3531 Pressure, Flow, Level, and Temperature Process Training Systems

Transcription

1 353 Pressure, Flow, Level, and Temperature Process Training Systems LabVolt Series Datasheet Festo Didactic en 20 V - 60 Hz 09/206

2 Table of Contents General Description 2 Process Workstation 4 Instrumentation Workstation 4 Hitch Mechanism 5 Temperature Process System 5 Pressure, Flow, and Level Process System 6 Optional Valves 6 Controllers 7 SCADA / DCS Software 7 Calibration Instrumentation 7 Other devices 7 Smart devices: HART and FOUNDATION Fieldbus 8 Troubleshooting 8 Pressure and Flow Compressed Air 8 Boiler Simulation (Water / Air) 9 Advanced Process Control - Temperature 9 Advanced Pressure, Flow, Level Process Add-On 0 Optional System Add-Ons 0 Air Requirements Pressure, Flow, Level, and Temperature Training Systems 0 Continuation of the Table for Scenarios and 2 2 Topic Coverage 6 Features & Benefits 7 List of Available Training Systems 7 Additional Equipment Required to Perform the Exercises 8 Optional Equipment 8 Optional (s) 20 Available Training Systems 2 Equipment Description 69 Optional Equipment Description 6 General Description The Pressure, Flow, Level, and Temperature Process Training Systems introduce students to a wide range of industrial processes, as well as to their instruments and control devices. The training systems are part of the Instrumentation and Process Control program, which uses modern equipment and a complete curriculum to help students assimilate the theoretical and practical knowledge that is mandatory to work in the process control industry. The modularity of these energy-efficient process control training systems allows the instructor to select specific equipment as a function of the training objectives without going over budget. Several configurations are available for a single workstation. Adding optional equipment can increase the of these configurations. The Pressure, Flow, Level, and Temperature Process Training Systems feature two workstations: the Process Workstation and the Instrumentation Workstation. The workstations can accommodate a single team of students for the temperature experiments and up to two teams for the pressure, flow, and level experiments if the second-team add-on is used. 2 Festo Didactic

3 Pressure, Flow, Level, and Temperature Process Training Systems, LabVolt Structure of the Pressure, Flow, Level, and Temperature Process Training Systems (Scenario ) Structure of the Pressure, Flow, Level, and Temperature Process Training Systems (Scenario 2) Festo Didactic 3

4 Process Workstation The Process Workstation is the hub of the different processes to be investigated by the students. It consists of a double-sided mobile workstation equipped with two 60 L (6 gal) tanks, up to four centrifugal pumps, a Rotameter, a Drip Tray (Front), an Instrumentation Mounting Pipe, Ball Valves, and Process Supports. Up to two groups of students can work at the same time on Pressure/Flow/Level experiments, one group on each side of the Process Workstation. This can be done if the Pressure/Flow/Level option is selected and if the Second Team Add-on, 3530-H or -K (HART) is ordered (3530-J or - L for FOUNDATION Fieldbus). To configure the system for hands-on training, students have to install the appropriate instruments as described in the student manuals. The student manuals cover both the theory and practice of measurement, control, and troubleshooting of temperature, pressure, flow, and level processes. Instrumentation Workstation The Instrumentation Workstation is designed to house the Electrical Unit and the Pneumatic Unit as well as other electrical equipment such as the variable speed drives. Devices such as controllers, PLCs, Color Paperless Recorder, and Touch Screen Graphic Terminals must be installed on the Instrumentation Workstation. The workstation aims to recreate the widespread industrial practice of separating the process environment from the instruments and controllers and it limits the risk of exposing such equipment to contact with water. The Electrical Unit provides power for the instruments used in the Pressure, Flow, Level, and Temperature Process Training Systems. It includes a lockable power switch and a 24 V dc power supply. The design of the Electrical Unit allows cutoff of both the electric and pneumatic power using either an emergency button or the lockable power switch. The teaching material includes a complete lockout/tagout procedure explaining how to lock the power switch. This procedure is similar to the procedure used in industry to lock and unlock electrical equipment. Like the Process Workstation, the Instrumentation Workstation is a double-sided mobile workstation. Two groups of students can work at the same time on the system, one group on each side. The Instrumentation Workstation also features a retractable shelf. 4 Festo Didactic

5 The dimensions of the Instrumentation Workstation (excluding any device installed on it) are: 680 x 80 x 890 mm (26.8 x 46.5 x 74.4 in). Instrumentation Workstation shown with optional equipment. Hitch Mechanism A hitch mechanism used to link the Instrumentation Workstation to the Process Workstation is part of the Piping and Accessories kit ( C). This convenient piece of equipment makes it possible to move both stations as a single unit. The hitch mechanism must be installed and used as shown in the picture below. Hitch mechanism for the workstations of the 353 system Temperature Process System This system is designed to feature the equipment required to complete the measurement, control, and troubleshooting exercises for temperature processes. It includes a Heating/Cooling Unit, a Brazed Plate Heat Exchanger, a three-way control valve, a thermocouple, an RTD (Resistance Temperature Detector), and a temperature transmitter. The temperature transmitter can support either the HART or the FOUNDATION Fieldbus communication protocols. A variety of optional heat exchangers is available for advanced training in temperature process control: a Gasketed Plate Heat Exchanger a Shell and Tube Heat Exchanger ( pass) a Shell and Tube Heat Exchanger (4 pass) Festo Didactic 5

