SUBSTATION SAMPLE PHOTOS HANDBOOK
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1 SUBSTATION SAMPLE PHOTOS HANDBOOK Version: May 2015
2 Table of Content 1.0 Switchgear Room Removable Stainless Steel Hand Railings..3 Switchgear Louvred Door 5 HT Openings & Floor Frame...12 Opening for Marshaling Box, Pilot Box & Battery Charger.15 Equipment Dimension...16 LT Openings...17 DB Box 19 Trap Door...20 Lightings.24 Isolator Cable Basement Cable Basement Door 26 Red Luminous Paint..27 Cable Ramp And Entry Pipes Transformer Room Transformer Room Door...31 Transformer Plinth Substation w/o cable basement Temporary Substation Earthing for s/s Lighting...40
3 7.0 Fencing Draw Pit Substation Main Gate 44 Butterfly Lock Others 10.1 Signage MCT Cable Lugs Hot Gland Arrangement of single core cable Backfill of sand at trench (for substation w/o cable basement) Things to include in Handover Letter..54
4 Removable Stainless Steel Hand Railings Reference: Appendix 11, Railings Switchgear Room 100mm
5 Reference: Appendix 11, Railings SP POWERGRID LTD
6 Switchgear Louvred Door Reference: Appendix 12, Switchgear Louvred Door 50mm
7 Hasp & Staple Reference: Appendix 12 55mm 150mm 65mm 40mm 20mm 18mm 55mm 15mm
8 Reference: Appendix 12, Switchgear & Cable Chamber Exit Door 30mm Shoot bolt housing
9 Reference: Appendix 12, Switchgear Louvred Door 1m
10 Reference: Appendix 12, Switchgear & Cable Chamber Exit Door All doors must latched at the internal floor level Use Spacer if required
11 Reference: Appendix 12, Switchgear & Transformer Louvred Door All doors to be fitted with good quality door hook and must be able to open fully.
12
13 HT Openings & Floor Frame Screed the floor 5mm below the floor frame, after the floor frame had been fixed
14 600mm x 150mm checker plate / metal grating Checker Plate (Back View)
15 30mm gap Grating width must not more than 300mm
16 Opening for Marshaling Box, Pilot Box & Battery Charger Reference: Appendix 11, Floor Plan IDS RTU Marshalling Tools & Key Cabinet Battery Charger Pilot Box Box
17 Equipment Dimension Item DIMENSION (L X B X H)mm BATTERY CHARGER 960 x 390 x 1300 RTU 600 x 300 x 600 MARSHALLING BOX 790 x 300 x 1300 PILOT BOX 800 x 250 x 1300 IDS 390 x 240 x 500 TOOLS & KEY CABINET 800 x 360 x 1110
18 LT Openings To provide (2x25mm2)+16mm2 cu cable with 1m of flexi hose and hot gland from DB box to right side of the LT opening. LT Board 2200mm x 600mm x 1850mm
19
20 Distribution Box Reference: Appendix 15, Electrical Installation Single Line Diagram Must be endorsed by LEW All MCB must be Label
21 Trap Door Reference: Appendix 11, Aluminum Trap Door & Cat Ladder 860mm x 860mm Alum Trap Door 760mm x 760mm opening 250mm
22 Reference: Appendix 11, Aluminum Trap Door & Cat Ladder 1500mm 375mm
23 Reference: Appendix 11, Aluminum Trap Door & Cat Ladder Non slip type 200mm
24 300mm 200mm
25 Lightings Reference: Appendix 15, Electrical Installation Wall Lighting 2.4m Ceiling Lighting 3m
26 Isolator Isolator 1.5m
27 Cable Basement Cable Basement Door Reference: Appendix 12, Switchgear & Cable Chamber Exit Door 5 x 12mm Steel Bolts Shoot Bolt Housing 30mm
28 Red Luminous Paint Reference: Appendix 15, Cable Chamber Basement To paint front and back of all beam with 50mm Red Luminous Paint
29
30 Cable Ramp & Entry Pipes Reference: Appendix 11, Cable Ramp & Entry Pipes All entry pipes must be smoothed and flush to the wall 200mm Less or equal to 30 degrees 150mm
31 For Earthing Cable 200mm
32 Transformer Room Door Reference: Appendix 12, Transformer Room Louvred Door with Hasp & Staple 2x50mm
33 Transformer Plinth Appendix 11, Layout Plan 75mm x 25mm Deep Grove
34 Angled-iron to be solidly welded across the trench All cable trenches to be covered by removable hot-dipped galvanized mild steel gratings Angled-iron to be solidly welded across the trench
35 Substation w/o cable basement SP POWERGRID LTD
36 Temporary Substation SP POWERGRID LTD
37 LT Opening (OGB) 200mm
38 5-WAY OGB 830 X 320 X 1300
39 Trap Door SP POWERGRID LTD
40
41 Earthing for s/s Lighting To DB Box From Earth Pit
42 Fencing Reference: Appendix 15, Fencing (where required) 600mm wide concrete apron to surround the fence externally
43 Draw Pit SP POWERGRID LTD
44 Substation Main Gate Reference: Appendix 13, Gate Details
45 Butterfly Lock Reference: Appendix 13, Gate Details
46
47 Signage SP POWERGRID LTD
48 MCT SP POWERGRID LTD
49 Cable Lugs 1000mm2 4 holes cable lugs
50 500mm2 2 holes cable lugs
51 500mm2 1 holes cable lugs
52 Hot Gland SP POWERGRID LTD
53 Arrangement of mm or 1000mm Cu single core cables 2 2 Arrangement of 500mm or 1000mm Cu single core cables is carried out as shown below so that the current in each phase is evenly distributed between the cables for that phase. Arrangement 1 L3 L2 L1 N L1 L2 L3 Width For S/C 2 500mm - 280mm Width For S/C mm - 380mm Arrangement 2 L3 L3 L2 L1 N L1 L2 Width For S/C 2 500mm - 200mm Width For S/C mm - 280mm
54
55 Things to include in Handing Over letter **All the 7 item below need to be done by the main contractor after the substation work had been completed 1) Seal all cable entry pipes. 2) Backfill all trench with wash dry sand 3) Apply thin layer of cement 4) Touch-up paint work 5) Cover all excess opening with checker plate or grating 6) Any other minor defect work 7) 24/7 security access For handover of substation, kindly liaise with the Project Officer of the respective section using Appendix 5 form extracted from the How to Apply for Electricity Connection handbook.
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