3531 Pressure, Flow, Level, and Temperature Process Training Systems

Transcription

1 353 Pressure, Flow, Level, and Temperature Process Training Systems LabVolt Series Datasheet Festo Didactic en 20 V - 60 Hz 09/206

2 Table of Contents General Description 2 Process Workstation 4 Instrumentation Workstation 4 Hitch Mechanism 5 Temperature Process System 5 Pressure, Flow, and Level Process System 6 Optional Valves 6 Controllers 7 SCADA / DCS Software 7 Calibration Instrumentation 7 Other devices 7 Smart devices: HART and FOUNDATION Fieldbus 8 Troubleshooting 8 Pressure and Flow Compressed Air 8 Boiler Simulation (Water / Air) 9 Advanced Process Control - Temperature 9 Advanced Pressure, Flow, Level Process Add-On 0 Optional System Add-Ons 0 Air Requirements Pressure, Flow, Level, and Temperature Training Systems 0 Continuation of the Table for Scenarios and 2 2 Topic Coverage 6 Features & Benefits 7 List of Available Training Systems 7 Additional Equipment Required to Perform the Exercises 8 Optional Equipment 8 Optional (s) 20 Available Training Systems 2 Equipment Description 69 Optional Equipment Description 6 General Description The Pressure, Flow, Level, and Temperature Process Training Systems introduce students to a wide range of industrial processes, as well as to their instruments and control devices. The training systems are part of the Instrumentation and Process Control program, which uses modern equipment and a complete curriculum to help students assimilate the theoretical and practical knowledge that is mandatory to work in the process control industry. The modularity of these energy-efficient process control training systems allows the instructor to select specific equipment as a function of the training objectives without going over budget. Several configurations are available for a single workstation. Adding optional equipment can increase the of these configurations. The Pressure, Flow, Level, and Temperature Process Training Systems feature two workstations: the Process Workstation and the Instrumentation Workstation. The workstations can accommodate a single team of students for the temperature experiments and up to two teams for the pressure, flow, and level experiments if the second-team add-on is used. 2 Festo Didactic

3 Pressure, Flow, Level, and Temperature Process Training Systems, LabVolt Structure of the Pressure, Flow, Level, and Temperature Process Training Systems (Scenario ) Structure of the Pressure, Flow, Level, and Temperature Process Training Systems (Scenario 2) Festo Didactic 3

4 Process Workstation The Process Workstation is the hub of the different processes to be investigated by the students. It consists of a double-sided mobile workstation equipped with two 60 L (6 gal) tanks, up to four centrifugal pumps, a Rotameter, a Drip Tray (Front), an Instrumentation Mounting Pipe, Ball Valves, and Process Supports. Up to two groups of students can work at the same time on Pressure/Flow/Level experiments, one group on each side of the Process Workstation. This can be done if the Pressure/Flow/Level option is selected and if the Second Team Add-on, 3530-H or -K (HART) is ordered (3530-J or - L for FOUNDATION Fieldbus). To configure the system for hands-on training, students have to install the appropriate instruments as described in the student manuals. The student manuals cover both the theory and practice of measurement, control, and troubleshooting of temperature, pressure, flow, and level processes. Instrumentation Workstation The Instrumentation Workstation is designed to house the Electrical Unit and the Pneumatic Unit as well as other electrical equipment such as the variable speed drives. Devices such as controllers, PLCs, Color Paperless Recorder, and Touch Screen Graphic Terminals must be installed on the Instrumentation Workstation. The workstation aims to recreate the widespread industrial practice of separating the process environment from the instruments and controllers and it limits the risk of exposing such equipment to contact with water. The Electrical Unit provides power for the instruments used in the Pressure, Flow, Level, and Temperature Process Training Systems. It includes a lockable power switch and a 24 V dc power supply. The design of the Electrical Unit allows cutoff of both the electric and pneumatic power using either an emergency button or the lockable power switch. The teaching material includes a complete lockout/tagout procedure explaining how to lock the power switch. This procedure is similar to the procedure used in industry to lock and unlock electrical equipment. Like the Process Workstation, the Instrumentation Workstation is a double-sided mobile workstation. Two groups of students can work at the same time on the system, one group on each side. The Instrumentation Workstation also features a retractable shelf. 4 Festo Didactic

5 The dimensions of the Instrumentation Workstation (excluding any device installed on it) are: 680 x 80 x 890 mm (26.8 x 46.5 x 74.4 in). Instrumentation Workstation shown with optional equipment. Hitch Mechanism A hitch mechanism used to link the Instrumentation Workstation to the Process Workstation is part of the Piping and Accessories kit ( C). This convenient piece of equipment makes it possible to move both stations as a single unit. The hitch mechanism must be installed and used as shown in the picture below. Hitch mechanism for the workstations of the 353 system Temperature Process System This system is designed to feature the equipment required to complete the measurement, control, and troubleshooting exercises for temperature processes. It includes a Heating/Cooling Unit, a Brazed Plate Heat Exchanger, a three-way control valve, a thermocouple, an RTD (Resistance Temperature Detector), and a temperature transmitter. The temperature transmitter can support either the HART or the FOUNDATION Fieldbus communication protocols. A variety of optional heat exchangers is available for advanced training in temperature process control: a Gasketed Plate Heat Exchanger a Shell and Tube Heat Exchanger ( pass) a Shell and Tube Heat Exchanger (4 pass) Festo Didactic 5

6 Pressure, Flow, and Level Process System This system includes the equipment required to complete the measurement, control, and troubleshooting exercises for the pressure, flow, and level processes. This system features two differential-pressure transmitters supporting the HART communication protocol, a digital pressure gauge, a pneumatic control valve, a color paperless recorder, a rotameter, and a Venturi tube. Transmitters supporting other communication protocols such as FOUNDATION Fieldbus are available on request. A wide variety of optional equipment is available for advanced training in pressure, flow, and level process control: a Column (Small Diameter) an Orifice Plate a Pitot Tube an Electromagnetic Flow Transmitter (HART) a Vortex Flow Transmitter (HART) a Coriolis Flow Transmitter (HART) a Paddle Wheel Flow Transmitter an Ultrasonic Level Transmitter (HART) an Ultrasonic Flow Transmitter (HART) a Radar Level Transmitter (HART) a Guided-Radar Level Transmitter (HART) a Vibrating Fork Level Switch a Conductivity Level Switch a Capacitive Level Transmitter (HART) a Float Switch a Pressure Switch (with Analog Output) a Pressure Transmitter (HART) Most models are also available in a FOUNDATION Fieldbus-compliant version. Consult the descriptions for details. Optional Valves A selection of pneumatic control valves are available to upgrade the training system. The valves are provided with a current-to-pressure converter (if required). Among the valves available are: Pneumatic Control Valves with different Digital Positioners (Three-Way Valve versions also available) a Pneumatic Control Valve with Positioner (Three-Way Valve version also available) Electric Control Valve (Three-Way Valve version also available) a Vee-Ball Control Valve a Solenoid Valve a Ball Valve 6 Festo Didactic

7 Controllers A wide selection of controllers is available, such as: Industrial PID Controllers (Ethernet or Modbus) Programmable Logic Controllers (with Ethernet communications, Analog I/O, programming software, and Communication Cable) SCADA / DCS Software Two SCADA software programs are available for the system: Wonderware Development Studio (including InTouch) and FactoryTalk View Studio (from Rockwell Software). Both software programs come with an interface specially designed for the Pressure, Flow, Level, and Temperature Process Training Systems. An OPC server for the Foxboro controller is also available. Calibration Instrumentation An accurate calibration device is an essential addition to the system. It allows calibration and maintenance of the transmitters, current to pressure converter, gauges, and control valves. Four different calibration packages are available. A basic version makes it possible to perform the required calibration and a second version includes more advanced equipment. Three other calibration kits are each designed to act as configurator and sophisticated tools to calibrate the smart devices over the HART and/or the FOUNDATION Fieldbus communication protocols. Other devices Other devices are also available to enhance the system. These devices allow the students to explore more technologies and communication protocols used in the industry. Among the optional devices available are: a Signal Tower Touch Screen Graphic Terminal (available in two sizes) an additional Pumping Unit Festo Didactic 7

8 Smart devices: HART and FOUNDATION Fieldbus Many components of the Pressure, Flow, Level, and Temperature Process Training Systems feature a transmitter which is able to communicate via one of two communication protocols: HART or FOUNDATION Fieldbus. The HART protocol enables communication between devices by superimposing digital signals on top of the existing 4-20 ma outputs. The Fieldbus protocol is like a Local Area Network (LAN) for smart devices. Most of these devices can usually be configured manually via their alphanumeric display and/or push-buttons, but it is much quicker and more efficient to use a communication link to configure them remotely from a computer. The HART apparatuses can be connected to a computer using the HART Software Configurator ( or -B). Fieldbus devices can be configured from a computer with the FOUNDATION Fieldbus Software Configurator ( A or -B). Calibration kits are available for each of the two communication protocols. A Software Configurator compatible with the selected communication protocol is strongly suggested and is even mandatory for some specific transmitters. Troubleshooting Troubleshooting of industrial process equipment is an integral part of the learning process. This is why the Pressure, Flow, Level, and Temperature Process Training Systems features many tools to help instructors devise troubleshooting exercises for the students. Faults can be inserted in most devices: Controllers, PLCs, Valves, Transmitters, etc. There are three different methods to insert faults: Local fault insertion is done by accessing the fault panel on a particular device to activate faults as required. Remote calibration fault insertion is performed by changing the calibration parameters of a device from the instructor's computer over either the HART or the FOUNDATION Fieldbus communication protocol (requires the appropriate modules). Remote fault insertion is achieved by remotely modifying the state of I/O relays on a PLC from a computer or from a touch screen terminal. Pressure and Flow Compressed Air A training system covering the principles of compressed air is available as an add-on to the Pressure, Flow, Level, and Temperature Process Training Systems. Measurement and control experiments related to pressure and flow of compressed air are performed using the following devices: Air tanks Air rotameter Orifice plate for air Solenoid valve for air Pneumatic control valve for air 8 Festo Didactic

9 Boiler Simulation (Water / Air) The Boiler Simulation system is an inherently safe boiler simulator which is not pressurized and works with water at room temperature. The key features of a boiling process are replicated with a controlled flow of air injected at the base of a process column containing a controllable level of water. Up to three elements and three control loops (2 PID loops and calibrator) are involved in the control of the level of water in the drum of the boiler. The boiling process is recreated by regulating the flow of air injected in the column while operating a second pump which drains the column to simulate evaporation of water. The Boiler Simulation system is a synthesis of many industrial control notions and involves multiple control loops as well as feedforward and cascade control. The Boiler Simulation is an add-on to the Pressure, Flow, Level, and Temperature Process Training Systems and may include a pump and a drive if required. The boiler system can only be used by one team at a time. A controller with a minimum of three inputs and two PID loops capable of both cascade and feedforward control and a 4-20 ma calibrator are also necessary. As both cascade and feedforward control schemes are used, the Advanced Pressure, Flow, Level Add-On, 3530-M, is required and it is assumed that the students are familiar with these topics beforehand. Simulation of boiling water in the Process Column. Advanced Process Control - Temperature The inclusion of this add-on ( or -3) to the Process Control Training system offers the possibility to perform a set of advanced temperature control experiments. The main feature resides in the use of electromagnetic flowmeters and RTDs coupled to the energy manager to obtain precise energy balances. Festo Didactic 9

10 Advanced Pressure, Flow, Level Process Add-On The Advanced Pressure, Flow, Level Process Add-On, 3530-M, is an add-on that offers the capability to perform a set of advanced process control experiments. The experiments include feedforward control, ratio control, split-range control, and the control of second-order processes. The add-on includes a small-diameter column, an upper tank, an orifice plate, a pneumatic control valve, and some accessories. Optional System Add-Ons The Pressure, Flow, Level, and Temperature Process Training Systems can also be equipped with optional addons such as: ph and conductivity add-ons. To obtain information on the capabilities and models available, please refer to the companion datasheet for the 3532 system (8864). Air Requirements The Pressure, Flow, Level, and Temperature Process Training Systems require a reliable source of compressed air from a central air supply or portable unit able to deliver air at a minimal flow of 0 L/min (4 CFM), with a pressure of 620 kpa (90 PSI). Compressed air units are also available. The Air Compressor, 640-B, is a silent portable unit able to supply air to a single station and is well suited to the systems. Content dependency structure of the Lab-Volt manuals for the 353 system Pressure, Flow, Level, and Temperature Training Systems 0 Festo Didactic

11 Scenario : the pressure, flow, level processes option is selected and the other ones are considered. Festo Didactic

12 Scenario 2: the temperature process option is selected and the other ones are considered. Continuation of the Table for Scenarios and 2 2 Festo Didactic

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16 Topic Coverage Temperature Pressure, Flow, and Level Air Pressure and Flow ph and Conductivity Estimated program duration: 84 hours 6 Festo Didactic

17 Features & Benefits Modular system that allows a wide variety of configurations Two-sided workstation that enables two student groups to work simultaneously Faults can be inserted by the instructor to develop the troubleshooting skills of the students Extensive and comprehensive curriculum Entry level, cost-effective solution Industrial-grade components, clear PVC piping Real-world, large-scale process loops implemented in a space-efficient work environment Different controller options depending on the objectives and budget Smart transmitters and control valves implemented using HART or FOUNDATION Fieldbus communication protocols Ethernet and Modbus communication protocols also used with variable frequency drives and controllers Environment-friendly temperature training system (no cooling water required) Fast response temperature control system Advanced process control strategies such as ratio, feed-forward, and split-range Boiler simulation with three-element process control Real-time heat exchanger energy balance List of Available Training Systems Pressure, Flow, Level Process Add-On HART 3530-F0 Pressure, Flow, Level Process Add-On FOUNDATION Fieldbus 3530-G0 Pressure, Flow, Level Process, Second Team Add-On to HART 3530-H0 Pressure, Flow, Level Process, Second Team Add-On to 353- FOUNDATION Fieldbus 3530-J0 Pressure, Flow, Level Process, Second Team Add-On to 353-A HART 3530-K0 Pressure, Flow, Level Process, Second Team Add-On to 353-B FOUNDATION Fieldbus 3530-L0 Advanced Pressure, Flow, Level Process Add-On 3530-M0 Temperature Process Training System (Allen-Bradley) HART Temperature Process Training System (Allen-Bradley) FOUNDATION Fieldbus Advanced Temperature Process Add-on HART Advanced Temperature Process Add-On FOUNDATION Fieldbus Pressure/Flow/Level Process Training System (Allen-Bradley) HART 353-A0 Pressure/Flow/Level Process Training System (Allen-Bradley) FOUNDATION Fieldbus 353-B0 Temperature Process Add-On (Allen-Bradley) HART 353-C0 Temperature Process Add-On (Allen-Bradley) FOUNDATION Fieldbus 353-D0 Pressure/Flow/Level Process Training System (Siemens) HART 353-E0 Boiler Simulation (Water/Air) Add-On (Allen-Bradley, Without Temperature Process) HART 353-K0 Boiler Simulation (Water/Air) Add-On (Without Temperature Process) FOUNDATION Fieldbus 353-L0 Boiler Simulation (Water/Air) Add-On HART 353-M0 Boiler Simulation (Water/Air) Add-On FOUNDATION Fieldbus 353-N0 Boiler Simulation (Water/Air) Add-On (Siemens, Without Temperature Process) HART 353-T0 Boiler Simulation (Water/Air) Add-On (Siemens, With Air Process) HART 353-U0 Air Pressure/Flow Process Add-On 3533-A0 Foxboro 762 Controller Bundle Honeywell UDC3500 Controller Bundle ControlLogix PLC Bundle Educational MicroLogix PLC Bundle Educational Festo Didactic 7

18 CompactLogix PLC Bundle Educational FOUNDATION Fieldbus PLC Add-On MicroLogix PLC Bundle Commercial 3539-C0 CompactLogix PLC Bundle Commercial 3539-D0 S7-500 PLC Bundle HART Educational 3539-P0 S7-500 PLC Bundle Educational 3539-S0 I/O Interface with LVProSim 9065-B0 Additional Equipment Required to Perform the Exercises Personal Computer Touch-Screen Computer Touch-Screen Computer Large A0 Optional Equipment Touch-Screen Computer Mount 345-B0 Touch Screen Graphic Terminal cm (5.7 in) 5922-B0 Process Control Signal Tower 5924-C0 Indicator-Light/Push-Button Station 5925-A0 Fuzzy Logic Software Add-On (Educational) Fuzzy Logic Software Add-On (Commercial) 5938-A0 Digital Pressure Gauge (Low Range) 4676-C0 DriveTools Software - Educational A0 Storage Station 4680-D0 Pumping Unit Add-on Gasketed Plate Heat Exchanger A0 Shell and Tube Heat Exchanger ( pass) B0 Shell and Tube Heat Exchanger (4 pass) C0 Orifice Plate Pitot Tube Electromagnetic Flow Transmitter (HART) Electromagnetic Flow Transmitter (HART, 2nd Transmitter for Advanced Temperature) Electromagnetic Flow Transmitter (FOUNDATION Fieldbus) A0 Electromagnetic Flow Transmitter (FOUNDATION Fieldbus, 2nd Transmitter for Advanced Temperature) _ B0 Vortex Flow Transmitter (HART) Vortex Flow Transmitter (FOUNDATION Fieldbus) A0 Necessary if the selected controller is a Programmable Logic Controller. Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user. 2 Necessary if the selected controller is a Programmable Logic Controller. Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user. 3 Necessary if the selected controller is a Programmable Logic Controller. Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user. 8 Festo Didactic

19 Coriolis Flow Transmitter (HART) Coriolis Flow Transmitter (FOUNDATION Fieldbus) A0 Paddle Wheel Flow Transmitter Pressure Switch (with Analog Output) Ultrasonic Flow Transmitter (HART) Ultrasonic Flow Transmitter (FOUNDATION Fieldbus) A0 Pressure Transmitter (HART) Pressure Transmitter (FOUNDATION Fieldbus) A0 Ultrasonic Level Transmitter (HART) Ultrasonic Level Transmitter (FOUNDATION Fieldbus) A0 Vibrating Fork Level Switch Conductivity Level Switch Float Switch Capacitive Level Transmitter (HART) Temperature Processes - eseries E0 Pneumatic Control Valve (with Digital Positioner, HART) - DVC Pneumatic Control Valve (with Positioner, Fisher 3660) A0 Pneumatic Control Valve B0 Electric Control Valve C0 Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC D0 Pneumatic Control Valve (with Digital Positioner, HART) - DVC E0 Solenoid Valve Ball Valve Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC A0 Pneumatic Control Valve for Air with a Positioner - Fisher B0 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC C0 Pneumatic Control Valve for Air with Digital Positioner (FOUNDATION Fieldbus) - DVC D0 Pneumatic Control Vee-Ball Valve (with Digital Positioner, HART) Pneumatic Control Vee-Ball Valve (with Digital Positioner, FOUNDATION Fieldbus) A0 Three-Way Pneumatic Control Valve with Digital Positioner (HART) - DVC Three-Way Pneumatic Control Valve with Positioner (Fisher 3660) A0 Three-Way Pneumatic Control Valve B0 Three-Way Electric Control Valve C0 Three-Way Pneumatic Control Valve with Digital Positioner (FOUNDATION Fieldbus) - DVC D0 Three-Way Pneumatic Control Valve with Digital Positioner (HART) - DVC E0 FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC Server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC Server, Educational) FactoryTalk View ME Studio (Commercial) A0 FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) B0 FactoryTalk View ME Station (Commercial) C0 FactoryTalk View ME Station (with Foxboro OPC Server, Commercial) D0 InTouch Runtime (with Foxboro OPC Server) A0 InTouch Runtime (Additional License) B0 Festo Didactic 9

20 InTouch Dev Studio (with Foxboro OPC Server) C0 InTouch Dev Studio (Additional Licence) D0 InTouch Dev Studio (Lab-Volt Database only) Y0 InTouch Dev Studio (Lab-Volt Database and Foxboro OPC Server) Z0 Touch Screen Graphic Terminal (Allen-Bradley) cm (0.4 in) Industrial PC HMI (Siemens) A0 AC Drive (Ethernet) Single-Phase AC Supply A0 AC Drive Single-Phase AC Supply B0 AC Drive (Ethernet) Three-Phase AC Supply C0 5 AC Drive Three-Phase AC Supply D0 AC Drive (Siemens) Single-Phase AC Supply E0 Pressure, Flow, and Level Processes - eseries E0 Calibration Kit Calibration Kit with Pressure Modules A0 Calibration Kit (HART) Calibration Kit (HART and FOUNDATION Fieldbus) 4698-A0 HART Software Configurator FOUNDATION Fieldbus Software Configurator A0 HART/FOUNDATION Fieldbus Software Configurator B0 WinCC Advanced Development Software Educational Spare Parts Kit for B0 Electrical Distribution Box Custom Computer for SCADA Optional (s) Instrumentation and Process Control Training System - Core s (s on CD-ROM) A0 Human-Machine Interfaces (User Guide) E0 Human-Machine Interface (User Guide) E0 Electromagnetic Flow Transmitter (Student ) Instrumentation and Process Control Training System - Optional s (s on CD-ROM) A0 Ultrasonic Level Transmitter (HART) (Student ) Radar Level Transmitters (Student ) Boiler Control (Student ) Vortex Flow Transmitter (Student ) Coriolis Flow Transmitter (Student ) Flow Primary Elements (Student ) Ultrasonic Flow Transmitter (Student ) Paddle Wheel Flow Transmitter (Student ) Capacitive Level Transmitter (Student ) Pressure and Level Switches (Student ) Control Valves (User Guide) 8600-E0 4 Three-phase drives require an Electrical Distribution Box (46997) which can support up to four drives. 5 Three-phase drives require an Electrical Distribution Box (46997) which can support up to four drives. 20 Festo Didactic