6 Pressure, Flow, and Level Process System This system includes the equipment required to complete the measurement, control, and troubleshooting exercises for the pressure, flow, and level processes. This system features two differential-pressure transmitters supporting the HART communication protocol, a digital pressure gauge, a pneumatic control valve, a color paperless recorder, a rotameter, and a Venturi tube. Transmitters supporting other communication protocols such as FOUNDATION Fieldbus are available on request. A wide variety of optional equipment is available for advanced training in pressure, flow, and level process control: a Column (Small Diameter) an Orifice Plate a Pitot Tube an Electromagnetic Flow Transmitter (HART) a Vortex Flow Transmitter (HART) a Coriolis Flow Transmitter (HART) a Paddle Wheel Flow Transmitter an Ultrasonic Level Transmitter (HART) an Ultrasonic Flow Transmitter (HART) a Radar Level Transmitter (HART) a Guided-Radar Level Transmitter (HART) a Vibrating Fork Level Switch a Conductivity Level Switch a Capacitive Level Transmitter (HART) a Float Switch a Pressure Switch (with Analog Output) a Pressure Transmitter (HART) Most models are also available in a FOUNDATION Fieldbus-compliant version. Consult the descriptions for details. Optional Valves A selection of pneumatic control valves are available to upgrade the training system. The valves are provided with a current-to-pressure converter (if required). Among the valves available are: Pneumatic Control Valves with different Digital Positioners (Three-Way Valve versions also available) a Pneumatic Control Valve with Positioner (Three-Way Valve version also available) Electric Control Valve (Three-Way Valve version also available) a Vee-Ball Control Valve a Solenoid Valve a Ball Valve 6 Festo Didactic

7 Controllers A wide selection of controllers is available, such as: Industrial PID Controllers (Ethernet or Modbus) Programmable Logic Controllers (with Ethernet communications, Analog I/O, programming software, and Communication Cable) SCADA / DCS Software Two SCADA software programs are available for the system: Wonderware Development Studio (including InTouch) and FactoryTalk View Studio (from Rockwell Software). Both software programs come with an interface specially designed for the Pressure, Flow, Level, and Temperature Process Training Systems. An OPC server for the Foxboro controller is also available. Calibration Instrumentation An accurate calibration device is an essential addition to the system. It allows calibration and maintenance of the transmitters, current to pressure converter, gauges, and control valves. Four different calibration packages are available. A basic version makes it possible to perform the required calibration and a second version includes more advanced equipment. Three other calibration kits are each designed to act as configurator and sophisticated tools to calibrate the smart devices over the HART and/or the FOUNDATION Fieldbus communication protocols. Other devices Other devices are also available to enhance the system. These devices allow the students to explore more technologies and communication protocols used in the industry. Among the optional devices available are: a Signal Tower Touch Screen Graphic Terminal (available in two sizes) an additional Pumping Unit Festo Didactic 7

8 Smart devices: HART and FOUNDATION Fieldbus Many components of the Pressure, Flow, Level, and Temperature Process Training Systems feature a transmitter which is able to communicate via one of two communication protocols: HART or FOUNDATION Fieldbus. The HART protocol enables communication between devices by superimposing digital signals on top of the existing 4-20 ma outputs. The Fieldbus protocol is like a Local Area Network (LAN) for smart devices. Most of these devices can usually be configured manually via their alphanumeric display and/or push-buttons, but it is much quicker and more efficient to use a communication link to configure them remotely from a computer. The HART apparatuses can be connected to a computer using the HART Software Configurator ( or -B). Fieldbus devices can be configured from a computer with the FOUNDATION Fieldbus Software Configurator ( A or -B). Calibration kits are available for each of the two communication protocols. A Software Configurator compatible with the selected communication protocol is strongly suggested and is even mandatory for some specific transmitters. Troubleshooting Troubleshooting of industrial process equipment is an integral part of the learning process. This is why the Pressure, Flow, Level, and Temperature Process Training Systems features many tools to help instructors devise troubleshooting exercises for the students. Faults can be inserted in most devices: Controllers, PLCs, Valves, Transmitters, etc. There are three different methods to insert faults: Local fault insertion is done by accessing the fault panel on a particular device to activate faults as required. Remote calibration fault insertion is performed by changing the calibration parameters of a device from the instructor's computer over either the HART or the FOUNDATION Fieldbus communication protocol (requires the appropriate modules). Remote fault insertion is achieved by remotely modifying the state of I/O relays on a PLC from a computer or from a touch screen terminal. Pressure and Flow Compressed Air A training system covering the principles of compressed air is available as an add-on to the Pressure, Flow, Level, and Temperature Process Training Systems. Measurement and control experiments related to pressure and flow of compressed air are performed using the following devices: Air tanks Air rotameter Orifice plate for air Solenoid valve for air Pneumatic control valve for air 8 Festo Didactic

