Smart Manufacturing and University Integration

Transcription

1 Smart Manufacturing and University Integration 2015 UC CIO/VCR Summit Smart Manufacturing Leadership Coalition (SMLC) Jim Davis, Vice Provost IT & CTO, UCLA

2 Using Infrastructure to Drive Research Building a Research Channel

3 An Industry-Driven Open Architecture Shared Infrastructure Smart Manufacturing Information that drives the next century s structural shift in manufacturing. Smart Manufacturing Leadership Coalition (SMLC) 501c (6) Making real-time info available: when it is needed, where it is needed and in the form it is needed throughout the Manufacturing ecosystem SMLC Partnerships Test Beds - General Dynamics, General Electric, General Mills, General Motors, Praxair, Corning, Pfizer, Alcoa, Owens Corning, Advanced Manufacturing Partnership SoCal, Southwest Research Institute Design/Manufacturing Platform Providers JPL/NASA, UCLA, Rockwell, Schneider Electric, Nimbis, OSISoft, Savigent Software Modeling & Simulation Materials, Design, Manufacturing Caltech/JPL, UCLA, UT Austin, Tulane, NCSU, CMU, Purdue, WVU, UC Berkeley Smart Manufacturing/Smart Grid EPRI Global Metrics/Outreach AIChE, ASQ, ACEEE, NCMS, MESA, MT Connect, Society of Manufacturing Engineers (SME), Sustainable Solutions, Spitzer & Boyes Agency partners DOE, NIST, NSF Regional Partners Pacific Northwest National Lab (PNNL), TAMU, Center for Advanced Technology Systems/RPI, AMP SoCal, Association of State Energy Research & Technology Transfer Institutions (ASERTTI), National Association of State Energy Officials (NASEO)

4 SMLC s Industry-Driven Strategy Roadmap: Operations & Technology for SM systems NSF Workshop Action Plan: Implementing 21 st Century Smart Manufacturing DOE Workshop Implementation Plan: Review & Refine Collaboration Roles & Alignment Membership Expansion SMLC Forum Workshop Establish Work Groups: Identify & Drive Priority areas Test Bed Platform People Business Board Meetings, Calls, Advisory Groups, Focused Workshops, etc. Spin-off parallel activities Infrastructure Specification: Increasing SM Platform Definition & Development AIChE Workshop Technical Meetings SMLC Incorporates as 501c6: Building Capacity & Resources; Leveraging Resources; Advocacy for SM ACCELERATE DOE FOA DOE, NSF, NIST Awards: $13 million in Project Work to develop SM Platform Prototype

5 AMP 2.0 Recommendations

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7 DOE FOA Clean Energy Manufacturing Innovation Institute on Smart Manufacturing ADVANCE SENSING, CONTROLS, PLATFORMS AND MODELING FOR MANUFACTURING 7

8 Cyber Infrastructure Data Research

9 Technological advances in mediated communication Era of Data Our UC Policies Borgman, C. L., Abelson, H., Dirks, L., Johnson, R., Koedinger, K. R., Linn, M. C., Szalay, A. (2008). Fostering 9Learning in the Networked World: The Cyberlearning Opportunity and Challenge. National Science Foundation. Image: Jillian Wallis and Roy Pea

10 Research Sustainability The Business Model of Data Practice Valuation Collective vs. Proprietary Data Valuation Collective vs. Proprietary IoT Big Data Collective Innovation & Practice Research Enterprise Data, Analytics, Research & Meaningful Use Data & Device Integration & Orchestration Secure Data Highways Secure Infrastructure The Business of Open Architecture Market, Valuation of Data & Innovation Collective Wisdom Converting Knowledge to Wisdom Smart Converting Information to Knowledge Converting Data to Information 10

11 The Coalition and Smart Manufacturing

12 General Mills Networked-Based Manufacturing EDI transaction & quality certifications Business Systems, ERP Recipe Management Mapping formula into operating recipes Mapping SAP information Into operation Supply Chain Smart Grid Smart Factory Distribution Center Green Light Analyze - to put into production Make right ingredients confirmation on recipe Release meet requirements to release Customer FDA Tracking & traceability Graphics courtesy of Rockwell Automation

