INSTRUCTIONS FOR THE USE OF GO AND NO-GO PIN GAUGES FOR CD-920 AND CD-940 STYLE CRIMP DIES

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Bryce Crawford
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1 THIS COPY IS PROVIDED ON RESTRICTED SIS ND IS NOT TO E USED IN NY WY DETRIMENTL TO THE INTERESTS OF PNDUIT CORP. INSTRUCTIONS FOR THE USE OF GO ND NO-GO PIN GUGES FOR CD-90 ND CD-940 STYLE CRIMP DIES Please follow the steps below for the use of pin gauges to check for wear of the Crimp Die set, also for an undersized Crimp Die set. STEP ONE Please select the correct Crimp Die set and the correct gauge pins for the application that you will be checking. Your RISED LETTER die set inside surfaces should look like this. The raised letters in this picture have been painted to show up more clearly. The diameter will be gauged across the surfaces of these letters. In die sets with recessed letters, the pockets will be gauged. Your die set outside surfaces should look like this. INSTRUCTIONS, GGING For the purposes of this gauging, the upper pin tolerance (NO GO) is +/-." and the lower pin tolerance (GO) is +/-.". CD-90 / CD-940 FMY'S CONTROL DRWING ITEM ISION NME R746/ DTSET FILE NME 9/4/4 J ISED ND REDRWN ON TEM CENTER, NO DIMS CHNGED R746_DS_TP7460/ Page 0 8/6/4 J UPDTED WITH +/-." TOLERNCE ON PIN DIMETER DIMENSIONL TOLERNCES RE: IN [mm] 0 7/9/4 J UPDTED WITH CD INFORMTION 7/9/4 J RELESE FOR KOREN SLES MTERIL: X. [.4].0 [.] XX NGLES. [.7] DRWING NUMER: THIRD NGLE DRWN Y DTE Y PR DTE J TP7460 SCLE SHT OF 7

2 THIS COPY IS PROVIDED ON RESTRICTED SIS ND IS NOT TO E USED IN NY WY DETRIMENTL TO THE INTERESTS OF PNDUIT CORP. STEP TWO Insert the correct Crimp Die in the correct tool as shown in the picture below. Pull the top release die button to insert the die into the non-movable (upper) portion of the tool. Push in the release button to insert the die into the moving (lower) portion of the tool. Make sure the Crimp Dies are fully engaged and aligned with each other. INSTRUCTIONS, GGING CD-90 / CD-940 DIE FMY'S CONTROL DRWING ITEM ISION NME R746/ DTSET FILE NME 9/4/4 J SEE PGE FOR DRWING CHNGES R746_DS_TP7460/ Page 0 8/6/4 J SEE PGE FOR DRWING CHNGES DIMENSIONL TOLERNCES RE: IN [mm] 0 7/9/4 J SEE PGE FOR DRWING CHNGES 7/9/4 J SEE PGE FOR DRWING CHNGES MTERIL: X. [.4].0 [.] XX NGLES. [.7] DRWING NUMER: THIRD NGLE DRWN Y DTE Y PR DTE J TP7460 SCLE SHT OF 7

3 THIS COPY IS PROVIDED ON RESTRICTED SIS ND IS NOT TO E USED IN NY WY DETRIMENTL TO THE INTERESTS OF PNDUIT CORP. STEP THREE Close the Crimp Dies in the tool so that they are completely against one another as shown below. The jaws should be brought together so they just meet and touch. The dies should NOT be able to be moved in this position. This will confirm that there is enough force to close them, but not enough force to compress them. Die halves touch here Parts are aligned and under slight pressure to meet and NOT move. NOT under full tool pressure! INSTRUCTIONS, GGING CD090 / CD-940 DIE FMY'S CONTROL DRWING ITEM ISION NME R746/ DTSET FILE NME 9/4/4 J SEE PGE FOR DRWING CHNGES R746_DS_TP7460/ Page3 0 8/6/4 J SEE PGE FOR DRWING CHNGES DIMENSIONL TOLERNCES RE: IN [mm] 0 7/9/4 J SEE PGE FOR DRWING CHNGES 7/9/4 J SEE PGE FOR DRWING CHNGES MTERIL: X. [.4].0 [.] XX NGLES. [.7] DRWING NUMER: THIRD NGLE DRWN Y DTE Y PR DTE J TP7460 SCLE SHT 3 OF 7

4 THIS COPY IS PROVIDED ON RESTRICTED SIS ND IS NOT TO E USED IN NY WY DETRIMENTL TO THE INTERESTS OF PNDUIT CORP. STEP FOUR Check to see if both Crimp Dies are in-line with one another and centered in the tool. The Crimp Dies should be aligned so that the maximum diameter pin can be inserted between the dies in the tool. If they are not aligned, a false GO or NO-GO could be seen. INSTRUCTIONS, GGING CD-90 / CD-940 DIE FMY'S CONTROL DRWING ITEM ISION NME R746/ DTSET FILE NME 9/4/4 J SEE PGE FOR DRWING CHNGES R746_DS_TP7460/ Page4 0 8/6/4 J SEE PGE FOR DRWING CHNGES DIMENSIONL TOLERNCES RE: IN [mm] 0 7/9/4 J SEE PGE FOR DRWING CHNGES 7/9/4 J SEE PGE FOR DRWING CHNGES MTERIL: X. [.4].0 [.] XX NGLES. [.7] DRWING NUMER: THIRD NGLE DRWN Y DTE Y PR DTE J TP7460 SCLE SHT 4 OF 7