9 Boiler Simulation (Water / Air) The Boiler Simulation system is an inherently safe boiler simulator which is not pressurized and works with water at room temperature. The key features of a boiling process are replicated with a controlled flow of air injected at the base of a process column containing a controllable level of water. Up to three elements and three control loops (2 PID loops and calibrator) are involved in the control of the level of water in the drum of the boiler. The boiling process is recreated by regulating the flow of air injected in the column while operating a second pump which drains the column to simulate evaporation of water. The Boiler Simulation system is a synthesis of many industrial control notions and involves multiple control loops as well as feedforward and cascade control. The Boiler Simulation is an add-on to the Pressure, Flow, Level, and Temperature Process Training Systems and may include a pump and a drive if required. The boiler system can only be used by one team at a time. A controller with a minimum of three inputs and two PID loops capable of both cascade and feedforward control and a 4-20 ma calibrator are also necessary. As both cascade and feedforward control schemes are used, the Advanced Pressure, Flow, Level Add-On, 3530-M, is required and it is assumed that the students are familiar with these topics beforehand. Simulation of boiling water in the Process Column. Advanced Process Control - Temperature The inclusion of this add-on ( or -3) to the Process Control Training system offers the possibility to perform a set of advanced temperature control experiments. The main feature resides in the use of electromagnetic flowmeters and RTDs coupled to the energy manager to obtain precise energy balances. Festo Didactic 9

10 Advanced Pressure, Flow, Level Process Add-On The Advanced Pressure, Flow, Level Process Add-On, 3530-M, is an add-on that offers the capability to perform a set of advanced process control experiments. The experiments include feedforward control, ratio control, split-range control, and the control of second-order processes. The add-on includes a small-diameter column, an upper tank, an orifice plate, a pneumatic control valve, and some accessories. Optional System Add-Ons The Pressure, Flow, Level, and Temperature Process Training Systems can also be equipped with optional addons such as: ph and conductivity add-ons. To obtain information on the capabilities and models available, please refer to the companion datasheet for the 3532 system (8864). Air Requirements The Pressure, Flow, Level, and Temperature Process Training Systems require a reliable source of compressed air from a central air supply or portable unit able to deliver air at a minimal flow of 0 L/min (4 CFM), with a pressure of 620 kpa (90 PSI). Compressed air units are also available. The Air Compressor, 640-B, is a silent portable unit able to supply air to a single station and is well suited to the systems. Content dependency structure of the Lab-Volt manuals for the 353 system Pressure, Flow, Level, and Temperature Training Systems 0 Festo Didactic

11 Scenario : the pressure, flow, level processes option is selected and the other ones are considered. Festo Didactic

12 Scenario 2: the temperature process option is selected and the other ones are considered. Continuation of the Table for Scenarios and 2 2 Festo Didactic

13 Festo Didactic 3

14 4 Festo Didactic

15 Festo Didactic 5

16 Topic Coverage Temperature Pressure, Flow, and Level Air Pressure and Flow ph and Conductivity Estimated program duration: 84 hours 6 Festo Didactic

17 Features & Benefits Modular system that allows a wide variety of configurations Two-sided workstation that enables two student groups to work simultaneously Faults can be inserted by the instructor to develop the troubleshooting skills of the students Extensive and comprehensive curriculum Entry level, cost-effective solution Industrial-grade components, clear PVC piping Real-world, large-scale process loops implemented in a space-efficient work environment Different controller options depending on the objectives and budget Smart transmitters and control valves implemented using HART or FOUNDATION Fieldbus communication protocols Ethernet and Modbus communication protocols also used with variable frequency drives and controllers Environment-friendly temperature training system (no cooling water required) Fast response temperature control system Advanced process control strategies such as ratio, feed-forward, and split-range Boiler simulation with three-element process control Real-time heat exchanger energy balance List of Available Training Systems Pressure, Flow, Level Process Add-On HART 3530-F0 Pressure, Flow, Level Process Add-On FOUNDATION Fieldbus 3530-G0 Pressure, Flow, Level Process, Second Team Add-On to HART 3530-H0 Pressure, Flow, Level Process, Second Team Add-On to 353- FOUNDATION Fieldbus 3530-J0 Pressure, Flow, Level Process, Second Team Add-On to 353-A HART 3530-K0 Pressure, Flow, Level Process, Second Team Add-On to 353-B FOUNDATION Fieldbus 3530-L0 Advanced Pressure, Flow, Level Process Add-On 3530-M0 Temperature Process Training System (Allen-Bradley) HART Temperature Process Training System (Allen-Bradley) FOUNDATION Fieldbus Advanced Temperature Process Add-on HART Advanced Temperature Process Add-On FOUNDATION Fieldbus Pressure/Flow/Level Process Training System (Allen-Bradley) HART 353-A0 Pressure/Flow/Level Process Training System (Allen-Bradley) FOUNDATION Fieldbus 353-B0 Temperature Process Add-On (Allen-Bradley) HART 353-C0 Temperature Process Add-On (Allen-Bradley) FOUNDATION Fieldbus 353-D0 Pressure/Flow/Level Process Training System (Siemens) HART 353-E0 Boiler Simulation (Water/Air) Add-On (Allen-Bradley, Without Temperature Process) HART 353-K0 Boiler Simulation (Water/Air) Add-On (Without Temperature Process) FOUNDATION Fieldbus 353-L0 Boiler Simulation (Water/Air) Add-On HART 353-M0 Boiler Simulation (Water/Air) Add-On FOUNDATION Fieldbus 353-N0 Boiler Simulation (Water/Air) Add-On (Siemens, Without Temperature Process) HART 353-T0 Boiler Simulation (Water/Air) Add-On (Siemens, With Air Process) HART 353-U0 Air Pressure/Flow Process Add-On 3533-A0 Foxboro 762 Controller Bundle Honeywell UDC3500 Controller Bundle ControlLogix PLC Bundle Educational MicroLogix PLC Bundle Educational Festo Didactic 7

