Long lifetimes and consistently high precision of manufactured items over the long term

Transcription

1 Automation Technology Acquire practical and project-oriented laboratory skills and expertise: Automation trainers, mechatronics trainers, PLC trainers CIM Computer Integrated Manufacturing CIM Computer Integrated Manufacturing CNC programming and machining are key activities for many metalworking companys and demand a lot in terms of training. Lucas Nülle is now offering solutions for CNC training to match its IMS range. The CIM training system meets the demands for modern further education and vocational training in the metalworking sector: High quality machines Professional software with simulation of operating procedures Design and quality are up to modern industrial standards Long lifetimes and consistently high precision of manufactured items over the long term Functionality in line with modern industrial machinery All machines are adapted to the particular needs of the educational curriculum The optional automation accessories allow IMS stations to be connected together, e.g. CNC machines can be coupled with the IMS robot station, which can then handle loading and unloading of the CNC equipment. Lucas Nülle GmbH Page 1/12

2 CIM 1-2 Individual components used in machining CIM 1-2 Individual components used in machining Smaller projects involving machining and cutting technology can be carried out with individual components. All production facilities are assembled out of individual IMS and CIM components. Sensible combinations can be found under the headings "Machining technology subsystems" or "Examples of complete production systems". Lucas Nülle GmbH Page 2/12

3 CIM 1 Lathe machine CIM 1 Lathe machine The compact lathe is optimally suited for educational purposes and is fully in line with industrial standards in terms of design and functionality. All essential processes in modern manufacturing can be explained and understood in a manner that reflects authentic practice. A few sensible simplifications, an easily understood machine design and ease of operation mean that students can learn rapidly and reliably. Benefits to you: Compact CNC lathe Hardened cast bed in line with industrial machinery Professional software with simulation of operating procedures Machine safety cabin High-resolution axis motors Clockwise/anti-clockwise spindle rotation Continuously controllable main drive Automatic 8-way tool bit changer Made in Germany Lucas Nülle GmbH Page 3/12

4 Basic equipment set, consisting of: Basic equipment set, consisting of: Lucas Nülle GmbH Page 4/12

5 Pos. Product name Bestell-Nr. Anz. 1 CNC lathe with professional software LM The CNC lathe can be used in both conventional and CNC mode. The equipment included is as follows: Triple clamp chuck, 100 mm diameter with lathe and drill clamps MK2 live (revolving) centre Hardened prismatic cast bed Tailstock with quick adjustment Drive power, 1.4 kw, 230V, 50 Hz Spindle speed rpm Main spindle opening, 20 mm diam. Interchangeable wheel set for cutting threads for metric ( mm) and imperial (10-32 G/") screws Reversing gearbox for left-handed or right-handed threads 2 Automatic carriage/spindle drives Bit width 600 mm bit height 135 mm Connecting lead between PC and controller Control unit with built-in controls and feed motors Ball bearing spindle for both axes, including guide spindle cover, allowing for very high gradient and positioning accuracy Machine safety cabin with integrated coolant system and control cabinet with controls for the machine. The safety cabin is designed to prevent accidents. Automatic 8-way tool changer: The tool changer allows tool bits to be interchanged automatically during operation in CNC mode: For 4 outside-acting tools of 10x10-mm cross section For 4 inside-acting tool bits with locating bore of 16 mm diameter Professional lathe software: The supplied professional lathe software makes it possible to go from design of a product to the finished piece in the simplest of fashions. Even complex contours can be transferred to the CNC machine for processing from any drawing in DXF or HPGL format with the aid of simple and easy-to-use software. In addition, users can directly create drawings using the software itself or work on the piece can be programmed using G and M codes. The software makes automated manufacture possible using the tool changer as well as allowing cutting of threads in CNC mode, the use of an electronic manual control dial and high carriage Lucas Nülle GmbH Page 5/12

6 speeds. Functionality: Programming as per DIN using G and M codes plus graphic programming Graphic simulation of process with a representation of the tool bit Automatic CNC programming Manual control Dialog-oriented user interface Data import from DXF, CAD, HPGL, STL files with conversion into operable programs Entry of technical data Creation of contours using an integrated CAD module allowing programming of dimensions Machine-independent programming: CNC programs can be created on various PCs without the CNC lathe being connected, i.e. while the lathe is being used to work on one piece, new programs can be being created on another PC. To write the programs and control the CNC lathe, a PC is needed (not included). Dimensions: 490 x 1215 x 500 mm³ (HxWxD) Weight: 150 kg 2 Under-table cabinet for CNC lathe LM Under-table cabinet made of powder coated steel plate with locking door and 2 removable shelves. Includes height adjustment/levelling mechanism: oscillation and damping components to prevent the machine or the machine cabinet shifting and allow for accurate height adjustment on uneven floors. Dimensions: 450 x 1060 x 850 mm³ (HxWxD) Weight: 58 kg Lucas Nülle GmbH Page 6/12

7 Accessories: Pos. Product name Bestell-Nr. Anz. 3 Set of tools with materials for turning machine LM piece set of clamps, 10x10 mm diam. All steel pieces for the lathe are provided with a hard-metal quality cutting edge. Includes raw materials for making IMS workpieces 4 Set of cutting edges for turning machine LM Set of spare hard-metal quality cutting edges to suit the tool set LM9713 Consists of: 10 Reversible cutters 10 Reversible cutters 5 Reversible cutters 5 Reversible cutters 5 Spare scrapers, 75 x 8 mm, scraper width 2 mm Lucas Nülle GmbH Page 7/12

