Automation in the Oil and Gas Industry: Past, Present, Future. Larry Irving VP, Oil and Gas Industry

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1 Automation in the Oil and Gas Industry: Past, Present, Future Larry Irving VP, Oil and Gas Industry

2 Agenda Automation of the past Current capabilities Challenges in the industry for tomorrow Promise of tomorrow; Monetizing proven reserves: What does the control loop of the future look like? Barriers to achieving our goal Who drives the business? Challenge for the next generation of Automation Experts 2 Emerson Confidential

3 Our Three Roughnecks. PAST PRESENT FUTURE 3 Emerson Confidential

4 Three Control Levels of Production Optimization PLANNING LIFE OF FIELD STORAGE History matching Well planning ANALYSIS Flow assurance Condition Monitoring Well optimization Abnormal Situation Prevention VALIDATION CONTROL MEASUREMENT Closed loop APC/MPC Loop tuning PROCESS ACTUATION DECISION SUPPORT STRATEGY

5 Automation Control Loop of the Past Gathering information Interpretation 5 Emerson Confidential

6 Final Control of the Past 6 Emerson Confidential

7 The Control Loops for Life of Field Production Optimization: Past Practices PLANNING LIFE OF FIELD STORAGE History matching Well planning Years ANALYSIS Flow assurance Condition Monitoring Well optimization Abnormal Situation Prevention VALIDATION Value Months CONTROL Closed loop APC/MPC Loop tuning MEASUREMENT Weeks PROCESS DECISION SUPPORT ACTUATION Time STRATEGY

8 Automation Control of Today It s all about Data and Communication! AGA Flow Calculations Historical Databases Event and Alarm Logs Data Security Embedded Communications Spontaneous Report-by- Exception (SRBX) Host Communication Pass-Through Communication Closed-loop PID Control Logic and Sequencing Control 8 Emerson Confidential

9 Today, We Can Instrument the Units But What do We do with the DATA? 9 Emerson Confidential

10 Data and Alarm Overload! I whished I knew what was really Important? 10 Emerson Confidential

11 The Control Loops for Life of Field Production Optimization: Current Practices PLANNING LIFE OF FIELD STORAGE History matching Well planning Months/Years ANALYSIS Flow assurance Condition Monitoring Well optimization Abnormal Situation Prevention VALIDATION Value Days/Weeks CONTROL MEASUREMENT Closed loop APC/MPC Loop tuning Seconds/Minutes PROCESS DECISION SUPPORT ACTUATION Time STRATEGY

12 Today s Paradigm: Headwinds for the Oil and Gas Industry Retiring Workforce Rapid Depletion Rates More Complex Projects Fewer Specialists More Technology Large CAPEX Project Costs 12 Emerson Confidential

13 Growth Is Driving Investments In Emerging Markets 90 Reach New Customers Reduce Costs Increase Capacity Service Existing Customers Accessing Highly Skilled Talent Which of the following business objectives are driving your decision to do business in Brazil, Russia, India or China? 0 Source: PricewaterhouseCoopers 9th Annual Global CEO Survey. 13 Emerson Confidential

14 Mature Markets Need Investment Too Aging infrastructure Increased regulatory scrutiny Lower tolerance for risk Energy management 14 Emerson Confidential

15 Globally, Business Is More Complex The world s private and public sector leaders believe that a rapid escalation of complexity is the biggest challenge confronting them Samuel J. Palmisano Chairman, President and Chief Executive Officer IBM Corporation and CEOs are unprepared to deal with it* *Source: April 2010, IBM CEO Study 15 Emerson Confidential

16 Population Will Increase But The Workforce Will Shrink 2005 to 2050 Source: United Nations (UN) 16 Emerson Confidential

17 The Knowledge Gap Who will Replace the Retiring Staff? The offshore workforce shows significant gaps in the experienced, mid-career range. To some extent this is a symptom of our own success, as personnel developed in the UK are much in demand internationally Source: 2012 UKCS Workforce Demographics Report, Oil & Gas UK 17 Emerson Confidential

18 A Dear Child Has Many Names Integrated Operations i-value fieldofthefuture tm i-field 18 Emerson Confidential

19 .but the Objectives are the Same! Improve Decision Making Accurate real-time field well data to the right people Improve Production and Maintenance Planning Accurate real time field well data will help operations and maintenance to determine accurately which wells to shut-in, put on work-over scheduling, etc. Production Optimization Real-time field well data will be used to optimize production (adjust gas lift flows, water injection rates, ESP rates, etc.) Improve Safety Asset information from diagnostics will improve safety as troubleshooting tasks can be done remotely; operations and maintenance personnel know where to go and with what tools. Improve Availability Accurate real time field well data will tell operations the shut-in status of the wells and which wells that should be in production. Quicker actions can be made to reduce downtime. 19 Emerson Confidential Deliver information! Not data