5 THIS COPY IS PROVIDED ON RESTRICTED SIS ND IS NOT TO E USED IN NY WY DETRIMENTL TO THE INTERESTS OF PNDUIT CORP. STEP FIVE Using the correct GO & NOGO Pin Gauges: a. b. Insert the pin gauge in the center of the Crimp Die. If checking for wear, and the correct GO pin gauge is able to pass through the center of the two Crimp Dies, then the dies are within specification. If checking to see if the Crimp Dies are over size (worn), then use the correct NO-GO pin gauge and insert it in the center of the two Crimp Dies. If the pin gauge is able to completely pass through the center of the two Crimp Dies, the Crimp Dies are out of specification and should not be used. GO Pin gauge must pass through the center of the two dies for a PSS. NO-GO pin gauge must NOT pass through the center of the two dies for a PSS. PIN MUST PSS THROUGH DIE SET INSTRUCTIONS, GGING CD-90 / CD-940 DIE FMY'S CONTROL DRWING ITEM ISION NME R746/ DTSET FILE NME GO PIN GUGES RE SHOWN IN OTH PICTURES 9/4/4 J SEE PGE FOR DRWING CHNGES R746_DS_TP7460/ Page 0 8/6/4 J SEE PGE FOR DRWING CHNGES DIMENSIONL TOLERNCES RE: IN [mm] 0 7/9/4 J SEE PGE FOR DRWING CHNGES 7/9/4 J SEE PGE FOR DRWING CHNGES MTERIL: X. [.4].0 [.] XX NGLES. [.7] DRWING NUMER: THIRD NGLE DRWN Y DTE Y PR DTE J TP7460 SCLE SHT OF 7

6 THIS COPY IS PROVIDED ON RESTRICTED SIS ND IS NOT TO E USED IN NY WY DETRIMENTL TO THE INTERESTS OF PNDUIT CORP. INSTRUCTIONS FOR THE USE OF GO ND NO-GO PIN GUGES FOR THE CD-940 STYLE CRIMP DIES 9/4/4 J 0 8/6/4 J 0 7/9/4 J 7/9/4 J SEE PGE FOR DRWING CHNGES SEE PGE FOR DRWING CHNGES SEE PGE FOR DRWING CHNES SEE PGE FOR DRWING CHNGES DTE Y PR ITEM ISION NME DTSET FILE NME INSTRUCTIONS, GGING CD-90 / CD-940 DIE FMY'S R746/ CONTROL DRWING R746_DS_TP7460/ Page6 DIMENSIONL TOLERNCES RE: IN [mm]. [.4] XX. [.7] X.0 [.] NGLES THIRD NGLE MTERIL: DRWING NUMER: TP7460 DRWN Y DTE SCLE J SHT 6 OF 7

7 THIS COPY IS PROVIDED ON RESTRICTED SIS ND IS NOT TO E USED IN NY WY DETRIMENTL TO THE INTERESTS OF PNDUIT CORP. GO ND NOGO PIN GUGE S FOR CD-90 / CD-940 STYLE CRIMP DIES CRIMP DIE PRT NUMER DIE COLOR CODE DIE INDEX NUMER GUGING - MX/MIN FOR RECESSED LETTER CRIMP DIES IN INCHES GUGING - MX/MIN RISED LETTER CRIMP DIES (CD-90) IN INCHES CD-90 NEW MNUFCTURER CRIMP DIES (GO) (NO-GO) (GO) (NO-GO) CD-90-8 RED P.97" -.3".4" -.04" CD-90-6 LUE P4.37" -.63".74" -.4" CD-90-4 GREY P9.83" -.309".6" -.76" CD-90- ROWN P33.33" -.36".86" -.336" CD-90- GREEN P37.377" -.4".336" -.386" CD-90-/0 PINK P4.47" -.43".364" -.44" CD-90-/0 LK/GLD P4.449" -.47".396" -.446" CD-90-3/0 ORN/TN P0.7" -.43".46" -.476" CD-90-4/0 PUR/OLV P4.67" -.93".06" -.6" CD-90-0 YEL/RY P6.67" -.643".64" -.64" CD-90-3 WHITE P66.697" -.73".638" -.688" CD RED P7.737" -.763".68" -.73" CD-90-4 LUE P76.797" -.83".70" -.8" CD-90- ROWN P87.9" - 99".844" -.894" CD-90-* PINK P99.89" - 84".746" -.796" CD-90-6 GREEN P94.967" -.993".906" -.96" CD-90-70* LCK P06.867" -.893".80" -.870" CD * LCK P06.83" -.896" - CD-940-0* WHITE P.978" -.9" - * THESE DIES DO NOT OTTOM WHEN IN THE TOOL. THEY MUST E PIN GUGED IN VISE LIKE CLMP. SEE SHT 6 FOR DETILS. 9/4/4 J 0 8/6/4 J 0 7/9/4 J 7/9/4 J SEE PGE FOR DRWING CHNGES SEE PGE FOR DRWING CHNGES SEE PGE FOR DRWING CHNGES SEE PGE FOR DRWING CHNGES DTE Y PR ITEM ISION NME DTSET FILE NME INSTRUCTIONS, GGING CD-90 / CD-940 DIE FMY'S R746/ CONTROL DRWING R746_DS_TP7460/ Page7 DIMENSIONL TOLERNCES RE: IN [mm]. [.4] XX. [.7] X.0 [.] NGLES THIRD NGLE MTERIL: DRWING NUMER: TP7460 DRWN Y DTE SCLE J SHT 7 OF 7

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