Nitrogen gas cylinders

Transcription

1 Nitrogen gas cylinders

2 X 2/3 D CD FILES Z Y MoellerSpecial Springs offer a free 2D and 3D native CD files ON LINE for all software formats. Simply connect to or and go straight to the MoellerSpecialsprings CD Library. 2

3 MOUNTING SPECIFICTIONS RECOMMENDTIONS PRINTING DTE H void any mechanical working on the body or the rod CUTION Before throwing out any gas spring assure that all residual pressure is completely exhausted CUTION In case of any damage of gas spring structure before handling exhaust all residual pressure 147

4 RECTNGULR WIRE DIE SPRINGS ISO 1243 COLORS & SIZES INCH ND METRIC SIZES JIS JPNESE INDUSTRIL STNDRD DIE SPRINGS METRIC ONLY OVL WIRE DIE SPRINGS ISO COLOR CODING INCH ND METRIC SIZES CORPORTE HEDQURTERS MOELLER MNUFCTURING COMPNY PLYMOUTH OKS BLVD. PLYMOUTH, MICHIGN U.S.. LOCL ( 734 ) 416 TOLL FREE FX ( 734 ) BRNCH OFFICE MOELLER MNUFCTURING COMPNY 7116 CROSSRODS BLVD. BRENTWOOD, TENNESSEE 3727 U.S.. LOCL ( 615 ) TOLL FREE FX ( 615 ) Visit us on the NITROGEN CYLINDER CT NO 3 Rev. 3/26

5 The aim of this catalog is to offer the users knowledge of Moeller Special Springs gas cylinders. MoellerSpecial Springs gas cylinders are setting the new standard for all users. Futhermore, MoellerSpecial Springs offer, free of charge, the first calculation and selection software to come onto the market ensuring an easy and correct choice of cylinders. This configurator is available and ready to use at MoellerSpecial Springs gas cylinders are distributed through an international network of distributors and dealers, each ready to provide the best possible service avaiable. MoellerSpecial Springs strives to be a dynamic company, flexible and able to satisfy its customers by keeping in step with their developments and needs. MoellerSpecial Springs are working in compliance with ISO 9 quality system norms for continuous improvement of services. The goal is to be recognized as the leading operator in its field, with the ambition of supporting all the parties involved for mutual benefits. ll MoellerSpecial Springs gas cylinders are designed, manufactured and inspected in accordance with good engineering practice and fall within the PED (Pressure Equipment Directive) stipulated by the Council of the European Community. Specifically, rt. 3 of Directive 97/23/CE defines, when the fluid volume is > 1dm3 and PS x V is > 5 bar x dm3 or when PS > 1 bar, all gas cylinders must satisfy all requirements defined in nnex I to the European Directive and must be marked CE. 3

6 NITROGEN CYLYNDERS WHY? MORE SPRING FORCE IN LESS SPCE e.g: one K4725 compact cylinder dia (75 mm), stroke.98 (25 mm) against 14 springs, G5x35 extra heavy load, dia (5 mm) with.98 (25 mm) preload. BENEFITS Greater reduction of required surface area, 6.82 in 2 (44 cm 2 )for the cylinder compared to in 2 (274 cm 2 ) for the springs. Greater reduction of height, only 5.31 (135 mm) for the cylinder compared to 11.2 (28 mm) for the springs. Greater reduction of volume required, only in 3 (596 cm 3 )for the cylinder compared to 486 in 3 (7963cm 3 ) for the springs. Greater reduction in the number of retaining devices to preload, guide and seat. None for the cylinder compared to 14 for the springs. RESULT Significant cost savings. THE SME WORKING DEFLECTION IN LESS HEIGHT e.g: one HR38 cylinder dia (32 mm) working deflection 3.15 (8 mm), total height 7.48 (19 mm) and a final force of 1147 lbs (51 dan) against one B63x35 medium load spring, dia (63 mm), working deflection 3.15 (8 mm) as 25% of length for long life, total height of 12 (35 mm) and a final force of 1165 lbs (517,6 dan) (8mm) 7.48 (19mm) 3.15 (8mm) 12 (35mm) BENEFITS RESULT Greater height reduction for the same working deflection and force. Compact tool construction. Significant cost savings. 4

7 NITROGEN CYLYNDERS WHY? LRGE FORCES ON CONTCT e.g: all nitrogen springs provide high and known initial forces on contact from 1 lbs (4.4 dan) for the NE16 22 psi (15 bar) with a body dia. of M16 up to 27 lbs (12 dan) for the K 12 with a body dia. of 4,72 (12 mm). ny mechanical wire compression spring requires a preload to obtain such initial forces. F 1 Ö 27 lbs ( dan) F lbs ( dan) BENEFITS No preload required. Easier and quicker installation. RESULT Significant cost savings. BLNCED ND CONTROLLED FORCES e.g: Nitrogen cylinders interconnected by hoses will guarantee a balanced system ensuring equal force in each cylinder. This is not possible using wire springs since their working characteristics are never exactly the same. 5 BENEFITS Consistant force on each contact point. Forces may be located to exact position. System may be continually monitored for pressure. RESULTS Consistant production conditions of parts. Longer life for punches and tools. Significant cost savings.

8 NITROGEN CYLYNDERS WHY? FORCES MINTINED LMOST CONSTNT e.g: When cylinders are used in an interconnected system the forces may be held almost constant, regardless of deflection, by the use of suitable gas reservoirs or tanks. This is not possible using wire springs since any deflection gives a linear increase in force. F ~ 4725 lbs (2 1 dan) F1 ~ 5175 lbs (2 3 dan) ie.: n.3 H1 5 F ~ 1575 lbs (7 dan) P 145 psi (1 bar) PC1 (pag. 135) BENEFIT Maximum control of parts during forming and drawing operations. RESULTS Controlled production conditions on parts. Improved parts quality. Significant cost savings. DJUSTBLE FORCES e.g: The initial force of selfcontained (or singly used) cylinders can be adjusted by changing the gas pressure while for system operated cylinders, this can be done through a control console max pressure 2175 psi (15 bar). Wire springs cannot be adjusted in any way. DM DM N 2 N 2 BENEFITS Cylinders to provide the actual forces required. ssurance of defined forces. The same cylinder may be reused for different power application. RESULTS Flexible usage. Significant cost savings. Reduction of inventory 6

9 GENERL INFORMTION i LIFE Extended lifetime is guaranteed by the construction design and by using only the best materials and components available. Fundamental features include the treatments NITRIDING ND LPPING (introduced for the first time by Special Springs) on the work surfaces with hardness up to HV 12 and max. roughness Ra..5µ. further advantage of Special Springs SC and H series cylinders is the design with DOUBLE PERMNENT LUBRI CTION, as well as use of SELFLUBRICTING GUIDE ELEMENTS. The minimum lifetime of the cylinders, as shown in the relative graphs, is to be considered a guideline only and refer to the recommended operating conditions. Obviously cylinder performance can vary considerably according to the effective operating conditions and correct use. Do not machine or alter the body or piston rod. Do not apply any shock impact on the sliding surface of the rod. Prevent contaminating solids and aggressive liquids. Do not charge with gases other than nitrogen (N 2 ). Refrain from loading pressure values over specified maximum. lways ensure free return of rod after compression. Refrain from working stroke above rated value. Do not disassemble/maintenance with cylinders under pressure. Charge with pistonrod not completely retracted For optimal performance it is always reccommended to not exceed 9% of nominal stroke. lways secure the cylinders. lways ensure the rod is perpendicular to the contact surface. The rod head must always be in contact with the pressure surface. Preload the cylinders by at least.4 (1 mm) when possible. Maximum fluid temperature 176 F (8 C). Nonaggressive supplementary lubrication of the cylinder rod. FORCE The initial force (F) specified for each model refers to standard loading pressure and fluid temperature at approx. 176 F (8 C). The final force (F1) specified on the table refers to the average value. The specific graph also illustrates the approximate curve for each model. Different initial forces are easily set with loading pressures other than the standard value, and can be calculated as follows: F S x P1 F S P1 nominal initial force rod or piston section area charging pressure 7 MINTENNCE Possible on all Special Springs cylinders. For obvious reasons of cost, maintenance is recommended only for cylinders with diameters equal to or greater than 1.97 (5 mm). complete range of special tools and accessories is available for simple and optimal use, to ensure total efficiency while restoring cylinders to new conditions also when the working surfaces are relapped (procedure always recommended).

10 Index Index Series (lb.) Force (dan) M NE Mini cylinders Gas ejectors Ø Cu (inch) (mm) (inch) (mm) M16x1, M24x1, SC SCF ISO 1191 Standard Ø Cu (inch) (mm) (inch) (mm) M38x1, M45x1, M5x1, H HF ISO Standard sizes High force Ø Cu (inch) (mm) (inch) (mm) M38x1, M45x1, HR HRF Shortest profile Higher force Ø Cu (inch) (mm) (inch) (mm) M38x1, M45x1, LI Low pressure increase Ø Cu (inch) (mm) (inch) (mm) K Maximum forces Piston sealed Ø Cu (inch) (mm) (inch) (mm) ML Maximum force Rod sealed Ø Cu (inch) (mm) (inch) (mm) LS Zero force on contact Ø Cu (inch) (mm) (inch) (mm) Non selfcontaining cylinders ccessories / Maintenance Mounting specifications / Recommendations 8

11 Index M5x1, M5x1, I N D EX

12 M NE GENERL INFORMTION RNGE Body diameters: from M16 to 25 mm (.98 ) Forces: from 6.3 lbs. (2.8 dan) to 45 lbs. (2 dan) Strokes: from.275 (7 mm) to 4.92 (125 mm) BODY One piece construction for greater safety (except M) Black oxided ROD One piece construction for greater safety Nitrided surface with hardness ab. 12 HV for maximum durability, no wearing for optimum life of seal Lapped surface mirror like with roughness Ra,5µ for maximum performances, smoothest friction, lower over all temperature, longer lasting and less wear to the seal GUIDE & SEL Nonmetallic selflubricating guide elements for lower friction, longer lasting and minimize side loading Wiper rod to protect inside room from contaminants Polyurethane dynamic rod seal USE Self contained LODING PRESSURE Minimum allowed 145 psi (1 bar) Maximum allowed 261 psi (18 bar) SPEED The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicated by specific graphs for each model Series ØD Cu L F Page inch mm inch mm inch mm lb. dan M9 M2 NE 16 NE 24 Mounting specifications Recommendations M16 M

13 M 9/2 force rating color code rod wiper one piece rod rod seal M NE selflubricating guide element one way valve body ORing seal retaining ring end plug NE 16/24 one piece rod rod wiper selflubricating guide element retaining ring ORing seal rod seal one piece body one way valve 11 nut charging hole plug

14 M 9 Code Cu L Lmin Weight S P F Force ±5% F1 inch. mm inch. mm inch. mm ~lb. ~Kg in. 2 cm 2 psi bar lb. dan lb. dan M M M M ,7,7,8,9 OR PR GR BU.8, M ,9.24,11 RD M ,12 YW M ,14 BK djustable M ,15 M ,17 S rod section area M ,2 P nominal charging pressure ISO F nominal initial force F1 average final force 1,5 x Fo 1,4 x Fo Force (lbs. dan) 1,3 x Fo 1,2 x Fo 1,1 x Fo Fo Force (lbs. dan) / stroke (inch) diagram ÿ Cycles (in millions) Cycles / min..5 2 cod. FC19 (VDI 33 ISO 11912) Ordering example: (1) M 9 5 YW ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 12

15 M 9 TBM / TBI / TEM Code M T.. M T.. M T.. M T.. M T.. M T.. M T.. M T.. M T.. M T Cu L Lmin inch. mm inch. mm inch. mm TBM Metric Thread M24 x , CUTION Do not exceed 9% of nominal stroke TBI Inch Thread 1 x 8 Installation and Removal Tool (for TBM and TBI versions) cod. TBT (optional) TEM Metric Thread M24 x 1.5 M NE , , , M 24 x 1, " M 24 x 1,5 cod. TBMJN (optional) cod. TBIJN (optional) cod. TBMJN (optional) Ordering example: Ordering example: Ordering example: 13 (1) M 9 5 YW TBM (1) M 9 5 YW TBI (1) M 9 5 YW TEM ll dimensions are nominal unless tolerance is stated

16 M 2 Code Cu L Lmin Weight S P F Force ±5% F1 inch. mm inch. mm inch. mm ~ lb. ~ Kg in. 2 cm 2 psi bar lb. dan lb. dan M ,13 OR M , ,7.29,13 PR M M ,14,16 GR BU , M , ,1.4,18 RD M ,2 YW M ,5.51,23 BK djustable 145/261 1/18 25/45 11/2 56/732 25/325 M ,26 M ,3 S rod section area P nominal charging pressure M ,35 F nominal initial force ISO F1 average final force 1,6 x Fo 1,5 x Fo Force (lbs. dan) 1,4 x Fo 1,3 x Fo 1,2 x Fo 1,1 x Fo Fo Force (lbs. dan) / stroke (inch) diagram Cycles (in millions) Cycles / min..5 2 cod. FC25 (VDI 33 ISO 11912) Ordering example: (1) M 2 1 YW ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 14

17 NE 16 Code NE 16 1 NE 16 2 NE 16 3 NE 16 4 NE 16 5 NE 16 6 NE 16 7 NE 16 8 NE 16 1 S rod section area P nominal charging pressure F nominal initial force F1 average final force Cu L Lmin S P F F1 ±5% inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan min. min. min. min. min. min , max. 15 max. 95 max. 42 max. 137 max. 61 max. Weight ~ lb. ~ Kg.15,7.18,8.2,9.2,9.22,1.22,1.24,11.27,12.29,13 M NE 1.5 x Fo 1.4 x Fo Force (lbs. dan) 1.3 x Fo 1.2 x Fo 1.1 x Fo Fo Force (lbs. dan) / stroke (inch) diagram Cycles (in millions) Cycles / min. cod. D M16 (optional) cod. C M16 (optional) Ordering example: (1) NE 16 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x million) Maximum recommended speed (cycles / min.)