18 CompactLogix PLC Bundle Educational FOUNDATION Fieldbus PLC Add-On MicroLogix PLC Bundle Commercial 3539-C0 CompactLogix PLC Bundle Commercial 3539-D0 S7-500 PLC Bundle HART Educational 3539-P0 S7-500 PLC Bundle Educational 3539-S0 I/O Interface with LVProSim 9065-B0 Additional Equipment Required to Perform the Exercises Personal Computer Touch-Screen Computer Touch-Screen Computer Large A0 Optional Equipment Touch-Screen Computer Mount 345-B0 Touch Screen Graphic Terminal cm (5.7 in) 5922-B0 Process Control Signal Tower 5924-C0 Indicator-Light/Push-Button Station 5925-A0 Fuzzy Logic Software Add-On (Educational) Fuzzy Logic Software Add-On (Commercial) 5938-A0 Digital Pressure Gauge (Low Range) 4676-C0 DriveTools Software - Educational A0 Storage Station 4680-D0 Pumping Unit Add-on Gasketed Plate Heat Exchanger A0 Shell and Tube Heat Exchanger ( pass) B0 Shell and Tube Heat Exchanger (4 pass) C0 Orifice Plate Pitot Tube Electromagnetic Flow Transmitter (HART) Electromagnetic Flow Transmitter (HART, 2nd Transmitter for Advanced Temperature) Electromagnetic Flow Transmitter (FOUNDATION Fieldbus) A0 Electromagnetic Flow Transmitter (FOUNDATION Fieldbus, 2nd Transmitter for Advanced Temperature) _ B0 Vortex Flow Transmitter (HART) Vortex Flow Transmitter (FOUNDATION Fieldbus) A0 Necessary if the selected controller is a Programmable Logic Controller. Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user. 2 Necessary if the selected controller is a Programmable Logic Controller. Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user. 3 Necessary if the selected controller is a Programmable Logic Controller. Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user. 8 Festo Didactic

19 Coriolis Flow Transmitter (HART) Coriolis Flow Transmitter (FOUNDATION Fieldbus) A0 Paddle Wheel Flow Transmitter Pressure Switch (with Analog Output) Ultrasonic Flow Transmitter (HART) Ultrasonic Flow Transmitter (FOUNDATION Fieldbus) A0 Pressure Transmitter (HART) Pressure Transmitter (FOUNDATION Fieldbus) A0 Ultrasonic Level Transmitter (HART) Ultrasonic Level Transmitter (FOUNDATION Fieldbus) A0 Vibrating Fork Level Switch Conductivity Level Switch Float Switch Capacitive Level Transmitter (HART) Temperature Processes - eseries E0 Pneumatic Control Valve (with Digital Positioner, HART) - DVC Pneumatic Control Valve (with Positioner, Fisher 3660) A0 Pneumatic Control Valve B0 Electric Control Valve C0 Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC D0 Pneumatic Control Valve (with Digital Positioner, HART) - DVC E0 Solenoid Valve Ball Valve Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC A0 Pneumatic Control Valve for Air with a Positioner - Fisher B0 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC C0 Pneumatic Control Valve for Air with Digital Positioner (FOUNDATION Fieldbus) - DVC D0 Pneumatic Control Vee-Ball Valve (with Digital Positioner, HART) Pneumatic Control Vee-Ball Valve (with Digital Positioner, FOUNDATION Fieldbus) A0 Three-Way Pneumatic Control Valve with Digital Positioner (HART) - DVC Three-Way Pneumatic Control Valve with Positioner (Fisher 3660) A0 Three-Way Pneumatic Control Valve B0 Three-Way Electric Control Valve C0 Three-Way Pneumatic Control Valve with Digital Positioner (FOUNDATION Fieldbus) - DVC D0 Three-Way Pneumatic Control Valve with Digital Positioner (HART) - DVC E0 FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC Server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC Server, Educational) FactoryTalk View ME Studio (Commercial) A0 FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) B0 FactoryTalk View ME Station (Commercial) C0 FactoryTalk View ME Station (with Foxboro OPC Server, Commercial) D0 InTouch Runtime (with Foxboro OPC Server) A0 InTouch Runtime (Additional License) B0 Festo Didactic 9