8 Media: Pos. Product name Bestell-Nr. Anz. 5 Manual CIM1: Commissioning a Lathe SH5004-9K 1 High-quality, bound, colour teachers manual with rigid spine, including solutions. CD-ROM with additional manual, including exercises and worksheets. Details: Theoretical background Printed on high-quality 100-g/m² colour copy paper, book cover on 210-g/m² glossy paper Training contents: Setting up the machine Editing parameters Connection to the lathe machine Equipping the tool changer Tool memory Setting up tools CAD programming Turning a bolt according to specifications 6 Interactive Lab Assistant: CIM1 Basics Turning SO2800-4A 1 The experiment instructions are in the form of an Interactive Lab Assistant course. This multimedia course guides students step by step through the topics of machining technology. The geometric and technological fundamentals are conveyed by means of easily understood illustrations and animations. Features: Questions with feedback and evaluation logic for assessing student progress Printable document so that it is easy to print out the experiment instructions and solutions CD-ROM with Labsoft browser and course software Lucas Nülle GmbH Page 8/12

9 Optional Accessories: Pos. Product name Bestell-Nr. Anz. 7 Automation set for CNC lathe LM Consists of: Compressed air connector for the machine with supply and maintenance units. Solenoid valves for PLC control Pneumatic clamp jaws/quick-release chuck for automatic clamping of workpieces Clamping range 1-30 mm Clamp jaws, 20 mm diam. Pneumatically opening protective door at the back of the machine safety cabin 8 Compressor, low-noise SE2902-9L 1 Extremely quiet compressed air system with compressor motor, thermo switch and automatic pressure switch. Tanks made of special steel with security valve and non-return valve, master pressure gauge, condensation drain, stop valve and maintenance unit Motor output: 0.34 kw Suction capacity: 50 l/min Power consumption at 8 bars: 2.9 A Pressure: 8 bars Tank capacity: 15 l. Noise level: 45 db(a)/1m Operating voltage: 230V AC incl. tube and connection set Dimensions: 500x410x410 mm (HxWxL) Weight: 19 kg Lucas Nülle GmbH Page 9/12

10 9 Tubing and accessory set for mechatronics systems LM Universal tubing and accessory set with the required components and adapters for connecting a compressor to mechatronic systems. 1 x Compressor connector with plug-in sleeve 8 mm 1 x Plug adapter 6 mm/8 mm 1 x Plug adapter 4 mm/6 mm 2 x Angle connectors 4 mm 5 x T-connectors 4 mm 5 x T-connectors 6 mm 5 x T-connectors with 6 mm/4 mm adapters 20 m polyurethane tubing, 4mm 10 m polyurethane tubing, 6mm 10 Stoppers for plug connectors 4 mm 1 x 3/2 directional control valve, manual, 5 mm 10 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM Membrane dryer, a reliable, effective and cost-efficient alternative for compressed air drying. Compact and light No power supply required Built-in noise suppressor reduces noise development from venting air Non-heating and vibration-free Air filter, high-quality filter water trap Double-sided internal thread 1/4" Semi-automatic drainage High-quality 50 Micro filtering Supplies clean compressed air Replaceable filter element Compact design Lucas Nülle GmbH Page 10/12

11 11 Set of Allen keys LM Set of Allen wrenches, 9 piece Chrome-vanadium steel Nickel-plated Angled Wrench ends bevelled ISO 2936 compliant Plastic slide cassette Wrench widths in mm Vernier calliper LM Precision pocket slide caliper Accuracy according to DIN 862 Stainless steel Gauge matt-chrome plating Contrast-rich scale Main scale divisions recessed For measuring inner and outer diameter and depth Completely hardened Jaw length: 40mm Reading precision: 0.05mm Measurement range: 150mm With auto locking Lucas Nülle GmbH Page 11/12

12 13 Lathe machine programming software with 3D simulation SO4002-2A 1 Professional 3D programming software Thanks to the integrated, post-processor designed especially for this lathe machine direct programming of the CNC lathe machine LM9712 is can be performed with the lathe machine programming software with 3D simulation. The professional lathe software permits you to explore in a simple way everything from product construction to the finished workpiece. Programming can be carried out in PAL, Fanuc or ISO G-code. Furthermore, the user has the option of converting the source code programmed in PAL or Fanuc into ISO G-code using a post-processor. After programming has been completed, the program itself can be simulated in 3D. Potential programming errors can be rectified thus preventing any damage to the tool. The software also offers the possibility of automated manufacturing thanks to the use of tool changers, thread cutting in CNC operating mode, electronic handwheel deployment as well as very high processing speeds. Scope of operations: Program input in accordance with DIN using G and M functions, as well as PAL programming 3D simulation of the processing operations with the machine and tool depicted Data transfer from PAL or Fanuc source code and conversion into an operational G code program Input of technology values Machine independent programming: CNC programs can be created on several PCs regardless of the CNC lathe involved, i.e. during workpiece processing on the CNC lathe new programs can be written in parallel on other PCs Cutting radius compensation Classroom license covers installation on 15 workstations (with a network dongle) A PC is needed for creating the program and for controlling the CNC lathe machine (not included in the scope of supply). Languages: englisch, spanish Lucas Nülle GmbH Page 12/12