18 NE 24 Code NE 24 1 NE 24 2 NE 24 3 NE 24 4 NE 24 5 NE 24 6 NE 24 7 NE 24 8 NE 24 1 S rod section area P nominal charging pressure F nominal initial force F1 average final force Cu L Lmin S P F F1 ±5% inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan min. min. min. min. min. min , max. max. max. max. max. max. Weight ~ lb. ~ Kg.4,18.44,2.49,22.55,25.6,27.64,29.69,31.71,32.82, x Fo 2. x Fo Force (lbs. dan) 1.8 x Fo 1.6 x Fo 1.4 x Fo 1.2 x Fo Fo Force (lbs. dan) / stroke (inch) diagram Cycles (in millions) Cycles / min. 1 4 cod. D M24 (optional) cod. C M16 (optional).5 2 Ordering example: (1) NE Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) ll dimensions are nominal unless tolerance is stated 16

19 MOUNTING SPECIFICTIONS RECOMMENDTIONS M9/2 4 Nm max Cu max 9% Cu > 9% Cu 9 9 LOCTITE min 1,5 x M LOCTITE M M NE bar Do not release rod uncontrolled when returning P max 18 bar CUTION Do not exceed maximum recommended pressure of 261 psi (18 bar) when charging, unless otherwise stated 1% Cu < Cu F C N 2 MX CUTION ssure the rod is 1% extracted when charging. When charging cylinders missing threaded hole at the rod end, initially fill with limited pressure of 75 psi (5 bar) to extract the rod completely; then charge to required pressure. CUTION lways wear safety glasses when exhausting a gas spring void any mechanical working on the body or the rod,5 1, mm CUTION Before throwing out any gas spring assure that all residual pressure is completely exhausted CUTION In case of any damage of gas spring structure before handling exhaust all residual pressure CUTION It is recommended a little preload for maximum performances. +1, D +,5 Lmin > L min / 2 X EE 17 D ±,2 8 max ll dimensions are nominal unless tolerance is stated

20 SC ISO 1191 GENERL INFORMTION BODY One piece construction for greater safety Internal surface burnished for maximum efficiency of static ORing Black oxided ROD One piece construction for greater safety Nitrided surface with hardness ab. 12 HV for maximum durability, no wearing for optimum life of seal Lapped surface mirror like with roughness Ra,5µ for maximum performances, smoothest friction, lower over all temperature, longer lasting and less wear to the seal BUSHING / GUIDE & SEL One piece construction Two nonmetallic selflubricating guide elements for lower friction, longer lasting and minimize side loading Wiper rod to protect inside room from contaminants Polyurethane dynamic rod seal Permanent selflubricating circular room for maximum lubricating and smoother working conditions of the rod seal for greater life Cstyle retaining ring ensures operator safety and prevents from opening a charged cylinder Designed and built for easy, rapid and inexpensive maintenance LUBRICTION Double permanent selflubrication to maximize working performances in any position and minimize over heating anytime USE Self contained Hose system: for this application the cylinders are easily converted by removing the protective screw, locking nut and one way valve LODING PRESSURE Minimum allowed 29 psi (2 bar) Maximum allowed 2175 psi (15 bar) For hose applications it is suggested to calculate the forces by charging at about 145 psi (1 bar). In this case the user can adjust the required force by increasing charging pressure up to the maximum allowed of 2175 psi (15 bar) anytime SPEED LIFETIME The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicated by specific graphs for each model 18

21 one piece rod permanent selflubrication chamber rod wiper retaining ring SC SCF selflubricating guide elements ORing seal bushing rod seal one piece body charging hole plug nut one way valve Series ØD Cu L F Page inch mm inch mm inch mm lb. dan 19 SC 15 SC 25 SC 5 SC 75 SC 15 SC 3 SC 5 SC 75 SC , ,

22 SC 15 ISO11911 Code Cu L Lmin S P F F1 Weight inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan ~ lb. ~ Kg SC 15 1 SC SC SC SC SC 15 5 SC SC 15 8 SC 15 1 SC , , , , (±5%) ,28,29,3,33,36,4,44,49,55,64 ISO M8x6 CHRGING HOLE M6 Force (lbs. dan) Ø Cu ,5.51 Force (lbs. dan) / stroke (inch) diagram ±.1 L ±,25 L min 1.18 Ø 3 R ±.1 Ø 32,3 1.6 Ø ,5 Cycles (in millions) Cycles / min..5 2 Ordering example: (1) SC 15 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 2

23 ISO Fixing FS Ø 28, Ø 32, Ø 6,6 (4x) FC Ø 6.26 Ø 6,6 (4x) 1.28 Ø 32, Ø 34.8 Ø SC SCF S rod section area P nominal charging pressure F nominal initial force F1 average final force 21

24 SC 25 ISO11911 Code Cu L Lmin S P F F1 Weight inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan ~ lb. ~ Kg SC 25 1 SC SC SC SC SC 25 5 SC SC 25 8 SC 25 1 SC , , , , (±5%) ,4,41,43,48,54,6,66,74,81,98 ISO M8 x 6 Force (lbs. dan) CHRGING HOLE M6.59 Ø L ±.1 ±,25 L min Cu 1.42 Ø R , Force (lbs. dan) / stroke (inch) diagram ±.1 Ø 38 ±,3 1.3 Ø ,5 Cycles (in millions) Cycles / min..5 2 Ordering example: (1) SC 25 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 22

25 1.51 Ø 38, ISO Fixing FS Ø 34, Ø 38, Ø 6,6 (4x) FC Ø Ø 6,6 (4x) Ø 4 Ê.8 Ø SC SCF FCQ Ø4.26 Ø6,6(4x) Ø 38, Ø 15 CHRGING HOLE M6.8 2 Cu M38 x 1, SCF 25 Threaded body cylinders L ±, ,8.2 5 cod. GM 38 L min M , Ø 35,7 M 38 x 1,5.11 2, The SCF are threaded body 25 springs with the same length and force as the SC 25 Ordering example: (1) SCF 25 5 M 38 x Ø14(4x).35 Ø 9 (4x) Ø ,3 cod. FC 38

26 SC 5 ISO11911 Code SC 5 13 SC 5 25 SC 5 38 SC 5 5 SC 5 63 SC 5 8 SC 5 1 SC SC 5 16 Cu L Lmin S P F F1 V inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in. 3 cm , , ,5.49 3, (±5%) Weight ~ lb. ~ Kg 1.99, , , , , , , , ,1 ISO CHRGING HOLE G1/8" x (M8 x 13) Ø.79 2 Force (lbs. dan) Ø.79 2 M Cu ,5 Force (lbs. dan) / stroke (inch) diagram ±.1,25 L Ø 1.7 Ø 43 R L min Ø1.57 Ø 4 Ø 1.77 ±.1 Ø 45, ,5 Cycles (in millions) Cycles / min. 4 Ordering example: (1) SC 5 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 24

27 ISO Fixing FB Ø 15 (4x).59 Ø 15 (2x) Ø Ø Ø 9 (2x).79 Ø 2 FB Ø 15 (2x).43 Ø 11 (4x) Ø 18(4x).35 Ø 9 (2x) Ø FS Ø 41, Ø 45, Ø 9 (4x) FS Ø 41, Ø 45, Ø 9 (4x) SC SCF.79 Ø Cu M45 x 1, FC Ø Ø 9 (4x) 1.8 Ø 45, Ø 47.8 Ø FCQ Ø47.35 Ø9(4x) Ø45, SCF 5 Threaded body cylinders L ±, ,8.2 5 cod. GM 45 L min , ,1 CHRGING HOLE G1/8" ,7 M 45 x 1,5 The SCF are threaded body 5 springs with the same length and force as the SC 5 Ordering example: (1) SCF Ø 14 (4x) M 45 x 1.5 M 6.35 Ø 9 (4x) Ø cod. FC 45

28 SC 75 ISO11911 Code SC SC SC SC 75 5 SC SC 75 8 SC 75 1 SC SC SC 75 2 SC SC 75 3 ISO Cu L Lmin S P F F1 V inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in. 3 cm , , , , (±5%) Weight ~ lb. ~ Kg , , , , , , , , , , , ,1 CHRGING HOLE G1/8" x (M8 x 13).79 Ø 2 Force (lbs. dan) Ø M 8 Cu ,5 Force (lbs. dan) / stroke (inch) diagram 6 ±.1 ±,25 L O 1.81 Ø 46 R L min Ê1.69 Ø Cycles (in millions) Cycles / min..41 1, ±.1 Ø 5 ±, Ordering example: (1) SC 75 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 26

29 Ê1.99 Ø 5,5 ISO Fixing FB 5.59 Ø Ø ,5.35 Ø ,5.43 Ø Ø 9 (2x).79 Ø 2 FB ,5.79 Ø 2.98 Ø 25 Cu Ø 15 (2x) M5 x 1, Ø 11 (4x) Ø 18 (4x).35 Ø 9 (2x) ,5 FS Ø 44, Ø 5, , , Ø 9 (4x) FS Ø 44, Ø 5, Ø 9 (4x) SC SCF FC Ø Ø 9 (4x) Ø Ø , ,5 FCQ Ø54.35 Ø9(4x) Ø5, , ,5 FS 5.35 Ø 9 (2x) Ø , M8 SCF 75 Threaded body cylinders.51 12,9 L ±, ,8.2 5 cod. GM 5 L min M , ,1 CHRGING HOLE G1/8" 1, M 5 x 1,5 The SCF are threaded body 75 springs with the same length and force as the SC 75 Ordering example: (1) SCF 75 5 M 5 x Ø 14 (4x).35 Ø 9(4x) Ø cod. FC 5

30 SC 15 ISO11911 Code SC SC SC 15 5 SC SC 15 8 SC 15 1 SC SC SC 15 2 SC SC 15 3 ISO Cu L Lmin S P F F1 V inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in. 3 cm , , (±5%) Weight ~ lb. ~ Kg 8.3 3, , , , , , , , , , , CHRGING HOLE G1/8" x (M8 x 13) Ø 1.57 Ø 4 Force (lbs. dan) 45 2 Ø 1.42 Ø M Cu Force (lbs. dan) / stroke (inch) diagram ±.1,25 L Ø 2.75 Ø 7 R.1 2, L min Ø 2.64 Ø Cycles (in millions) Cycles / min Ø 2.95 ±.1 Ø 75, Ordering example: (1) SC 15 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 28

31 2.97 Ø 75, ,5 ISO Fixing FB Ø 18 (4x).59 Ø 15 (4x) Ø 11 (4x) , ,5.35 Ø 9 (4x) Ê1.57 Ø 4 FB Ø 11 (4x).59 Ø 15 (4x) Ø 18 (4x).35 Ø 9 (4x) , , Ø 4 SC SCF FS Ø 68, Ø 75, , , Ø 11 (4x) FS Ø 68, Ø 75, Ø 11 (4x) FC Ø Ø11 (4x) Ø 8 Ê.2 Ø ,5 FCQ Ø8.43 Ø11(4x) Ø75, , ,5 FS Ø 11 (2x) , Ø , M1 29 S rod section area P nominal charging pressure F nominal initial force F1 average final force V volume of gas

32 SC 3 ISO11911 Code SC 3 25 SC 3 38 SC 3 5 SC 3 63 SC 3 8 SC 3 1 SC SC 3 16 SC 3 2 SC 3 25 SC 3 3 ISO Cu L Lmin S P F F1 V inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in 3 cm , , (±5%) Weight ~ lb. ~ Kg , , , , , , , , , , ,2 CHRGING HOLE G1/8" x (M8 x 13) Ø 2.36 Ø 6 Force (lbs. dan) Ø 1,97 Ø 5 M Cu Force (lbs. dan) / stroke (inch) diagram ±.1,25 L L min Ø 3.54 Ø 9 Ø 3.43 Ø 87 R.1 2,5.2 5 Cycles (in millions) Cycles / min Ø 3.74 ±.1 Ø 95, Ordering example: (1) SC 3 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 3

33 ISO Fixing FB Ø 2 (4x).59 Ø 15 (4x) Ø 13,5 (4x) Ø 9 (4x) 2.36 Ø 6 FB Ø 13,5 (4x).59 Ø 15 (4x) Ø 2 (4x).35 Ø 9 (4x) Ø 6 FS Ø 88, Ø 95, , , Ê.53 Ø 13,5 (4x) FS Ø 88, Ø 95, Ø 13,5 (4x) SC SCF FC Ø15.51 Ø 13 (4x) 3.76 Ø 95, Ø Ê.2 Ø FCQ Ø 1.51 Ø13(4x) Ø95, FS Ø 13,5 (2x) , Ø , , M12 31 S rod section area P nominal charging pressure F nominal initial force F1 average final force V volume of gas