20 InTouch Dev Studio (with Foxboro OPC Server) C0 InTouch Dev Studio (Additional Licence) D0 InTouch Dev Studio (Lab-Volt Database only) Y0 InTouch Dev Studio (Lab-Volt Database and Foxboro OPC Server) Z0 Touch Screen Graphic Terminal (Allen-Bradley) cm (0.4 in) Industrial PC HMI (Siemens) A0 AC Drive (Ethernet) Single-Phase AC Supply A0 AC Drive Single-Phase AC Supply B0 AC Drive (Ethernet) Three-Phase AC Supply C0 5 AC Drive Three-Phase AC Supply D0 AC Drive (Siemens) Single-Phase AC Supply E0 Pressure, Flow, and Level Processes - eseries E0 Calibration Kit Calibration Kit with Pressure Modules A0 Calibration Kit (HART) Calibration Kit (HART and FOUNDATION Fieldbus) 4698-A0 HART Software Configurator FOUNDATION Fieldbus Software Configurator A0 HART/FOUNDATION Fieldbus Software Configurator B0 WinCC Advanced Development Software Educational Spare Parts Kit for B0 Electrical Distribution Box Custom Computer for SCADA Optional (s) Instrumentation and Process Control Training System - Core s (s on CD-ROM) A0 Human-Machine Interfaces (User Guide) E0 Human-Machine Interface (User Guide) E0 Electromagnetic Flow Transmitter (Student ) Instrumentation and Process Control Training System - Optional s (s on CD-ROM) A0 Ultrasonic Level Transmitter (HART) (Student ) Radar Level Transmitters (Student ) Boiler Control (Student ) Vortex Flow Transmitter (Student ) Coriolis Flow Transmitter (Student ) Flow Primary Elements (Student ) Ultrasonic Flow Transmitter (Student ) Paddle Wheel Flow Transmitter (Student ) Capacitive Level Transmitter (Student ) Pressure and Level Switches (Student ) Control Valves (User Guide) 8600-E0 4 Three-phase drives require an Electrical Distribution Box (46997) which can support up to four drives. 5 Three-phase drives require an Electrical Distribution Box (46997) which can support up to four drives. 20 Festo Didactic

21 ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) E0 MicroLogix 00 Programmable Logic Controller (User Guide) E0 Foxboro Controller (User Guide) E0 Honeywell Controller (User Guide) E0 HART Device Configuration (Student ) FOUNDATION Fieldbus Networking (User Guide) E0 Available Training Systems Pressure, Flow, Level Process Add-On HART 3530-F0 The Pressure, Flow, Level Process Add-On HART is an add-on to the Pressure, Flow, Level, and Temperature Training System, 353. The add-on comprises two differential pressure transmitters supporting the HART communication protocol. The add-on includes all the equipment required to complete the measurement, control, and troubleshooting exercises for the pressure, flow, and level processes. Transmitters supporting other communication protocols such as FOUNDATION Fieldbus are available on request. List of Equipment Digital Pressure Gauge (High Range) 4676-B0 Column (Large Diameter) Rotameter Venturi Tube Differential-Pressure Transmitter (HART, High Range) Differential-Pressure Transmitter (HART, Low Range) Pneumatic Control Valve B0 Solenoid Valve Process Supports (Pressure/Flow/Level) - Add-on 4699-E0 Piping and Accessories (Pressure/Flow/Level) - Add-on F0 List of s Description Control Valves (User Guide) 8600-E0 Familiarization with the Training System (User Guide) E0 Measurement (Student ) Measurement (Instructor Guide) Process Control (Student ) Process Control (Instructor Guide) Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory Festo Didactic 2

22 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Measurement (Student ) ( ) -0 Introduction to Measurement 2-0 Measuring Instruments 3-0 Pressure Measurement 3- Pressure Measurement 3-2 Pressure Loss 4-0 Flow Measurement 4- Flowmeters 4-2 Centrifugal Pumps 5-0 Level Measurement 5- Differential Pressure Level Meters 5-2 Bubblers 5-3 Wet Reference Leg Process Control (Student ) ( ) -0 Process Characteristics - Determining the Dynamic Characteristics of a Process 2-0 Feedback Control 2- Tuning and Control of a Pressure Loop 2-2 Tuning and Control of a Flow Loop 2-3 Tuning and Control of a Level Loop 2-4 Cascade Control of a Level/Flow Process 3-0 Troubleshooting a Process Control System 3- Guided Process Control Troubleshooting 3-2 Non-Guided Process Control Troubleshooting Additional Equipment Required to Perform the Exercises 6 Training on Familiarization with the Training System - Pressure, Flow and Level, 0.6 day TF 7 Training on Measurement, 0.5 day TF 8 Training on Process Control, 0.5 day TF Optional Equipment 6 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 7 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 8 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 22 Festo Didactic

