. connection: Bayonet -threaded W Diameter 5.5 mm 55 Material Brass Sensor element 1 x Pt100 -wire / class B x Pt100 -wire / class B 1 x Pt1000 -wire / class B x Pt1000 -wire / class B class A P1 P P1 P4 Immersion tube length 6 mm 06 XXX Measuring insert Not changeable 0 Electr. connection Bayonet plug DIN 7585 X Connection cable Without 0 Process connection M14x1.5 G -9-

40 Our Production and Sales Range Flow Measurement Equipment Axial Turbine Flow Sensor Flow Switches Pressure Gauges and Pressure Sensors Industrial Thermometers Electronic Digital Thermometer, Dial Thermometer Measuring Instruments Temperature Sensors Your able partner for measurement and control Subject to technical modification Calibrators, DKD-Laboratory...measurement...control...calibration Phone: 0700 CALL SIKA Phone: Fax: /60 Internet: Struthweg 7-9, 460 Kaufungen P. O. Box 111, 454 Kaufungen Germany TS 09/008/e

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