21 ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) E0 MicroLogix 00 Programmable Logic Controller (User Guide) E0 Foxboro Controller (User Guide) E0 Honeywell Controller (User Guide) E0 HART Device Configuration (Student ) FOUNDATION Fieldbus Networking (User Guide) E0 Available Training Systems Pressure, Flow, Level Process Add-On HART 3530-F0 The Pressure, Flow, Level Process Add-On HART is an add-on to the Pressure, Flow, Level, and Temperature Training System, 353. The add-on comprises two differential pressure transmitters supporting the HART communication protocol. The add-on includes all the equipment required to complete the measurement, control, and troubleshooting exercises for the pressure, flow, and level processes. Transmitters supporting other communication protocols such as FOUNDATION Fieldbus are available on request. List of Equipment Digital Pressure Gauge (High Range) 4676-B0 Column (Large Diameter) Rotameter Venturi Tube Differential-Pressure Transmitter (HART, High Range) Differential-Pressure Transmitter (HART, Low Range) Pneumatic Control Valve B0 Solenoid Valve Process Supports (Pressure/Flow/Level) - Add-on 4699-E0 Piping and Accessories (Pressure/Flow/Level) - Add-on F0 List of s Description Control Valves (User Guide) 8600-E0 Familiarization with the Training System (User Guide) E0 Measurement (Student ) Measurement (Instructor Guide) Process Control (Student ) Process Control (Instructor Guide) Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory Festo Didactic 2

22 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Measurement (Student ) ( ) -0 Introduction to Measurement 2-0 Measuring Instruments 3-0 Pressure Measurement 3- Pressure Measurement 3-2 Pressure Loss 4-0 Flow Measurement 4- Flowmeters 4-2 Centrifugal Pumps 5-0 Level Measurement 5- Differential Pressure Level Meters 5-2 Bubblers 5-3 Wet Reference Leg Process Control (Student ) ( ) -0 Process Characteristics - Determining the Dynamic Characteristics of a Process 2-0 Feedback Control 2- Tuning and Control of a Pressure Loop 2-2 Tuning and Control of a Flow Loop 2-3 Tuning and Control of a Level Loop 2-4 Cascade Control of a Level/Flow Process 3-0 Troubleshooting a Process Control System 3- Guided Process Control Troubleshooting 3-2 Non-Guided Process Control Troubleshooting Additional Equipment Required to Perform the Exercises 6 Training on Familiarization with the Training System - Pressure, Flow and Level, 0.6 day TF 7 Training on Measurement, 0.5 day TF 8 Training on Process Control, 0.5 day TF Optional Equipment 6 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 7 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 8 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 22 Festo Didactic

23 9 Installation and Commissioning of a 353X System, Type 3530-IC Pressure, Flow, Level Process Add-On FOUNDATION Fieldbus 3530-G0 The Pressure, Flow, Level Process Add-On FOUNDATION Fieldbus is an add-on to the Pressure, Flow, Level, and Temperature Training System, 353. The add-on comprises two differential pressure transmitters supporting the FOUNDATION Fieldbus communication protocol. The add-on includes all the equipment required to complete the measurement, control, and troubleshooting exercises for the pressure, flow, and level processes. Transmitters supporting other communication protocols such as HART are available on request. List of Equipment Digital Pressure Gauge (High Range) 4676-B0 Column (Large Diameter) Rotameter Venturi Tube Differential-Pressure Transmitter (FOUNDATION Fieldbus, High Range) A0 Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range) 4692-A0 Pneumatic Control Valve B0 Solenoid Valve Process Supports (Pressure/Flow/Level) - Add-on 4699-E0 Piping and Accessories (Pressure/Flow/Level) - Add-on F0 List of s Description Control Valves (User Guide) 8600-E0 Familiarization with the Training System (User Guide) E0 Measurement (Student ) Measurement (Instructor Guide) Process Control (Student ) Process Control (Instructor Guide) Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 9 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". Festo Didactic 23

24 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Measurement (Student ) ( ) -0 Introduction to Measurement 2-0 Measuring Instruments 3-0 Pressure Measurement 3- Pressure Measurement 3-2 Pressure Loss 4-0 Flow Measurement 4- Flowmeters 4-2 Centrifugal Pumps 5-0 Level Measurement 5- Differential Pressure Level Meters 5-2 Bubblers 5-3 Wet Reference Leg Process Control (Student ) ( ) -0 Process Characteristics - Determining the Dynamic Characteristics of a Process 2-0 Feedback Control 2- Tuning and Control of a Pressure Loop 2-2 Tuning and Control of a Flow Loop 2-3 Tuning and Control of a Level Loop 2-4 Cascade Control of a Level/Flow Process 3-0 Troubleshooting a Process Control System 3- Guided Process Control Troubleshooting 3-2 Non-Guided Process Control Troubleshooting Additional Equipment Required to Perform the Exercises 0 Training on Familiarization with the Training System - Pressure, Flow and Level, 0.6 day TF Training on Measurement, 0.5 day TF 2 Training on Process Control, 0.5 day TF Optional Equipment 3 Installation and Commissioning of a 353X System, Type 3530-IC 0 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 2 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 3 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". 24 Festo Didactic

25 Pressure, Flow, Level Process, Second Team Add-On to HART 3530-H0 The Pressure, Flow, Level Process, Second Team Add-On is an add-on to the Pressure, Flow, Level, and Temperature Training System, It allows up to two groups of students to work at the same time on pressure, flow, and level experiments, one group on each side of the Process Workstation. The add-on comprises two differential pressure transmitters supporting the HART communication protocol. The add-on includes all the equipment required to complete the measurement, control, and troubleshooting exercises for the pressure, flow, and level processes. Transmitters supporting other communication protocols such as FOUNDATION Fieldbus are available on request. List of Equipment Emergency Switch Station 5926-A0 Digital Pressure Gauge (High Range) 4676-B0 Column (Large Diameter) Rotameter Venturi Tube Differential-Pressure Transmitter (HART, High Range) Differential-Pressure Transmitter (HART, Low Range) Pneumatic Control Valve B0 Solenoid Valve Color Paperless Recorder Instrumentation Mounting Pipe Process Supports (Pressure/Flow/Level) - Add-on, 2nd team 4699-G0 Piping and Accessories - 2nd team A0 List of s Description Control Valves (User Guide) 8600-E0 Familiarization with the Training System (User Guide) E0 Measurement (Student ) Measurement (Instructor Guide) Process Control (Student ) Process Control (Instructor Guide) Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Festo Didactic 25

26 Measurement (Student ) ( ) -0 Introduction to Measurement 2-0 Measuring Instruments 3-0 Pressure Measurement 3- Pressure Measurement 3-2 Pressure Loss 4-0 Flow Measurement 4- Flowmeters 4-2 Centrifugal Pumps 5-0 Level Measurement 5- Differential Pressure Level Meters 5-2 Bubblers 5-3 Wet Reference Leg Process Control (Student ) ( ) -0 Process Characteristics - Determining the Dynamic Characteristics of a Process 2-0 Feedback Control 2- Tuning and Control of a Pressure Loop 2-2 Tuning and Control of a Flow Loop 2-3 Tuning and Control of a Level Loop 2-4 Cascade Control of a Level/Flow Process 3-0 Troubleshooting a Process Control System 3- Guided Process Control Troubleshooting 3-2 Non-Guided Process Control Troubleshooting Additional Equipment Required to Perform the Exercises 4 Training on Familiarization with the Training System - Pressure, Flow and Level, 0.6 day TF 5 Training on Measurement, 0.5 day TF 6 Training on Process Control, 0.5 day TF Optional Equipment 7 Installation and Commissioning of a 353X System, Type IC Pressure, Flow, Level Process, Second Team Add-On to 353- FOUNDATION Fieldbus 3530-J0 The Pressure, Flow, Level Process, Second Team Add-On is an add-on to the Pressure, Flow, Level, and Temperature Training System, It allows up to two groups of students to work at the same time 4 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 5 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 6 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 7 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". 26 Festo Didactic

27 on pressure, flow, and level experiments, one group on each side of the Process Workstation. The add-on features two differential pressure transmitters supporting the FOUNDATION Fieldbus communication protocol. The add-on includes all the equipment required to complete the measurement, control, and troubleshooting exercises for the pressure, flow, and level processes. Transmitters supporting other communication protocols such as HART are available on request. List of Equipment Emergency Switch Station 5926-A0 Digital Pressure Gauge (High Range) 4676-B0 Column (Large Diameter) Rotameter Venturi Tube Differential-Pressure Transmitter (FOUNDATION Fieldbus, High Range) A0 Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range) 4692-A0 Pneumatic Control Valve B0 Solenoid Valve Color Paperless Recorder Instrumentation Mounting Pipe Process Supports (Pressure/Flow/Level) - Add-on, 2nd team 4699-G0 Piping and Accessories - 2nd team A0 List of s Description Control Valves (User Guide) 8600-E0 Familiarization with the Training System (User Guide) E0 Measurement (Student ) Measurement (Instructor Guide) Process Control (Student ) Process Control (Instructor Guide) Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Measurement (Student ) ( ) -0 Introduction to Measurement 2-0 Measuring Instruments Festo Didactic 27

28 3-0 Pressure Measurement 3- Pressure Measurement 3-2 Pressure Loss 4-0 Flow Measurement 4- Flowmeters 4-2 Centrifugal Pumps 5-0 Level Measurement 5- Differential Pressure Level Meters 5-2 Bubblers 5-3 Wet Reference Leg Process Control (Student ) ( ) -0 Process Characteristics - Determining the Dynamic Characteristics of a Process 2-0 Feedback Control 2- Tuning and Control of a Pressure Loop 2-2 Tuning and Control of a Flow Loop 2-3 Tuning and Control of a Level Loop 2-4 Cascade Control of a Level/Flow Process 3-0 Troubleshooting a Process Control System 3- Guided Process Control Troubleshooting 3-2 Non-Guided Process Control Troubleshooting Additional Equipment Required to Perform the Exercises 8 Training on Familiarization with the Training System - Pressure, Flow and Level, 0.6 day TF 9 Training on Measurement, 0.5 day TF 20 Training on Process Control, 0.5 day TF Optional Equipment 2 Installation and Commissioning of a 353X System, Type IC Pressure, Flow, Level Process, Second Team Add-On to 353-A HART 3530-K0 The Pressure, Flow, Level Process, Second Team Add-On is an add-on to the Pressure, Flow, Level, and Temperature Training System, 353-A. It allows up to two groups of students to work at the same time on pressure, flow, and level experiments, one group on each side of the Process Workstation. The add-on features two differential pressure transmitters supporting the HART communication protocol. 8 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 9 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 20 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 2 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". 28 Festo Didactic

29 The add-on includes all the equipment required to complete the measurement, control, and troubleshooting exercises for the pressure, flow, and level processes. Transmitters supporting other communication protocols such as FOUNDATION Fieldbus are available on request. List of Equipment Emergency Switch Station 5926-A0 Digital Pressure Gauge (High Range) 4676-B0 Column (Large Diameter) Rotameter Venturi Tube Differential-Pressure Transmitter (HART, High Range) Differential-Pressure Transmitter (HART, Low Range) Pneumatic Control Valve B0 Solenoid Valve Color Paperless Recorder Instrumentation Mounting Pipe Process Supports (Pressure/Flow/Level) - Add-on, 2nd team 4699-G0 Drip Tray (Back) C0 Piping and Accessories - 2nd team A0 List of s Description Control Valves (User Guide) 8600-E0 Familiarization with the Training System (User Guide) E0 Measurement (Student ) Measurement (Instructor Guide) Process Control (Student ) Process Control (Instructor Guide) Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Measurement (Student ) ( ) -0 Introduction to Measurement 2-0 Measuring Instruments 3-0 Pressure Measurement 3- Pressure Measurement Festo Didactic 29

30 3-2 Pressure Loss 4-0 Flow Measurement 4- Flowmeters 4-2 Centrifugal Pumps 5-0 Level Measurement 5- Differential Pressure Level Meters 5-2 Bubblers 5-3 Wet Reference Leg Process Control (Student ) ( ) -0 Process Characteristics - Determining the Dynamic Characteristics of a Process 2-0 Feedback Control 2- Tuning and Control of a Pressure Loop 2-2 Tuning and Control of a Flow Loop 2-3 Tuning and Control of a Level Loop 2-4 Cascade Control of a Level/Flow Process 3-0 Troubleshooting a Process Control System 3- Guided Process Control Troubleshooting 3-2 Non-Guided Process Control Troubleshooting Additional Equipment Required to Perform the Exercises 22 Training on Familiarization with the Training System - Pressure, Flow and Level, 0.6 day TF 23 Training on Measurement, 0.5 day TF 24 Training on Process Control, 0.5 day TF Optional Equipment 25 Installation and Commissioning of a 353X System, Type IC Pressure, Flow, Level Process, Second Team Add-On to 353-B FOUNDATION Fieldbus 3530-L0 The Pressure, Flow, Level Process, Second Team Add-On is an add-on to the Pressure, Flow, Level, and Temperature Training System, 353-A. It allows up to two groups of students to work at the same time on pressure, flow, and level experiments, one group on each side of the Process Workstation. The add-on comprises two differential pressure transmitters supporting the FOUNDATION Fieldbus communication protocol. 22 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 23 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 24 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 25 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". 30 Festo Didactic

31 The add-on includes all the equipment required to complete the measurement, control, and troubleshooting exercises for the pressure, flow, and level processes. Transmitters supporting other communication protocols such as HART are available on request. List of Equipment Emergency Switch Station 5926-A0 Digital Pressure Gauge (High Range) 4676-B0 Column (Large Diameter) Rotameter Venturi Tube Differential-Pressure Transmitter (FOUNDATION Fieldbus, High Range) A0 Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range) 4692-A0 Pneumatic Control Valve B0 Solenoid Valve Color Paperless Recorder Instrumentation Mounting Pipe Process Supports (Pressure/Flow/Level) - Add-on, 2nd team 4699-G0 Drip Tray (Back) C0 Piping and Accessories - 2nd team A0 List of s Description Control Valves (User Guide) 8600-E0 Familiarization with the Training System (User Guide) E0 Measurement (Student ) Measurement (Instructor Guide) Process Control (Student ) Process Control (Instructor Guide) Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Measurement (Student ) ( ) -0 Introduction to Measurement 2-0 Measuring Instruments 3-0 Pressure Measurement 3- Pressure Measurement Festo Didactic 3

32 3-2 Pressure Loss 4-0 Flow Measurement 4- Flowmeters 4-2 Centrifugal Pumps 5-0 Level Measurement 5- Differential Pressure Level Meters 5-2 Bubblers 5-3 Wet Reference Leg Process Control (Student ) ( ) -0 Process Characteristics - Determining the Dynamic Characteristics of a Process 2-0 Feedback Control 2- Tuning and Control of a Pressure Loop 2-2 Tuning and Control of a Flow Loop 2-3 Tuning and Control of a Level Loop 2-4 Cascade Control of a Level/Flow Process 3-0 Troubleshooting a Process Control System 3- Guided Process Control Troubleshooting 3-2 Non-Guided Process Control Troubleshooting Additional Equipment Required to Perform the Exercises 26 Training on Familiarization with the Training System - Pressure, Flow and Level, 0.6 day TF 27 Training on Measurement, 0.5 day TF 28 Training on Process Control, 0.5 day TF Optional Equipment 29 Installation and Commissioning of a 353X System, Type IC Advanced Pressure, Flow, Level Process Add-On 3530-M0 The Advanced Pressure, Flow, Level Process Add-On is an add-on to the Pressure, Flow, Level, and Temperature Training System, 353. It allows students to perform a set of advanced process control experiments. The experiments include feedforward control, ratio control, split-range control, and the control of second-order processes. The add-on includes a small-diameter column, an upper tank, an orifice plate, a pneumatic control valve, and some accessories. List of Equipment 26 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 27 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 28 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 29 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". 32 Festo Didactic

33 Column (Small Diameter) Upper Tank Orifice Plate Pneumatic Control Valve B0 Ball Valve Piping and Accessories - Advanced G0 List of s Description Flow Primary Elements (Student ) Flow Primary Elements (Instructor Guide) Control Valves (User Guide) 8600-E0 Advanced Process Control (Student ) Advanced Process Control (Instructor Guide) Table of Contents of the (s) Flow Primary Elements (Student ) ( ) Orifice Plate 2 Pitot Tube Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Advanced Process Control (Student ) ( ) -0 Advanced Control Schemes - Feedforward Control -2 Ratio Control -3 Split-range Control 2-0 Second-Order Processes 2- Second-Order Non-Interacting Processes 2-2 Second-Order Interacting Processes Additional Equipment Required to Perform the Exercises 30 Training on Advanced Process Control, 0.5 day TF Optional Equipment 30 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 33

34 3 Installation and Commissioning of a 353X System, Type 3530-IC Temperature Process Training System (Allen-Bradley) HART List of Equipment The Temperature Process Training System HART introduces students to temperature processes and their associated instruments and control. It features the HART Temperature Transmitter and Allen-Bradley Variable Frequency Drives. This model needs a PLC of Series 3539 to be fully functional. Emergency Switch Station 5926-A0 Process Workstation (Temperature, Pressure, Flow, and Level) 4680-E0 Instrumentation Workstation (With Heating/Cooling Unit) D0 Brazed Plate Heat Exchanger J-Type Thermocouple Platinum RTD Temperature Transmitter (HART) Three-Way Pneumatic Control Valve B0 Electrical Unit B0 Pneumatic Unit 4697-A0 Color Paperless Recorder AC Drive (Ethernet) Three-Phase AC Supply C0 2 AC Drive Three-Phase AC Supply D0 Instrumentation Mounting Pipe Process Supports (Temperature) 4699-D0 Drip Tray (Front) B0 Drip Tray (Back) C0 Piping and Accessories (Temperature) - Basic System C0 Electrical Distribution Box Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". 34 Festo Didactic

35 List of s Description Control Valves (User Guide) 8600-E0 Familiarization with the Training System (User Guide) E0 Measurement (Student ) Measurement (Instructor Guide) Process Control (Student ) Process Control (Instructor Guide) Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Measurement (Student ) ( ) -0 Introduction to Measurement 2-0 Measuring Instruments 3-0 Temperature Measurement 3- Resistance Temperature Detectors (RTDs) 3-2 Thermocouples 4-0 Heat Exchanges 4- Basic Thermal Energy Transfer with a Heat Exchanger Process Control (Student ) ( ) -0 Process Characteristics - Determining the Dynamic Characteristics of a Process 2-0 Feedback Control 2- Tuning and Control of a Temperature Loop 3-0 Troubleshooting a Process Control System 3- Guided Process Control Troubleshooting Additional Equipment Required to Perform the Exercises 32 Training on Familiarization with the Training System - Temperature, 0.5 day TF 33 Training on Measurement, 0.5 day TF 34 Training on Process Control, 0.4 day 8600-TF Optional Equipment 32 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 33 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 34 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 35

36 35 Installation and Commissioning of a 353X System, Type IC System Specifications Parameter Physical Characteristics Required Floor Space (H x W x D) Value On Casters, 2400 x 4000 x 200 mm (94.5 x 57.5 x 47.2 in) Temperature Process Training System (Allen-Bradley) FOUNDATION Fieldbus The Temperature Process Training System FOUNDATION Fieldbus introduces students to temperature processes and their associated instruments and control. It features the FOUNDATION Fieldbus Temperature Transmitter and Allen-Bradley Variable Frequency Drives. This model needs a PLC of Series 3539 and the FOUNDATION Fieldbus PLC Add-On, , to be fully functional. List of Equipment Emergency Switch Station 5926-A0 Process Workstation (Temperature, Pressure, Flow, and Level) 4680-E0 Instrumentation Workstation (With Heating/Cooling Unit) D0 Brazed Plate Heat Exchanger J-Type Thermocouple Platinum RTD Temperature Transmitter (FOUNDATION Fieldbus) A0 Three-Way Pneumatic Control Valve B0 Electrical Unit B0 Pneumatic Unit 4697-A0 Color Paperless Recorder AC Drive (Ethernet) Three-Phase AC Supply C0 2 AC Drive Three-Phase AC Supply D0 Instrumentation Mounting Pipe Process Supports (Temperature) 4699-D0 Drip Tray (Front) B0 Drip Tray (Back) C0 Piping and Accessories (Temperature) - Basic System C0 Electrical Distribution Box Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". 36 Festo Didactic

37 List of s Description Control Valves (User Guide) 8600-E0 Familiarization with the Training System (User Guide) E0 Measurement (Student ) Measurement (Instructor Guide) Process Control (Student ) Process Control (Instructor Guide) Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Measurement (Student ) ( ) -0 Introduction to Measurement 2-0 Measuring Instruments 3-0 Temperature Measurement 3- Resistance Temperature Detectors (RTDs) 3-2 Thermocouples 4-0 Heat Exchanges 4- Basic Thermal Energy Transfer with a Heat Exchanger Process Control (Student ) ( ) -0 Process Characteristics - Determining the Dynamic Characteristics of a Process 2-0 Feedback Control 2- Tuning and Control of a Temperature Loop 3-0 Troubleshooting a Process Control System 3- Guided Process Control Troubleshooting Additional Equipment Required to Perform the Exercises 36 Training on Familiarization with the Training System - Temperature, 0.5 day TF 37 Training on Process Control, 0.4 day 8600-TF 38 Training on Foundation Fieldbus Networking, 0.5 day TF Optional Equipment 36 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 37 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 38 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 37

38 39 Installation and Commissioning of a 353X System, Type IC System Specifications Parameter Physical Characteristics Required Floor Space (H x W x D) Value On Casters, 2400 x 4000 x 200 mm (94.5 x 57.5 x 47.2 in) Advanced Temperature Process Add-on HART The Advanced Temperature Process Add-on HART features two HART Electromagnetic Flow Transmitters. The addition of this add-on to the Pressure, Flow, Level, and Temperature Process Training Systems offers the possibility to perform a set of advanced temperature control experiments. The main feature of the add-on resides in the use of electromagnetic flowmeters and RTDs coupled to the energy manager to obtain precise energy balances. List of Equipment 3 Platinum RTD Electromagnetic Flow Transmitter (HART) Electromagnetic Flow Transmitter (HART, 2nd Transmitter for Advanced Temperature) Energy Manager Accessories (Temperature) - Advanced D0 List of s Description Electromagnetic Flow Transmitter (Student ) Electromagnetic Flow Transmitter (Instructor Guide) Heat Exchangers and Advanced Temperature Measurement (Student ) Heat Exchangers and Advanced Temperature Measurement (Instructor Guide) Fundamentals of Heat Exchange (Student ) Table of Contents of the (s) Electromagnetic Flow Transmitter (Student ) ( ) Fundamentals of the Electromagnetic Flowmeter Heat Exchangers and Advanced Temperature Measurement (Student ) (860-00) -0 Familiarization with the Energy Manager 2-0 Heat Exchangers 2- Brazed Plate Heat Exchanger 2-2 Gasketed Plate Heat Exchanger - Optional 2-3 Shell-and-Tube Heat Exchanger (One Pass) - Optional 39 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". 38 Festo Didactic