34 SC 5 ISO11911 Code SC 5 25 SC 5 38 SC 5 5 SC 5 63 SC 5 8 SC 5 1 SC SC 5 16 SC 5 2 SC 5 25 SC 5 3 ISO Cu L Lmin S P F F1 V inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in. 3 cm , , (±5%) Weight ~ lb. ~ Kg , , , , , , , , , , , CHRGING HOLE G1/8" x (M1 x 16) Ø 3.15 Ø 8 Force (lbs. dan) Ø 2.56 Ø 65 M ±.1,25 Cu L L min.41 1,5 Ø 4.53 Ø 115 Ø 4.41 Ø 112 Ø 4.72 ±.1 Ø 12, R.1 2, ,5.2 5 Cycles (in millions) Force (lbs. dan) / stroke (inch) diagram Cycles / min. Ordering example: (1) SC 5 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 32

35 4.74 Ø 12,5 ISO Fixing FB Ø 18 (4x).79 Ø 2 (4x) Ø 13,5 (4x) , ,5.43 Ø 11 (4x) 3.15 Ø 8 FB Ø 13,5 (4x).71 Ø 18 (4x) Ø 2 (4x).43 Ø 11 (4x) , , Ø 8 FS Ø 113, Ø 12, , , Ê.51 Ø 13 (4x) FS Ø 113, Ø 12, Ø 13,5 (4x) SC SCF FC 12 O 6.89 Ø Ø 13,5 (4x) Ø ,5.2 Ø ,5 FCQ Ø Ø 13,5 (4x) Ø 12, FS Ø 13,5 (2x) , Ø , M12 33 S rod section area P nominal charging pressure F nominal initial force F1 average final force V volume of gas

36 SC 75 ISO11911 Code SC SC SC 75 5 SC SC 75 8 SC 75 1 SC SC SC 75 2 SC SC 75 3 ISO Cu L Lmin S P F F1 V inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in. 3 cm , , (±5%) Weight ~ lb. ~ Kg , , , , , , , , , , , CHRGING HOLE G1/8" x (M1 x 16) Ø 3.94 Ø 1 Force (lbs. dan) Ø 3.15 Ø M ±.1,25 Cu L L min Ø 5.7 Ø 145 Ø 5.59 Ø 142 Ø 5.91±.1 Ø 15, R.1 2, , Cycles (in millions) Force (lbs. dan) / stroke (inch) diagram Cycles / min. Ordering example: (1) SC 75 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 34

37 5.92 Ø 15, ISO FB Ø Ø Ø 17,5 (4x) Ø 11 (4x) 3.94 Ø 1 FB Ø 17,5 (4x).71 Ø 18 (4x) Ø 26 (4x).43 Ø 11 (4x) Ø 1 FS Ø 143, Ø 15, Ø 17,5 (4x) FS Ø 143, Ø 15, Ø 17,5 (4x) SC SCF FC Ø Ø 17,5 (4x) Ø Ø FCQ Ø Ø 17,5 (4x) Ø 15, FS Ø 13,5 (2x) Ø , M12 35 S rod section area P nominal charging pressure F nominal initial force F1 average final force V volume of gas

38 SC 1 ISO11911 Code SC 1 25 SC 1 38 SC 1 5 SC 1 63 SC 1 8 SC 1 1 SC SC 1 16 SC 1 2 SC 1 25 SC 1 3 ISO Cu L Lmin S P F F1 V inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in. 3 cm , , (±5%) Weight ~ lb. ~ Kg , , , , , , , , , , , CHRGING HOLE G1/8" x (M12 x 16) Ø 4.72 Ø 12 Force (lbs. dan) Ø 3.74 Ø 95 M Cu Force (lbs. dan) / stroke (inch) diagram 9 8 ±.1,25 L L min Ø 7.48 Ø 19 Ø 7.36 Ø 187 R.1 2, Cycles (in millions) Cycles / min Ø 7.68 ±.1 Ø Ordering example: (1) SC 1 1 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 36

39 7.7 Ø 195, ISO Fixing FB Ø Ø Ø 17,5 (4x) Ø 13,5 (4x) 4.72 Ø 12 FB Ø 17,5 (4x).79 Ø 2 (4x) Ø 26 (4x).53 Ø 13,5 (4x) Ø 12 FS Ø Ø 195, Ê.69 Ø 17,5 (4x) FS Ø Ø 195, Ø 17,5 (4x) SC SCF FC Ø Ø 17,5 (4x) Ø 2 Ê.2 Ø FCQ Ø2.69 Ø 17,5 (4x) Ø 195, S rod section area P nominal charging pressure F nominal initial force F1 average final force V volume of gas 37

40 H GENERL INFORMTION BODY One piece construction for greater safety Internal surface burnished for maximum efficiency of static ORing Black oxided ROD One piece construction for greater safety Nitrided surface with hardness ab. 12 HV for maximum durability, no wearing for optimum life of seal Lapped surface mirror like with roughness Ra,5µ for maximum performances, smoothest friction, lower over all temperature, longer lasting and less wear to the seal BUSHING / GUIDE & SEL One piece construction Two nonmetallic selflubricating guide elements for lower friction, longer lasting and minimize side loading Wiper rod to protect inside room from contaminants Polyurethane dynamic rod seal Permanent selflubricating circular room for maximum lubricating and smoother working conditions of the rod seal for greater life Cstyle retaining ring ensures operator safety and prevents from opening a charged cylinder Designed and built for easy, rapid and inexpensive maintenance LUBRICTION Double permanent selflubrication to maximize working performances in any position and minimize over heating anytime USE Self contained Hose system: for this application the cylinders are easily converted by removing the protective screw, locking nut and one way valve LODING PRESSURE Minimum allowed 29 psi (2 bar) Maximum allowed 2175 psi (15 bar) For hose applications it is suggested to calculate the forces by charging at about 145 psi (1 bar). In this case the user can adjust the required force by increasing charging pressure up to the maximum allowed of 2175 psi (15 bar) anytime SPEED LIFETIME The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicated by specific graphs for each model 38

41 one piece rod permanent selflubrication chamber rod wiper ORing seal retaining ring selflubricating guide elements rod seal H HF bushing one piece body charging hole plug nut one way valve Series ØD Cu L F Page inch mm inch mm inch mm lb. dan 39 H 3 H 5 H 7 H 1 H 24 H 42 H66 H , ,

42 H3 Code Cu L Lmin S P F F1 Weight H 3 1 H 3 13 H 3 16 H 3 25 H 3 38 H 3 5 H 3 63 H 3 8 H 3 1 H inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan , , , (±5%) , ~ lb. ~ Kg.64,29.66,3.68,31.75,34.84,38.95,43 1.6, , , , M8 x 6 CHRGING HOLE M6 Force (lbs. dan) Ø L ±.1 ±,25 L min Cu 1.26 ±.1 Ø 32 ±, Ø Ø R ,5.41 1,5 Cycles (in millions) Force (lbs. dan) / stroke (inch) diagram Cycles / min..5 2 Ordering example: (1) H 3 5 ll dimensions are nominal unless tolerance is stated.51 Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 4

43 ISO Fixing FS Ø 28, Ø 32, Ø 6,6 (4x) FC Ø 6.26 Ø 6,6 (4x) 1.28 Ø 32, Ø 34.8 Ø H HF S rod section area P nominal charging pressure F nominal initial force F1 average final force 41

44 H 5 Code Cu L Lmin S P F F1 Weight inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan ~ lb. ~ Kg H 5 1 H 5 13 H 5 16 H 5 25 H 5 38 H 5 5 H 5 63 H 5 8 H 5 1 H , , , , (±5%) ,42,43,45,5,56,63,7,79,89 1, M8 x 6 Force (lbs. dan) CHRGING HOLE M Ø L ±.1,25 L min Cu 1.5 ±.1 Ø 38 ±, Ø Ø R ,5.14 3,5 Cycles (in millions) Force (lbs. dan) / stroke (inch) diagram Cycles / min..5 2 Ordering example: (1) H 5 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 42

45 1.51 Ø 38, ISO Fixing FS Ø 34, Ø 38, Ø 6,6 (4x) FC Ø Ø 6,6 (4x) Ø 4 Ê.8 Ø H HF FCQ Ø4.26 Ø6,6(4x) Ø38, Ø Cu M38 x 1, HF 5 Threaded body cylinders CHRGING HOLE M6 ±.1 ±, , cod. GM 38 L L min M ,1 1.4 Ø35,7 M 38 x 1,5.11 2, The HF are threaded body 5 springs with the same length and force as the H 5 Ordering example: (1) HF 5 5 M 38 x Ø14(4x).35 Ø 9 (4x) Ø ,3 cod. FC 38

46 H 7 Code H 7 13 H 7 25 H 7 38 H 7 5 H 7 63 H 7 8 H 7 1 H H 7 16 Cu L Lmin S P F F1 V inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in. 3 cm , , ,5.7 4, (±5%) Weight ~ lb. ~ Kg 2.16, , , , , , , , , CHRGING HOLE G1/8" x (M8 x 13).79 Ø 2 Force (lbs. dan) Ø 24 M ±.1 ±,25 L L min Cu 1.69 Ø Ø R ,5.14 3,5 Cycles (in millions) Force (lbs. dan) / stroke (inch) diagram Cycles / min..41 1, ±.1 Ø 45 ±, Ordering example: (1) H 7 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 44

47 ISO Fixing FB Ø 15 (2x).59 Ø 15 (4x) Ø Ø Ø 9 (2x).79 Ø 2 FB Ø 15 (2x).43 Ø 11 (4x) Ø 18(4x).35 Ø 9 (2x) Ø FS Ø 41, Ø 45, Ø 9 (4x).79 2 FS Ø 41, Ø 45, HF 7.94 Ø 24 Cu.8 2 M45 x 1, , ,3 L.35 Ø 9 (4x) H HF FC Ø Ø 9 (4x) 1.8 Ø 45, Ø 47.8 Ø FCQ Ø47.35 Ø9(4x) Ø45, Threaded body cylinders ±.1 ±,25 cod. GM 45 L min ,5.11 2, ,1 CHRGING HOLE G1/8" 1.68 Ø 42,7 M 45 x 1,5 The HF are threaded body 7 springs with the same length and force as the H 7 Ordering example: (1) HF Ø 14 (4x) M 45 x 1.5 M 6.35 Ø 9 (4x) Ø FC 45

48 H 1 Code H 1 13 H 1 25 H 1 38 H 1 5 H 1 63 H 1 8 H 1 1 H H 1 16 H 1 2 H 1 25 H 1 3 Cu L Lmin S P F F1 V inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in. 3 cm , , , , (±5%) Weight ~ lb. ~ Kg , , , , , , , , , , , , CHRGING HOLE G1/8" x (M8 x 13).79 Ø 2 Force (lbs. dan) Ø M 8 ±.1 ±,25 L L min Cu 1.81 Ø Ø R ,5.2 5 Cycles (in millions) Force (lbs. dan) / stroke (inch) diagram Cycles / min..41 1,5 Ê1.97 ±.1 Ø 5 ±, Ordering example: (1) H 1 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 46

49 Ê1.99 Ø 5,5 ISO Fixing FB 5.59 Ø Ø ,5.35 Ø ,5.43 Ø Ø 9 (2x).79 Ø 2 FB 5.59 Ø 15 (2x).43 Ø 11 (4x) Ø 18 (4x).35 Ø 9 (2x) , ,5.79 Ø 2 FS Ø 44, Ø 5, , , Ø 9 (4x) FS Ø 44, Ø 5, Ø 9 (4x) FC Ø Ø 9 (4x) Ø Ø , ,5 FCQ 5 HF Ø ,8 L.8 2 Cu M5 x 1, Ø54.35 Ø9(4x) Ø5, , ,5 H HF FS 5.35 Ø 9 (2x) Ø , ±.1 ±,25 M8 Threaded body cylinders.51 12,9 cod. GM 5 L min M , , Ø 47,7 CHRGING HOLE G1/8" M 5 x 1,5 The SCF are threaded body 75 springs with the same length and force as the SC 75 Ordering example: (1) SCF 75 5 M 5 x Ø 14 (4x).35 Ø 9(4x) Ø cod. FC 5

50 H 24 Code H H H 24 5 H H 24 8 H 24 1 H H H 24 2 H H 24 3 Cu L Lmin S P F F1 V inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in. 3 cm , , (±5%) Weight ~ lb. ~ Kg , , , , , , , , , , , CHRGING HOLE G1/8" x (M8 x 13) 1.57 Ø 4 Force (lbs. dan) Ê1.77 Ø M ±.1 ±,25 L L min Cu Ê2.76 Ø Ø R.1 2, Cycles (in millions) Force (lbs. dan) / stroke (inch) diagram Cycles / min ±.1 Ø 75 ±, Ordering example: (1) H 24 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 48