23 9 Installation and Commissioning of a 353X System, Type 3530-IC Pressure, Flow, Level Process Add-On FOUNDATION Fieldbus 3530-G0 The Pressure, Flow, Level Process Add-On FOUNDATION Fieldbus is an add-on to the Pressure, Flow, Level, and Temperature Training System, 353. The add-on comprises two differential pressure transmitters supporting the FOUNDATION Fieldbus communication protocol. The add-on includes all the equipment required to complete the measurement, control, and troubleshooting exercises for the pressure, flow, and level processes. Transmitters supporting other communication protocols such as HART are available on request. List of Equipment Digital Pressure Gauge (High Range) 4676-B0 Column (Large Diameter) Rotameter Venturi Tube Differential-Pressure Transmitter (FOUNDATION Fieldbus, High Range) A0 Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range) 4692-A0 Pneumatic Control Valve B0 Solenoid Valve Process Supports (Pressure/Flow/Level) - Add-on 4699-E0 Piping and Accessories (Pressure/Flow/Level) - Add-on F0 List of s Description Control Valves (User Guide) 8600-E0 Familiarization with the Training System (User Guide) E0 Measurement (Student ) Measurement (Instructor Guide) Process Control (Student ) Process Control (Instructor Guide) Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 9 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". Festo Didactic 23

24 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Measurement (Student ) ( ) -0 Introduction to Measurement 2-0 Measuring Instruments 3-0 Pressure Measurement 3- Pressure Measurement 3-2 Pressure Loss 4-0 Flow Measurement 4- Flowmeters 4-2 Centrifugal Pumps 5-0 Level Measurement 5- Differential Pressure Level Meters 5-2 Bubblers 5-3 Wet Reference Leg Process Control (Student ) ( ) -0 Process Characteristics - Determining the Dynamic Characteristics of a Process 2-0 Feedback Control 2- Tuning and Control of a Pressure Loop 2-2 Tuning and Control of a Flow Loop 2-3 Tuning and Control of a Level Loop 2-4 Cascade Control of a Level/Flow Process 3-0 Troubleshooting a Process Control System 3- Guided Process Control Troubleshooting 3-2 Non-Guided Process Control Troubleshooting Additional Equipment Required to Perform the Exercises 0 Training on Familiarization with the Training System - Pressure, Flow and Level, 0.6 day TF Training on Measurement, 0.5 day TF 2 Training on Process Control, 0.5 day TF Optional Equipment 3 Installation and Commissioning of a 353X System, Type 3530-IC 0 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 2 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 3 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". 24 Festo Didactic

25 Pressure, Flow, Level Process, Second Team Add-On to HART 3530-H0 The Pressure, Flow, Level Process, Second Team Add-On is an add-on to the Pressure, Flow, Level, and Temperature Training System, It allows up to two groups of students to work at the same time on pressure, flow, and level experiments, one group on each side of the Process Workstation. The add-on comprises two differential pressure transmitters supporting the HART communication protocol. The add-on includes all the equipment required to complete the measurement, control, and troubleshooting exercises for the pressure, flow, and level processes. Transmitters supporting other communication protocols such as FOUNDATION Fieldbus are available on request. List of Equipment Emergency Switch Station 5926-A0 Digital Pressure Gauge (High Range) 4676-B0 Column (Large Diameter) Rotameter Venturi Tube Differential-Pressure Transmitter (HART, High Range) Differential-Pressure Transmitter (HART, Low Range) Pneumatic Control Valve B0 Solenoid Valve Color Paperless Recorder Instrumentation Mounting Pipe Process Supports (Pressure/Flow/Level) - Add-on, 2nd team 4699-G0 Piping and Accessories - 2nd team A0 List of s Description Control Valves (User Guide) 8600-E0 Familiarization with the Training System (User Guide) E0 Measurement (Student ) Measurement (Instructor Guide) Process Control (Student ) Process Control (Instructor Guide) Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Festo Didactic 25

26 Measurement (Student ) ( ) -0 Introduction to Measurement 2-0 Measuring Instruments 3-0 Pressure Measurement 3- Pressure Measurement 3-2 Pressure Loss 4-0 Flow Measurement 4- Flowmeters 4-2 Centrifugal Pumps 5-0 Level Measurement 5- Differential Pressure Level Meters 5-2 Bubblers 5-3 Wet Reference Leg Process Control (Student ) ( ) -0 Process Characteristics - Determining the Dynamic Characteristics of a Process 2-0 Feedback Control 2- Tuning and Control of a Pressure Loop 2-2 Tuning and Control of a Flow Loop 2-3 Tuning and Control of a Level Loop 2-4 Cascade Control of a Level/Flow Process 3-0 Troubleshooting a Process Control System 3- Guided Process Control Troubleshooting 3-2 Non-Guided Process Control Troubleshooting Additional Equipment Required to Perform the Exercises 4 Training on Familiarization with the Training System - Pressure, Flow and Level, 0.6 day TF 5 Training on Measurement, 0.5 day TF 6 Training on Process Control, 0.5 day TF Optional Equipment 7 Installation and Commissioning of a 353X System, Type IC Pressure, Flow, Level Process, Second Team Add-On to 353- FOUNDATION Fieldbus 3530-J0 The Pressure, Flow, Level Process, Second Team Add-On is an add-on to the Pressure, Flow, Level, and Temperature Training System, It allows up to two groups of students to work at the same time 4 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 5 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 6 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 7 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". 26 Festo Didactic