39 2-4 Shell-and-Tube Heat Exchanger (Four Passes) - Optional Additional Equipment Required to Perform the Exercises 40 Training on Electromagnetic Flow Transmitter, 0. day TF 4 Training on Heat Exchangers and Advanced Temperature Measurement, 0.3 day 860-TF Optional Equipment 42 Installation and Commissioning of a 353X System, Type 3530-IC Advanced Temperature Process Add-On FOUNDATION Fieldbus The Advanced Temperature Process Add-On FOUNDATION Fieldbus features two FOUNDATION Fieldbus Electromagnetic Flow Transmitters. The addition of this add-on to the Pressure, Flow, Level, and Temperature Process Training Systems offers the possibility to perform a set of advanced temperature control experiments. The main feature of the add-on resides in the use of electromagnetic flowmeters and RTDs coupled to the energy manager to obtain precise energy balances. List of Equipment 3 Platinum RTD Electromagnetic Flow Transmitter (FOUNDATION Fieldbus) A0 Electromagnetic Flow Transmitter (FOUNDATION Fieldbus, 2nd Transmitter for Advanced Temperature) _ B0 Energy Manager Accessories (Temperature) - Advanced D0 List of s Description Electromagnetic Flow Transmitter (Student ) Electromagnetic Flow Transmitter (Instructor Guide) Heat Exchangers and Advanced Temperature Measurement (Student ) Heat Exchangers and Advanced Temperature Measurement (Instructor Guide) Fundamentals of Heat Exchange (Student ) Table of Contents of the (s) Electromagnetic Flow Transmitter (Student ) ( ) Fundamentals of the Electromagnetic Flowmeter 40 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 4 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 42 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". Festo Didactic 39

40 Heat Exchangers and Advanced Temperature Measurement (Student ) (860-00) -0 Familiarization with the Energy Manager 2-0 Heat Exchangers 2- Brazed Plate Heat Exchanger 2-2 Gasketed Plate Heat Exchanger - Optional 2-3 Shell-and-Tube Heat Exchanger (One Pass) - Optional 2-4 Shell-and-Tube Heat Exchanger (Four Passes) - Optional Additional Equipment Required to Perform the Exercises 43 Training on Electromagnetic Flow Transmitter, 0. day TF 44 Training on Heat Exchangers and Advanced Temperature Measurement, 0.3 day 860-TF 45 Training on Foundation Fieldbus Networking, 0.5 day TF Optional Equipment 46 Installation and Commissioning of a 353X System, Type 3530-IC Pressure/Flow/Level Process Training System (Allen-Bradley) HART 353-A0 List of Equipment The Pressure/Flow/Level Process Training System HART introduces students to pressure, flow, and level processes and their associated instruments and control. It features two HART Differential Pressure Transmitters, one high-range and one low-range. It also features an Ethernet/IP Allen-Bradley Variable Frequency Drive. This model needs a PLC of Series 3539 to be fully functional. Emergency Switch Station 5926-A0 Digital Pressure Gauge (High Range) 4676-B0 Process Workstation (Pressure, Flow, and Level) 4680-F0 Instrumentation Workstation (Without Heating/Cooling Unit) F0 43 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 44 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 45 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 46 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". 40 Festo Didactic

41 Column (Large Diameter) Rotameter Venturi Tube Differential-Pressure Transmitter (HART, High Range) Differential-Pressure Transmitter (HART, Low Range) Pneumatic Control Valve B0 Solenoid Valve Electrical Unit B0 Pneumatic Unit 4697-A0 Color Paperless Recorder AC Drive (Ethernet) Single-Phase AC Supply A0 Instrumentation Mounting Pipe Process Supports (Pressure/Flow/Level/Temperature) 4699-C0 Drip Tray (Front) B0 Piping and Accessories (Pressure/Flow/Level, Allen-Bradley) Basic System E0 List of s Description Control Valves (User Guide) 8600-E0 Familiarization with the Training System (User Guide) E0 Measurement (Student ) Measurement (Instructor Guide) Process Control (Student ) Process Control (Instructor Guide) Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Measurement (Student ) ( ) -0 Introduction to Measurement 2-0 Measuring Instruments 3-0 Pressure Measurement 3- Pressure Measurement 3-2 Pressure Loss 4-0 Flow Measurement 4- Flowmeters 4-2 Centrifugal Pumps Festo Didactic 4

42 5-0 Level Measurement 5- Differential Pressure Level Meters 5-2 Bubblers 5-3 Wet Reference Leg Process Control (Student ) ( ) -0 Process Characteristics - Determining the Dynamic Characteristics of a Process 2-0 Feedback Control 2- Tuning and Control of a Pressure Loop 2-2 Tuning and Control of a Flow Loop 2-3 Tuning and Control of a Level Loop 2-4 Cascade Control of a Level/Flow Process 3-0 Troubleshooting a Process Control System 3- Guided Process Control Troubleshooting 3-2 Non-Guided Process Control Troubleshooting Additional Equipment Required to Perform the Exercises 47 Training on Familiarization with the Training System - Pressure, Flow and Level, 0.6 day TF 48 Training on Measurement, 0.5 day TF 49 Training on Process Control, 0.5 day TF Optional Equipment 50 Installation and Commissioning of a 353X System, Type IC System Specifications Parameter Physical Characteristics Required Floor Space (H x W x D) Value On Casters, 2400 x 4000 x 200 mm (94.5 x 57.5 x 47.2 in) Pressure/Flow/Level Process Training System (Allen-Bradley) FOUNDATION Fieldbus 353-B0 The Pressure/Flow/Level Process Training System FOUNDATION Fieldbus introduces students to pressure, flow, and level processes and their associated instruments and control. It features two FOUNDATION Fieldbus Differential Pressure Transmitters, one high-range and one low-range. It also features an Ethernet/IP Allen- Bradley Variable Frequency Drive. This model needs a PLC of Series 3539 and the FOUNDATION Fieldbus PLC Add-On, , to be fully functional. 47 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 48 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 49 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 50 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". 42 Festo Didactic

43 List of Equipment Emergency Switch Station 5926-A0 Digital Pressure Gauge (High Range) 4676-B0 Process Workstation (Pressure, Flow, and Level) 4680-F0 Instrumentation Workstation (Without Heating/Cooling Unit) F0 Column (Large Diameter) Rotameter Venturi Tube Differential-Pressure Transmitter (FOUNDATION Fieldbus, High Range) A0 Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range) 4692-A0 Pneumatic Control Valve B0 Solenoid Valve Electrical Unit B0 Pneumatic Unit 4697-A0 Color Paperless Recorder AC Drive (Ethernet) Single-Phase AC Supply A0 Instrumentation Mounting Pipe Process Supports (Pressure/Flow/Level/Temperature) 4699-C0 Drip Tray (Front) B0 Piping and Accessories (Pressure/Flow/Level, Allen-Bradley) Basic System E0 List of s Description Control Valves (User Guide) 8600-E0 Familiarization with the Training System (User Guide) E0 Measurement (Student ) Measurement (Instructor Guide) Process Control (Student ) Process Control (Instructor Guide) Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Measurement (Student ) ( ) -0 Introduction to Measurement 2-0 Measuring Instruments 3-0 Pressure Measurement Festo Didactic 43

44 3- Pressure Measurement 3-2 Pressure Loss 4-0 Flow Measurement 4- Flowmeters 4-2 Centrifugal Pumps 5-0 Level Measurement 5- Differential Pressure Level Meters 5-2 Bubblers 5-3 Wet Reference Leg Process Control (Student ) ( ) -0 Process Characteristics - Determining the Dynamic Characteristics of a Process 2-0 Feedback Control 2- Tuning and Control of a Pressure Loop 2-2 Tuning and Control of a Flow Loop 2-3 Tuning and Control of a Level Loop 2-4 Cascade Control of a Level/Flow Process 3-0 Troubleshooting a Process Control System 3- Guided Process Control Troubleshooting 3-2 Non-Guided Process Control Troubleshooting Additional Equipment Required to Perform the Exercises 5 Training on Familiarization with the Training System - Pressure, Flow and Level, 0.6 day TF 52 Training on Measurement, 0.5 day TF 53 Training on Process Control, 0.5 day TF 54 Training on Foundation Fieldbus Networking, 0.5 day TF Optional Equipment 55 Installation and Commissioning of a 353X System, Type IC System Specifications Parameter Physical Characteristics Required Floor Space (H x W x D) Value On Casters, 2400 x 4000 x 200 mm (94.5 x 57.5 x 47.2 in) 5 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 52 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 53 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 54 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 55 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". 44 Festo Didactic

45 Temperature Process Add-On (Allen-Bradley) HART 353-C0 The Temperature Process Add-On HART is an add-on to the Pressure/Flow/Level Process Training System HART, 353-A. The add-on comprises all the equipment required to complete the measurement, control, and troubleshooting exercises for temperature processes, including a HART temperature transmitter and three Allen-Bradley Variable Frequency Drives. A variety of optional heat exchangers are available for advanced training in temperature process control. List of Equipment Pumps Add-On (Temperature) A0 2nd Pump Add-On B0 Brazed Plate Heat Exchanger Heating/Cooling Unit J-Type Thermocouple Platinum RTD Temperature Transmitter (HART) Three-Way Pneumatic Control Valve B0 AC Drive (Ethernet) Three-Phase AC Supply C0 2 AC Drive Three-Phase AC Supply D0 Drip Tray (Back) C0 Piping and Accessories (Temperature) - Add-on J0 Electrical Distribution Box List of s Description Control Valves (User Guide) 8600-E0 Familiarization with the Training System (User Guide) E0 Measurement (Student ) Measurement (Instructor Guide) Process Control (Student ) Process Control (Instructor Guide) Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Measurement (Student ) ( ) -0 Introduction to Measurement Festo Didactic 45

46 2-0 Measuring Instruments 3-0 Temperature Measurement 3- Resistance Temperature Detectors (RTDs) 3-2 Thermocouples 4-0 Heat Exchanges 4- Basic Thermal Energy Transfer with a Heat Exchanger Process Control (Student ) ( ) -0 Process Characteristics - Determining the Dynamic Characteristics of a Process 2-0 Feedback Control 2- Tuning and Control of a Temperature Loop 3-0 Troubleshooting a Process Control System 3- Guided Process Control Troubleshooting Additional Equipment Required to Perform the Exercises 56 Training on Familiarization with the Training System - Temperature, 0.5 day TF 57 Training on Measurement, 0.5 day TF 58 Training on Process Control, 0.4 day 8600-TF Optional Equipment 59 Installation and Commissioning of a 353X System, Type IC Temperature Process Add-On (Allen-Bradley) FOUNDATION Fieldbus 353-D0 The Temperature Process Add-On FOUNDATION Fieldbus is an add-on to the Pressure/Flow/Level Process Training System FOUNDATION Fieldbus, 353-B. The add-on comprises all the equipment required to complete the measurement, control, and troubleshooting exercises for temperature processes, including a FOUNDATION Fieldbus temperature transmitter and Allen-Bradley Variable Frequency Drives. A variety of optional heat exchangers are available for advanced training in temperature process control. List of Equipment Pumps Add-On (Temperature) A0 2nd Pump Add-On B0 Brazed Plate Heat Exchanger Heating/Cooling Unit J-Type Thermocouple Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 57 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 58 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 59 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". 46 Festo Didactic

47 Platinum RTD Temperature Transmitter (FOUNDATION Fieldbus) A0 Three-Way Pneumatic Control Valve B0 AC Drive (Ethernet) Three-Phase AC Supply C0 2 AC Drive Three-Phase AC Supply D0 Drip Tray (Back) C0 Piping and Accessories (Temperature) - Add-on J0 Electrical Distribution Box List of s Description Control Valves (User Guide) 8600-E0 Familiarization with the Training System (User Guide) E0 Measurement (Student ) Measurement (Instructor Guide) Process Control (Student ) Process Control (Instructor Guide) Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Measurement (Student ) ( ) -0 Introduction to Measurement 2-0 Measuring Instruments 3-0 Temperature Measurement 3- Resistance Temperature Detectors (RTDs) 3-2 Thermocouples 4-0 Heat Exchanges 4- Basic Thermal Energy Transfer with a Heat Exchanger Process Control (Student ) ( ) -0 Process Characteristics - Determining the Dynamic Characteristics of a Process 2-0 Feedback Control 2- Tuning and Control of a Temperature Loop 3-0 Troubleshooting a Process Control System 3- Guided Process Control Troubleshooting Additional Equipment Required to Perform the Exercises Festo Didactic 47

48 60 Training on Familiarization with the Training System - Temperature, 0.5 day TF 6 Training on Measurement, 0.5 day TF 62 Training on Process Control, 0.4 day 8600-TF 63 Training on Foundation Fieldbus Networking, 0.5 day TF Optional Equipment 64 Installation and Commissioning of a 353X System, Type IC Pressure/Flow/Level Process Training System (Siemens) HART 353-E0 The Pressure/Flow/Level Process Training System HART introduces students to pressure, flow, level processes and their associated instruments and control. It features two HART Differential Pressure Transmitters, one high-range and one low-range. It also features an PROFINET Siemens Variable Frequency Drive. This model needs a PLC of Series 3539 to be fully functional. List of Equipment Emergency Switch Station 5926-A0 Digital Pressure Gauge (High Range) 4676-B0 Process Workstation (Pressure, Flow, and Level) 4680-F0 Instrumentation Workstation (Without Heating/Cooling Unit) F0 Column (Large Diameter) Rotameter Venturi Tube Differential-Pressure Transmitter (HART, High Range) Differential-Pressure Transmitter (HART, Low Range) Pneumatic Control Valve B0 Solenoid Valve Electrical Unit B0 Pneumatic Unit 4697-A0 Color Paperless Recorder AC Drive (Siemens) Single-Phase AC Supply E0 Instrumentation Mounting Pipe Process Supports (Pressure/Flow/Level/Temperature) 4699-C0 Drip Tray (Front) B0 60 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 6 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 62 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 63 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 64 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". 48 Festo Didactic

49 Piping and Accessories (Pressure/Flow/Level, Siemens) Basic System N0 List of s Description Control Valves (User Guide) 8600-E0 Familiarization with the Training System (User Guide) E0 Measurement (Student ) Measurement (Instructor Guide) Process Control (Student ) Process Control (Instructor Guide) Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Measurement (Student ) ( ) -0 Introduction to Measurement 2-0 Measuring Instruments 3-0 Pressure Measurement 3- Pressure Measurement 3-2 Pressure Loss 4-0 Flow Measurement 4- Flowmeters 4-2 Centrifugal Pumps 5-0 Level Measurement 5- Differential Pressure Level Meters 5-2 Bubblers 5-3 Wet Reference Leg Process Control (Student ) ( ) -0 Process Characteristics - Determining the Dynamic Characteristics of a Process 2-0 Feedback Control 2- Tuning and Control of a Pressure Loop 2-2 Tuning and Control of a Flow Loop 2-3 Tuning and Control of a Level Loop 2-4 Cascade Control of a Level/Flow Process 3-0 Troubleshooting a Process Control System 3- Guided Process Control Troubleshooting Festo Didactic 49

50 3-2 Non-Guided Process Control Troubleshooting Additional Equipment Required to Perform the Exercises 65 Training on using the Siemens HMI, 0.4 day 5260-TF 66 Training on Familiarization with the Training System - Pressure, Flow and Level, 0.6 day TF 67 Training on Measurement, 0.5 day TF 68 Training on Process Control, 0.5 day TF Optional Equipment 69 Installation and Commissioning of a 353X System, Type IC Boiler Simulation (Water/Air) Add-On (Allen-Bradley, Without Temperature Process) HART 353-K0 The Boiler Simulation (Water/Air) Add-On (Without Temperature Process) HART is an inherently safe boiler simulator which is not pressurized and works with water at room temperature. The add-on features a HART Low- Range Differential-Pressure Transmitter and an Allen-Bradley AC Variable Speed Drive (Ethernet). The key features of a boiling process are replicated with a controlled flow of air injected at the base of a process column containing a controllable level of water. Up to three elements and three control loops (2 PID loops and calibrator) are involved in the control of the level of water in the drum of the boiler. The boiling process is recreated by regulating the flow of air injected in the column while operating a second pump which drains the column to simulate evaporation of water. The Boiler Simulation system is a synthesis of many industrial control notions and involves multiple control loops as well as feedforward and cascade control. The Boiler Simulation is an add-on to the Pressure, Flow, Level, and Temperature Process Training Systems and may include a pump and a drive if required. The boiler system can only be used by one team at a time. A controller with a minimum of three inputs and two PID loops capable of both cascade and feedforward control and a 4-20 ma calibrator are also necessary. As both cascade and feedforward control schemes are used, the Advanced Pressure, Flow, and Level Process Add-On, 3530-M0, is required. It is recommended for students to be familiar with these topics beforehand. List of Equipment 2nd Pump Add-On B0 Orifice Plate (Air) Rotameter (Air) Differential-Pressure Transmitter (HART, Low Range) Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 66 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 67 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 68 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 69 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". 50 Festo Didactic

51 Solenoid Valve (Air) 4695-A0 Pneumatic Control Valve (Air) AC Drive (Ethernet) Single-Phase AC Supply A0 List of s Description Boiler Control (Student ) Boiler Control (Instructor Guide) Control Valves (User Guide) 8600-E0 Table of Contents of the (s) Boiler Control (Student ) ( ) Single-Element Control 2 Two-Element Control 3 Three-Element Control Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Additional Equipment Required to Perform the Exercises 70 Training on Boiler Control, 0.3 day TF Optional Equipment 7 Installation and Commissioning of a 353X System, Type IC Boiler Simulation (Water/Air) Add-On (Without Temperature Process) FOUNDATION Fieldbus 353-L0 The Boiler Simulation (Water/Air) Add-On (Without Temperature Process) FOUNDATION Fieldbus is an inherently safe boiler simulator which is not pressurized and works with water at room temperature. The add-on features a FOUNDATION Fieldbus Low-Range Differential-Pressure Transmitter. 70 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 7 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". Festo Didactic 5

52 The key features of a boiling process are replicated with a controlled flow of air injected at the base of a process column containing a controllable level of water. Up to three elements and three control loops (2 PID loops and calibrator) are involved in the control of the level of water in the drum of the boiler. The boiling process is recreated by regulating the flow of air injected in the column while operating a second pump which drains the column to simulate evaporation of water. The Boiler Simulation system is a synthesis of many industrial control notions and involves multiple control loops as well as feedforward and cascade control. The Boiler Simulation is an add-on to the Pressure, Flow, Level, and Temperature Process Training Systems and may include a pump and a drive if required. The boiler system can only be used by one team at a time. A controller with a minimum of three inputs and two PID loops capable of both cascade and feedforward control and a 4-20 ma calibrator are also necessary. As both cascade and feedforward control schemes are used, the Advanced Pressure, Flow, and Level Process Add-On, 3530-M0, is required. It is recommended for students to be familiar with these topics beforehand. List of Equipment 2nd Pump Add-On B0 Orifice Plate (Air) Rotameter (Air) Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range) 4692-A0 Solenoid Valve (Air) 4695-A0 Pneumatic Control Valve (Air) AC Drive (Ethernet) Single-Phase AC Supply A0 List of s Description Boiler Control (Student ) Boiler Control (Instructor Guide) Control Valves (User Guide) 8600-E0 Table of Contents of the (s) Boiler Control (Student ) ( ) Single-Element Control 2 Two-Element Control 3 Three-Element Control Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Additional Equipment Required to Perform the Exercises 52 Festo Didactic

53 72 Training on Boiler Control, 0.3 day TF Optional Equipment 73 Installation and Commissioning of a 353X System, Type IC Boiler Simulation (Water/Air) Add-On HART 353-M0 The Boiler Simulation (Water/Air) Add-On HART is an inherently safe boiler simulator which is not pressurized and works with water at room temperature. The add-on features a HART Low-Range Differential-Pressure Transmitter. The key features of a boiling process are replicated with a controlled flow of air injected at the base of a process column containing a controllable level of water. Up to three elements and three control loops (2 PID loops and calibrator) are involved in the control of the level of water in the drum of the boiler. The boiling process is recreated by regulating the flow of air injected in the column while operating a second pump which drains the column to simulate evaporation of water. The Boiler Simulation system is a synthesis of many industrial control notions and involves multiple control loops as well as feedforward and cascade control. The Boiler Simulation is an add-on to the Pressure, Flow, Level, and Temperature Process Training Systems and may include a pump and a drive if required. The boiler system can only be used by one team at a time. A controller with a minimum of three inputs and two PID loops capable of both cascade and feedforward control and a 4-20 ma calibrator are also necessary. As both cascade and feedforward control schemes are used, the Advanced Pressure, Flow, and Level Process Add-On, 3530-M0, is required. It is recommended for students to be familiar with these topics beforehand. List of Equipment Orifice Plate (Air) Rotameter (Air) Differential-Pressure Transmitter (HART, Low Range) Solenoid Valve (Air) 4695-A0 Pneumatic Control Valve (Air) List of s Description Boiler Control (Student ) Boiler Control (Instructor Guide) Control Valves (User Guide) 8600-E0 72 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 73 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". Festo Didactic 53

54 Table of Contents of the (s) Boiler Control (Student ) ( ) Single-Element Control 2 Two-Element Control 3 Three-Element Control Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Additional Equipment Required to Perform the Exercises 74 Training on Boiler Control, 0.3 day TF Optional Equipment 75 Installation and Commissioning of a 353X System, Type 3530-IC Boiler Simulation (Water/Air) Add-On FOUNDATION Fieldbus 353-N0 The Boiler Simulation (Water/Air) Add-On FOUNDATION Fieldbus is an inherently safe boiler simulator which is not pressurized and works with water at room temperature. The add-on features a FOUNDATION Fieldbus Low-Range Differential-Pressure Transmitter. The key features of a boiling process are replicated with a controlled flow of air injected at the base of a process column containing a controllable level of water. Up to three elements and three control loops (2 PID loops and calibrator) are involved in the control of the level of water in the drum of the boiler. The boiling process is recreated by regulating the flow of air injected in the column while operating a second pump which drains the column to simulate evaporation of water. The Boiler Simulation system is a synthesis of many industrial control notions and involves multiple control loops as well as feedforward and cascade control. The Boiler Simulation is an add-on to the Pressure, Flow, Level, and Temperature Process Training Systems and may include a pump and a drive if required. The boiler system can only be used by one team at a time. A controller with a minimum of three inputs and two PID loops capable of both cascade and feedforward control and a 4-20 ma calibrator are also necessary. As both cascade and feedforward control schemes are used, the Advanced Pressure, Flow, and Level Process Add-On, 3530-M0, is required. It is recommended for students to be familiar with these topics beforehand. List of Equipment 74 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 75 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". 54 Festo Didactic