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14 What is SMART Test Bed Smart Systems Smart Machine Line Operations In-Production High Fidelity Modeling Dynamic Decisions Enterprise and Supply Chain Decisions Design, Planning and Model Development Integrated process machine and product management Benchmarking machine-product interactions Machine-power manage management Enhanced management complex behaviors Rapid qualification components products materials Integrated computational materials engineering (ICME) Performance management global integrated decisions Untapped enterprise degrees of freedom in efficiency, performance, and time Enterprise analytics and business operational tradeoff decisions Variability reduction In situ measurement and integrated value chains Tracking, traceability and genealogy Design models in production Product/material in-production ability New product, material technology insertion Adaptable machine configurations Configurable data and analyses for rapid analytics and model development External partner integration and interoperabilty

15 The Business Model of Data Open Architecture Vendor Agnostic Open Access low cost Platform access Open Market Place open access to composable software libraries & non-proprietary deployment data Data Valuation Collective vs. Proprietary IoT Big Data Practice Valuation Collective vs. Proprietary Manufacturing Health & Sustainability Collective Innovation & Practice Smart Enterprise Manufacturing Smart Factory Manufacturing Data & Device Integration & Orchestration Secure Data Highways Secure I, P and SaaS The Business of Open Architecture Market, Valuation of Data & Innovation Collective Wisdom Converting Knowledge to Wisdom Smart Converting Information to Knowledge Converting Data to Information

16 Open Platform Marketplace as a Service Buyer/Seller Dashboard Composable apps & libraries Data tools, viewers, metrics, models Toolkits, App data services Development Deployment Performance Reuse as a Service Workflow as a Service Validated/licensed software environments Data models Secure historian & private virtual computation Secure data connectors

17 Performance Metrics with Platform Year 1 Year 2 Year 3 Year 4 Year 5 notes Decrease R & D cost/risk Accelerated pace of R & D outcomes Decrease in replication/deployme nt cost/risk & accelerated pace Retrofit modeling - waste heat minimization/energy productivity - base no advanced technology (See DOE proposal) 25% 30% 35% 40% 50% Compared to no platform baseline; 1 st year decrease - data & modeling infrastructure; 2 nd year progressive decrease - building on shared research 2 years to 1 year +5% faster +10% faster +15% faster 60% 1 2 replications 65% 1 year shift multiple replications 70% multiple replication s +20% faster 1 st year reduced duration - flexibility with modeling infrastructure; 2nd year progressive - more interface apps, better use standards, better modeling tools, consolidated experience 80% Multiple replications 1 year shift because R & D faster; Year 2 cost progression; consolidated experience, more interface apps, better standards, better modeling tools; pace accelerated multiple parallel replications 20% 30% 35% 40% 50% Advance control and low hanging fruit practices 20 25%; advanced real time Low 1 st phase energy 2 nd phase energy modeling & integration next 20%; hanging R & D R & D sophisticated integrated modeling next fruit Calculated for control and IT retrofits for existing process measurements, new, dynamic operating conditions; does not account for potential for new equipment Platform Energy Economics 17

18 Integrating with Universities

19 UCLA Research recosystem In Progress UC & LA Shared Patient Data UCLA Health Enterprise Patient Data (CNSI*) Hoffman2 Computation Cluster (Gonda*) HPC Storage Researcher Zone (Terasaki*) Data Orchestration Archival Storage Local support UCLA Expertise Area Dawson2 Computation & Visualization Cluster Data Sharing Tools National Resources recosystem User Web/Mobile Interface Secure Access & High Speed Transfer 100G MobilizeLabs In the field - Sensing Devices 10Gb Campus Backbone 19 UC Shared System

20 EERE DOE Project Smart Manufacturing Development of an Open Architecture, Widely Applicable Smart Manufacturing Platform Test Bed: Praxair Design Operations Supply Chain Data Center Monitoring -- Global Map Distribution/Reseller Manufacturer (OEM) Customer Retailer Supplier Logistics Dynamic Energy Risk Management & Cross Unit Performance Test Bed: General Dynamics Heating & Forging Cutting & Machining Power Mgmt & Energy Grid Integrated Line Operations Management

21 Integrating Research and Manufacturing

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