27 on pressure, flow, and level experiments, one group on each side of the Process Workstation. The add-on features two differential pressure transmitters supporting the FOUNDATION Fieldbus communication protocol. The add-on includes all the equipment required to complete the measurement, control, and troubleshooting exercises for the pressure, flow, and level processes. Transmitters supporting other communication protocols such as HART are available on request. List of Equipment Emergency Switch Station 5926-A0 Digital Pressure Gauge (High Range) 4676-B0 Column (Large Diameter) Rotameter Venturi Tube Differential-Pressure Transmitter (FOUNDATION Fieldbus, High Range) A0 Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range) 4692-A0 Pneumatic Control Valve B0 Solenoid Valve Color Paperless Recorder Instrumentation Mounting Pipe Process Supports (Pressure/Flow/Level) - Add-on, 2nd team 4699-G0 Piping and Accessories - 2nd team A0 List of s Description Control Valves (User Guide) 8600-E0 Familiarization with the Training System (User Guide) E0 Measurement (Student ) Measurement (Instructor Guide) Process Control (Student ) Process Control (Instructor Guide) Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Measurement (Student ) ( ) -0 Introduction to Measurement 2-0 Measuring Instruments Festo Didactic 27

28 3-0 Pressure Measurement 3- Pressure Measurement 3-2 Pressure Loss 4-0 Flow Measurement 4- Flowmeters 4-2 Centrifugal Pumps 5-0 Level Measurement 5- Differential Pressure Level Meters 5-2 Bubblers 5-3 Wet Reference Leg Process Control (Student ) ( ) -0 Process Characteristics - Determining the Dynamic Characteristics of a Process 2-0 Feedback Control 2- Tuning and Control of a Pressure Loop 2-2 Tuning and Control of a Flow Loop 2-3 Tuning and Control of a Level Loop 2-4 Cascade Control of a Level/Flow Process 3-0 Troubleshooting a Process Control System 3- Guided Process Control Troubleshooting 3-2 Non-Guided Process Control Troubleshooting Additional Equipment Required to Perform the Exercises 8 Training on Familiarization with the Training System - Pressure, Flow and Level, 0.6 day TF 9 Training on Measurement, 0.5 day TF 20 Training on Process Control, 0.5 day TF Optional Equipment 2 Installation and Commissioning of a 353X System, Type IC Pressure, Flow, Level Process, Second Team Add-On to 353-A HART 3530-K0 The Pressure, Flow, Level Process, Second Team Add-On is an add-on to the Pressure, Flow, Level, and Temperature Training System, 353-A. It allows up to two groups of students to work at the same time on pressure, flow, and level experiments, one group on each side of the Process Workstation. The add-on features two differential pressure transmitters supporting the HART communication protocol. 8 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 9 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 20 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 2 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". 28 Festo Didactic

29 The add-on includes all the equipment required to complete the measurement, control, and troubleshooting exercises for the pressure, flow, and level processes. Transmitters supporting other communication protocols such as FOUNDATION Fieldbus are available on request. List of Equipment Emergency Switch Station 5926-A0 Digital Pressure Gauge (High Range) 4676-B0 Column (Large Diameter) Rotameter Venturi Tube Differential-Pressure Transmitter (HART, High Range) Differential-Pressure Transmitter (HART, Low Range) Pneumatic Control Valve B0 Solenoid Valve Color Paperless Recorder Instrumentation Mounting Pipe Process Supports (Pressure/Flow/Level) - Add-on, 2nd team 4699-G0 Drip Tray (Back) C0 Piping and Accessories - 2nd team A0 List of s Description Control Valves (User Guide) 8600-E0 Familiarization with the Training System (User Guide) E0 Measurement (Student ) Measurement (Instructor Guide) Process Control (Student ) Process Control (Instructor Guide) Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Measurement (Student ) ( ) -0 Introduction to Measurement 2-0 Measuring Instruments 3-0 Pressure Measurement 3- Pressure Measurement Festo Didactic 29

30 3-2 Pressure Loss 4-0 Flow Measurement 4- Flowmeters 4-2 Centrifugal Pumps 5-0 Level Measurement 5- Differential Pressure Level Meters 5-2 Bubblers 5-3 Wet Reference Leg Process Control (Student ) ( ) -0 Process Characteristics - Determining the Dynamic Characteristics of a Process 2-0 Feedback Control 2- Tuning and Control of a Pressure Loop 2-2 Tuning and Control of a Flow Loop 2-3 Tuning and Control of a Level Loop 2-4 Cascade Control of a Level/Flow Process 3-0 Troubleshooting a Process Control System 3- Guided Process Control Troubleshooting 3-2 Non-Guided Process Control Troubleshooting Additional Equipment Required to Perform the Exercises 22 Training on Familiarization with the Training System - Pressure, Flow and Level, 0.6 day TF 23 Training on Measurement, 0.5 day TF 24 Training on Process Control, 0.5 day TF Optional Equipment 25 Installation and Commissioning of a 353X System, Type IC Pressure, Flow, Level Process, Second Team Add-On to 353-B FOUNDATION Fieldbus 3530-L0 The Pressure, Flow, Level Process, Second Team Add-On is an add-on to the Pressure, Flow, Level, and Temperature Training System, 353-A. It allows up to two groups of students to work at the same time on pressure, flow, and level experiments, one group on each side of the Process Workstation. The add-on comprises two differential pressure transmitters supporting the FOUNDATION Fieldbus communication protocol. 22 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 23 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 24 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 25 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". 30 Festo Didactic