55 Orifice Plate (Air) Rotameter (Air) Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range) 4692-A0 Solenoid Valve (Air) 4695-A0 Pneumatic Control Valve (Air) List of s Description Boiler Control (Student ) Boiler Control (Instructor Guide) Control Valves (User Guide) 8600-E0 Table of Contents of the (s) Boiler Control (Student ) ( ) Single-Element Control 2 Two-Element Control 3 Three-Element Control Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Additional Equipment Required to Perform the Exercises 76 Training on Boiler Control, 0.3 day TF Optional Equipment 77 Installation and Commissioning of a 353X System, Type 3530-IC Boiler Simulation (Water/Air) Add-On (Siemens, Without Temperature Process) HART 353-T0 The Boiler Simulation (Water/Air) Add-On (Without Temperature Process) HART is an inherently safe boiler simulator which is not pressurized and works with water at room temperature. The add-on features a HART Low- Range Differential-Pressure Transmitter and an Siemens AC Variable Speed Drive (PROFINET). 76 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 77 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". Festo Didactic 55

56 The key features of a boiling process are replicated with a controlled flow of air injected at the base of a process column containing a controllable level of water. Up to three elements and three control loops (2 PID loops and calibrator) are involved in the control of the level of water in the drum of the boiler. The boiling process is recreated by regulating the flow of air injected in the column while operating a second pump which drains the column to simulate evaporation of water. The Boiler Simulation system is a synthesis of many industrial control notions and involves multiple control loops as well as feedforward and cascade control. The Boiler Simulation is an add-on to the Pressure, Flow, Level, and Temperature Process Training Systems and may include a pump and a drive if required. The boiler system can only be used by one team at a time. A controller with a minimum of three inputs and two PID loops capable of both cascade and feedforward control and a 4-20 ma calibrator are also necessary. As both cascade and feedforward control schemes are used, the Advanced Pressure, Flow, and Level Process Add-On, 3530-M0, is required. It is recommended for students to be familiar with these topics beforehand. List of Equipment 2nd Pump Add-On B0 Orifice Plate (Air) Rotameter (Air) Differential-Pressure Transmitter (HART, Low Range) Solenoid Valve (Air) 4695-A0 Pneumatic Control Valve (Air) AC Drive (Siemens) Single-Phase AC Supply E0 List of s Description Boiler Control (Student ) Boiler Control (Instructor Guide) Control Valves (User Guide) 8600-E0 Table of Contents of the (s) Boiler Control (Student ) ( ) Single-Element Control 2 Two-Element Control 3 Three-Element Control Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Optional Equipment 56 Festo Didactic

57 78 Installation and Commissioning of a 353X System, Type IC Boiler Simulation (Water/Air) Add-On (Siemens, With Air Process) HART 353-U0 The Boiler Simulation (Water/Air) Add-On (With Air Process) HART is an add-on consisting of a Pumping Unit, a Differential-Pressure Transmitter (HART, Low Range), and an Siemens AC Drive (PROFINET). List of Equipment 2nd Pump Add-On B0 Differential-Pressure Transmitter (HART, Low Range) AC Drive (Siemens) Single-Phase AC Supply E0 List of s Description Boiler Control (Student ) Boiler Control (Instructor Guide) Table of Contents of the (s) Boiler Control (Student ) ( ) Single-Element Control 2 Two-Element Control 3 Three-Element Control Optional Equipment 79 Installation and Commissioning of a 353X System, Type IC 78 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". 79 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". Festo Didactic 57

58 Air Pressure/Flow Process Add-On 3533-A0 The Air Pressure/Flow Process Add-On is available as an add-on to the Pressure, Flow, Level, and Temperature Process Training Systems, 353. This add-on allows measurement and control experiments related to pressure and flow of compressed air to be performed. List of Equipment Air Tank (Large) Air Tank (Small) A0 Muffler Assembly Orifice Plate (Air) Rotameter (Air) Solenoid Valve (Air) 4695-A0 Pneumatic Control Valve (Air) Instrumentation Mounting Pipe Piping and Accessories (Air) B0 List of s Description Familiarization with the Training System (User Guide) E0 Measurement (Student ) Measurement (Instructor Guide) Process Control (Student ) Process Control (Instructor Guide) Control Valves (User Guide) 8600-E0 Table of Contents of the (s) Measurement (Student ) ( ) -0 Introduction to Measurement 2-0 Measuring Instruments 58 Festo Didactic

59 3-0 Pressure Measurement 3- Pressure Measurements 3-2 Pressure Loss 4-0 Flow Measurement 4- Flowmeters Process Control (Student ) ( ) -0 Process Characteristics - Determining the Dynamic Characteristics of an Air Process 2-0 Feedback Control 2- Tuning and Control of a Pressure Loop 2-2 Tuning and Control of a Flow Loop 3-0 Troubleshooting a Process Control System 3- Guided Process Control Troubleshooting Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Additional Equipment Required to Perform the Exercises 80 Training on Measurement, 0.5 day TF 8 Training on Process Control, 0.5 day TF Foxboro 762 Controller Bundle The PID Controller (Foxboro) consists of a Foxboro 762 controller and a user guide. This time-tested, industry-standard controller performs the usual proportional, integral, and derivative (PID) control procedures. It can be configured to function as a single controller or as two independent controllers with individual built-in options. For each controller, P, I, PD, PI, and PID control can be implemented, as well as cascade control and self-tuning control. Linear/non-linear inputs and outputs include specific arithmetic functions and characterization. The Foxboro controller is also compliant with the RS-485 communication standard and has one port dedicated to this protocol. The front panel of the PID Controller 80 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 8 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 59

60 (Foxboro) has an alphanumeric display, a graphics display, status indicators, an alarm indicator, and a keypad. A total of ten switches that the instructor can use are hidden behind the module to insert faults in the system. List of Equipment PID Controller (Foxboro) Description Foxboro Controller (User Guide) E0 Additional Equipment Required to Perform the Exercises 82 Training on Foxboro Controller, 0.5 day TF Optional Equipment 83 Installation and Commissioning of a System IC System Specifications Parameter Power Requirements Current Inputs Analog (4) Digital (2) Outputs Analog (2) Digital (2) Number of PID loops 2 Number of fault switches 0 Communication Configuration Value 0.5 A 4-20 ma analog inputs 24 V dc contact inputs, frequency counters 4-20 ma analog outputs 24 V dc relays (normally open and normally closed contacts) RS485 protocol Using the front panel 82 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 83 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". 60 Festo Didactic

61 Honeywell UDC3500 Controller Bundle The PID Controller (Honeywell) is composed of a Honeywell UDC3500 Dual Loop Controller and a user guide. The Honeywell controller can implement the different PID procedures and is able to perform cascade control. A wireless infrared communication port enables controller setup from a computer or Pocket PC (neither is included), and an Ethernet communication port allows simple connection to a network. The controller features a fluorescent display with push-buttons, a simple configuration software to setup the controller from a computer, math and logic packages, and other advanced features like fuzzy logic and auto-tune functions. A total of ten switches is located in a panel behind the module to insert faults in the system for troubleshooting exercises. List of Equipment PID Controller (Honeywell) Description Honeywell Controller (User Guide) E0 Additional Equipment Required to Perform the Exercises 84 Training on Honeywell Controller, 0.4 day TF Optional Equipment 85 Installation and Commissioning of a System IC System Specifications Parameter Power Requirement Current Inputs Analog (3) Digital (4) Outputs Analog (2) Value 0.75 A 4-20 ma analog inputs 24 V dc contact inputs 4-20 ma analog outputs 84 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 85 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". Festo Didactic 6

62 Parameter Value Digital (3) 24 V dc relays (normally open and normally closed contacts) Number of PID loops 2 Number of fault switches 0 Communication Ethernet Configuration Using the front panel or using the provided software via an Ethernet connection ControlLogix PLC Bundle Educational This bundle includes an Allen-Bradley ControlLogix PLC, one copy of RSLogix 5000 Full Edition and a user guide. List of Equipment Studio 5000 Logix Designer Full Edition Programmable Logic Controller (AB ControlLogix) Description ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) E0 Additional Equipment Required to Perform the Exercises 86 Training on ControlLogix and CompactLogix - Programmable Logic Controllers, 0.5 day TF Optional Equipment 87 Installation and Commissioning of a System IC 86 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 87 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". 62 Festo Didactic

63 System Specifications Parameter Value Power Requirement Current 4.0 A Inputs Analog (8) 4-20 ma analog inputs Digital (6) 24 V dc contact inputs Outputs Analog (8) 4-20 ma analog outputs Digital (8) 24 V dc relays (normally open and normally closed contacts) Number of PID loops 8 Number of fault switches 0 Communication Ethernet Communication protocol HART compatible Configuration From a computer using RSLogix 5000 MicroLogix PLC Bundle Educational This bundle includes a MicroLogix PLC, one copy of RSLogix 500, a communication cable, and a user guide. List of Equipment PLC Software (RSLogix Micro, Educational) 3245-A0 Communication Cable (Allen-Bradley) Programmable Logic Controller (AB MicroLogix 00) Description MicroLogix 00 Programmable Logic Controller (User Guide) E0 Additional Equipment Required to Perform the Exercises 88 Training on MicroLogix 00 - Programmable Logic Controller, 0.5 day TF Optional Equipment 88 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 63

64 89 Installation and Commissioning of a System IC System Specifications Parameter Value Power Requirement Current.5 A Inputs Analog (2) 4-20 ma analog inputs Digital (0) 24 V dc contact inputs Outputs Analog (2) 4-20 ma analog outputs Digital (6) 24 V dc relays (2 relays -. A, 2 high-speed FET relays - 0. A, 2 FET relays -.5 A) Number of PID loops 2 Number of fault switches 8 Communication RS232/RS485 protocols and Ethernet Configuration From a computer using RSLogix 500 CompactLogix PLC Bundle Educational This bundle includes a CompactLogix PLC, one copy of RSLogix 5000 Lite Edition, and a user guide. List of Equipment Studio 5000 Logix Designer Lite Edition Programmable Logic Controller (AB CompactLogix) Description ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) E0 89 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". 64 Festo Didactic

65 Additional Equipment Required to Perform the Exercises 90 Training on ControlLogix and CompactLogix - Programmable Logic Controllers, 0.5 day TF Optional Equipment 9 Installation and Commissioning of a System IC System Specifications Parameter Value Power Requirement Current 2. A Inputs Analog (8) 4-20 ma analog inputs Digital (6) 24 V dc contact inputs Outputs Analog (8) 4-20 ma analog outputs Digital (6) 24 V dc relays Number of PID loops 8 Number of fault switches 0 Communication Ethernet Configuration From a computer using RSLogix 5000 FOUNDATION Fieldbus PLC Add-On The FOUNDATION Fieldbus PLC Add- On includes a Foundation Fieldbus Terminator, a Foundation Fieldbus Bridge, a copy of the RSFieldbus Software, and a user guide. List of Equipment FOUNDATION Fieldbus Junction Box A0 FOUNDATION Fieldbus Bridge Description FOUNDATION Fieldbus Networking (User Guide) E0 Additional Equipment Required to Perform the Exercises 90 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 9 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". Festo Didactic 65

66 92 Training on Foundation Fieldbus Networking, 0.5 day TF Optional Equipment 93 Installation and Commissioning of a System IC MicroLogix PLC Bundle Commercial 3539-C0 This bundle includes a ControlLogix PLC, one copy of RSLogix 5000 Full Edition (Commercial), and a user guide. List of Equipment PLC Software (RSLogix Micro, Commercial) 3245-B0 Communication Cable (Allen-Bradley) Programmable Logic Controller (AB MicroLogix 00) Description MicroLogix 00 Programmable Logic Controller (User Guide) E0 Additional Equipment Required to Perform the Exercises 94 Training on MicroLogix 00 - Programmable Logic Controller, 0.5 day TF Optional Equipment 95 Installation and Commissioning of a System IC 92 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 93 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". 94 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 95 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". 66 Festo Didactic

67 System Specifications Parameter Value Power Requirement Current.5 A Inputs Analog (2) 4-20 ma analog inputs Digital (0) 24 V dc contact inputs Outputs Analog (2) 4-20 ma analog outputs Digital (6) 24 V dc relays (2 relays -. A, 2 high-speed FET relays - 0. A, 2 FET relays -.5 A) Number of PID loops 2 Number of fault switches 8 Communication RS232/RS485 protocols and Ethernet Configuration From a computer using RSLogix 500 CompactLogix PLC Bundle Commercial 3539-D0 This bundle includes a CompactLogix PLC, one copy of RSLogix 5000 Lite Edition (Commercial), and a user guide. List of Equipment Studio 5000 Logix Designer Lite Edition (Commercial) 5935-A0 Programmable Logic Controller (AB CompactLogix) Description ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) E0 Additional Equipment Required to Perform the Exercises 96 Training on ControlLogix and CompactLogix - Programmable Logic Controllers, 0.5 day TF Optional Equipment 96 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 67

68 97 Installation and Commissioning of a System IC System Specifications Parameter Value Power Requirement Current 2. A Inputs Analog (8) 4-20 ma analog inputs Digital (6) 24 V dc contact inputs Outputs Analog (8) 4-20 ma analog outputs Digital (6) 24 V dc relays Number of PID loops 8 Number of fault switches 0 Communication Ethernet Configuration From a computer using RSLogix 5000 S7-500 PLC Bundle HART Educational 3539-P0 This bundle includes a Siemens S7-500 PLC, a Distributed I/O Module (HART), one copy of STEP 7 Software, one copy of the Process Device Manager Software and a user guide. List of Equipment Programmable Logic Controller (S7-56) Distributed I/O Module (HART) PLC Software (Step 7 Professional) with Process Device Manager Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". 68 Festo Didactic

69 S7-500 PLC Bundle Educational 3539-S0 This bundle includes a Siemens S7-500 PLC, one copy of STEP 7 Software and a user guide. List of Equipment Programmable Logic Controller (S7-56) PLC Software (Step 7 Professional) Optional Equipment 98 Installation and Commissioning of a System IC Equipment Description PLC Software (RSLogix Micro, Educational) 3245-A0 The RSLogix Micro software is a tool to design and implement ladder programs for the Allen-Bradley MicroLogix family of processors (it cannot be used with SLC 500 controllers). It is a Windows -based application produced by Rockwell Software that allows PLC programming using a personal computer. The free-form ladder of RSLogix Micro lets students concentrate on the 98 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". Festo Didactic 69

70 application logic rather than using the proper syntax when editing programs. Several other features of RSLogix Micro greatly facilitate PLC programming, such as a project verifier, drag-and-drop editing, and search-andreplace functions. The PLC can be programmed via either an RS-232 port or an Ethernet port on the PLC processor. This software comes with RSLinx, which provides connectivity between the PLC and the computer. The software is available with either an educational license ( 3245-A) or as a commercial license ( 3245-B). Specifications Parameter Computer Requirements Value A currently available personal computer with USB 2.0 ports, running under one of the following operating systems: Windows 7 or Windows 8. PLC Software (RSLogix Micro, Commercial) 3245-B0 personal computer. The RSLogix Micro software is a tool to design and implement ladder programs for the Allen-Bradley MicroLogix family of processors (it cannot be used with SLC 500 controllers), such as the Programmable Logic Controller (MicroLogix), It is a Windows -based application, produced by Rockwell Software, that allows PLC programming using a The free-form ladder of RSLogix Micro lets students concentrate on the application logic rather than using the proper syntax when editing programs. Several other features of RSLogix Micro greatly facilitate PLC programming, such as a project verifier, drag-and-drop editing, and search-and-replace functions. The PLC can be programmed via either an RS-232 port or an Ethernet port on the PLC processor. This software comes with RSLinx, which provides connectivity between the PLC and the computer. The software is available with either an educational license ( 3245-A) or as a commercial license ( 3245-B). Specifications Parameter Computer Requirements Value A currently available personal computer Pentium type with RS-232 serial port, running under one of the Microsoft operating systems, Windows 2000, Windows XP, Windows Vista or Windows 7, is required. 70 Festo Didactic

71 Communication Cable (Allen-Bradley) The communication cable is an RS-232-C serial cable specifically designed to connect a personal computer to an Allen-Bradley programmable logic controller, thus making it possible to program and monitor the PLC. Specifications Parameter Communication Cable Type Length Value 8 pin mini DIN to 9 pin D shell 2 m (6.5 ft) Emergency Switch Station 5926-A0 The Emergency Switch Station consists of a mushroom-type pushbutton that opens its circuit when the button is pressed in order to cut the power to some of the 24 V dc outputs of the electrical unit, the pneumatic unit, and the pump drive. Specifications Parameter Physical Characteristics Dimensions (H x W x D) Net Weight Value TBE TBE Festo Didactic 7

72 Studio 5000 Logix Designer Lite Edition Studio 5000 Logix Designer is a Windows-based application, produced by Rockwell Software, used to build programs for PLCs. Studio 5000 Logix Designer provides a powerful integrated interface allowing users to easily build programs using four programming languages: relay ladder, structured text, sequential function chart, and function block diagram. The software allows students to concentrate on the logic aspects of PLC programming instead of spending time on complex syntax. It also features drag-and-drop editing, searchand-replace functions, and tools for verifying programs before running them on a PLC. Studio 5000 Logix Designer can be used to program a PLC via the built-in RS-232 port or via an Ethernet link. The software comes with RSLinx lite which provides the functionality required to support RSLogix and RSNetWorx. The following versions are available: : Studio 5000 Logix Designer Lite Edition 5935-: Studio 5000 Logix Designer Full Edition 5935-A: Studio 5000 Logix Designer Lite Edition (Commercial) 5935-B: Studio 5000 Logix Designer Full Edition (Commercial) Specifications Parameter Included Software Available Languages Computer Requirements Value RSLogix 5000 and RSLinx Lite Relay ladder, structured text, sequential function chart, and function block diagram. A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. Studio 5000 Logix Designer Full Edition Studio 5000 Logix Designer is a Windows-based application, produced by Rockwell Software, used to build programs for PLCs. Studio 5000 Logix Designer provides a powerful integrated interface allowing users to easily build programs using four programming languages: relay ladder, structured text, sequential function chart, and function block diagram. The software allows students to concentrate on the logic aspects of PLC programming instead of spending time on complex syntax. It also features drag-and-drop editing, search- 72 Festo Didactic

73 and-replace functions, and tools for verifying programs before running them on a PLC. Studio 5000 Logix Designer can be used to program a PLC via the built-in RS-232 port or via an Ethernet link. The software comes with RSLinx lite which provides the functionality required to support RSLogix and RSNetWorx. The following versions are available: : Studio 5000 Logix Designer Lite Edition 5935-: Studio 5000 Logix Designer Full Edition 5935-A: Studio 5000 Logix Designer Lite Edition (Commercial) 5935-B: Studio 5000 Logix Designer Full Edition (Commercial) Specifications Parameter Included Software Available Languages Computer Requirements Value RSLogix 5000 and RSLinx Lite Relay Ladder, structured text, sequential function chart, and function block diagram. Pentium IV 2.8 GHz, GB of RAM, at least 6 GB of free hard disk space, and a 024 x 768 True Color graphics device. Recommended: Intel i5 2.4 GHz processor, 8 GB of RAM, 20 GB of free hard disk space, and DirectX 9 graphics device with WDDM.0 or higher. Compatible operating systems: Windows XP Professional with SP3, Windows 7 Professional (64-bit) with SP or Home Premium (64 or 32-bit) with SP. Studio 5000 Logix Designer Lite Edition (Commercial) 5935-A0 Studio 5000 Logix Designer is a Windows-based application, produced by Rockwell Software, used to build programs for PLCs. Studio 5000 Logix Designer provides a powerful integrated interface allowing users to easily build programs using four programming languages: relay ladder, structured text, sequential function chart, and function block diagram. The software allows students to concentrate on the logic aspects of PLC programming instead of spending time on complex syntax. It also features drag-and-drop editing, searchand-replace functions, and tools for verifying programs before running them on a PLC. Studio 5000 Logix Designer can be used to program a PLC via the built-in RS-232 port or via an Ethernet link. The software comes with RSLinx lite which provides the functionality required to support RSLogix and RSNetWorx. The following versions are available: : Studio 5000 Logix Designer Lite Edition 5935-: Studio 5000 Logix Designer Full Edition 5935-A: Studio 5000 Logix Designer Lite Edition (Commercial) 5935-B: Studio 5000 Logix Designer Full Edition (Commercial) Specifications Parameter Included Software Available Languages Value RSLogix 5000 and RSLinx Lite Relay ladder, structured text, sequential function chart, and function block diagram. Festo Didactic 73

74 Parameter Computer Requirements Value A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. I/O Interface with LVProSim 9065-B0 The I/O Interface is a module used to interface with a computer for data acquisition and PID control of a real process. The I/O Interface provides interconnection between the process devices and the computer. It performs analog signal and digital signal conversions and sends the information to LVProSim, a process control software included with the interface. The I/O Interface has four 4-20 ma analog inputs, two 4-20 ma analog outputs, four 24 V digital inputs, and two 24 V digital outputs. It connects to a computer through a USB cable and must be powered using a 24 V dc power supply. The I/O Interface requires LVProSim, a process control software specially designed to connect to the interface and collect data at a fast sampling rate (00 ms). LVProSim has two main features: it can operate as a process controller and a generic process simulator. LVProSim's modern web interface makes it easy to use, helping students focus on learning process control. When used as a controller, LVProSim monitors data from the I/O Interface and applies a standard PID algorithm to determine the appropriate response. LVProSim can either control two processes simultaneously or use its two controllers in cascade mode. LVProSim also offers a set of mathematical functions to treat inputs and outputs signals. The simulation mode allows students to model first-order or second-order processes. This mode encourages students to explore the various characteristics of a process such as its time constants, gain, and dead time. Once a generic process simulation is running, students can connect the simulated process to a controller and test different control schemes. Contrary to the data acquisition mode, the simulation mode does not require the I/O Interface. Therefore, students can experiment with the software on their own computer. LVProSim is free to use and can be downloaded without charge. Note that, although the I/O interface is designed to be used with LVProSim, its data acquisition interface is compatible with Linux, MATLAB, and NI LabVIEW. Raw data can be acquired using these software/ platform, given the appropriate drivers are installed. 74 Festo Didactic