51 2.97 Ø 75, ,5 ISO Fixing FB Ø 15 (4x).71 Ø 18 (4x) Ø 11 (4x) , ,5.35 Ø 9 (4x) Ê1.57 Ø 4 FB Ø 11 (4x).59 Ø 15 (4x) Ø 18 (4x).35 Ø 9 (4x) , , Ø 4 FB Ø 68, Ø 75, , , Ø 11 (4x) FB Ø 68, Ø 75, Ø 11 (4x) H HF FC Ø Ø11 (4x) Ø 8 Ê.2 Ø ,5 FCQ Ø8.43 Ø11(4x) Ø75, , ,5 FS Ø 11 (2x) , Ø , M1 49 S rod section area P nominal charging pressure F nominal initial force F1 average final force V volume of gas

52 H 42 Code H H H 42 5 H H 42 8 H 42 1 H H H 42 2 H H 42 3 Cu L Lmin S P F F1 V inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in. 3 cm , , (±5%) Weight ~ lb. ~ Kg , , , , , , , , , , , CHRGING HOLE G1/8" x (M8 x 13) Ê2.36 Ø 6 Force (lbs. dan) Ê2.36 Ø M ±.1 ±,25 L L min Cu 3.54 Ø 9 Ê3.43 Ø R.1 2, Cycles (in millions) Force (lbs. dan) / stroke (inch) diagram Cycles / min Ê3.74 ±.1 Ø 95 ±, Ordering example: (1) H 42 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 5

53 ISO Fixing FB Ø 2 (4x).59 Ø 15 (4x) Ø 13,5 (4x) Ø 9 (4x) 2.36 Ø 6 FB Ø 13,5 (4x).59 Ø 15 (4x) Ø 2 (4x).35 Ø 9 (4x) Ø 6 FS Ø 88, Ø 95, , , Ê.53 Ø 13,5 (4x) FS Ø 88, Ø 95, Ø 13,5 (4x) H HF FC Ø15.51 Ø 13 (4x) 3.76 Ø 95, Ø Ê.2 Ø FCQ Ø1.51 Ø13(4x) Ø95, FS Ø 13,5 (2x) , Ø , , M12 51 S rod section area P nominal charging pressure F nominal initial force F1 average final force V volume of gas

54 H 66 Code H H H 66 5 H H 66 8 H 66 1 H H H 66 2 H H 66 3 Cu L Lmin S P F F1 V inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in. 3 cm , , (±5%) Weight ~ lb. ~ Kg , , , , , , , , , , , CHRGING HOLE G1/8" x (M1 x 16) Ê3.15 Ê8 Force (lbs. dan) Ê2.95 Ø 75 M L ±.1 ±,25 L min Cu 4.53 Ø 115 Ê4.41 Ø R.1 2, ,5 Cycles (in millions) Force (lbs. dan) / stroke (inch) diagram Cycles / min Ê4.72 ±.1 Ø 12 ± Ordering example: (1) H 66 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 52

55 4.74 Ø 12,5 ISO Fixing FB Ø 18 (4x).79 Ø 2 (4x) Ø 13,5 (4x) , ,5.43 Ø 11 (4x) 3.15 Ø 8 FB Ø 13,5 (4x).71 Ø 18 (4x) Ø 2 (4x).43 Ø 11 (4x) , , Ø 8 FS Ø 113, Ø 12, , , Ê.51 Ø 13 (4x) FS Ø 113, Ø 12, Ø 13,5 (4x) H HF FC 12 O 6.89 Ø Ø 13,5 (4x) Ø ,5.2 Ø ,5 FCQ Ø Ø 13,5 (4x) Ø 12, FS Ø 13,5 (2x) , Ø , M12 53 S rod section area P nominal charging pressure F nominal initial force F1 average final force V volume of gas

56 H 185 Code H H H H H H H H H H H Cu L Lmin S P F F1 V inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in. 3 cm , , (±5%) Weight ~ lb. ~ Kg , , , , , , , , , , , CHRGING HOLE G1/8" x (M12 x 16) 4.72 Ø 12 Force (lbs. dan) Ø M Cu ,5 2.5 Force (lbs. dan) / stroke (inch) diagram 9 8 ±.1 ±,25 L L min 7.48 Ø Ø 187 R.1 2, Cycles (in millions) Cycles / min ±.1 Ø 195 ± Ordering example: (1) H ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 54

57 7.7 Ø 195, ISO Fixing FB Ø Ø Ø 17,5 (4x) Ø 13,5 (4x) 4.72 Ø 12 FB Ø 17,5 (4x).79 Ø 2 (4x) Ø 26 (4x).53 Ø 13,5 (4x) Ø 12 FS Ø Ø 195, Ê.69 Ø 17,5 (4x) FS Ø Ø 195, Ø 17,5 (4x) H HF FC Ø Ø 17,5 (4x) Ø 2 Ê.2 Ø FCQ Ø 2.69 Ø17,5(4x) Ø 195, S rod section area P nominal charging pressure F nominal initial force F1 average final force V volume of gas 55

58 HR GENERL INFORMTION BODY One piece construction for greater safety Black oxided ROD One piece construction for greater safety Nitrided surface with hardness ab. 12 HV for maximum durability, no wearing for optimum life of seal Lapped surface mirror like with roughness Ra,5µ for maximum performances, smoothest friction, lower over temperature, longer lasting and less wear to the seal BUSHING / GUIDE & SEL One piece construction Two nonmetallic selflubricating guide elements for lower friction, longer lasting and minimize side loading Wiper rod to protect inside room from contaminants Polyurethane dynamic rod seal Cstyle retaining ring ensures operator safety and prevents from opening a charged cylinder Designed and built for easy, rapid and inexpensive maintenance USE Self contained Hose system: for this application the cylinders are easily converted by removing the protective screw, locking nut and one way valve (except HR 7 subjected to supply a specific.39 higher body) LODING PRESSURE Minimum allowed 29 psi (2 bar) Maximum allowed 2175 psi (15 bar), except HR 2 charged at psi (175 bar) For hose applications it is suggested to calculate the forces by charging at about 145 psi (1 bar). In this case the user can adjust the required force by increasing charging pressure up to the maximum allowed of 2175 psi (15 bar) anytime SPEED LIFETIME The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicated by specific graphs for each model 56

59 one piece rod retaining ring rod wiper rod seal selflubricating guide elements bushing ORing seal HR HRF charging hole plug nut one way valve one piece body Series ØD Cu L F Page inch mm inch mm inch mm lb. dan 57 HR 2 HR 3 HR 5 HR 7 HR 1 HR 15 HR 24 HR 42 HR 66 HR

60 HR 2 Code Cu L Lmin D E ØF S P F F1 inch mm inch mm inch mm inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan HR 2 5 HR 2 1 HR 2 13 HR 2 16 HR 2 19 HR 2 25 HR , (±5%) Weight ~ lb. ~ Kg.19,9.22,1.22,1.24,,11.27,12.29,13.36, M6 x 4 Force (lbs. dan) CHRGING HOLE M Ø R Ø ±.1 Ø 25 ±,3 L min Cu L ±.1 ±,25 Cycles (in millions) Force (lbs. dan) / stroke (inch) diagram Cycles / min Ordering example: (1) HR 2 25 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 58

61 ISO Fixing FC 25 Ø 1.97 Ø 5 Ø 1. Ø 25, Ø 1.6 Ø x M Ø.28 Ø 7 S rod section area P nominal charging pressure F nominal initial force F1 average final force HR HRF 59

62 HR 3 Code HR 3 5 HR 3 1 HR 3 13 HR 3 16 HR 3 19 HR 3 25 HR 3 32 HR 3 38 HR 3 5 HR 3 63 HR 3 75 HR 3 8 HR 3 1 HR Cu L Lmin D E ØF S P F F1 inch mm inch mm inch mm inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan , , , , , , , , , , , (±5%) Weight ~ lb. ~ Kg.38,17.4,18.42,19.44,2.49,22.55,25.6,27.64,29.75,34.86,39.94,42.99, , , M8 x 4 CHRGING HOLE M6 Force (lbs. dan) Ø E D R Ø 3 L min Cu L ±.1 ±,25 Cycles (in millions) Force (lbs. dan) / stroke (inch) diagram Cycles / min. F ±.1 Ø 32 ±,3.5 2 Ordering example: (1) HR 3 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 6

63 ISO Fixing FS Ø 28, Ø 32, Ø 6,6 (4x) FC Ø 6.26 Ø 6,6 (4x) 1.28 Ø 32, Ø 34.8 Ø S rod section area P nominal charging pressure F nominal initial force F1 average final force HR HRF 61

64 HR 5 Code HR 5 5 HR 5 1 HR 5 13 HR 5 16 HR 5 19 HR 5 25 HR 5 32 HR 5 38 HR 5 5 HR 5 63 HR 5 75 HR 5 8 HR 5 1 HR Cu L Lmin D E ØF S P F F1 inch mm inch mm inch mm inch mm inch mm inch mm in. 2 cm 2 pas bar lb. dan lb. dan , , , , , , , , , , , (±5%) Weight ~ lb. ~ Kg.55,25.6,27.64,29.68,31.74,33.79,36,89,4.97,44 1.1,5 1.26, , ,66 1.7,77 2.1, Ê.79 Ø 2 M8 x 4 CHRGING HOLE M6 Force (lbs. dan) E D R Ø 36 L min Cu L ±.1 ±,25 Cycles (in millions) Force (lbs. dan) / stroke (inch) diagram Cycles / min. F ±.1 Ø 38 ±,3.5 2 Ordering example: (1) HR 5 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

65 1.51 Ø 38, ISO Fixing FS Ø 34, Ø 38, Ø 6,6 (4x) FC Ø Ø 6,6 (4x) Ø 4 Ê.8 Ø FCQ Ø4.26 Ø6,6(4x) Ø38, HRF 5 Ø.79 Ø 2 CHRGING HOLE M6.2 5 Cu HR HRF Threaded body cylinders L, ,8 cod. GM 38 L min , M ,1 Ø 1.4 Ø 35,7 M 38 x 1,5 The HRF are threaded body 5 springs with the same length and force as the HR 5 Ordering example: (1) HRF 5 5 M 38 x Ø14(4x).35 Ø 9 (4x) Ø ,3 cod. FC 38

66 HR 7 Code Cu L Lmin S P F F1 V Weight HR 7 1 HR 7 13 HR 7 16 HR 7 19 HR 7 25 HR 7 32 HR 7 38 HR 7 5 HR 7 63 HR 7 75 HR 7 8 HR 7 1 HR inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan , (±5%) in. 3 cm ~ lb. ~ Kg.87,39.93,42 1.,45 1.6, , , , , , ,85 2.5, , , Ø 2 2 x (M8 x 4) Force (lbs. dan) CHRGING HOLE M Ø Force (lbs. dan) / stroke (inch) diagram ,5 R Ø Ø 4 L min Cu L ±.1 ±,25 Cycles (in millions) Cycles / min ±.1 Ø 45 ±,3 Ordering example: (1) HR 7 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 64

67 ISO Fixing FB Ø 15 (2x).59 Ø 15 (4x) Ø Ø Ø 9 (2x).79 Ø 2 FB Ø 15 (2x).43 Ø 11 (4x) Ø 18(4x).35 Ø 9 (2x) Ø FS Ø 41, Ø 45, Ø 9 (4x).79 2 FS Ø 41, Ø 45, Ø 9 (4x) FC Ø Ø 9 (4x) 1.8 Ø 45, Ø 47.8 Ø FCQ Ø47.35 Ø9(4x) Ø 45, HR HRF HR 7... N Non selfcontaining cylinders The HR 7...N are non selfcontaining cylinders with the same stroke as the HR 7 but with the lengths L and Lmin increased of 1 mm HRF 7 Threaded body cylinders Ø.95 Ø 24 CHRGING HOLE M6.2 5 Cu L, ,8.8 2 cod. GM 45 L min.11 2, M ,1 Ø 1.68 Ø 42,7 M 45 x 1.5 The HRF are threaded body 7 springs with the same length and force as the HR 7 Ordering example: (1) HRF 7 5 M 45 x Ø 14 (4x).35 Ø 9 (4x) Ø cod. FC 45

68 HR 1 Code Cu L Lmin S P F F1 V Weight inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in. 3 cm 3 ~ lb. ~ Kg HR 1 1 HR 1 13 HR 1 16 HR 1 19 HR 1 25 HR 1 32 HR 1 38 HR 1 5 HR 1 63 HR 1 75 HR 1 8 HR 1 1 HR , (±5%) ,57,59,62,65,7,77,83,94 1,7 1,16 1,21 1,43 1,7 see page CHRGING HOLE M Ê.79 Ø 2 2 x (M8 x 5) Force (lbs. dan) Ê1.18 Ø M ,5 R Ø L min Cu L ±.1 ±,25 Cycles (in millions) Force (lbs. dan) / stroke (inch) diagram Cycles / min ±.1 Ø 5 ±, Ordering example: (1) HR 1 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 66

69 ISO Fixing FB 5.59 Ø Ø ,5.35 Ø ,5.43 Ø Ø 9 (2x).79 Ø 2 FB 5.59 Ø 15 (2x).43 Ø 11 (4x) Ø 18 (4x).35 Ø 9 (2x) , ,5.79 Ø FC Ø Ø 9 (4x) Ê1.99 Ø 5, Ø Ø , ,5 FCQ 5.35 Ø9(4x) 2.13 Ø Ø5, , ,5 FS 5.35 Ø 9 (2x) Ø , M8 FHR Ø9(4x).45 11, , , HR HRF HRF 1 Threaded body cylinders Ø 1.18 Ø 3 L ±, ,8 Cu.8 2 cod. GM 5 L min , ,1 CHRGING HOLE G1/8" Ø1,88 Ø 47,7 M 5 x 1,5 The HRF are threaded body 1 springs with the same length and force as the HR 1 Ordering example: (1) HRF 1 5 M 5 x Ø 14 (4x) M 6.35 Ø 9(4x) Ø Ø cod. FC 5