31 The add-on includes all the equipment required to complete the measurement, control, and troubleshooting exercises for the pressure, flow, and level processes. Transmitters supporting other communication protocols such as HART are available on request. List of Equipment Emergency Switch Station 5926-A0 Digital Pressure Gauge (High Range) 4676-B0 Column (Large Diameter) Rotameter Venturi Tube Differential-Pressure Transmitter (FOUNDATION Fieldbus, High Range) A0 Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range) 4692-A0 Pneumatic Control Valve B0 Solenoid Valve Color Paperless Recorder Instrumentation Mounting Pipe Process Supports (Pressure/Flow/Level) - Add-on, 2nd team 4699-G0 Drip Tray (Back) C0 Piping and Accessories - 2nd team A0 List of s Description Control Valves (User Guide) 8600-E0 Familiarization with the Training System (User Guide) E0 Measurement (Student ) Measurement (Instructor Guide) Process Control (Student ) Process Control (Instructor Guide) Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Measurement (Student ) ( ) -0 Introduction to Measurement 2-0 Measuring Instruments 3-0 Pressure Measurement 3- Pressure Measurement Festo Didactic 3

32 3-2 Pressure Loss 4-0 Flow Measurement 4- Flowmeters 4-2 Centrifugal Pumps 5-0 Level Measurement 5- Differential Pressure Level Meters 5-2 Bubblers 5-3 Wet Reference Leg Process Control (Student ) ( ) -0 Process Characteristics - Determining the Dynamic Characteristics of a Process 2-0 Feedback Control 2- Tuning and Control of a Pressure Loop 2-2 Tuning and Control of a Flow Loop 2-3 Tuning and Control of a Level Loop 2-4 Cascade Control of a Level/Flow Process 3-0 Troubleshooting a Process Control System 3- Guided Process Control Troubleshooting 3-2 Non-Guided Process Control Troubleshooting Additional Equipment Required to Perform the Exercises 26 Training on Familiarization with the Training System - Pressure, Flow and Level, 0.6 day TF 27 Training on Measurement, 0.5 day TF 28 Training on Process Control, 0.5 day TF Optional Equipment 29 Installation and Commissioning of a 353X System, Type IC Advanced Pressure, Flow, Level Process Add-On 3530-M0 The Advanced Pressure, Flow, Level Process Add-On is an add-on to the Pressure, Flow, Level, and Temperature Training System, 353. It allows students to perform a set of advanced process control experiments. The experiments include feedforward control, ratio control, split-range control, and the control of second-order processes. The add-on includes a small-diameter column, an upper tank, an orifice plate, a pneumatic control valve, and some accessories. List of Equipment 26 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 27 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 28 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 29 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". 32 Festo Didactic

33 Column (Small Diameter) Upper Tank Orifice Plate Pneumatic Control Valve B0 Ball Valve Piping and Accessories - Advanced G0 List of s Description Flow Primary Elements (Student ) Flow Primary Elements (Instructor Guide) Control Valves (User Guide) 8600-E0 Advanced Process Control (Student ) Advanced Process Control (Instructor Guide) Table of Contents of the (s) Flow Primary Elements (Student ) ( ) Orifice Plate 2 Pitot Tube Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Advanced Process Control (Student ) ( ) -0 Advanced Control Schemes - Feedforward Control -2 Ratio Control -3 Split-range Control 2-0 Second-Order Processes 2- Second-Order Non-Interacting Processes 2-2 Second-Order Interacting Processes Additional Equipment Required to Perform the Exercises 30 Training on Advanced Process Control, 0.5 day TF Optional Equipment 30 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". Festo Didactic 33

34 3 Installation and Commissioning of a 353X System, Type 3530-IC Temperature Process Training System (Allen-Bradley) HART List of Equipment The Temperature Process Training System HART introduces students to temperature processes and their associated instruments and control. It features the HART Temperature Transmitter and Allen-Bradley Variable Frequency Drives. This model needs a PLC of Series 3539 to be fully functional. Emergency Switch Station 5926-A0 Process Workstation (Temperature, Pressure, Flow, and Level) 4680-E0 Instrumentation Workstation (With Heating/Cooling Unit) D0 Brazed Plate Heat Exchanger J-Type Thermocouple Platinum RTD Temperature Transmitter (HART) Three-Way Pneumatic Control Valve B0 Electrical Unit B0 Pneumatic Unit 4697-A0 Color Paperless Recorder AC Drive (Ethernet) Three-Phase AC Supply C0 2 AC Drive Three-Phase AC Supply D0 Instrumentation Mounting Pipe Process Supports (Temperature) 4699-D0 Drip Tray (Front) B0 Drip Tray (Back) C0 Piping and Accessories (Temperature) - Basic System C0 Electrical Distribution Box Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". 34 Festo Didactic