75 PID Controller LVProSim uses a non-interacting ideal algorithm to control processes. Two controllers are available. They can be used to control two independent processes or they can be coupled via a dynamic set point for cascade control. The sampling interval and the controller action (director or reverse) are user selectable. A square-root extracting function permits linearization of measured signals and other mathematical functions are available as well. The proportional (P), integral (I), and derivative (D) contributions on the final controller output can be displayed independently on the trend recorder. Meters can be added to the interface to display monitored variables in real time. Trend Recorder The LVProSim trend recorder can be used to plot different variables such as the set points, output signals, signals from the proportional, integral, and derivative contributions, measured and controlled variables, the function generator output signal, etc. A pause button can be used to stop the recorder at any time. The trend recorder can be scrolled backward and forward in time, with automatic time tracking during scrolling. Data can be exported to CSV format to be later imported into a spreadsheet software for detailed analysis and accurate measurement of the process characteristics. Function Generator set point, the disturbance signal, or the controller output signal. The function generator can produce a sine, square, triangle, or step signal. The signal from the function generator can be used as the controller set point or to perform manual control of a process device. When using LVProSim in the simulation mode, the generator signal can be used as the controller Festo Didactic 75

76 Data Acquisition Through continuous acquisition of process data via the I/O Interface, LVProSim can: achieve digital PID control of the process be used as the primary and secondary controller of a cascade control loop be used as a process simulator be used as a general purpose data acquisition system Generic Process Simulator The generic process simulator provides simplified simulation to introduce basic concepts of process control. The simulator can be configured as first or second order process, with or without dead time. The disturbance can be configured as first order. The process and disturbance have variable gains. Specifications Parameter Supply Voltage Inputs Analog Digital Outputs Analog Digital Analog/Digital Converter Resolution Digital/Analog Converter Resolution Computer Requirements Physical Characteristics Dimensions (H x W x D) Net Weight Value 24 V 4 x 4-20 ma 4 x 24 V 2 x 4-20 ma 2 x 24 V 2 bits 8 bits A currently available personal computer with USB 2.0 ports, running under one of the following operating systems: Windows 7 or Windows x 20 x 72 mm (2.2 x 4.7 x 6.8 in) kg (2.2 lb) 76 Festo Didactic

77 Digital Pressure Gauge (High Range) 4676-B0 The Digital Pressure Gauge provides a direct reading of the pressure in one of many convenient measurement units. It features two interconnected pressure ports, an LCD display, and is equipped with a mounting bracket for simple installation on the workstation. The pressure gauge is available in two versions with different operating ranges: 4676-B High-Range 0-00 psi (0-690 kpa) 4676-C Low-Range 0-30 psi (0-200 kpa) Process Workstation (Temperature, Pressure, Flow, and Level) 4680-E0 to facilitate its mobility. The Process Workstation is the backbone of the system on which the processes take place. It consists of a double-sided mobile workstation comprising two 60 L (6 gal) tanks and four centrifugal pumps. This fully equipped version makes it possible to perform experiments with temperature, pressure, flow, and level processes. Two groups of students can work on the system at the same time, one group on each side. The steel frame of the Process Workstation ensures reliability and longevity of the system. The Process Workstation is delivered partly-assembled and requires assembling before use. The station is mounted on lockable casters Festo Didactic 77

78 Process Workstation (Pressure, Flow, and Level) 4680-F0 facilitate its mobility. This version of the Process Workstation consists of a doublesided mobile workstation comprising two 60-liter (6 gal) tanks and a single centrifugal pump. It is designed for pressure, flow, and level processes, but can be upgraded for temperature processes with the proper add-ons. Two groups of students can work on the system at the same time, one group on each side. The steel frame of the Process Workstation ensures reliability and a long lifetime to the system. The Process Workstation is delivered partly-assembled and requires assembling before use. The station is mounted on lockable casters to Instrumentation Workstation (With Heating/Cooling Unit) D0 The Instrumentation Workstation is designed to house the Electrical Unit, the Pneumatic Unit, as well as all other electrical components that are not measuring instruments. Devices such as controllers, PLCs, Color Paperless Recorders, and Touch Screen Graphic Terminals must be installed on the Instrumentation Workstation. This prevents the equipment from coming in contact with water. The Process Workstation, D, includes a Heating/Cooling Unit ( 46908) which is required for temperature processes. Like the Process Workstation, the Instrumentation Workstation is a double-sided mobile workstation. Two groups of students can work on the system at the same time, one group on each side. 78 Festo Didactic

79 Instrumentation Workstation (Without Heating/Cooling Unit) F0 The Instrumentation Workstation is designed to house the Electrical Unit, the Pneumatic Unit, as well as all other electrical components that are not measuring instruments. Devices such as controllers, PLCs, Color Paperless Recorders, and Touch Screen Graphic Terminals must be installed on the Instrumentation Workstation. This prevents the equipment from coming in contact with water. The Instrumentation Workstation, F, does not include a Heating/Cooling Unit. system at the same time, one group on each side. Like the Process Workstation, the Instrumentation Workstation is a double-sided mobile workstation. Two groups of students can work on the Specifications Parameter Physical Characteristics Intended Location Dimensions (H x W x D) Net Weight Value On the floor (stands on casters) TBE TBE Column (Large Diameter) The Column (Large Diameter) is a large watertight process column made of clear acrylic plastic. It comprises three ports at the top and bottom of the column which can be connected to the process loop or sealed off with a cap. A ruler is affixed to the column to make simple visual measurements of the level of liquid inside the column. Pressure ports allow for the measurement of the pressure at the bottom and at the top of the column. A safety valve is installed at the top of the column to prevent the pressure from exceeding a safe limit. Festo Didactic 79

80 The column features an industrial flange that can house one of many optional level sensors and it contains a stainless steel baffle plate to reduce turbulence at the bottom water intake. It comes equipped with a bubbler tube to infer the level of fluid in the column. The column can also accommodate a variety of sensors inserted at its base. Specifications Parameter Capacity Safety Valve Range Physical Characteristics Height Inner Diameter Weight Value 30.4 L (8.025 gal) kpa (35-50 psi) 93.7 cm (36.9 in) 20.3 cm (8 in) TBE Column (Small Diameter) The Column (Small Diameter) is a watertight process column made of clear PVC with a capacity of 7.6 liters (2.0 gal). It has an inner diameter of 0.6 cm (4 in) and a height of 93.7 cm (36.9 in). The column comprises two ports at the top and bottom of the column which can be connected to the process loop or sealed off with a cap. A ruler is affixed to the column to make simple visual measurements of the level of liquid inside the column. Pressure ports allow for the measurement of the pressure at the bottom and at the top of the column. A safety valve is installed at the top of the column to prevent the pressure from exceeding a safe limit. The safety valve starts to open at 240 kpa (35 psi) to relieve excess pressure and is fully open at a pressure of 345 kpa (50 psi). The column features a bubbler tube to infer the level of fluid in the column and contains a stainless steel baffle plate to reduce water turbulence when it is filled from the bottom. The Column (Small Diameter) can be used to create interacting second-order processes when interconnected to the large diameter column. 80 Festo Didactic

81 Upper Tank The Upper Tank is a tank made of heavy-duty polyethylene. The Upper Tank is used to create non-interacting second-order processes and is designed to be installed on the top of the Process Workstation. It features a total of five connection ports. Specifications Parameter Capacity Physical Characteristics Dimensions (H x W x D) Net Weight Value 26.5 L (7 gal) TBE TBE Pumps Add-On (Temperature) A0 pumps on the Process Workstation and to connect them to the system. The Pumps Add-on consists of two additional pumps used to circulate the warm and cold water to the Heating/ Cooling Unit while performing temperature process experiments. The pumps are similar to the one already installed and each one requires a drive to be operated ( 46975). This model includes the tubing and equipment required to install the Additional Equipment Required to Perform the Exercises AC Drive Single-Phase AC Supply B Can be replaced by A0, C0 or D0. Festo Didactic 8

82 2nd Pump Add-On B0 The Pumping Unit (Add-on) consists of a single additional pump to be used by a second team or to drain a Process Column in advanced control experiments. The pump is similar to the one already installed and requires a drive to be operated ( 46975). This model includes the tubing and equipment required to install the pump on the Process Workstation and to connect it to the system. Brazed Plate Heat Exchanger The Brazed Plate Heat Exchanger is designed to transfer heat from a warm fluid to a cold one. It is the default heat exchanger in the Pressure, Flow, Level, and Temperature Process Training Systems, but other optional models are available to introduce students to the different characteristics of each one. The Brazed Plate Heat Exchanger is a compact type of exchanger made of a series of thin, usually corrugated plates which, once joined, are designed to create cavities in which the process fluids flow. Each plate has four corner ports (one inlet, and one outlet for each of the two fluids). When the plates are assembled, the ports line up to give access to the cavities. For each cavity, a pair of gaskets or restrictions alternately blocks the access to one of the two fluids and lets the other one flow from the inlet to the outlet. The alternating layers of cold and warm fluids separated by a thin and thermally conductive wall allow for a very good heat transfer between the fluids. Available optional heat exchangers: A Gasketed Plate Heat Exchanger B Shell and Tube Heat Exchanger ( pass) C Shell and Tube Heat Exchanger (4 pass) 82 Festo Didactic

83 Air Tank (Large) This Air Tank is a robust ASMEcompliant pressure vessel designed to contain pressurized air. It features two pressure ports equipped with a quickconnect fitting (/4 inch) and a graduated hand-operated valve. Specifications Parameter Capacity Maximum Pressure Value 7.6 L (2 gal) 0.34 bar (50 psi) Air Tank (Small) A0 This Air Tank is a robust pressure vessel designed to contain pressurized air. It features two pressure ports each equipped with a quick-connect fitting (/4 inch) and a graduated handoperated valve. The tank is coated to resist corrosion and is tested to SAE J0 compliance. Specifications Parameter Capacity Maximum Pressure Value 0.95 L (/4 gal) 0.34 bar (50 psi) Festo Didactic 83

84 Muffler Assembly The Muffler Assembly is composed of two air inlet ports connected to a muffler to reduce exhaust noise. A graduated hand valve for each air inlet restricts the access to the muffler while a third one is used to link the two input lines. Heating/Cooling Unit The Heating/Cooling Unit warms the contents of one of the two water tanks of the Process Workstation while it cools the contents of the other one. This creates and maintains the temperature differential required for heat transfer experiments. The Heating/Cooling Unit is designed with enough capacity to insure efficient and continuous operation. The typical capacity of the Heating/Cooling Unit is 2 tons, BTU/hour, or 7 kw. 84 Festo Didactic

85 Rotameter The Rotameter is a variable area flowmeter calibrated to measure the flow of water in the process loop. It provides a direct visual reading of the flow rate by observing the position of the float inside the transparent graduated tube. Venturi Tube permanent pressure-loss. The Venturi Tube is a flow measurement device which relies on the Venturi effect to produce a pressure drop from which the flow rate can be inferred. This apparatus provides a clear picture of the phenomena and offers a low The Venturi Tube requires the use of a differential-pressure transmitter to transform the pressure drop into a usable flow rate value. Orifice Plate This model is provided with three different plates. The Orifice Plate is a flow measurement device using the Venturi effect to produce a pressure drop from which the flow rate can be inferred. This primary element consists of a thin metal plate with a sharp-edged upstream aperture (orifice) inserted between two flanges at the location where the flow must be determined. Festo Didactic 85

86 The Orifice Plate requires the use of a differential-pressure transmitter to transform the pressure drop into a usable flow rate value. List of s Description Flow Primary Elements (Student ) Flow Primary Elements (Instructor Guide) Table of Contents of the (s) Flow Primary Elements (Student ) ( ) Orifice Plate 2 Pitot Tube Orifice Plate (Air) to directly convert the pressure drop into a usable flow rate value. Rotameter (Air) The Orifice Plate (Air) is a flow measurement device designed for air applications. It uses the Venturi effect to produce a pressure drop from which the flow rate can be inferred. This primary element consists of an orifice precisely machined in a brass tube. The Orifice Plate (Air) requires the use of a differential-pressure transmitter The Rotameter is a variable area flowmeter specifically calibrated to measure the air flow in a compressed air setup. It provides a direct visual reading of the flow by simply observing the position of a float inside the transparent graduated tube. 86 Festo Didactic

87 J-Type Thermocouple The J-Type Thermocouple uses the thermoelectric effect to perform precise measurement of temperature. The model is provided with a T-shaped connector and a thermowell for inclusion in the process loop. Platinum RTD The Platinum RTD 00 is a resistive thermal device which uses the change of electrical resistance of platinum with changing temperature to determine the temperature. The model is provided with a T-shaped connector and a thermowell for inclusion in the process loop. Festo Didactic 87

88 Differential-Pressure Transmitter (HART, High Range) psi). A differential pressure transmitter is an instrument that senses a pressure difference between two points and converts the pressure to a standardized electronic signal which can be sent to a control element. The transmitter can be configured so that its signal is either proportional to a pressure differential, a flow rate, or a level. The High Range version of the differential pressure transmitter is designed to operate in a range going from a difference of 0 kpa (0 psi) to an absolute difference of.6 MPa (240 This Differential-Pressure Transmitter includes a transmitter which is compatible with the HART communication protocol. Available Differential-Pressure Transmitters: Differential-Pressure Transmitter (HART, High Range) A Differential-Pressure Transmitter (Foundation Fieldbus, High Range) B Differential-Pressure Transmitter (Profibus-PA, High Range) Differential-Pressure Transmitter (HART, Low Range) 4692-A Differential-Pressure Transmitter (Foundation Fieldbus, Low Range) 4692-B Differential-Pressure Transmitter (Profibus-PA, Low Range) 88 Festo Didactic

89 Differential-Pressure Transmitter (FOUNDATION Fieldbus, High Range) A0 psi). A differential pressure transmitter is an instrument that senses a pressure difference between two points and converts the pressure to a standardized electronic signal which can be sent to a control element. The transmitter can be configured so that its signal is either proportional to a pressure differential, a flow rate, or a level. The High Range version of the differential pressure transmitter is designed to operate in a range going from a difference of 0 kpa (0 psi) to an absolute difference of.6 MPa (240 This Differential-Pressure Transmitter includes a transmitter which is compatible with the Foundation Fieldbus communication protocol. Available Differential-Pressure Transmitters: Differential-Pressure Transmitter (HART, High Range) A Differential-Pressure Transmitter (Foundation Fieldbus, High Range) B Differential-Pressure Transmitter (Profibus-PA, High Range) Differential-Pressure Transmitter (HART, Low Range) 4692-A Differential-Pressure Transmitter (Foundation Fieldbus, Low Range) 4692-B Differential-Pressure Transmitter (Profibus-PA, Low Range) Differential-Pressure Transmitter (HART, Low Range) A differential pressure transmitter is an instrument that senses a pressure difference between two points and converts the pressure to a standardized electronic signal which can be sent to a control element. The transmitter can be configured so that its signal is either proportional to a pressure differential, a flow rate, or a level. The Low Range version of the differential pressure transmitter is designed to operate in a range going Festo Didactic 89

90 from a difference of 0 kpa (0 psi) to an absolute difference of 50 kpa (7.3 psi). This Differential-Pressure Transmitter includes a transmitter which is compatible with the HART communication protocol. Available Differential-Pressure Transmitters: Differential-Pressure Transmitter (HART, High Range) A Differential-Pressure Transmitter (Fieldbus, High Range) B Differential-Pressure Transmitter (Profibus-PA, High Range) Differential-Pressure Transmitter (HART, Low Range) 4692-A Differential-Pressure Transmitter (Fieldbus, Low Range) 4692-B Differential-Pressure Transmitter (Profibus-PA, Low Range) Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range) 4692-A0 A differential pressure transmitter is an instrument that senses a pressure difference between two points and converts the pressure to a standardized electronic signal which can be sent to a control element. The transmitter can be configured so that its signal is either proportional to a pressure differential, a flow rate, or a level. The Low Range version of the differential pressure transmitter is designed to operate in a range going from a difference of 0 kpa (0 psi) to an absolute difference of 50 kpa (7.3 psi). This Differential-Pressure Transmitter includes a transmitter which is compatible with the Foundation Fieldbus communication protocol. Available Differential-Pressure Transmitters: Differential-Pressure Transmitter (HART, High Range) A Differential-Pressure Transmitter (Fieldbus, High Range) B Differential-Pressure Transmitter (Profibus-PA, High Range) Differential-Pressure Transmitter (HART, Low Range) 4692-A Differential-Pressure Transmitter (Fieldbus, Low Range) 4692-B Differential-Pressure Transmitter (Profibus-PA, Low Range) 90 Festo Didactic

91 Electromagnetic Flow Transmitter (HART) The Electromagnetic Flow Transmitter is a flow measurement device relying on the conductive properties of liquids traveling across a magnetic field to measure the flow in a pipe. The operating principle of the flowmeter makes it insensitive to vibrations and causes almost no pressure loss. Temperature variations of the fluid are automatically compensated by the device for accurate flow rate measurement. Due to the specific geometrical design of the apparatus, a different model (46922-, -B, or -F) must be used if the Electromagnetic Flow Transmitter is to be installed on the second team side of the Process Workstation. Available Electromagnetic Flow Transmitters: Electromagnetic Flow Transmitter (HART) Electromagnetic Flow Transmitter (HART, 2nd Team) A Electromagnetic Flow Transmitter (Foundation Fieldbus) B Electromagnetic Flow Transmitter (Foundation Fieldbus, 2nd Team) E Electromagnetic Flow Transmitter (Ethernet) F Electromagnetic Flow Transmitter (Ethernet, 2nd Team) List of s Description Electromagnetic Flow Transmitter (Student ) Electromagnetic Flow Transmitter (Instructor Guide) Table of Contents of the (s) Electromagnetic Flow Transmitter (Student ) ( ) Fundamentals of the Electromagnetic Flowmeter Additional Equipment Required to Perform the Exercises Training on Electromagnetic Flow Transmitter, 0. day TF Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 9

92 Electromagnetic Flow Transmitter (HART, 2nd Transmitter for Advanced Temperature) The Electromagnetic Flow Transmitter is a flow measurement device relying on the conductive properties of liquids traveling across a magnetic field to measure the flow in a pipe. The operating principle of the flowmeter makes it insensitive to vibrations and causes almost no pressure loss. Temperature variations of the fluid are automatically compensated by the device for accurate flow rate measurement. Due to the specific geometrical design of the apparatus, a different model (46922-, -B, or -F) must be used if the Electromagnetic Flow Transmitter is to be installed on the second team side of the Process Workstation. Available Electromagnetic Flow Transmitters: Electromagnetic Flow Transmitter (HART) Electromagnetic Flow Transmitter (HART, 2nd Team) A Electromagnetic Flow Transmitter (Foundation Fieldbus) B Electromagnetic Flow Transmitter (Foundation Fieldbus, 2nd Team) E Electromagnetic Flow Transmitter (Ethernet) F Electromagnetic Flow Transmitter (Ethernet, 2nd Team) List of s Description Electromagnetic Flow Transmitter (Student ) Electromagnetic Flow Transmitter (Instructor Guide) Table of Contents of the (s) Electromagnetic Flow Transmitter (Student ) ( ) Fundamentals of the Electromagnetic Flowmeter Additional Equipment Required to Perform the Exercises Training on Electromagnetic Flow Transmitter, 0. day TF 0 0 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 92 Festo Didactic

93 Electromagnetic Flow Transmitter (FOUNDATION Fieldbus) A0 The Electromagnetic Flow Transmitter is a flow measurement device relying on the conductive properties of liquids traveling across a magnetic field to measure the flow in a pipe. The operating principle of the flowmeter makes it insensitive to vibrations and causes almost no pressure loss. Temperature variations of the fluid are automatically compensated by the device for accurate flow rate measurement. Due to the specific geometrical design of the apparatus, a different model (46922-, -B, or -F) must be used if the Electromagnetic Flow Transmitter is to be installed on the second team side of the Process Workstation. Available Electromagnetic Flow Transmitters: Electromagnetic Flow Transmitter (HART) Electromagnetic Flow Transmitter (HART, 2nd Team) A Electromagnetic Flow Transmitter (Foundation Fieldbus) B Electromagnetic Flow Transmitter (Foundation Fieldbus, 2nd Team) E Electromagnetic Flow Transmitter (Ethernet) F Electromagnetic Flow Transmitter (Ethernet, 2nd Team) List of s Description Electromagnetic Flow Transmitter (Student ) Electromagnetic Flow Transmitter (Instructor Guide) Table of Contents of the (s) Electromagnetic Flow Transmitter (Student ) ( ) Fundamentals of the Electromagnetic Flowmeter Additional Equipment Required to Perform the Exercises Training on Electromagnetic Flow Transmitter, 0. day TF Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 93

94 Electromagnetic Flow Transmitter (FOUNDATION Fieldbus, 2nd Transmitter for Advanced Temperature) B0 The Electromagnetic Flow Transmitter is a flow measurement device relying on the conductive properties of liquids traveling across a magnetic field to measure the flow in a pipe. The operating principle of the flowmeter makes it insensitive to vibrations and causes almost no pressure loss. Temperature variations of the fluid are automatically compensated by the device for accurate flow rate measurement. Due to the specific geometrical design of the apparatus, a different model (46922-, -B, or -F) must be used if the Electromagnetic Flow Transmitter is to be installed on the second team side of the Process Workstation. Available Electromagnetic Flow Transmitters: Electromagnetic Flow Transmitter (HART) Electromagnetic Flow Transmitter (HART, 2nd Team) A Electromagnetic Flow Transmitter (Foundation Fieldbus) B Electromagnetic Flow Transmitter (Foundation Fieldbus, 2nd Team) E Electromagnetic Flow Transmitter (Ethernet) F Electromagnetic Flow Transmitter (Ethernet, 2nd Team) List of s Description Electromagnetic Flow Transmitter (Student ) Electromagnetic Flow Transmitter (Instructor Guide) Table of Contents of the (s) Electromagnetic Flow Transmitter (Student ) ( ) Fundamentals of the Electromagnetic Flowmeter Additional Equipment Required to Perform the Exercises Training on Electromagnetic Flow Transmitter, 0. day TF Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 94 Festo Didactic