70 HR 15 Code Cu L Lmin D E ØF S P F F1 inch mm inch mm inch mm inch mm inch mm inch mm in. 2 cm 2 psi bar HR HR HR HR HR HR HR HR HR HR HR HR HR Weight lb. dan lb. dan in. 3 cm 3 ~ lb. ~ Kg , , , , (±5%) , , , , ,86 see page 146 V CHRGING HOLE M x (M8x5) Force (lbs. dan) Ê.79 Ø Ê1.42 Ø M E D R Ø 59 L min Cu L ±.1 ±,25 Cycles (in millions) Force (lbs. dan) / stroke (inch) diagram Cycles / min. F.22 5, ±.1 Ø 63 ±,3 Ordering example: (1) HR 15 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 68

71 ISO FB 5.59 Ø Ø ,5.35 Ø ,5.43 Ø Ø 9 (2x).79 Ø 2 FB 5.59 Ø 15 (2x).43 Ø 11 (4x) Ø 18 (4x).35 Ø 9 (2x) , ,5.79 Ø FS2 63 Ø 2,26 Ø 57,5,47 12,31 8 Ø,31 Ø 63,5 3, ,,5 63,5 3, ,5 63,5 Ø,43 Ø 11 (4x),94 24 HR HRF FS Ø 57, Ø 63, Ø 11 (4x) FC 63 Ø 4.8 Ø 122 Ø.43 Ø 11 Ø 2.5 Ø 63, Ø 2.64 Ø 67 Ø.15 Ø , ,5 4 Ø.43 Ø FCQ Ø67.43 Ø11(4x) 2.5 Ø 63, , ,5 S rod section area P nominal charging pressure F nominal initial force F1 average final force V volume of gas 69

72 HR 24 Code Cu L Lmin D E ØF S P F F1 inch mm inch mm inch mm inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan HR HR HR HR HR HR HR HR HR HR HR HR HR CHRGING HOLE M Weight in. 3 cm 3 ~ lb. ~ Kg , , , , , , , , (±5%) , , , , , ,93 see page V Ø 4 4 x (M8 x 6) Force (lbs. dan) Ø M E D R.1 2, Ø 7 L min Cu L ±.1,25 Cycles (in millions) Force (lbs. dan) / stroke (inch) diagram Cycles / min. F.22 5, ±.1 Ø 75,3 Ordering example: (1) HR 24 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 7

73 2.97 Ø 75, ,5 ISO Fixing FB Ø 15 (4x).71 Ø 18 (4x) Ø 11 (4x) , ,5 Ê1.57 Ø Ø 9 (4x).79 2 FB Ø 11 (4x).59 Ø 15 (4x) Ø 18 (4x).35 Ø 9 (4x) , , Ø 4 FS2 75 FS Ø 68,5 2.7 Ø 68, Ø 75, Ø 75, , , Ø 11 (4x).43 Ø 11 (4x) HR HRF FC Ø Ø11 (4x) Ø 8 Ê.2 Ø ,5 FCQ Ø8.43 Ø11(4x) Ø 75, , ,5 FS Ø 11 (2x) , Ø , M1

74 HR 42 Code Cu L Lmin S P F F1 V Weight HR HR HR HR HR HR 42 5 HR HR HR 42 8 HR 42 1 HR inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan , (±5%) in. 3 cm see page 146 ~ lb. ~ Kg , , , , , 9.8 4, , , , , , CHRGING HOLE M Ê2.36 Ø 6 4 x (M8 x 8) Force (lbs. dan) Ø M R.1 2, Ø Ø L min Cu L ±.1 ±,25 Cycles (in millions) Force (lbs. dan) / stroke (inch) diagram Cycles / min ±.1 Ø 95 ±, Ordering example: (1) HR 42 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 72

75 3.76 Ø 95,5 ISO Fixing FB Ø 15 (4x).79 Ø 2 (4x) Ø 13,5 (4x) Ø 9 (4x) 2.36 Ø FB Ø 13,5 (4x).59 Ø 15 (4x) Ø 2 (4x).35 Ø 9 (4x) Ø 6 FS Ø 88, Ø 95, , , Ê.53 Ø 13,5 (4x) HR HRF FS Ø 88, Ø 95, Ø 13,5 (4x) FC Ø15.51 Ø 13 (4x) Ø 1 Ê.2 Ø FCQ Ø 1.51 Ø13(4x) Ø95, FS Ø 13,5 (2x) , Ø , , M12

76 HR 66 Code HR HR HR HR HR HR 66 5 HR HR HR 66 8 HR 66 1 HR Cu L Lmin S P F F1 V inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in. 3 cm , (±5%) Weight ~ lb. ~ Kg , , , , , , , , , , , CHRGING HOLE G1/8" Ê3.15 Ø 8 4 x (M1 x 1) Force (lbs. dan) Ø M R.1 2, , Ø 115 L min Cu L ±.1 ±, Force (lbs. dan) / stroke (inch) diagram Ø ±.1 Ø 12 ±,3.41 1,5 Cycles (in millions) Cycles / min. 1 Ordering example: (1) HR 66 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 74

77 ISO Fixing FB Ø 18 (4x).79 Ø 2 (4x) Ø 13,5 (4x) , ,5.43 Ø 11 (4x) 3.15 Ø 8 FB Ø 13,5 (4x).71 Ø 18 (4x) Ø 2 (4x).43 Ø 11 (4x) , , Ø 8 FS2 12 FS Ø 113, Ø 113, Ø 12, Ø 12, , , Ê.51 Ø 13 (4x).53 Ø 13,5 (4x) HR HRF FC 12 O 6.89 Ø Ø 13,5 (4x) 4.74 Ø 12, Ø ,5.2 Ø ,5 FCQ Ø 13,5 (4x) 4.92Ø Ø12, FS S rod section area P nominal charging pressure.53 Ø 13,5 (2x) , Ø , F nominal initial force M12 F1 average final force V volume of gas

78 HR 118 Code HR HR HR HR HR HR HR HR HR HR Cu L Lmin S P F F1 V inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in. 3 cm , (±5%) Weight ~ lb. ~ Kg , , , , , , , , , , CHRGING HOLE G1/8" Ê3.94 Ø 1 4 x (M1 x 13) Force (lbs. dan) Ø M , , Ø 145 L min Cu L ±.1 ±, Force (lbs. dan) / stroke (inch) diagram Ø Cycles (in millions) Cycles / min ±.1 Ø 15 ±, Ordering example: (1) HR ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 76

79 ISO Fixing FB Ø Ø Ø 17,5 (4x) Ø 11 (4x) 3.94 Ø 1 FB Ø 17,5 (4x).71 Ø 18 (4x) Ø 26 (4x).43 Ø 11 (4x) Ø 1 FS2 15 FS Ø 143, Ø 143, Ø 15, Ø 15, Ø 17,5 (4x) Ø 17,5 (4x) HR HRF FC Ø Ø 17,5 (4x) 5.92 Ø 15, Ø Ø FCQ Ø 13,5 (4x) 4.92Ø Ø 12, FS S rod section area P nominal charging pressure.53 Ø 13,5 (2x) Ø , F nominal initial force M12 F1 average final force V volume of gas

80 LI GENERL INFORMTION BODY One piece construction for greater safety Internal surface burnished for maximum efficiency of static ORing Black oxided ROD One piece construction for greater safety Nitrided surface with hardness ab. 12 HV for maximum durability, no wearing for optimum life of seal Lapped surface mirror like with roughness Ra,5µ for maximum performances, smoothest friction, lower over all temperature, longer lasting and less wear to the seal BUSHING / GUIDE & SEL One piece construction Two nonmetallic selflubricating guide elements for lower friction, longer lasting and minimize side loading Wiper rod to protect inside room from contaminants Polyurethane dynamic rod seal Cstyle retaining ring ensures operator safety and prevents from opening a charged cylinder Designed and built for easy, rapid and inexpensive maintenance USE Self contained Hose system: for this application the cylinders are easily converted by removing the protective screw, locking nut and one way valve (except LI 4 subjected to supply a specific.39 higher body) LODING PRESSURE Minimum allowed 29 psi (2 bar) Maximum allowed 29 psi (2 bar) For hose applications it is suggested to calculate the forces by charging at about 145 psi (15 bar). In this case the user can adjust the required force by increasing charging pressure up to the maximum allowed of 2175 psi (2 bar) anytime SPEED LIFETIME The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicated by specific graphs for each model 78

81 one piece rod retaining ring rod wiper rod seal selflubricating guide elements bushing ORing seal LI charging hole plug nut one way valve one piece body Series ØD Cu L F Page inch mm inch mm inch mm lb. dan 79 LI 4 LI 9 LI 14 LI 2 LI

82 LI 4 Code Cu L Lmin S P F F1 V inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in. 3 cm 3 Weight ~lb. ~Kg LI 4 13 LI 4 25 LI 4 32 LI 4 38 LI 4 5 LI 4 63 LI 4 8 LI , (±5%) ,43,5,55,58,65,72,83, Force (lbs. dan) Force (lbs. dan) / stroke (inch) diagram Cycles (in millions) Cycles / min..5 2 Ordering example: (1) LI ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 8

83 ISO Fixing FB Ø 15 (2x).59 Ø 15 (4x) Ø Ø Ø 9 (2x).79 Ø 2 FB Ø 15 (2x).43 Ø 11 (4x) Ø 18(4x).35 Ø 9 (2x) Ø FS2 45 FC Ø 41,5.55 Ø 14 (4x) M 45 x M 6.35 Ø 9 (4x) 1.79 Ø 45, Ø Ø 9 (4x) FCQ 45 FS Ø 41,5.35 Ø9(4x) 1.85 Ø Ø 45, Ø45, Ø 9 (4x) LI LI 4... N Non selfcontaining cylinders Cu The LI 4...N are non selfcontaining cylinders with the same stroke as the LI 4 but with the lengths L and Lmin increased of 1 mm L ±.1 ±,25 L min.39 1 Ordering example: (1) LI 4 5 N CHRGING HOLE G1/8" 81

84 LI 9 Code LI 9 25 LI 9 32 LI 9 38 LI 9 5 LI 9 63 LI 9 8 LI 9 1 LI Cu L Lmin S P F F1 V inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in. 3 cm , (±5%) Weight ~ lb. ~ Kg , , , , , , , , Force (lbs. dan) Force (lbs. dan) / stroke (inch) diagram Cycles (in millions) Cycles / min..4 4 Ordering example: (1) LI ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 82

85 Ê2.5 Ø 63, ,5 ISO Fixing FB 5.59 Ø Ø ,5.35 Ø ,5.43 Ø Ø 9 (2x).79 Ø 2 FB 5.43 Ø 11 (4x).59 Ø 15 (2x) Ø 18 (4x).35 Ø 9 (2x) , ,5.79 Ø FS2 63 Ø 2,26 Ø 57,5,47 12,31 8 Ø,31 Ø 63,5 3, ,,5 63,5 3, ,5 63,5 Ø,43 Ø 11 (4x),94 24 FS Ø 57, Ø 63, Ø 11 (4x) FC Ø Ø 11 (4x) Ø Ø ,5 LI 83

86 LI 14 Code LI LI LI LI 14 5 LI LI 14 8 LI 14 1 LI Cu L Lmin S P F F1 V inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in. 3 cm , (±5%) Weight ~ lb. ~ Kg , , , , , , , , Force (lbs. dan) Force (lbs. dan) / stroke (inch) diagram Cycles (in millions) Cycles / min..5 4 Ordering example: (1) LI ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 84

87 2.97 Ø 75, ,5 ISO Fixing FB Ø 15 (4x).71 Ø 18 (4x) Ø 11 (4x) , ,5.35 Ø 9 (4x) Ê1.57 Ø 4 FB Ø 11 (4x).59 Ø 15 (4x) Ø 18 (4x).35 Ø 9 (4x) , , Ø 4 FS2 75 FC Ø 68,5 4.8 Ø Ø11 (4x) Ø 75, Ø ,5 Ê.2 Ø , , Ø 11 (4x) FCQ 75 FS Ø 68,5.43 Ø11(4x) 3.15 Ø Ø 75, Ø 75, , , Ø 11 (4x) LI FS Ø 11 (2x) , Ø , M1 85

88 LI 2 Code LI 2 25 LI 2 32 LI 2 38 LI 2 5 LI 2 63 LI 2 8 LI 2 1 LI Cu L Lmin S P F F1 V inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in. 3 cm , (±5%) Weight ~ lb. ~ Kg , ,5 8. 3, , , , , , Force (lbs. dan) Force (lbs. dan) / stroke (inch) diagram Cycles (in millions) Cycles / min..5 4 Ordering example: (1) LI ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 86