20 Enabling the Most Experienced Staff to Remotely Serve Multiple Oilfield Locations Morning site-worker meeting being conducted from onshore via video, others watch and by default are aware. Communication is key. New trainees watching live Continuous simulation & optimization Safety Junior Operators Senior Operators Live video feeds on site. Control system has sent an alert indicating pump cavitation, or seals leaking. Video feed confirms pump cavitation. Safe to dispatch site personnel 20 Emerson Confidential Site crew being instructed how to make repair and are guided by service specialist, via personal video feed and area video feed

21 Delivering Better Results Through Improvement in Operations Reduce cost per BOE More efficient drilling Knowledge Knowledge capture & capture transfer & transfer Safe operation Reduce unplanned shutdowns Production optimization Reservoir optimization 21 Emerson Confidential

22 The Control Loops for Life of Field Production Optimization: Future Intelligent Enterprise Business Opportunity LIFE OF FIELD STORAGE PLANNING ANALYSIS VALIDATION Minutes Intelligent Wellhead History matching Well planning Days Flow assurance Condition Monitoring Well optimization Abnormal Situation Prevention CONTROL MEASUREMENT Closed loop APC/MPC Loop tuning Seconds PROCESS ACTUATION DECISION SUPPORT STRATEGY

23 A View of the Intelligent Field Intelligent Enterprise Business Processes Intelligent Enterprise Integrated Operations ERP Integration Production Cost Acct Reservoir Optimized Operations Oil & Gas Maintenance Management Management KPI Dashboard Allocation Production Planning Scheduling Remote /Collaboration Reliable Operations Well Performance Advisory Setpoint Production Reconciliation Mass Balance Artificial Lift Optimization Well Test Optimization Field Level EOR Optimization Asset Optimization Equipment Tracking Mobile Worker Asset Management Intelligent Wellhead SCADA Intelligent Wellhead Well Control Artificial Lift Separator Well Test Chemical Injection Injection Well Gas Treatment Water Management Storage Compressor On/off Valves Fire & Gas Field Instrumentation Wireless Transmitters Analyzers Control Valves RTU s & Flow Computers Vibration Monitors Flow Assurance Regulators Downhole gauges Flow Measurement

24 Intelligent Field: Optimized Operations Delivers the Manufacturing Execution Business Processes Intelligent Enterprise Integrated Operations Reservoir ERP Integration Management Production Cost Acct KPI Dashboard Optimized Operations Oil & Gas Maintenance Management Allocation Production Planning Scheduling Remote /Collaboration Reliable Operations Well Performance Advisory Setpoint Production Reconciliation Mass Balance Artificial Lift Optimization Well Test Optimization Field Level EOR Optimization SCADA Artificial Lift Separator Artificial Lift Generates what If scenarios Wireless Transmitters Analyzers Control Valves Models the impact of adding wells or new choke settings Closed loop control Well Test RTU s & Flow Computers Injection Well Chemical Injection Well Test Manages the test Field Instrumentation separator scheduling Vibration Monitors Flow Assurance Regulators Produces well allocation calculations Manage wells by exception Equipment Tracking Mobile Worker Asset Management Rich Applications, broaden Apps Suite Intelligent Wellhead Well Control Asset Optimization Gas Treatment Water Management Storage Compressor Advisory Setpoint Downhole gauges Calculates the optimum setpoint of the field Flow Measurement On/off Valves Fire & Gas Emerson the process Automates strength, of setpoint change tighter integration

25 Maximize the Performance of our Financial Investment Who will run the show? Traders, p&l owners Our challenge: connect the process to the business opportunity; Deliver on a Single knob control to maximize the return of an asset 25 Emerson Confidential

26 Oh, no Not the old People-Process-Technology Story Again People Process Technology 26 Emerson Confidential

27 Challenge for You: Deliver Next Generation of Process Automation Your skillset is uniquely qualified to help deliver the next generation of automation: Wireless! Collaborative! Socially Interactive! Digitally Savvy! Fearless! Challenge the slow inertia of change 27 Emerson Confidential

28 Remember Change can be Good! 28 Emerson Confidential

29 If I Could Do it all Over Again Find a Mentor to help! Choose a career and job that you have passion for Think long term when you take your first roles; larger organizations generally have better development programs Do your research before an interview! You should be the interviewer, too! It not initially about the $$$$ 29 Emerson Confidential

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