95 Temperature Transmitter (HART) The Temperature Transmitter displays the temperature measured by up to two devices such as RTDs or thermocouples. It also outputs either a 4-20 ma signal compatible with the HART communication protocol or a FOUNDATION Fieldbus communication signal. The configuration of this transmitter can only be modified using the Software Configurator, Available Temperature Transmitters: Temperature Transmitter (HART) A Temperature Transmitter (FOUNDATION Fieldbus) Temperature Transmitter (FOUNDATION Fieldbus) A0 The Temperature Transmitter displays the temperature measured by up to two devices such as RTDs or thermocouples. It also outputs either a 4-20 ma signal compatible with the HART communication protocol or a FOUNDATION Fieldbus communication signal. The configuration of this transmitter can only be modified using the Software Configurator, Available Temperature Transmitters: Temperature Transmitter (HART) A Temperature Transmitter (FOUNDATION Fieldbus) Festo Didactic 95

96 Pneumatic Control Valve B0 The Pneumatic Control Valve is an industrial bronze control globe valve designed for pressure, flow, level, and temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is of the equal percentage type and is normally open. This model includes a current-topressure converter which transforms a 4-20 ma input signal into a pneumatic output signal sent to the actuator of the control valve. Description Control Valves (User Guide) 8600-E0 Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Additional Equipment Required to Perform the Exercises 04 Training on Control Valves, 0.2 day 8600-TF Specifications Parameter Input Signal Actuator Pressure Range Type of valve Value 4-20 ma kpa (3-3 psi) Globe, equal percentage, normally open 04 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 96 Festo Didactic

97 Solenoid Valve The Solenoid Valve is a simple unidirectional, direct-acting, normally closed valve made of brass which can be used to effect on/off control on a process. The Solenoid Valve fully opens when a 24 V dc signal is applied to the electrical connectors wired to the solenoid. Solenoid Valve (Air) 4695-A0 The Solenoid Valve (Air) is a four-way, two-position, single-solenoid operated, directional control valve. It is made of brass and has /4 inch connectors. The valve can be used, among other things, to direct the flow of air and to create perturbations in the system. A 24 V dc signal is used to toggle the position of the solenoid. Festo Didactic 97

98 Ball Valve The Ball Valve is a versatile brass hand valve used for on/off control of ports in the Pressure, Flow, Level, and Temperature Process Training Systems. It can also be used to throttle and manually regulate the flow in a process loop. Pneumatic Control Valve (Air) The Pneumatic Control Valve for Air is a normally closed stainless steel valve with /4 inch connectors designed to regulate the flow of air. This compact valve features a rugged construction and good control characteristics over the air flow. The Pneumatic Control Valve (Air) includes a current-topressure converter which transforms a 4-20 ma input signal into a pneumatic signal sent to the actuator of the valve. This control valve is available in different versions which can include a positioner. The various versions are: Pneumatic Control Valve (Air) A0 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC B0 Pneumatic Control Valve for Air with a Positioner - Fisher C0 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC D0 Pneumatic Control Valve for Air with Digital Positioner (FOUNDATION Fieldbus) - DVC 6000 Description Control Valves (User Guide) 8600-E0 Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 98 Festo Didactic

99 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Additional Equipment Required to Perform the Exercises 05 Training on Control Valves, 0.2 day 8600-TF Three-Way Pneumatic Control Valve B0 The Three-Way Control Valve is an industrial bronze control globe valve designed mainly for temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is designed to be used in mixing mode (two inlets, one outlet) and is of equalpercentage type. This valve is normally open on the lower port. Like the Control Valve, X, this model has either a pneumatic or an electric actuator and may feature options such as a digital valve controller (either a DVC 2000 or a DVC 6000) supporting either HART or Fieldbus, or a pneumatic positioner. Refer to the description of the equivalent X model for more information. Available Three-Way Control Valves: Three-Way Pneumatic Control Valve with Digital Positioner (HART) - DVC A Three-Way Pneumatic Control Valve with Positioner (Fisher 3660) B Three-Way Pneumatic Control Valve C Three-Way Electric Control Valve D Three-Way Pneumatic Control Valve with Digital Positioner (FOUNDATION Fieldbus) - DVC E Three-Way Pneumatic Control Valve with Digital Positioner (HART) - DVC Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 99

100 Description Control Valves (User Guide) 8600-E0 Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Additional Equipment Required to Perform the Exercises 06 Training on Control Valves, 0.2 day 8600-TF PID Controller (Foxboro) The PID Controller (Foxboro) consists of a Foxboro 762 controller. This timetested, industry-standard controller performs the usual proportional, integral, and derivative (PID) control procedures. It can be configured to function as a single controller or as two independent controllers with individual built-in options. For each controller, P, I, PD, PI, and PID control can be implemented, as well as cascade control and self-tuning control. Linear/non-linear inputs and outputs include specific arithmetic functions and characterization. The Foxboro controller is also compliant with the RS-485 communication standard and has one port dedicated to this protocol. The front panel of the PID Controller (Foxboro) has an alphanumeric display, a graphics display, status indicators, an alarm indicator, and a keypad. A total of ten switches that the instructor can use are hidden behind the module to insert faults in the system. 06 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 00 Festo Didactic

101 PID Controller (Honeywell) The PID Controller (Honeywell) is composed of a Honeywell UDC3500 Dual Loop Controller. The Honeywell controller can implement the different PID procedures and is able to perform cascade control. A wireless infrared communication port enables controller setup from a computer or Pocket PC (neither is included), and an Ethernet communication port allows simple connection to a network. The controller features a fluorescent display with push-buttons, simple configuration software to setup the controller from a computer, math and logic packages, and other advanced features like fuzzy logic and autotune functions. A total of ten switches is located in a panel behind the module to insert faults in the system for troubleshooting exercises. Programmable Logic Controller (S7-56) The Programmable Logic Controller (S7-56) consists of a controller from the Siemens family. This powerful PLC comes with sixteen 24 V dc inputs, eight 4-20 ma inputs, eight 24 V dc output relays and eight 4-20 ma outputs hardwired to both banana jacks and terminal blocks on the module front panel. Banana jacks provide an easy and fast way to wire a setup, while terminal blocks allow students to wire their setup in a way much closer to what is commonly found in the industry. The Siemens S7-56 PLC supports two types of network communication: one PROFIBUS and three PROFINET ports. The S7-56 PLC is programmed using Siemens SIMANTIC STEP 7 Pro software in TIA Portal environnement ( 46986) using any of four languages: Ladder (LAD), Function Block Diagram (FBD), Instruction List (IL). This module has ten switches that the instructor can use to insert faults. Festo Didactic 0

102 Programmable Logic Controller (AB MicroLogix 00) The AB MicroLogix 00 PLC is a compact programmable logic controller ideal for small to mid-sized applications. It features ten digital inputs, two analog inputs, six digital outputs, and two analog outputs. Programs for this PLC are written using Rockwell's RSLogix Micro software ( 3245-A or -B) and can be used to implement a wide variety of control procedures, including PID routines. It includes an Ethernet communication port, a DF Full-Duplex Serial link (RS-232-C) port, an embedded LCD and control keys, and many more advanced features. Hidden behind the module is a total of eight switches that the instructor can use to insert faults in the system. Programmable Logic Controller (AB ControlLogix) The Programmable Logic Controller (AB ControlLogix) consists of a controller from the Allen-Bradley family. This powerful PLC comes with sixteen 24 V dc inputs, eight 4-20 ma HART inputs, eight 24 V dc output relays and eight 4-20 ma HART outputs hardwired to both banana jacks and terminal blocks on the module front panel. Banana jacks provide an easy and fast way to wire a setup, while terminal blocks allow students to wire their setup in a way much closer to what is commonly found in the industry. The ControlLogix PLC supports EtherNet/IP. The EtherNet/IP communication ports are located on the PLC processor. A USB port, also located on the PLC processor, can be used to transfer a program into the PLC. The ControlLogix PLC can be programmed using Rockwell's RSLogix 5000 Full Edition software ( or -B) in any of four languages: relay ladder, structured text, sequential function chart, and function block diagram. The module has ten switches that the instructor can use to insert faults. 02 Festo Didactic

103 Programmable Logic Controller (AB CompactLogix) The AB CompactLogix PLC is a costeffective controller from the Allen- Bradley family of Logix controllers. This PLC comes with sixteen 24 V dc digital inputs and sixteen 24 V dc digital output relays hardwired to both banana jacks and terminal blocks on the module front panel. Banana jacks provide an easy and fast way to wire a setup, while terminal blocks allow students to wire their setup in a way much closer to what is commonly found in the industry. A total of eight 4-20 ma analog inputs and eight 4-20 ma analog outputs are also included. The CompactLogix PLC supports two types of network communication: DF Full-Duplex Serial link (RS-232-C) and Ethernet/IP. The ports for serial and Ethernet/IP communication are located on the Programmable Logic Controller processor. The CompactLogix PLC is programmed with Rockwell's RSLogix 5000 Lite Edition software ( 5935 or -A) using any of four languages: Relay ladder, structured text, sequential function chart, and function block diagram. This module has ten switches that the instructor can use to insert faults. Electrical Unit B0 The Electrical Unit is the source of 24 V dc power for the system. It includes a lockable safety switch, a power transformer from line level to 24 V dc, and all the necessary inputs and outputs in both a banana jack version and in a terminal block version. A fault panel is also included to easily insert a fault during troubleshooting exercises. Pneumatic Unit 4697-A0 The Pneumatic Unit regulates the pressurized air coming from an external compressed air source. It includes an activation switch to quickly turn on or off the air supplied, an adjustable low-range pressure regulator (0 to 200 kpa (0 to 30 psi)) with its output air port, and an adjustable high-range pressure regulator (0 to 700 kpa (0 to 00 psi)) Festo Didactic 03

104 with its output air port. A fault panel is included to insert a fault in the system when performing troubleshooting exercises. Specifications Parameter Low-Range Pressure Regulator Range High-Range Pressure Regulator Range Physical Characteristics Dimensions (H x W x D) Net Weight Value kpa (0-30 psi) kpa (0-00 psi) TBE TBE Color Paperless Recorder The Color Paperless Recorder is a state-of-the-art device designed to acquire, display, record, and archive analog input signals. Four high-speed 4-20 ma inputs with a scan time of 00 ms are available and can be displayed on the thin-film-transistor (TFT) 7.8 cm (7 in) color display. The device can be configured using push-buttons and a shuttle dial, and it can be programmed to activate one of four output relays as required by the user. The data acquired can be recorded in the internal memory of the apparatus and it can also be transferred to a USB stick for archiving or transfer to a PC. An Ethernet port is available to include the recorder in a PC network (TCP/IP). Specifications Parameter Inputs Number 4 Type Current Rating Scan Time Outputs Display Type Dimensions Communication Ports Value High speed 4-20 ma 00 ms Four output relays Thin-film-transistor (TFT) color display 7.8 cm (7 in) USB and Ethernet Energy Manager The Energy Manager is a device used to record the temperatures measured at different points in the system. It can use the flow rate signals coming from optional transmitters to calculate energy balances in real time. The Energy Manager features an alphanumeric display with eight 04 Festo Didactic

105 buttons and is powered by a 24 V dc signal. Up to four Platinum RTDs ( 4697) can be connected to the inputs of the Energy Manager. Output relays and 4-20 ma outputs are also part of the device. The device can be programmed using a computer and a serial cable. AC Drive (Ethernet) Single-Phase AC Supply A0 drives. Available AC Drives: The AC Drive comprises an industrial Allen-Bradley Power Flex 40.0-HP AC Drive used to control the pump(s) of the system. It features control inputs and outputs and can optionally communicate via an Ethernet link. The different versions of the AC Drives can be powered by either single-phase or three-phase power alimentation. Three-Phase drives require an Electrical Distribution Box (model 46997) which can support up to four A AC Drive (Ethernet) Single-Phase AC Supply B AC Drive Single-Phase AC Supply C AC Drive (Ethernet) Three-Phase AC Supply D AC Drive Three-Phase AC Supply AC Drive (Ethernet) Three-Phase AC Supply C0 The AC Drive comprises an industrial Allen-Bradley Power Flex 40.0-HP AC Drive used to control the pump(s) of the system. It features control inputs and outputs and can optionally communicate via an Ethernet link. The different versions of the AC Drives can be powered by either single-phase or three-phase power alimentation. Three-Phase drives require an Electrical Distribution Box (model 46997) which can support up to four drives. Available AC Drives: A AC Drive (Ethernet) Single-Phase AC Supply B AC Drive Single-Phase AC Supply C AC Drive (Ethernet) Three-Phase AC Supply D AC Drive Three-Phase AC Supply Festo Didactic 05

106 AC Drive Three-Phase AC Supply D0 The AC Drive comprises an industrial Allen-Bradley Power Flex 40.0-HP AC Drive used to control the pump(s) of the system. It features control inputs and outputs and can optionally communicate via an Ethernet link. The different versions of the AC Drives can be powered by either single-phase or three-phase power alimentation. Three-Phase drives require an Electrical Distribution Box (model 46997) which can support up to four drives. Available AC Drives: A AC Drive (Ethernet) Single-Phase AC Supply B AC Drive Single-Phase AC Supply C AC Drive (Ethernet) Three-Phase AC Supply D AC Drive Three-Phase AC Supply AC Drive (Siemens) Single-Phase AC Supply E0 The AC Drive comprises an industrial Siemens G20.0-HP AC Drive used to control the pump(s) of the system. It features control inputs and outputs and can optionally communicate via an PROFINET link.. The AC drive features four switches that permit the instructor to insert faults for troubleshooting exercises. Distributed I/O Module (HART) The Distributed I/O Module (ET 200M) consists of an interface module from Siemens and permits to connect analog I/O's using HART communication protocol to a Siemens PLC through PROFINET communication. This I/O module features eight 4-20 ma HART analog 06 Festo Didactic

107 inputs and eight 4-20 ma HART analog outputs. All the I/O'S can be hardwired to both banana jacks and terminal blocks on the module front panel. Banana jacks provide an easy and fast way to wire a setup, while terminal blocks allow students to wire their setup in a way much closer to what is commonly found in the industry. This module has six switches that the instructor can use to insert faults. FOUNDATION Fieldbus Junction Box A0 The FOUNDATION Fieldbus Junction Box is a device used to connect up to four field devices to a H segment. It can also be used to terminate an end of the cable run. FOUNDATION Fieldbus Bridge The FOUNDATION Fieldbus Bridge is a device used to establish a link between a computer, a PLC of the Logix5000 family (ControlLogix and CompactLogix), and a network of FOUNDATION Fieldbus devices. The FOUNDATION Fieldbus Bridge connects to the computer and the PLC via an Ethernet/IP network. Festo Didactic 07

108 PLC Software (Step 7 Professional) with Process Device Manager The PLC Software (Step 7 Professional) is a programming software that is required for programming Siemens programmable logic controllers. The following variants are available, each giving access to the Step 7 Professional software for one user also includes SIMATIC PDM (Process Device Manager) software for configuration, parameter assignment, commissioning, diagnostics and maintenance of intelligent field devices and automation components. 08 Festo Didactic

109 PLC Software (Step 7 Professional) The PLC Software (Step 7 Professional) is a programming software that is required for programming Siemens programmable logic controllers. The following variants are available, each giving access to the Step 7 Professional software for one user. Instrumentation Mounting Pipe The Instrumentation Mounting Pipe is a vertical pipe used to install instruments, usually differentialpressure transmitters, at the appropriate height and close to the point of measurement. The mounting pipe replicates the common industrial practice of installing a measuring instrument directly on the process pipe or on an adjacent one. The Instrumentation Mounting Pipe can be mounted on both sides of the Process Workstation or on the Instrumentation Workstation. Process Supports (Pressure/Flow/Level/Temperature) 4699-C0 The Process Supports models are packages containing a subset of the following elements: various process struts, a storage rack to store up to four optional flange tops, a long wire duct, a hose storage rack, and other assorted items. The different variations are designed to account for the possibility of having two teams on the same station and to avoid redundancy of equipment such as the storage rack. Available Process Supports: 4699-C Process Supports (Pressure/Flow/Level/Temperature) 4699-D Process Supports (Temperature) 4699-E Process Supports (Pressure/Flow/Level) - Add-on Festo Didactic 09

110 4699-G Process Supports (Pressure/Flow/Level) - Add-on for 2nd team Process Supports (Temperature) 4699-D0 The Process Supports models are packages containing a subset of the following elements: various process struts, a storage rack to store up to four optional flange tops, a long wire duct, a hose storage rack, and other assorted items. The different variations are designed to account for the possibility of having two teams on the same station and to avoid redundancy of equipment such as the storage rack. Available Process Supports: 4699-C Process Supports (Pressure/Flow/Level/Temperature) 4699-D Process Supports (Temperature) 4699-E Process Supports (Pressure/Flow/Level) - Add-on 4699-G Process Supports (Pressure/Flow/Level) - Add-on for 2nd team Process Supports (Pressure/Flow/Level) - Add-on 4699-E0 The Process Supports models are packages containing a subset of the following elements: various process struts, a storage rack to store up to four optional flange tops, a long wire duct, a hose storage rack, and other assorted items. The different variations are designed to account for the possibility of having two teams on the same station and to avoid redundancy of equipment such as the storage rack. Available Process Supports: 4699-C Process Supports (Pressure/Flow/Level/Temperature) 4699-D Process Supports (Temperature) 4699-E Process Supports (Pressure/Flow/Level) - Add-on 4699-G Process Supports (Pressure/Flow/Level) - Add-on for 2nd team 0 Festo Didactic

111 Process Supports (Pressure/Flow/Level) - Add-on, 2nd team 4699-G0 The Process Supports models are packages containing a subset of the following elements: various process struts, a storage rack to store up to four optional flange tops, a long wire duct, a hose storage rack, and other assorted items. The different variations are designed to account for the possibility of having two teams on the same station and to avoid redundancy of equipment such as the storage rack. Available Process Supports: 4699-C Process Supports (Pressure/Flow/Level/Temperature) 4699-D Process Supports (Temperature) 4699-E Process Supports (Pressure/Flow/Level) - Add-on 4699-G Process Supports (Pressure/Flow/Level) - Add-on for 2nd team Drip Tray (Front) B0 (Second team side). Available versions: The Drip Tray is a package containing a large painted stainless steel drip tray to collect the water. A series of hand valves and a drain tube are also included, along with associated parts. This model is available in two different versions: One for the front side of the workstation and one for the back side B Drip Tray (Front) C Drip Tray (Back) Drip Tray (Back) C0 The Drip Tray is a package containing a large painted stainless steel drip tray to collect the water. A series of hand valves and a drain tube are also included, along with associated parts. This model is available in two different versions: One for the front side of the workstation and one for the back side (Second team side). Festo Didactic

112 Available versions: B Drip Tray (Front) C Drip Tray (Back) Piping and Accessories - 2nd team A0 The Piping and Accessories kit contains the components required to operate the Pressure, Flow, Level, and Temperature Process Training Systems and to perform the suggested experiments. Among the components of this model are: a series of hoses, elbows, and pressure ports, a wet leg designed to perform experiments on the process column, a threevalve manifold, a small ladder, wires, pressure tubes, tools, and an attach bracket to link the Instrumentation Workstation to the Process Workstation. The different variations are designed to account for the possibility of having two teams on the same station and to avoid redundancy of equipment whenever appropriate. Available kits: A: Piping and Accessories - 2nd Team C: Piping and Accessories (Temperature) - Basic System E: Piping and Accessories (Pressure/Flow/Level) - Basic System F: Piping and Accessories (Pressure/Flow/Level) - Add-on J: Piping and Accessories (Temperature) - Add-on Piping and Accessories (Air) B0 The Piping and Accessories (Air) model includes a reel of tubing, a tube cutter, connectors, and other items required to use the air workstation. A manual needle valve is also included to control the flow of air in the process. 2 Festo Didactic

113 Piping and Accessories (Temperature) - Basic System C0 The Piping and Accessories kit contains the components required to operate the Pressure, Flow, Level, and Temperature Process Training Systems and to perform the suggested experiments. Among the components of this model are: a series of hoses, elbows, and pressure ports, a wet leg designed to perform experiments on the process column, a threevalve manifold, a small ladder, wires, pressure tubes, tools, and an attach bracket to link the Instrumentation Workstation to the Process Workstation. The different variations are designed to account for the possibility of having two teams on the same station and to avoid redundancy of equipment whenever appropriate. Available kits: A: Piping and Accessories - 2nd Team C: Piping and Accessories (Temperature) - Basic System E: Piping and Accessories (Pressure/Flow/Level) - Basic System F: Piping and Accessories (Pressure/Flow/Level) - Add-on J: Piping and Accessories (Temperature) - Add-on Accessories (Temperature) - Advanced D0 The Accessories (Temperature) - Advanced include an infrared thermometer and a reference manual. Description Fundamentals of Heat Exchange (Student ) Piping and Accessories (Pressure/Flow/Level, Allen-Bradley) Basic System E0 The Piping and Accessories kit contains the components required to operate the Pressure, Flow, Level, and Temperature Process Training Systems and to perform the suggested experiments. Among the components of this model are: a series of hoses, elbows, and pressure ports, a wet leg designed to perform experiments on the process column, a threevalve manifold, a small ladder, wires, pressure tubes, tools, and an attach bracket to link the Instrumentation Workstation to the Process Workstation. The different variations are designed to account for the possibility of having two teams on the same station and to avoid redundancy of equipment whenever appropriate. Festo Didactic 3

114 Available kits: A: Piping and Accessories - 2nd Team C: Piping and Accessories (Temperature) - Basic System E: Piping and Accessories (Pressure/Flow/Level) - Basic System F: Piping and Accessories (Pressure/Flow/Level) - Add-on J: Piping and Accessories (Temperature) - Add-on Piping and Accessories (Pressure/Flow/Level) - Add-on F0 The Piping and Accessories kit contains the components required to operate the Pressure, Flow, Level, and Temperature Process Training Systems and to perform the suggested experiments. Among the components of this model are: a series of hoses, elbows, and pressure ports, a wet leg designed to perform experiments on the process column, a threevalve manifold, a small ladder, wires, pressure tubes, tools, and an attach bracket to link the Instrumentation Workstation to the Process Workstation. The different variations are designed to account for the possibility of having two teams on the same station and to avoid redundancy of equipment whenever appropriate. Available kits: A: Piping and Accessories - 2nd Team C: Piping and Accessories (Temperature) - Basic System E: Piping and Accessories (Pressure/Flow/Level) - Basic System F: Piping and Accessories (Pressure/Flow/Level) - Add-on J: Piping and Accessories (Temperature) - Add-on Piping and Accessories - Advanced G0 The Piping and Accessories (Advanced) model includes a short hose and a three-valve manifold. This equipment is required for some of the advanced experiments on process control. 4 Festo Didactic