89 ISO Fixing FB Ø 2 (4x).59 Ø 15 (4x) Ø 13,5 (4x) Ø 9 (4x) 2.36 Ø 6 FB Ø 13,5 (4x).59 Ø 15 (4x) Ø 2 (4x).35 Ø 9 (4x) Ø 6 FS2 95 FC Ø 88, Ø15.51 Ø 13 (4x) 3.76 Ø 95, Ø 95, Ø , Ê.2 Ø , Ê.51 Ø FCQ 95 FS Ø 88,5.51 Ø13(4x) 3.94 Ø Ø 95, Ø95, Ø 13,5 (4x) LI FS Ø 13,5 (2x) , Ø , , M12 87

90 LI 32 Code LI LI LI LI 32 5 LI LI 32 8 LI 32 1 LI Cu L Lmin S P F F1 V inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in. 3 cm , (±5%) Weight ~ lb. ~ Kg , , , , , , , , Force (lbs. dan) Force (lbs. dan) / stroke (inch) diagram Cycles (in millions) Cycles / min..5 4 Ordering example: (1) LI ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 88

91 4.74 Ø 12,5 ISO Fixing FB Ø 18 (4x).79 Ø 2 (4x) Ø 13,5 (4x) , ,5.43 Ø 11 (4x) 3.15 Ø 8 FB Ø 13,5 (4x).71 Ø 18 (4x) Ø 2 (4x).43 Ø 11 (4x) , , Ø 8 FS2 12 FC Ø 113,5 O 6.89 Ø Ø 13,5 (4x) Ø 12, Ø , ,5.2 Ø , , Ê.51 Ø 13 (4x) FCQ 12 FS Ø 113,5.53 Ø13,5(4x) 4.92 Ø Ø 12, Ø12, Ø 13,5 (4x) LI FS Ø 13,5 (2x) , Ø , M12 89

92 K GENERL INFORMTION BODY Internal surface burnished for maximum efficiency of static ORing Nitrided surface with hardness ab. 8 HV for maximum durability, no wearing for optimum life of seal Lapped surface mirror like with roughness Ra,5µ for maximum performances, smoothest friction, lower over temperature, longer lasting and less wear to the seal Black oxided ROD One piece construction for greater safety Nitrided surface Ground and polished surface GUIDE & SEL Two nonmetallic selflubricating guide elements for lower friction, longer lasting and minimized side loading Wiper rod to protect inside room from contaminants Polyurethane dynamic piston seal Cstyle retaining ring to ensures operator best safety and prevents from opening a charged cylinder Designed and built for easy, rapid and inexpensive maintenance USE Self contained Hose system: subjected to supply a specific.79 (2mm) higher body LODING PRESSURE Minimum allowed 29 psi (2 bar) Maximum allowed 2175 psi (15 bar) For hose applications it is suggested to calculate the forces by charging at about 145 psi (1 bar). In this case the user can adjust the required force by increasing charging pressure up to the maximum allowed of 2175 psi (15 bar) anytime SPEED LIFETIME The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicated by specific graphs for each model 9

93 one piece rod rod wiper selflubricating guide elements body plug rod seal spring ORing seal ball retaining ring ORing seal K end plate charging hole plug Series ØD Cu L F Page inch mm inch mm inch mm lb. dan 91 K4 K75 K1 K18 K47 K75 K12 K

94 K4 Code Cu L Lmin S P F F1 Weight K 4 1 inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan ~ lb. ~ Kg.4,18 K ,2.44 2, K (±5%).53,24 K ,35 S piston section area P nominal charging pressure F nominal initial force F1 average final force Ø Ø 14 2 x (M4 x 7) Force (lbs. dan) M ±.1,25 L L min Cu Force (lbs. dan) / stroke (inch) diagram ±.1 Ø 25,3 CHRGING HOLE M6 Cycles (in millions) Cycles / min Ordering example: (1) K 4 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 92

95 K 75 Code Cu L Lmin S P F F1 Weight K 75 1 inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan ~ lb. ~ Kg.66,3 K , , K (±5%).86,39 K ,57 S piston section area P nominal charging pressure F nominal initial force F1 average final force Ø Ø 19 2 x (M5x7) Force (lbs. dan) M Cu K ±.1 ±,25 Force (lbs. dan) / stroke (inch) diagram L L min ±.1 Ø 32 ±,3 CHRGING HOLE M6 Cycles (in millions) Cycles / min Ordering example: (1) K Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) ll dimensions are nominal unless tolerance is stated

96 K 1 Code Cu L Lmin S P F F1 V Weight K 1 6 K 1 1 K 1 16 K 1 25 K 1 32 K 1 4 K 1 5 inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan , (±5%) in. 3 cm ~ lb. ~ Kg.8,36.91,41 1.6, , ,62 1.5, ,74 S piston section area P nominal charging pressure F nominal initial force F1 average final force Ê.67 Ø Ø 2 2 x (M6x7) Force (lbs. dan) M Cu.37 9, ±.1,25 L 1.42 Ø 36 R.4 1 Force (lbs. dan) / stroke (inch) diagram L min Ø 36 R ±.1 Ø 38 ±,3.41 1,5 CHRGING HOLE G1/8" Cycles (in millions) Cycles / min Ordering example: (1) K 1 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 94

97 1.51 Ø 38, ISO Fixing FC Ø Ø 6,6 (4x) Ø 4 Ê.8 Ø FCQ Ø4.26 Ø6,6(4x) Ø38, K 1... N Non selfcontaining cylinders M6 x 5 Code K 1 6N K 1 1N K 1 16N K 1 25N K 1 32N K 1 4N K 1 5N Cu L Lmin inch mm inch mm inch mm K Cu Ordering example: (1) K 1 5 N L ±,25 L min Ê1.3 Ø , G1/8" P CONNECTIONS TYPE FS Ø 34, Ø 38, Ø

98 K 18 Code Cu L Lmin S P F F1 V Weight K 18 6 K 18 1 K K K K 18 4 K 18 5 inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan , (±5%) in. 3 cm ~ lb. ~ Kg 1.57, ,78 2.1, , , , ,33 S piston section area P nominal charging pressure F nominal initial force F1 average final force Ø Ø 3 2 x (M6 x 8) M Ê1.81 Ø 46 R.8 2 L Force (lbs. dan) Cu.53 13, ±.1,25 Force (lbs. dan) / stroke (inch) diagram L min Ê1.81 Ø 46 R Ê1.97 ±.1 Ø 5, ,5 CHRGING HOLE G1/8" Cycles (in millions) Cycles / min Ordering example: (1) K 18 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 96

99 Ê1.99 Ø 5,5 ISO Fixing FC Ø Ø 9 (4x) Ø ,5.16 Ø ,5 FCQ Ø54.35 Ø9(4x) Ø5, , ,5 FS 5.35 Ø 9 (2x) Ø , M8 K N Non selfcontaining cylinders Code Cu L Lmin 4 x (M6 x 8) Cu Ê1.2 Ø 26 K 18 6N K 18 1N K 18 16N K 18 25N K 18 32N K 18 4N K 18 5N inch mm inch mm inch mm K 97 L ±,25 L min Ê1.69 Ø , G1/8" O rd ering example : (1) K 18 5 N P CONNECTIONS TYPE FS2 5 FS Ø 44, Ø 44, Ø 5, Ø 5, , , Ø 9.35 Ø 9 (4x)

100 K 47 Code Cu L Lmin S P F F1 V Weight K 47 1 K K K K 47 4 K 47 5 inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in. 3 cm , (±5%) ~ lb. ~ Kg 4.8 1, , , , , ,6 S piston section area P nominal charging pressure F nominal initial force F1 average final force V volume of gas Ø 4 4 x (M8x8) Force (lbs. dan) O 1.97 Ø 5 M ±.1 ±,25 L L min Cu 2.76 Ø Ø ±.1 Ø 75 ±,3 R.1 2,5 R.1 2, CHRGING HOLE G1/8" Cycles (in millions) Force (lbs. dan) / stroke (inch) diagram Cycles / min Ordering example: (1) K 47 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 98

101 2.97 Ø 75, ,5 ISO Fixing FC Ø Ø11 (4x) Ø 8 Ê.2 Ø ,5 FCQ Ø8.43 Ø11(4x) Ø75, , ,5 FS Ø 11 (2x) , Ø , M1 K N Non selfcontaining cylinders Code Cu L Lmin 4 x (M8 x 8) Cu 1.57 Ø 4 K 47 1N K 47 16N K 47 25N K 47 32N K 47 4N K 47 5N inch mm inch mm inch mm K 99 L ±,25 L min Ê2.64 Ø 67 Ordering example:.41 1, G1/8" P CONNECTIONS TYPE (1) K 47 5 N FS2 75 FS Ø 68,5 2.7 Ø 68, Ø 75, Ø 75, , , Ø Ø 1

102 K 75 Code Cu L Lmin S P F F1 V Weight inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in. 3 cm 3 ~ lb. ~ Kg K 75 1 K K K K 75 4 K , (±5%) ,94 3,32 3,73 4,32 4,72 5,38 S piston section area P nominal charging pressure F nominal initial force F1 average final force V volume of gas Ø 52 O 2.17 Ø 55 4 x (M8x8) Force (lbs. dan) M Cu ±.1, Ø 9 R.1 2,5 Force (lbs. dan) / stroke (inch) diagram L L min Ø 9 R.1 2, ±.1 Ø 95 ±, CHRGING HOLE G1/8" Cycles (in millions) Cycles / min Ordering example: (1) K 75 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 1

103 ISO Fixing FC Ø15.51 Ø 13 (4x) 3.76 Ø 95, Ø Ê.2 Ø FCQ Ø1.51 Ø13(4x) Ø95, FS Ø 13,5 (2x) , Ø , , M12 K N Non selfcontaining cylinders Code Cu L Lmin 4 x (M8 x 8) 2.5 Ø 52 K 75 1N K 75 16N K 75 25N K 75 32N K 75 4N K 75 5N inch mm inch mm inch mm K Cu 11 L ±,25 L min Ê3.74 Ø , G1/8" P CONNECTIONS TYPE Ordering example: (1) K 75 5 N FS2 95 FS Ø 88, Ø 88, Ø 95, Ø 95, , , Ê.51 Ø Ø 13

104 K 12 Code Cu L Lmin S P F F1 V Weight inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in. 3 cm 3 ~ lb. ~ Kg K 12 1 K K K K 12 4 K , (±5%) ,47 6,7 6,8 7,6 8,38 9,39 S piston section area P nominal charging pressure F nominal initial force F1 average final force V volume of gas Ø 68 4 x (M1x8) Force (lbs. dan) Ø M ±.1 ±,25 L L min Cu 4.53Ê Ø Ê Ø ±.1 Ø 12 ±,3 R.1 2,5 R.1 2, , ,5.4 1 CHRGING HOLE G1/8" Cycles (in millions) Force (lbs. dan) / stroke (inch) diagram Cycles / min..2 5 Ordering example: (1) K12 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 1

105 4.74 Ø 12,5 ISO Fixing FC 12 O 6.89 Ø Ø 13,5 (4x) Ø ,5.2 Ø ,5 FCQ Ø Ø 13,5 (4x) Ø 12, FS Ø 13,5 (2x) , Ø , M12 K N Non selfcontaining cylinders Code Cu L Lmin 22, Ø 68 4 x (M1 X 8) K 12 1N K 12 16N K 12 25N K 12 32N K 12 4N K 12 5N inch mm inch mm inch mm K Cu L ±,25 L min FS Ø 113, Ø 12, , ,5 Ê.51 Ø Ê4.41 Ø , G1/8" P CONNECTIONS TYPE O rder ing example: (1) K12 5 N FS Ø 113, Ø 12, Ø 13,5

106 K 183 Code K K K K K K Cu L Lmin S P F F1 V inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan in. 3 cm (±5%) Weight ~ lb. ~ Kg 2.3 9, , ,7 28,9 13,1 3,2 13,7 36,2 16,4 S piston section area P nominal charging pressure F nominal initial force F1 average final force V volume of gas Ø 9 4 x (M1x8) Force (lbs. dan) Ø 1 M ±.1 ±,25 L L min Cu 5.71Ê Ø Ê Ø ±.1 Ø 15 ±,3 R.1 2,5 R.1 2, , ,5.4 1 CHRGING HOLE G1/8" Cycles (in millions) Force (lbs. dan) / stroke (inch) diagram Cycles / min Ordering example: (1) K183 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 1

107 5.92 Ø 15, ISO Fixing FC Ø Ø 17,5 (4x) Ø Ø FCQ Ø Ø 17,5 (4x) Ø15, FS Ø 13,5 (2x) Ø , M12 K N Non selfcontaining cylinders 22,5 Code Cu L Lmin Ø 9 4 x (M1x8) K 183 1N K N K N K N K 183 4N K 183 5N inch mm inch mm inch mm K Cu L ±,25 L min FS Ø 143, Ø 15, Ø 17, G1/8" Ê5.59 Ø , P CONNECTIONS TYPE Ordering example: (1) K183 5 N FS Ø 143, Ø 15, Ø 17,5 (