115 Piping and Accessories (Temperature) - Add-on J0 The Piping and Accessories kit contains the components required to operate the Pressure, Flow, Level, and Temperature Process Training Systems and to perform the suggested experiments. Among the components of this model are: a series of hoses, elbows, and pressure ports, a wet leg designed to perform experiments on the process column, a threevalve manifold, a small ladder, wires, pressure tubes, tools, and an attach bracket to link the Instrumentation Workstation to the Process Workstation. The different variations are designed to account for the possibility of having two teams on the same station and to avoid redundancy of equipment whenever appropriate. Available kits: A: Piping and Accessories - 2nd Team C: Piping and Accessories (Temperature) - Basic System E: Piping and Accessories (Pressure/Flow/Level) - Basic System F: Piping and Accessories (Pressure/Flow/Level) - Add-on J: Piping and Accessories (Temperature) - Add-on Piping and Accessories (Pressure/Flow/Level, Siemens) Basic System N0 experiments. The Piping and Accessories kit contains the components required to operate the Pressure, Flow, Level, and Temperature Process Training Systems and to perform the suggested Among the components of this model are: a series of hoses, elbows, and pressure ports, a wet leg designed to perform experiments on the process column, a threevalve manifold, a small ladder, wires, pressure tubes, tools, and an attach bracket to link the Instrumentation Workstation to the Process Workstation. The different variations are designed to account for the possibility of having two teams on the same station and to avoid redundancy of equipment whenever appropriate. Festo Didactic 5

116 Electrical Distribution Box The Electrical Distribution Box splits an input three-phase power signal into four output three-phase power signals in order to supply electricity to the AC Drives ( C or -D) installed on the Instrumentation Workstation. Optional Equipment Description Touch-Screen Computer Mount (Optional) 345-B0 This sturdy mount allows the installation of the Touch-Screen Computer, 46299, on the side of the 353 Instrumentation Workstation, Touch Screen Graphic Terminal cm (5.7 in) (Optional) 5922-B0 The Touch Screen Graphic Terminal consists of an Allen-Bradley PanelView Plus 600 with a 4.5 cm (5.7 in) color display. This touchscreen interface allows the user to monitor and control many devices in the Pressure, Flow, Level, and Temperature Process Training Systems. The Touch Screen Graphic Terminal is pre-programmed with a control interface developed with the various components of the system in mind. The terminal also features an 6 Festo Didactic

117 integrated EtherNet/IP communication port and an RS-232 serial port. The FactoryTalk software, 46968, is optional and can be used to design your own control interface. A Rail Workstation, 305, is required to install the Touch Screen Graphic Terminal on the system. Description Human-Machine Interfaces (User Guide) E0 Additional Equipment Required to Perform the Exercises 07 Training on Using Human-Machine Interfaces, 0.6 day TF Specifications Parameter Graphic Terminal Value Allen-Bradley PanelView Plus 600 Type Resolution Display Size Communication Ports Communication Ports Physical Characteristics Dimensions (H x W x D) Net Weight Touch Screen 320 x 240 pixels 4.5 cm (5.7 in) EtherNet/IP RS-232 serial TBE TBE Process Control Signal Tower (Optional) 5924-C0 The Signal Tower consists of three lights providing visual signals for various states of the Pressure, Flow, Level, and Temperature Process Training Systems. Lights are stacked one upon another, up to five modules. Each module is easily programmable without any special wiring or tools. An Acoustic Alarm, 52054, is available as an option. 07 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 7

118 Indicator-Light/Push-Button Station (Optional) 5925-A0 The Indicator-Light/Push-Button Station consists of three industrial push-buttons, one normally closed and two normally open, used to operate the Pressure, Flow, Level, and Temperature Process Training Systems. The Indicator-Light/Push- Button Station also features three indicator lights. Both the push-buttons and the indicator lights operate at a voltage of 24 V dc. Electrical connections can be made using either the banana jacks or the terminal blocks available on the module. This module has four switches that the instructor can use to insert faults. A Rail Workstation, 305, is required to install this device on the system. Specifications Parameter Indicator Lights Number 3 Color Voltage Rating Push Buttons Number 3 Type Voltage Rating Faults Switches 4 Physical Characteristics Dimensions (H x W x D) Net Weight Value green, yellow, red 24 V dc normally closed, 2 normally open 24 V dc TBE TBE Fuzzy Logic Software Add-On (Educational) (Optional) program. Two variants are available: The Fuzzy Logic Software Add-On features Fuzzy Designer, an add-on to RSLogix 5000 which lets the user design and implement fuzzy logic algorithms on a controller of the Logix 5000 family. Fuzzy Designer includes an extensive component library to help the user quickly build algorithms that can be used in any RSLogix Fuzzy Logic Software Add-On (Educational) 5938-A Fuzzy Logic Software Add-On (Commercial) 8 Festo Didactic

119 Specifications Parameter Computer Requirements Value A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. Fuzzy Logic Software Add-On (Commercial) (Optional) 5938-A0 program. Two variants are available: The Fuzzy Logic Software Add-On features Fuzzy Designer, an add-on to RSLogix 5000 which lets the user design and implement fuzzy logic algorithms on a controller of the Logix 5000 family. Fuzzy Designer includes an extensive component library to help the user quickly build algorithms that can be used in any RSLogix Fuzzy Logic Software Add-On (Educational) 5938-A Fuzzy Logic Software Add-On (Commercial) Specifications Parameter Computer Requirements Value A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. Personal Computer (Optional) The Personal Computer consists of a desktop computer running under Windows 7. A monitor, keyboard, and mouse are included. Specifications Parameter Power Requirements Current Service Installation Value 2 A Standard single-phase ac outlet Festo Didactic 9

120 Touch-Screen Computer (Optional) The Touch-Screen Computer is a compact solution for saving space in the classroom. It can be installed on a full-motion mount on the workstation to maximize desk space. Touch-Screen Computer Large (Optional) A0 The Touch-Screen Computer is a solution for saving space in the classroom. It features a large 23-inch touch-screen and a high-speed processor. It can be installed on a fullmotion mount, model 345-A0 or 345-B0, on the Instrumentation Workstation to maximize desk space. Digital Pressure Gauge (Low Range) (Optional) 4676-C0 The Digital Pressure Gauge provides a direct reading of the pressure in one of many convenient measurement units. It features two interconnected pressure ports, an LCD display, and is equipped with a mounting bracket for simple installation on the workstation. The pressure gauge is available in two versions with different operating ranges: 4676-B High-Range 0-00 psi (0-690 kpa) 4676-C Low-Range 0-30 psi (0-200 kpa) 20 Festo Didactic

121 DriveTools Software - Educational (Optional) A0 Requires the Serial Converter, DriveTools Software SP is a family of software tools built for Windows, produced by Allen-Bradley, that provides a simplified programming interface for programming, troubleshooting, and maintaining the Allen-Bradley AC and DC drive products. It includes DriveExecutive Software - Educational, 46795, and DriveObserver. DriveObserver software provides a straight-forward interface for creating charts, collecting data, saving and viewing data. DriveObserver is designed to co-exist with DriveExecutive and automatically detects all the online connections currently open in DriveExecutive. Specifications Parameter Software Included Personal Computer Requirements Value DriveExecutive and DriveObserver Pentium 800 MHz with either Windows XP (with SP3 or later), Windows 2000 (with SP4 or later), or Windows Vista. At least 52 MB of RAM, 20 GB of available hard disk space, and a SVGA display with a 800 x 600 or greater resolution. USB, Ethernet interface, or a Rockwell Network interface. A CD-ROM drive and a mouse. This software requires the installation of both Internet Explorer version 6.0 and RSLinx Lite (both software are included on CD) Storage Station (Optional) 4680-D0 The Storage Station is designed to store the accessories and the various optional models which are not required for the particular process taking place on the workstation. It includes space to store up to four flange tops, many flowmeters and control valves on six galvanized struts (three on each side), a few devices on two instrumentation mounting pipes, and miscellaneous pieces of equipment in the three painted stainless-steel storage boxes at the bottom of the station. The Storage Station is mounted on lockable casters to facilitate its mobility. Festo Didactic 2

122 Specifications Parameter Physical Characteristics Intended Location Dimensions (H x W x D) Net Weight Value On the floor (stands on casters) 020 x 80 x 830 mm (40.2 x 3.9 x 72 in) TBE Pumping Unit Add-on (Optional) The Pumping Unit (Add-on) consists of a single additional pump to be used by a second team or to drain a Process Column in advanced control experiments. The pump is similar to the one already installed and requires a drive to be operated ( 46975). This model includes the tubing and equipment required to install the pump on the Process Workstation and to connect it to the system. Gasketed Plate Heat Exchanger (Optional) A0 place. The Gasketed Plate Heat Exchanger is an optional heat exchanger in the Pressure, Flow, Level, and Temperature Process Training Systems. The Gasketed Plate Heat Exchanger features a series of thin, thermally conductive plates that are assembled to create cavities or channels for each of the two fluids. By alternating the fluid that circulates in each channel between fluids and 2, a multilayered and compact structure is created and allows an efficient heat transfer to take place. Plates can be added or removed from the Gasketed Plate Heat Exchanger, thus changing the surface area where the heat exchange takes Available optional heat exchangers: A Gasketed Plate Heat Exchanger B Shell and Tube Heat Exchanger ( pass) C Shell and Tube Heat Exchanger (4 pass) 22 Festo Didactic

123 Shell and Tube Heat Exchanger ( pass) (Optional) B0 The Shell and Tube Heat Exchanger ( pass) is an optional heat exchanger in the Pressure, Flow, Level, and Temperature Process Training Systems. The Shell and Tube Heat Exchanger ( pass) is made of a series of tubes around which a watertight shell is built. A given fluid flows in the tubes while another one flows in the shell around the tubes. Available optional heat exchangers: A Gasketed Plate Heat Exchanger B Shell and Tube Heat Exchanger ( pass) C Shell and Tube Heat Exchanger (4 pass) Shell and Tube Heat Exchanger (4 pass) (Optional) C0 The Shell and Tube Heat Exchanger (4 pass) is an optional heat exchanger in the Pressure, Flow, Level, and Temperature Process Training Systems. The Shell and Tube Heat Exchanger (4 pass) is made of a series of tubes around which a watertight shell is built. The main difference with the -pass model is that the array of tubes are manufactured in such a way as to make the tube fluid travel in the exchanger a total of four times before leaving the exchanger. Available optional heat exchangers: A Gasketed Plate Heat Exchanger B Shell and Tube Heat Exchanger ( pass) C Shell and Tube Heat Exchanger (4 pass) Orifice Plate (Optional) This model is provided with three different plates. The Orifice Plate is a flow measurement device using the Venturi effect to produce a pressure drop from which the flow rate can be inferred. This primary element consists of a thin metal plate with a sharp-edged upstream aperture (orifice) inserted between two flanges at the location where the flow must be determined. The Orifice Plate requires the use of a differential-pressure transmitter to transform the pressure drop into a usable flow rate value. Festo Didactic 23

124 List of s Description Flow Primary Elements (Student ) Flow Primary Elements (Instructor Guide) Table of Contents of the (s) Flow Primary Elements (Student ) ( ) Orifice Plate 2 Pitot Tube Pitot Tube (Optional) The Pitot Tube is a flow measurement device relying on a small tube inserted in the flow stream to measure the dynamic pressure of a fluid from which the flow rate can be inferred. The Pitot Tube presents a low pressure-loss and clearly illustrates the working principles of such a device. The Pitot Tube requires the use of a differential-pressure transmitter to transform the pressure drop into a usable flow rate value. List of s Description Flow Primary Elements (Student ) Flow Primary Elements (Instructor Guide) Table of Contents of the (s) Flow Primary Elements (Student ) ( ) Orifice Plate 2 Pitot Tube 24 Festo Didactic

125 Electromagnetic Flow Transmitter (HART) (Optional) The Electromagnetic Flow Transmitter is a flow measurement device relying on the conductive properties of liquids traveling across a magnetic field to measure the flow in a pipe. The operating principle of the flowmeter makes it insensitive to vibrations and causes almost no pressure loss. Temperature variations of the fluid are automatically compensated by the device for accurate flow rate measurement. Due to the specific geometrical design of the apparatus, a different model (46922-, -B, or -F) must be used if the Electromagnetic Flow Transmitter is to be installed on the second team side of the Process Workstation. Available Electromagnetic Flow Transmitters: Electromagnetic Flow Transmitter (HART) Electromagnetic Flow Transmitter (HART, 2nd Team) A Electromagnetic Flow Transmitter (Foundation Fieldbus) B Electromagnetic Flow Transmitter (Foundation Fieldbus, 2nd Team) E Electromagnetic Flow Transmitter (Ethernet) F Electromagnetic Flow Transmitter (Ethernet, 2nd Team) List of s Description Electromagnetic Flow Transmitter (Student ) Electromagnetic Flow Transmitter (Instructor Guide) Table of Contents of the (s) Electromagnetic Flow Transmitter (Student ) ( ) Fundamentals of the Electromagnetic Flowmeter Additional Equipment Required to Perform the Exercises Training on Electromagnetic Flow Transmitter, 0. day TF Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 25

126 Electromagnetic Flow Transmitter (HART, 2nd Transmitter for Advanced Temperature) (Optional) The Electromagnetic Flow Transmitter is a flow measurement device relying on the conductive properties of liquids traveling across a magnetic field to measure the flow in a pipe. The operating principle of the flowmeter makes it insensitive to vibrations and causes almost no pressure loss. Temperature variations of the fluid are automatically compensated by the device for accurate flow rate measurement. Due to the specific geometrical design of the apparatus, a different model (46922-, -B, or -F) must be used if the Electromagnetic Flow Transmitter is to be installed on the second team side of the Process Workstation. Available Electromagnetic Flow Transmitters: Electromagnetic Flow Transmitter (HART) Electromagnetic Flow Transmitter (HART, 2nd Team) A Electromagnetic Flow Transmitter (Foundation Fieldbus) B Electromagnetic Flow Transmitter (Foundation Fieldbus, 2nd Team) E Electromagnetic Flow Transmitter (Ethernet) F Electromagnetic Flow Transmitter (Ethernet, 2nd Team) List of s Description Electromagnetic Flow Transmitter (Student ) Electromagnetic Flow Transmitter (Instructor Guide) Table of Contents of the (s) Electromagnetic Flow Transmitter (Student ) ( ) Fundamentals of the Electromagnetic Flowmeter Additional Equipment Required to Perform the Exercises Training on Electromagnetic Flow Transmitter, 0. day TF Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 26 Festo Didactic

127 Electromagnetic Flow Transmitter (FOUNDATION Fieldbus) (Optional) A0 The Electromagnetic Flow Transmitter is a flow measurement device relying on the conductive properties of liquids traveling across a magnetic field to measure the flow in a pipe. The operating principle of the flowmeter makes it insensitive to vibrations and causes almost no pressure loss. Temperature variations of the fluid are automatically compensated by the device for accurate flow rate measurement. Due to the specific geometrical design of the apparatus, a different model (46922-, -B, or -F) must be used if the Electromagnetic Flow Transmitter is to be installed on the second team side of the Process Workstation. Available Electromagnetic Flow Transmitters: Electromagnetic Flow Transmitter (HART) Electromagnetic Flow Transmitter (HART, 2nd Team) A Electromagnetic Flow Transmitter (Foundation Fieldbus) B Electromagnetic Flow Transmitter (Foundation Fieldbus, 2nd Team) E Electromagnetic Flow Transmitter (Ethernet) F Electromagnetic Flow Transmitter (Ethernet, 2nd Team) List of s Description Electromagnetic Flow Transmitter (Student ) Electromagnetic Flow Transmitter (Instructor Guide) Table of Contents of the (s) Electromagnetic Flow Transmitter (Student ) ( ) Fundamentals of the Electromagnetic Flowmeter Additional Equipment Required to Perform the Exercises Training on Electromagnetic Flow Transmitter, 0. day TF 0 0 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 27

128 Electromagnetic Flow Transmitter (FOUNDATION Fieldbus, 2nd Transmitter for Advanced Temperature) (Optional) B0 The Electromagnetic Flow Transmitter is a flow measurement device relying on the conductive properties of liquids traveling across a magnetic field to measure the flow in a pipe. The operating principle of the flowmeter makes it insensitive to vibrations and causes almost no pressure loss. Temperature variations of the fluid are automatically compensated by the device for accurate flow rate measurement. Due to the specific geometrical design of the apparatus, a different model (46922-, -B, or -F) must be used if the Electromagnetic Flow Transmitter is to be installed on the second team side of the Process Workstation. Available Electromagnetic Flow Transmitters: Electromagnetic Flow Transmitter (HART) Electromagnetic Flow Transmitter (HART, 2nd Team) A Electromagnetic Flow Transmitter (Foundation Fieldbus) B Electromagnetic Flow Transmitter (Foundation Fieldbus, 2nd Team) E Electromagnetic Flow Transmitter (Ethernet) F Electromagnetic Flow Transmitter (Ethernet, 2nd Team) List of s Description Electromagnetic Flow Transmitter (Student ) Electromagnetic Flow Transmitter (Instructor Guide) Table of Contents of the (s) Electromagnetic Flow Transmitter (Student ) ( ) Fundamentals of the Electromagnetic Flowmeter Additional Equipment Required to Perform the Exercises Training on Electromagnetic Flow Transmitter, 0. day TF Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 28 Festo Didactic

129 Vortex Flow Transmitter (HART) (Optional) The Vortex Flow Transmitter is a flow measurement device which uses the dynamic properties of fluids to create small vortexes whose frequency of detection is proportional to the flow in a pipe. This device is typically used in the industry to measure the flow of high or low temperature fluids. Available Vortex Flow Transmitters: Vortex Flow Transmitter (HART) A Vortex Flow Transmitter (FOUNDATION Fieldbus) List of s Description Vortex Flow Transmitter (Student ) Vortex Flow Transmitter (Instructor Guide) Table of Contents of the (s) Vortex Flow Transmitter (Student ) ( ) Fundamentals of the Vortex Flowmeter Additional Equipment Required to Perform the Exercises Training on Vortex Flow Transmitter, 0. day TF 2 2 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 29

130 Vortex Flow Transmitter (FOUNDATION Fieldbus) (Optional) A0 The Vortex Flow Transmitter is a flow measurement device which uses the dynamic properties of fluids to create small vortexes whose frequency of detection is proportional to the flow in a pipe. This device is typically used in the industry to measure the flow of high or low temperature fluids. Available Vortex Flow Transmitters: Vortex Flow Transmitter (HART) A Vortex Flow Transmitter (FOUNDATION Fieldbus) List of s Description Vortex Flow Transmitter (Student ) Vortex Flow Transmitter (Instructor Guide) Table of Contents of the (s) Vortex Flow Transmitter (Student ) ( ) Fundamentals of the Vortex Flowmeter Additional Equipment Required to Perform the Exercises Training on Vortex Flow Transmitter, 0. day TF 3 3 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 30 Festo Didactic

131 Coriolis Flow Transmitter (HART) (Optional) The Coriolis Flow Transmitter is a flow measurement device using the Coriolis forces generated when a fluid goes through the flowmeter to measure the mass flow of liquid in a pipe. Since the Coriolis Flow Transmitter measures the mass flow, the measurement is not affected by changes in the temperature, viscosity, and density of the fluid. In the industry, the Coriolis Flow Transmitter is useful to measure the flow of liquids containing solid particles or blend of ingredients. Available Coriolis Flow Transmitters: Coriolis Flow Transmitter (HART) A Coriolis Flow Transmitter (FOUNDATION Fieldbus) List of s Description Coriolis Flow Transmitter (Student ) Coriolis Flow Transmitter (Instructor Guide) Table of Contents of the (s) Coriolis Flow Transmitter (Student ) ( ) Fundamentals of the Coriolis Flowmeter Additional Equipment Required to Perform the Exercises Training on Coriolis Flow Transmitter, 0. day TF 4 4 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 3

132 Coriolis Flow Transmitter (FOUNDATION Fieldbus) (Optional) A0 The Coriolis Flow Transmitter is a flow measurement device using the Coriolis forces generated when a fluid goes through the flowmeter to measure the mass flow of liquid in a pipe. Since the Coriolis Flow Transmitter measures the mass flow, the measurement is not affected by changes in the temperature, viscosity, and density of the fluid. In the industry, the Coriolis Flow Transmitter is useful to measure the flow of liquids containing solid particles or blend of ingredients. Available Coriolis Flow Transmitters: Coriolis Flow Transmitter (HART) A Coriolis Flow Transmitter (FOUNDATION Fieldbus) List of s Description Coriolis Flow Transmitter (Student ) Coriolis Flow Transmitter (Instructor Guide) Table of Contents of the (s) Coriolis Flow Transmitter (Student ) ( ) Fundamentals of the Coriolis Flowmeter Additional Equipment Required to Perform the Exercises Training on Coriolis Flow Transmitter, 0. day TF 5 5 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 32 Festo Didactic

133 Paddle Wheel Flow Transmitter (Optional) The Paddle Wheel Flow Transmitter provides a measurement of the flow rate by inserting a simple paddle wheel into the flow stream. A sensor measures the angular velocity of the paddle wheel which is converted into a direct reading of the flow rate displayed on a remote digital display. The Paddle Wheel Flow Transmitter also features a 4-20 ma output signal. List of s Description Paddle Wheel Flow Transmitter (Student ) Paddle Wheel Flow Transmitter (Instructor Guide) Table of Contents of the (s) Paddle Wheel Flow Transmitter (Student ) ( ) Paddle Wheel Flow Transmitter Additional Equipment Required to Perform the Exercises 6 Training on Paddle Wheel Flow Transmitter, 0. day TF Pressure Switch (with Analog Output) (Optional) The Pressure Switch with Analog Output is a digital pressure gauge ranging from 0 kpa (0 psi) to 000 kpa (45 psi). It features a 4-20 ma output signal proportional to a user-defined upper value. A relay can be configured so as to become activated when the measured pressure rises above a threshold value. List of s Description Pressure and Level Switches (Student ) Pressure and Level Switches (Instructor Guide) Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 33