108 ML GENERL INFORMTION BODY Internal surface burnished for maximum efficiency of static ORing Black oxided ROD One piece construction for greater safety Nitrided surface with hardness ab. 12 HV for maximum durability, no wearing for optimum life of seal Lapped surface mirror like with roughness Ra,5µ for maximum performances, smoothest friction, lower over all temperature, longer lasting and less wear to the seal GUIDE & SEL Two nonmetallic selflubricating guide elements for lower friction, longer lasting and minimized side loading Wiper rod to protect inside room from contaminants Polyurethane dynamic rod seal Permanent selflubricating circular room for maximum lubricating and smoother working conditions of the rod seal for greater life Cstyle retaining ring to ensures operator best safety and prevents from opening a charged cylinder Designed and built for easy, rapid and inexpensive maintenance LUBRICTION Double permanent selflubrication to maximize working performances in any position and minimize over heating anytime USE Self contained Hose system: subjected to supply a specific.79 (2mm) higher body LODING PRESSURE Minimum allowed 29 psi (2 bar) Maximum allowed 29 psi (2 bar) For hose applications it is suggested to calculate the forces by charging at about 2175 psi (15 bar). In this case the user can adjust the required force by increasing charging pressure up to the maximum allowed of 29 psi (2 bar) anytime SPEED LIFETIME The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicated by specific graphs for each model 16

109 one piece rod rod wiper selflubricating guide elements permanent selflubrication chamber body rod seal plug spring ORing seal ball retaining ring ORing seal end plate charging hole ML Series ØD Cu L F Page inch mm inch mm inch mm lb. dan 17 ML 3 ML 5 ML 1 ML 18 ML 47 ML 75 ML

110 ML 3 Code ML 3 1 ML 3 15 ML 3 25 ML 3 38 ML 3 5 ML 3 63 ML 3 8 Cu L Lmin S P F F1 inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan (±5%) Weight ~lb. ~Kg.4,18.42,19.49,22.55,25.62,28.73,33.84,38 S rod section area P nominal charging pressure F nominal initial force F1 average final force Force (lbs. dan) Force (lbs. dan) / stroke (inch) diagram Cycles (in millions) Cycles / min..5 2 Ordering example: (1) ML 3 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 18

111 ML 5 Code Cu L Lmin S P F F1 Weight ML 5 1 ML 5 15 ML 5 25 ML 5 38 ML 5 5 ML 5 63 ML 5 8 inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan (±5%) ~ lb. ~ Kg.66,3.73,33.79,36.93,42 1.2, , ,63 S rod section area P nominal charging pressure F nominal initial force F1 average final force Force (lbs. dan) Force (lbs. dan) / stroke (inch) diagram ML Cycles (in millions) Cycles / min Ordering example: (1) ML Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) ll dimensions are nominal unless tolerance is stated

112 ML 1 Code Cu L Lmin S P F F1 Weight ML 1 1 ML 1 15 ML 1 25 ML 1 38 ML 1 5 ML 1 63 ML 1 8 inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan , (±5%) ~ lb. ~ Kg.88,4.95,43 1.8, , , ,8 1.92,87 S rod section area P nominal charging pressure F nominal initial force F1 average final force Force (lbs. dan) Force (lbs. dan) / stroke (inch) diagram Cycles (in millions) Cycles / min..5 2 Ordering example: (1) ML 1 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 11

113 Fixing ML1... N Non selfcontaining cylinders Code ML 1 1N ML 1 15N ML 1 25N ML 1 38N ML 1 5N ML 1 63N ML 1 8N Cu L Lmin inch mm inch mm inch mm ML Ordering example: (1) ML 1 5 N FS Ø 34, Ø 38, Ø

114 ML 18 Code Cu L Lmin S P F F1 Weight ML ML ML ML 18 5 ML ML 18 8 inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan , (±5%) ~ lb. ~ Kg 1.85,84 2.3, , , , ,57 S rod section area P nominal charging pressure F nominal initial force F1 average final force Force (lbs. dan) Force (lbs. dan) / stroke (inch) diagram Cycles (in millions) Cycles / min. 2 Ordering example: (1) ML 18 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 112

115 Fixing FS 5.35 Ø 9 (2x) Ø , M8 ML18... N Non selfcontaining cylinders Code ML 18 15N ML 18 25N ML 18 38N ML 18 5N ML 18 63N ML 18 8N Cu L Lmin inch mm inch mm inch mm Ordering example: (1) ML 18 5 N FS Ø 44, Ø 5, , ,5.35 Ø FS Ø 44, Ø 5, Ø 9 (4x) ML FS 5.35 Ø 9 (2x) Ø , M8

116 ML 47 Code Cu L Lmin S P F F1 Weight ML ML ML ML 47 5 ML ML 47 8 inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan , (±5%) ~ lb. ~ Kg , , , , , ,24 S rod section area P nominal charging pressure F nominal initial force F1 average final force Force (lbs. dan) Force (lbs. dan) / stroke (inch) diagram Cycles (in millions) Cycles / min. 2 Ordering example: (1) ML 47 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 114

117 Fixing FS Ø 11 (2x) , Ø , M1 ML47... N Non selfcontaining cylinders Code ML 47 15N ML 47 25N ML 47 38N ML 47 5N ML 47 63N ML 47 8N Cu L Lmin inch mm inch mm inch mm Ordering example: (1) ML 47 5 N FS Ø 68, Ø 75, , ,5.43 Ø FS Ø 68, Ø 75, Ø 11 (4x) ML FS Ø 11 (2x) , Ø , M1

118 ML 75 Code Cu L Lmin S P F F1 Weight ML ML ML ML 75 5 ML ML 75 8 inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan , (±5%) ~ lb. ~ Kg , , , , , ,76 S rod section area P nominal charging pressure F nominal initial force F1 average final force Force (lbs. dan) Force (lbs. dan) / stroke (inch) diagram Cycles (in millions) Cycles / min. 2 Ordering example: (1) ML 75 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 116

119 Fixing FS Ø 13,5 (2x) , Ø , , M12 ML75... N Non selfcontaining cylinders Code ML 75 15N ML 75 25N ML 75 38N ML 75 5N ML 75 63N ML 75 8N Cu L Lmin inch mm inch mm inch mm Ordering example: (1) ML 75 5 N FS Ø 88, Ø 95, , , Ê.51 Ø FS Ø 88, Ø 95, Ø 13,5 (4x) ML FS Ø 13,5 (2x) , Ø , , M12

120 ML12 Code ML ML ML ML 12 5 ML ML 12 8 Cu L Lmin S P F F1 inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan , (±5%) Weight ~ lb. ~ Kg , , , , , ,84 S rod section area P nominal charging pressure F nominal initial force F1 average final force Force (lbs. dan) Force (lbs. dan) / stroke (inch) diagram Cycles (in millions) Cycles / min. 2 Ordering example: (1) ML 12 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 118

121 Fixing FS Ø 13,5 (2x) , Ø , M12 ML12... N Non selfcontaining cylinders Cu L Lmin Code inch mm inch mm inch mm ML12 15N ML12 25N ML12 38N ML12 5N ML12 63N ML12 8N Ordering example: (1) ML 12 5 N FS Ø 113, Ø 12, , , Ê.51 FS Ø 113, Ø 12, Ø 13,5 (4x) ML FS Ø 13,5 (2x) , Ø , M12

122 LS GENERL INFORMTION BODY One piece construction for greater safety Internal surface burnished for maximum efficiency of static ORing Black oxided ROD One piece construction for greater safety Nitrided surface with hardness ab. 12 HV for maximum durability, no wearing for optimum life of seal Lapped surface mirror like with roughness Ra,5µ for maximum performances, smoothest friction, lower over all temperature, longer lasting and less wear to the seal BUSHING / GUIDE & SEL One piece construction Two nonmetallic selflubricating guide elements for lower friction, longer lasting and minimize side loading Wiper rod to protect inside room from contaminants Polyurethane dynamic rod seal Permanent selflubricating circular room for maximum lubricating and smoother working conditions of the rod seal for greater life Cstyle retaining ring ensures operator safety and prevents from opening a charged cylinder Designed and built for easy, rapid and inexpensive maintenance LUBRICTION Double permanent selflubrication to maximize working performances in any position and minimize over heating anytime USE Self contained Hose system: for this application the cylinders are easily converted by removing the protective screw, locking nut and one way valve LODING PRESSURE Minimum allowed 29 psi (2 bar) Maximum allowed 2175 psi (15 bar) For hose applications it is suggested to calculate the forces by charging at about 145 psi (1 bar). In this case the user can adjust the required force by increasing charging pressure up to the maximum allowed of 2175 psi (15 bar) anytime SPEED LIFETIME The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicated by specific graphs for each model 12

123 Zero force on contact. Drastically reduced noise and vibration. Great improvement in ambient and production conditions. Dimensionally interchangeable with the SC/ISO series. 12,5 INITIL IMPCT VIBRTIONS FORCE CURVE 1, 7,5 LS series Standard series F1 5, F cceleration [g] 2,5 2,5 Force LS series 5, Standard series 7,5 1, 12,5,2,2,4,6 Cls Stroke Cu Time [sec] one piece rod retaining ring rod wiper permanent selflubrication chamber selflubricating guide elements ORing seal bushing rod seal one piece body one way valve LS charging hole plug nut Series ØD Cu L F Page inch mm inch mm inch mm lb. dan 121 LS 15 LS 24 LS 3 LS

124 LS 15 Code LS LS LS 15 5 LS LS 15 8 LS 15 1 LS LS LS 15 2 LS LS 15 3 Cu L Lmin S P F F1 inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan , , (±5%) Weight ~ lb. ~ Kg , , , , , , , , , , ,4 M8 x 13 (4x) G 1/8" Ø 1.57 Ø 4 Force (lbs. dan) (Cls) Ø 1.77 Ø 45 Ø.79 Ø ±.1,25 L Lmin Cu Ø 2.76 Ø R.1 2, Force (lbs. dan) / stroke (inch) diagram 12 1 Ø 2.64 Ø Cycles (in millions) Cycles / min..41 1,5 Ø 2.95 ±.1 Ø 75 ± Ordering example: (1) LS 15 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 122

125 2.97 Ø 75, ,5 ISO Fixing FB Ø 15 (4x).71 Ø 18 (4x) Ø 11 (4x) , ,5.35 Ø 9 (4x) Ê1.57 Ø 4 FB Ø 11 (4x).59 Ø 15 (4x) Ø 18 (4x).35 Ø 9 (4x) , , Ø 4 FS Ø 68, Ø 75, , , Ø 11 (4x) FS Ø 68, Ø 75, Ø 11 (4x) FC Ø Ø11 (4x) Ø 8 Ê.2 Ø ,5 FCQ Ø8.43 Ø11(4x) Ø75, , ,5 FS Ø 11 (2x) , Ø , LS M1 123 S rod section area P nominal charging pressure F nominal initial force F1 average final force V volume of gas

126 LS 24 Code Cu L Lmin S P F F1 inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan LS LS LS LS ,5 LS , LS (±5%) LS LS LS 24 2 LS LS Weight ~ lb. ~ Kg , , , , , , , , , , ,4 G 1/8" M8 x 13 (4x) Ø 1.57 Ø 4 Force (lbs. dan) ±.1,25 L Lmin Cu.2 5 (Cls).41 1,5 Ø 1.77 Ø 45 Ø.79 Ø 2 Ø 2.76 Ø 7 Ø 2.64 Ø 67 Ø 2.95 ±.1 Ø 75 ± R.1 2, Cycles (in millions) Force (lbs. dan) / stroke (inch) diagram Cycles / min. Ordering example: (1) LS 24 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 124

127 2.97 Ø 75, ,5 ISO Fixing FB Ø 15 (4x).71 Ø 18 (4x) Ø 11 (4x) , ,5.35 Ø 9 (4x) Ê1.57 Ø 4 FB Ø 11 (4x).59 Ø 15 (4x) Ø 18 (4x).35 Ø 9 (4x) , , Ø 4 FS Ø 68, Ø 75, , , Ø 11 (4x) FS Ø 68, Ø 75, Ø 11 (4x) FC Ø Ø11 (4x) Ø 8 Ê.2 Ø ,5 FCQ Ø8.43 Ø11(4x) Ø75, , ,5 FS Ø 11 (2x) , Ø , LS M1 125 S rod section area P nominal charging pressure F nominal initial force F1 average final force V volume of gas

128 LS 3 Code Cu L Lmin S P F F1 inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan LS 3 25 LS 3 38 LS LS ,5 LS , LS (±5%) LS LS 3 16 LS 3 2 LS LS Weight ~ lb. ~ Kg , , , , , , , , , , ,2 M8 x 13 (4x) G 1/8" Ø 2.36 Ø 6 Force (lbs. dan) (Cls) Ø 2.36 Ø 6 Ø 1.38 Ø ±.1,25 L Lmin Cu Ø 3.54 Ø R.1 2, Force (lbs. dan) / stroke (inch) diagram Ø 3.42 Ø Cycles (in millions) Cycles / min..41 1,5 Ø 3.74 ±.1 Ø 95 ± Ordering example: (1) LS 3 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 126

129 ISO Fixing FB Ø 2 (4x).59 Ø 15 (4x) Ø 13,5 (4x) Ø 9 (4x) 2.36 Ø 6 FB Ø 13,5 (4x).59 Ø 15 (4x) Ø 2 (4x).35 Ø 9 (4x) Ø 6 FS Ø 88, Ø 95, , , Ê.53 Ø 13,5 (4x) FS Ø 88, Ø 95, Ø 13,5 (4x) FC Ø15.51 Ø 13 (4x) 3.76 Ø 95, Ø Ê.2 Ø FCQ Ø1.51 Ø13(4x) Ø95, LS FS S rod section area P nominal charging pressure F nominal initial force F1 average final force V volume of gas

130 LS 42 Code Cu L Lmin S P F F1 inch mm inch mm inch mm in. 2 cm 2 psi bar lb. dan lb. dan LS LS LS LS ,5 LS , LS (±5%) LS LS LS 42 2 LS LS Weight ~ lb. ~ Kg , , , , , , , , , , ,2 G 1/8" M8 x 13 (4x) Ø 2.36 Ø 6 Force (lbs. dan) (Cls) Ø 2.36 Ø 6 Ø 1.38 Ø ±.1,25 L Lmin Cu.41 1,5 Ø 3.54 Ø 9 Ø 3.42 Ø 87 Ø 3.74 ±.1 Ø 95 ± R.1 2, Cycles (in millions) Force (lbs. dan) / stroke (inch) diagram Cycles / min. Ordering example: (1) LS 42 5 ll dimensions are nominal unless tolerance is stated Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 128

131 ISO Fixing FB Ø 15 (4x).79 Ø 2 (4x) Ø 13,5 (4x) Ø 9 (4x) 2.36 Ø 6 FB Ø 13,5 (4x).59 Ø 15 (4x) Ø 2 (4x).35 Ø 9 (4x) Ø 6 FS Ø 88, Ø 95, , , Ê.53 Ø 13,5 (4x) FS Ø 88, Ø 95, Ø 13,5 (4x) FC Ø15.51 Ø 13 (4x) 3.76 Ø 95, Ø Ê.2 Ø FCQ Ø 1.51 Ø13(4x) Ø95, LS FS S rod section area P nominal charging pressure F nominal initial force F1 average final force V volume of gas

132 NON SELFCONTINING CYLINDERS The nitrogen cylinders may be used in two different operating modes: self containing or non selfcontaining (hosed). In the non selfcontaining operating mode, several cylinders are positioned in the die in the desired configuration and are connected using a network of special highpressure hoses. The circuit includes a control panel, equipped with a pressure gauge, a quickfit coupling for charging and discharge valve. Once the nitrogen has been charged into the circuit, the pressure is virtually the same in each cylinder. If the system pressure decreases, just reconnect the nitrogen bottle to the control panel to return to rated conditions. If the pressure is excessive, on the other hand, it can be reduced using the discharging valve. The control panel could be equipped (optional) with a special rupturedisc safety device which completely discharging the entire circuit if the pressure should exceed a safe level. To order nonselfcontaining cylinders, add letter N or N to the code. PC 3 BD 6 MCP UMCP BD 1 MCP PC 5 ll dimensions are nominal unless tolerance is stated 13

133 MCP MINI CONTROL PNEL The Special Springs mini control panel, thanks to its unique miniaturized design, offers wide flexibility of use, increased when combined with additional UMCP units. It consists of a steel block with pressure gauge, charging and discharging valve, 5 outlets and one onoff valve. Cod. MCP 131

134 NON SELFCONTINING CYLINDERS UMCP DDITIONL UNIT MINI CONTROL PNEL dditional units for the mini control panel MCP. Ideal for operating hosed systems or single cylinders with different pressures in the same mould. Each unit includes pressure gauge, onoff valve and 1 outlet. Designed fo a maximum combination of 1 MCP + 4 UMCP. Cod. UMCP ll dimensions are nominal unless tolerance is stated 132

135 CPV CONTROL PNEL Standard control panel to charge, adjust and check the pressure in the connected system. It consists of a steel plate with pressure gauge, charging and discharging valve, 3 outlets, steel case and can be equipped with a rupture disc (optional). Cod. CPV CPV PNEL MEMBRNE PRESSURE SWITCH WITH CLMP The use of a suitable pressure switch will immediately stop the press when the system pressure falls below the fixed minimum limit. This can be easily achieved by the introduction of the switch into the hosed system, the console/control panel or into the body of singly used/or self contained cylinders. Pressure adjusting range: psi (5 15 bar) Operating voltage: 11/22 V C max. 133 Cod. PMM 15

136 DISTRIBUTION BLOCK cod. BD6 cod. BD6/1 cod. BD6/2 cod. BD1 WRNING SIGN Cod. TRGB ll dimensions are nominal unless tolerance is stated 134

137 COMPENSTION TNKS Gas cylinders operating in non selfcontained mode may be connected to a compensation tank. The principal aim is to limit the pressure within the system to a lower figure than would normally be obtained with standard compression rates. The compensation tank volume may be easily found using the following formula: V p n {[S x R / (R1)] V } Vp compensation volume [inch 3 cm 3 ] n no. of gas cylinders required. S rea of rod (piston for series K) in [inch 2 cm 3 ] x effective working stroke in [inch cm] R Ratio between final required pressure and initial pressure of the system. V Initial volume of each cylinder in [inch 3 cm 3 ] ttention! The maximum charging pressure for the system is limited to 145 psi (1 bar), therefore it is necessary to recalculate the initial force for each cylinder using the following formula: F S P. example: Force required ~9 lbs. 4 dan and R 1,1 (1%). No. of cylinders 4 Type SC155 (or 2 Type SC35). The compensation volume required is approximately 92 inch 3 15 cm 3. Therefore, the compensation tank required will be type PC3. Extra volume in the tank is generally not a problem, and to obtain more accurate volume, extra tanks may be connected in the system. Code PC 1 PC 3 PC 5 PC 8 PC 1 ØD L H inch mm Ordering example: (1) PC 5 No. holes face 1 face 2 Holes Ø C Fittings Volume inch 3 cm G1/8 G1/8 G1/8 G1/8 G1/ pag , 183 3, 35 5, 488 8, 61 9,96 Maximum charging pressure: P 145 psi (1 bar) Maximum working pressure increase: 4 % P max 23 psi (14 bar) Test pressure: P c 3625 psi (25 bar) Example: 135

138 JIC 37 STNDRD HOSE FOR COMPRESSED NITROGEN GS Wide range of connections and accessories for any application. This standard recommended when using compensation tanks. Length upon request including end hose fittings Minimum lenght L : 1 min. (254 mm min.) Operation pressure: 5. psi max. (345 bar max.) Burst pressure: 2. psi (1.38 bar) R (bending radius): 2 min. (51 mm min.) Operation temperature: F (4 +1 C) Standard lengths available inclusive of no. 2 connections SMREP (M8 or 7/16 2 UNF) (inch) (mm) Ordering example: (3) HY 4 12 (35mm) ll dimensions are nominal unless tolerance is stated 136

139 JIC 37 STNDRD CRITERI OF SELECTION L (inch) ( X.98 ) * 1.5 L (metric) ( X 25 ) * 1.5 Right Wrong Rmin 2 (51 mm) 137

140 JIC 37 STNDRD HOSECYLINDER FITTINGS code: PS Port dapterstraight code: PE Port dapterelbow code: PS Port dapterngle Swivel code: PBTS Port dapterbranch Tee Swivel code: PRT Port dapterrun Tee code: PTWS Port daptertwo Way Swivel ll dimensions are nominal unless tolerance is stated code: PMWS Port daptermulti Way Swivel 138

141 JIC 37 STNDRD HOSEHOSE FITTINGS code: FU code: FE code: FT code: FC FittingUnion FittingElbow FittingTee FittingCross STNDRD SWIVEL NUT FITTINGS 9/ code: SN code: SNBT code: SNRT Swivel Nutngle Swivel NutBranch Tee Swivel NutRun Tee 139

142 MICRO STNDRD HOSE FOR COMPRESSED NITROGEN GS Great flexibility thanks to micro hoses and special connections (exclusive use of Special Springs). Perfect for the HR series with M6 charging hole. recommended when using mini control panel MCP. cod. TSMM8 cod. FF6 Minimum lenght L : 7.87 min. (2 mm min.) Operation pressure: 9,135 psi max. (63 bar max.) Burst pressure: 27,45 psi (1,89 bar) R (bending radius):.79 min. (2 mm min.) Operation temperature: F (4 +1 C) Standard lengths available inclusive of no. 2 connections SMREP (M8 or 7/16 2 UNF) (inch) (mm) Ordering example: (3) TSSM (1 mm) ll dimensions are nominal unless tolerance is stated 14

143 MICRO STNDRD NIPPLES FITTINGS cod. RSMTCD cod. RSMPTD cod. MT (only for M series) cod. MB (only for M series) HOSECYLINDER BLOCK cod. BDSM1 cod. BDSM2 cod. BDSM245 Examples RSMPTD RSMTCD MT TSMM8 MCP BD6/2 141

144 CCESSORIES The DM multidevice is designed and built to facilitate checking, decreasing/increasing pressure or pressurising selfcontained cylinders or hosed systems. It consists of two units: main and secondary. Main unit: steel block psi/bar gauge 2 hand grips 1 discharging valve 1 G1/8 built in adapter 1 quick fit male Secondary unit: 3 m high pressure hose 1 female quickfit 1 ON/OFF valve 1 hose release valve 1 1/22 UNF coupling for pressure/tank Ø.6316 Charging adapters full set of adapters S15 Code DM1 DM2 DM3 DM4 DM5 DM6 DM8 Directly with DM (without adapter) G1/8 M6 M6 M6 M6 M6 M6 G1/8 Model K ML18 12 K75 1 HR35 16 HR55 16 HR71 16 HRF35 16 HRF55 16 HRF71 16 ML5 1 LI413 NE16, NE24 HR1 42 HRF1 LI9 2 SC15 25 SCF25 H3 5 HF5 HR HR HR HRF HRF HRF LI425 1 K4 ML3 MCS19 MCS25 M9 M2 HR2 SC5 1 SCF5 75 H7 66 HF7 1 HR LI32 LS

145 CCESSORIES ) DISCRGING DEVICES Code DDSM6/1 DDSM6/2 DDS1/8G DDS1/8G1 M6 M6 G1/8 G1/8 Model M K ML HR LI NE SC H HR LI SC H HR LI LS K ML THRUST PD ND PLTES R cod. F 22 M8 (SC5 1 H7 66) Example CH 3/4 19 Hardened Hardened Code B C ØD ØD1 E E1 F Model reference 143 PS44 PS5656 PS7171 PS525 PS553 PS735 PS755 PS856 PS18 PS111 inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm SC5, H5, HR5, K SC75, H7, HR7, ML1, LI SC15 5, SCF5, H3 5,HR3 5, HRF5, K4 1, LI4, ML3 5 SC75 15, SCF75, H7 1, HF7 1, HR7 15, HRF7 1, K18, LI9 14, ML1 SC3 5, H24 42, HR24 42, K47 75, ML18 47, LS15 24 SC25, H3, HR3, ML3 5, LI4 SC15, H1, HR1 15, K18, ML18, LI14 2 SC3, H24, HR24, K47, ML47, LI32, LS15 24 SC5, H42, HR42, K75, ML75, LS3 42 SC75 1, H66, HR66 118, K12 183, ML12

146 CCESSORIES cod. QDFV Quick disconnect filler valves. Code QDFV1 (G1/8 ) QDFV2 (M6) QDFV3 (M6) Model reference SC5 / SC1 H7 / H66 HR66 K18 / K183 MCS19 / MCS25 NE16 / NE24 HR2 HR1 / HR42 K4 SC15 / SC25 H3 / H5 HR3 / HR7 K75 / K1 Cod. FT 47 Cod. IPC/DIG Force testing rig equipped with: steel structure electronic load cell digital force display hydraulic jack digital line for compression measuring CE 5. dan 2. dan ll dimensions are nominal unless tolerance is stated 144

147 MINTENNCE Special Springs cylinders guarantee extended life and minimum maintenance thanks to the exclusive use of the best materials and components along with their advanced constructional design. If pressure losses occur after extended use or particularly heavy applications, this indicates that the sealing gaskets are worn or damaged. Using special tools and kits, and with the support of videos and detailed instructions, it is possible to restore the original seal and guide conditions. For obvious reasons of economy, Special Springs only foresees maintenance for cylinders with body Ø ı 19,7 (5 mm). Complete set of hardware for dismantling and assembling nitrogen cylinders cod. CMC full set cod. CMCT tool set only cod. CMC... set of accessories for a specific family of cylinders (es. SC1) Cylinder maintenance kit Ordering example BM model + bn xxxxx xxxx (ex. BM SC75 38 B bn ) 145

148 MOUNTING SPECIFICTIONS RECOMMENDTIONS Obsolete L + 1 mm L The realization of special connections and hoses, exclusive use of Moeller/Special Springs, allow HR self contained cylinders (with M6 charging hole) to be used in linked systems (non self contained cylinders). This bring a saving of 1 mm in overall length compared to the non self contained standard version (HR...N). To order the new linked version, please add N next to the standard code. HR... N HR... N Example: (4) HR 155 N Hose and accessories: page Cu max 9% Cu > 9% Cu 15 bar Do not release rod uncontrolled when returning CUTION Do not exceed maximum recommended pressure of 2175 psi (15 bar) when charging, unless otherwise stated 1% Cu < Cu N 2 CUTION ssure the rod is 1% extracted when charging. When charging cylinders missing threaded hole at the rod end, initially fill with limited pressure of 75 psi (5 bar) to extract the rod completely; then charge to required pressure. 1% Cu CUTION lways wear safety glasses when exhausting a gas spring CUTION Before servicing gas spring assure all pressure is exhausted and the rod fully retracted into the body 146