134 Table of Contents of the (s) Pressure and Level Switches (Student ) ( ) Pressure Switch 2 Float Switch 3 Vibrating Level Switch 4 Conductivity Level Switch Additional Equipment Required to Perform the Exercises 7 Training on Pressure and Level Switches, 0. day TF Ultrasonic Flow Transmitter (HART) (Optional) (FOUNDATION Fieldbus) The Ultrasonic Flow Transmitter is a device inferring the flow rate by measuring the transit-time differential between an ultrasonic pulse traveling upstream with one traveling downstream. The ultrasonic pulses are emitted by two clamp-on sensors installed on a clear PVC pipe. Available Ultrasonic Flow Transmitters: Ultrasonic Flow Transmitter (HART) A Ultrasonic Flow Transmitter List of s Description Ultrasonic Flow Transmitter (Student ) Ultrasonic Flow Transmitter (Instructor Guide) Table of Contents of the (s) Ultrasonic Flow Transmitter (Student ) ( ) Fundamentals of the Ultrasonic Flowmeter Additional Equipment Required to Perform the Exercises 8 Training on Ultrasonic Flow Transmitter, 0. day TF 7 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 8 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 34 Festo Didactic

135 Ultrasonic Flow Transmitter (FOUNDATION Fieldbus) (Optional) A0 emitted by two clamp-on sensors installed on a clear PVC pipe. Available Ultrasonic Flow Transmitters: Ultrasonic Flow Transmitter (HART) A Ultrasonic Flow Transmitter (FOUNDATION Fieldbus) The Ultrasonic Flow Transmitter is a device inferring the flow rate by measuring the transit-time differential between an ultrasonic pulse traveling upstream with one traveling downstream. The ultrasonic pulses are List of s Description Ultrasonic Flow Transmitter (Student ) Ultrasonic Flow Transmitter (Instructor Guide) Table of Contents of the (s) Ultrasonic Flow Transmitter (Student ) ( ) Fundamentals of the Ultrasonic Flowmeter Additional Equipment Required to Perform the Exercises 9 Training on Ultrasonic Flow Transmitter, 0. day TF Pressure Transmitter (HART) (Optional) The Pressure Transmitter is a gauge pressure measurement device for the fluids in the Pressure, Flow, Level, and Temperature Process Training Systems. This rugged and reliable device has a high accuracy and supports one of two communication protocols: HART or FOUNDATION Fieldbus. Available Pressure Transmitters: Pressure Transmitter (HART) A Pressure Transmitter (FOUNDATION Fieldbus) 9 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 35

136 Specifications Parameter Ceramic Sensor Operating Range Physical Characteristics Dimensions (H x W x D) Net Weight Value -00 to 000 kpa (-5 to 50 psi) TBE TBE Pressure Transmitter (FOUNDATION Fieldbus) (Optional) A0 Specifications The Pressure Transmitter is a gauge pressure measurement device for the fluids in the Pressure, Flow, Level, and Temperature Process Training Systems. This rugged and reliable device has a high accuracy and supports one of two communication protocols: HART or FOUNDATION Fieldbus. Available Pressure Transmitters: Pressure Transmitter (HART) A Pressure Transmitter (FOUNDATION Fieldbus) Parameter Ceramic Sensor Operating Range Physical Characteristics Dimensions (H x W x D) Net Weight Value -00 to 000 kpa (-5 to 50 psi) TBE TBE Ultrasonic Level Transmitter (HART) (Optional) The Ultrasonic Level Transmitter is a level measurement device that uses sound waves to detect the level of liquid in the column of the Pressure, Flow, Level, and Temperature Process Training Systems. The Ultrasonic Level Transmitter includes an ultrasonic sensor/emitter installed on the flange of the column and a transmitter supporting either the HART or FOUNDATION field bus communication protocols. The Ultrasonic Level Transmitter can be configured manually, but it is strongly recommended to use the optional Software Configurator, 46982, to simplify and render more efficient the process of configurating advanced echo parameters. 36 Festo Didactic

137 The Ultrasonic Level Transmitter is a noncontact sensor. In the industry it is usually used in corrosive environments. Changes in the density, conductivity, and composition of the process fluid do not affect this sensor. Available Ultrasonic Level Transmitters: Ultrasonic Level Transmitter (HART) A Ultrasonic Level Transmitter (FOUNDATION Fieldbus) List of s Description Ultrasonic Level Transmitter (HART) (Student ) Ultrasonic Level Transmitter (HART) (Instructor Guide) Table of Contents of the (s) Ultrasonic Level Transmitter (HART) (Student ) ( ) Familiarization and Basic Level Measurement 2 On the Use of Relays 3 Troubleshooting Additional Equipment Required to Perform the Exercises 20 Training on Ultrasonic Level Transmitter (HART), 0.3 day 8599-TF Ultrasonic Level Transmitter (FOUNDATION Fieldbus) (Optional) A0 The Ultrasonic Level Transmitter is a level measurement device that uses sound waves to detect the level of liquid in the column of the Pressure, Flow, Level, and Temperature Process Training Systems. The Ultrasonic Level Transmitter includes an ultrasonic sensor/emitter installed on the flange of the column and a transmitter supporting either the HART or FOUNDATION field bus communication protocols. The Ultrasonic Level Transmitter can be configured manually, but it is strongly recommended to use the optional Software Configurator, 46982, to simplify and render more efficient the process of configurating advanced echo parameters. The Ultrasonic Level Transmitter is a noncontact sensor. In the industry it is usually used in corrosive environments. Changes in the density, conductivity, and composition of the process fluid do not affect this sensor. 20 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 37

138 Available Ultrasonic Level Transmitters: Ultrasonic Level Transmitter (HART) A Ultrasonic Level Transmitter (FOUNDATION Fieldbus) Vibrating Fork Level Switch (Optional) The Vibrating Fork Level Switch is a level limit switch used to detect whether or not the level of water in the column has reached a set level. The fork of the switch is continuously excited at its natural resonance frequency. When the level of liquid reaches the fork, the frequency of oscillation changes. This is detected by the device which triggers a relay. The Vibrating Fork Level Switch allows continuous monitoring and is suitable for overspill-protection setups. List of s Description Pressure and Level Switches (Student ) Pressure and Level Switches (Instructor Guide) Table of Contents of the (s) Pressure and Level Switches (Student ) ( ) Pressure Switch 2 Float Switch 3 Vibrating Level Switch 4 Conductivity Level Switch Additional Equipment Required to Perform the Exercises Training on Pressure and Level Switches, 0. day TF 2 2 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 38 Festo Didactic

139 Conductivity Level Switch (Optional) The Conductivity Level Switch is a level limit switch made of three probe rods of different lengths. When two of the probe rods come in contact with the conductive liquid, a measurable current flows between the two rods which allows the student to detect that a certain level has been reached. The three-rod configuration allows the detection and the monitoring of a low and a high level of liquid in the column of the Pressure, Flow, Level, and Temperature Process Training Systems. It comprises a total of two output relays. List of s Description Pressure and Level Switches (Student ) Pressure and Level Switches (Instructor Guide) Table of Contents of the (s) Pressure and Level Switches (Student ) ( ) Pressure Switch 2 Float Switch 3 Vibrating Level Switch 4 Conductivity Level Switch Additional Equipment Required to Perform the Exercises Training on Pressure and Level Switches, 0. day TF Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 39

140 Float Switch (Optional) The Float Switch is a level limit switch triggered when a float is raised by buoyancy forces as the level of liquid in the column reaches the float. The Float Switch has one contact which can be configured to be either normally closed or normally open. Its length can also be adjusted to accommodate the detection of different levels. List of s Description Pressure and Level Switches (Student ) Pressure and Level Switches (Instructor Guide) Table of Contents of the (s) Pressure and Level Switches (Student ) ( ) Pressure Switch 2 Float Switch 3 Vibrating Level Switch 4 Conductivity Level Switch Additional Equipment Required to Perform the Exercises 23 Training on Pressure and Level Switches, 0. day TF Capacitive Level Transmitter (HART) (Optional) The Capacitive Level Transmitter (HART) is a level measurement device based on the change in the capacitance of a capacitor (i.e. the water in the column) as the level of fluid constituting the capacitor varies. Capacitive systems work reliably and accurately in most conditions, even extreme temperatures and high 23 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 40 Festo Didactic

141 pressures. This model includes a 4-20 ma output to monitor the level in the column and is compatible with the HART communication protocol. The device can also be configured manually via its alphanumeric display and push-buttons. List of s Description Capacitive Level Transmitter (Student ) Capacitive Level Transmitter (Instructor Guide) Table of Contents of the (s) Capacitive Level Transmitter (Student ) ( ) Fundamentals of the Capacitive Level Transmitter Additional Equipment Required to Perform the Exercises 24 Training on Capacitive Level Transmitter, 0. day TF Temperature Processes - eseries (Optional) E0 This site-license course is intended to be used in conjunction with the Pressure, Flow, Level, and Temperature Process Training Systems, Series 353. It fully covers temperature processes and is compatible with either the HART or FOUNDATION Fieldbus communication protocols. This course has four units, each of which has a pretest and a posttest. Each course includes the topics covered in the book-based content and their related hands-on exercises. Exercise presentation of technical content is accompanied by voiceover narration to minimize the amount of on-screen reading. The following learning platforms are available: E: Temperature Processes - eseries F: Temperature Processes - SCORM G: Temperature Processes - Stand-Alone Topic Coverage Familiarization with the Training System Measurement Process Control 24 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 4

142 Heat Exchangers and Advanced Temperature Measurement (requires an additional equipment purchase, Advanced Temperature and Heat Exchanger Add-on) Specifications Parameter Computer Requirements Value A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. Pneumatic Control Valve (with Digital Positioner, HART) - DVC 2000 (Optional) ). This valve model supports the HART communication protocol. Available Pneumatic Control Valves: The Pneumatic Control Valve with Digital Positioner is an industrial bronze control globe valve designed for pressure, flow, level, and temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is of the equal percentage type and is normally open. This model includes a digital valve controller which transforms a 4-20 ma input signal into a pneumatic output signal sent to the actuator of the control valve. The controller has a high-performance positioner (DVC Pneumatic Control Valve (with Digital Positioner, HART) - DVC D Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC E Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6000 Description Control Valves (User Guide) 8600-E0 Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) 42 Festo Didactic

143 Specifications Parameter Input Signal Actuator Pressure Range Type of valve Type of positioner Value 4-20 ma - HART kpa (3-3 psi) Globe, equal percentage, normally open DVC 2000 digital positioner Pneumatic Control Valve (with Positioner, Fisher 3660) (Optional) A0 valve position proportional to the pneumatic signal. The Pneumatic Control Valve (with Positioner) is an industrial bronze control globe valve designed for pressure, flow, level, and temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is of the equal percentage type and is normally open. This model includes a current-topressure converter which transforms a 4-20 ma input signal into a pneumatic output signal sent to the actuator of the control valve. The control valve also features a rugged pneumatic positioner (Fisher 3660) to provide a Description Control Valves (User Guide) 8600-E0 Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Additional Equipment Required to Perform the Exercises Training on Control Valves, 0.2 day 8600-TF Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 43

144 Specifications Parameter Input Signal Actuator Pressure Range Type of valve Type of positioner Value 4-20 ma kpa (3-3 psi) Globe, equal percentage, normally open Fisher 3660 mechanical positioner Pneumatic Control Valve (Optional) B0 The Pneumatic Control Valve is an industrial bronze control globe valve designed for pressure, flow, level, and temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is of the equal percentage type and is normally open. This model includes a current-topressure converter which transforms a 4-20 ma input signal into a pneumatic output signal sent to the actuator of the control valve. Description Control Valves (User Guide) 8600-E0 Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Additional Equipment Required to Perform the Exercises Training on Control Valves, 0.2 day 8600-TF Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 44 Festo Didactic

145 Specifications Parameter Input Signal Actuator Pressure Range Type of valve Value 4-20 ma kpa (3-3 psi) Globe, equal percentage, normally open Electric Control Valve (Optional) C0 The Electric Control Valve is an industrial bronze control globe valve designed for pressure, flow, level, and temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is of the equal percentage type and is normally open. This entirely electric model transforms a 4-20 ma input signal directly into a specific opening of the control valve. A 0-0 V dc output is used as a feedback signal to monitor the position of the valve. Description Control Valves (User Guide) 8600-E0 Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Additional Equipment Required to Perform the Exercises 27 Training on Control Valves, 0.2 day 8600-TF Specifications 27 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 45

146 Parameter Input Signal Actuator Time Required for Full-Course Actuation Value 4-20 ma Electric 75 s Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC 6000 (Optional) D0 The Pneumatic Control Valve with Digital Positioner is an industrial bronze control globe valve designed for pressure, flow, level, and temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is of the equal percentage type and is normally open. This model includes a digital valve controller which transforms a 4-20 ma input signal into a pneumatic output signal sent to the actuator of the control valve. The controller has a high-performance positioner (DVC 6000). This valve model supports the FOUNDATION Fieldbus communication protocol. Available Pneumatic Control Valves: Pneumatic Control Valve (with Digital Positioner, HART) - DVC D Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC E Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6000 Description Control Valves (User Guide) 8600-E0 Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Additional Equipment Required to Perform the Exercises 46 Festo Didactic

147 28 Training on Control Valves, 0.2 day 8600-TF Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6000 (Optional) E0 The Pneumatic Control Valve with Digital Positioner is an industrial bronze control globe valve designed for pressure, flow, level, and temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is of the equal percentage type and is normally open. This model includes a digital valve controller which transforms a 4-20 ma input signal into a pneumatic output signal sent to the actuator of the control valve. The controller has a highperformance positioner (DVC 6000). This valve model supports the HART communication protocol. Available Pneumatic Control Valves: Pneumatic Control Valve (with Digital Positioner, HART) - DVC D Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC E Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6000 Description Control Valves (User Guide) 8600-E0 Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Additional Equipment Required to Perform the Exercises 29 Training on Control Valves, 0.2 day 8600-TF 28 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 29 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 47

148 Specifications Parameter Input Signal Actuator Pressure Range Type of valve Type of positioner Value 4-20 ma - HART kpa (3-0 psi) Globe, equal percentage, normally open DVC 600 digital positioner Solenoid Valve (Optional) The Solenoid Valve is a simple unidirectional, direct-acting, normally closed valve made of brass which can be used to effect on/off control on a process. The Solenoid Valve fully opens when a 24 V dc signal is applied to the electrical connectors wired to the solenoid. Ball Valve (Optional) The Ball Valve is a versatile brass hand valve used for on/off control of ports in the Pressure, Flow, Level, and Temperature Process Training Systems. It can also be used to throttle and manually regulate the flow in a process loop. Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC 2000 (Optional) A0 The Pneumatic Control Valve for Air is a normally closed stainless steel valve with /4 inch connectors designed to regulate the flow of air. This compact valve features a rugged construction and good control characteristics over the air flow. The Pneumatic Control Valve (Air) includes a current-to-pressure converter which transforms a 4-20 ma input signal into a pneumatic signal sent to the actuator of the valve. This control valve is available in different versions which can include a positioner. The various versions are: Pneumatic Control Valve (Air) A0 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC B0 Pneumatic Control Valve for Air with a Positioner - Fisher C0 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC Festo Didactic

149 46953-D0 Pneumatic Control Valve for Air with Digital Positioner (FOUNDATION Fieldbus) - DVC 6000 Pneumatic Control Valve for Air with a Positioner - Fisher 3660 (Optional) B0 The Pneumatic Control Valve for Air is a normally closed stainless steel valve with /4 inch connectors designed to regulate the flow of air. This compact valve features a rugged construction and good control characteristics over the air flow. The Pneumatic Control Valve (Air) includes a current-topressure converter which transforms a 4-20 ma input signal into a pneumatic signal sent to the actuator of the valve. This control valve is available in different versions which can include a positioner. The various versions are: Pneumatic Control Valve (Air) A0 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC B0 Pneumatic Control Valve for Air with a Positioner - Fisher C0 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC D0 Pneumatic Control Valve for Air with Digital Positioner (FOUNDATION Fieldbus) - DVC 6000 Description Control Valves (User Guide) 8600-E0 Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Additional Equipment Required to Perform the Exercises Training on Control Valves, 0.2 day 8600-TF Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 49

150 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC 6000 (Optional) C0 The Pneumatic Control Valve for Air is a normally closed stainless steel valve with /4 inch connectors designed to regulate the flow of air. This compact valve features a rugged construction and good control characteristics over the air flow. The Pneumatic Control Valve (Air) includes a current-to-pressure converter which transforms a 4-20 ma input signal into a pneumatic signal sent to the actuator of the valve. This control valve is available in different versions which can include a positioner. The various versions are: Pneumatic Control Valve (Air) A0 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC B0 Pneumatic Control Valve for Air with a Positioner - Fisher C0 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC D0 Pneumatic Control Valve for Air with Digital Positioner (FOUNDATION Fieldbus) - DVC 6000 Pneumatic Control Valve for Air with Digital Positioner (FOUNDATION Fieldbus) - DVC 6000 (Optional) D0 The Pneumatic Control Valve for Air is a normally closed stainless steel valve with /4 inch connectors designed to regulate the flow of air. This compact valve features a rugged construction and good control characteristics over the air flow. The Pneumatic Control Valve (Air) includes a current-to-pressure converter which transforms a 4-20 ma input signal into a pneumatic signal sent to the actuator of the valve. This control valve is available in different versions which can include a positioner. The various versions are: Pneumatic Control Valve (Air) A0 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC B0 Pneumatic Control Valve for Air with a Positioner - Fisher C0 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC D0 Pneumatic Control Valve for Air with Digital Positioner (FOUNDATION Fieldbus) - DVC 6000 Pneumatic Control Vee-Ball Valve (with Digital Positioner, HART) (Optional) The Pneumatic Vee-Ball Control Valve with Digital Positioner is an industrial steel control valve designed for pressure, flow, level, and temperature control applications. This reliable valve features a durable construction, tight shutoff, and very precise control capabilities due to its Micro-Notch V-ball. The Vee-Ball Control Valve is normally open. This model includes a digital valve controller which transforms a 4-20 ma input signal into a pneumatic output signal sent to the actuator of the control valve. The controller has a high-performance Fisher DVC 6000 positioner and comes in two versions regarding the communication protocol it supports: HART or FOUNDATION Fieldbus. Available Pneumatic Control Vee-Ball Valves: Pneumatic Control Vee-Ball Valve (with Digital Positioner, HART) A Pneumatic Control Vee-Ball Valve (with Digital Positioner, FOUNDATION Fieldbus) 50 Festo Didactic

151 Pneumatic Control Vee-Ball Valve (with Digital Positioner, FOUNDATION Fieldbus) (Optional) A0 The Pneumatic Vee-Ball Control Valve with Digital Positioner is an industrial steel control valve designed for pressure, flow, level, and temperature control applications. This reliable valve features a durable construction, tight shutoff, and very precise control capabilities due to its Micro-Notch V-ball. The Vee-Ball Control Valve is normally open. This model includes a digital valve controller which transforms a 4-20 ma input signal into a pneumatic output signal sent to the actuator of the control valve. The controller has a high-performance Fisher DVC 6000 positioner and comes in two versions regarding the communication protocol it supports: HART or FOUNDATION Fieldbus. Available Pneumatic Control Vee-Ball Valves: Pneumatic Control Vee-Ball Valve (with Digital Positioner, HART) A Pneumatic Control Vee-Ball Valve (with Digital Positioner, FOUNDATION Fieldbus) Three-Way Pneumatic Control Valve with Digital Positioner (HART) - DVC 2000 (Optional) The Three-Way Control Valve is an industrial bronze control globe valve designed mainly for temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is designed to be used in mixing mode (two inlets, one outlet) and is of equalpercentage type. This valve is normally open on the lower port. Like the Control Valve, X, this model has either a pneumatic or an electric actuator and may feature options such as a digital valve controller (either a DVC 2000 or a DVC 6000) supporting either HART or Fieldbus, or a pneumatic positioner. Refer to the description of the equivalent X model for more information. Available Three-Way Control Valves: Three-Way Pneumatic Control Valve with Digital Positioner (HART) - DVC A Three-Way Pneumatic Control Valve with Positioner (Fisher 3660) B Three-Way Pneumatic Control Valve C Three-Way Electric Control Valve D Three-Way Pneumatic Control Valve with Digital Positioner (FOUNDATION Fieldbus) - DVC E Three-Way Pneumatic Control Valve with Digital Positioner (HART) - DVC 6000 Festo Didactic 5

152 Description Control Valves (User Guide) 8600-E0 Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Additional Equipment Required to Perform the Exercises 3 Training on Control Valves, 0.2 day 8600-TF Three-Way Pneumatic Control Valve with Positioner (Fisher 3660) (Optional) A0 The Three-Way Control Valve is an industrial bronze control globe valve designed mainly for temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is designed to be used in mixing mode (two inlets, one outlet) and is of equalpercentage type. This valve is normally open on the lower port. Like the Control Valve, X, this model has either a pneumatic or an electric actuator and may feature options such as a digital valve controller (either a DVC 2000 or a DVC 6000) supporting either HART or Fieldbus, or a pneumatic positioner. Refer to the description of the equivalent X model for more information. Available Three-Way Control Valves: Three-Way Pneumatic Control Valve with Digital Positioner (HART) - DVC A Three-Way Pneumatic Control Valve with Positioner (Fisher 3660) 3 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 52 Festo Didactic

153 46955-B Three-Way Pneumatic Control Valve C Three-Way Electric Control Valve D Three-Way Pneumatic Control Valve with Digital Positioner (FOUNDATION Fieldbus) - DVC E Three-Way Pneumatic Control Valve with Digital Positioner (HART) - DVC 6000 Description Control Valves (User Guide) 8600-E0 Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Additional Equipment Required to Perform the Exercises 32 Training on Control Valves, 0.2 day 8600-TF Three-Way Pneumatic Control Valve (Optional) B0 The Three-Way Control Valve is an industrial bronze control globe valve designed mainly for temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is designed to be used in mixing mode (two inlets, one outlet) and is of equalpercentage type. This valve is normally open on the lower port. Like the Control Valve, X, this model has either a pneumatic or an electric actuator and may feature options such as a digital valve controller (either a DVC 2000 or a DVC 6000) supporting either HART or 32 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 53

154 Fieldbus, or a pneumatic positioner. Refer to the description of the equivalent X model for more information. Available Three-Way Control Valves: Three-Way Pneumatic Control Valve with Digital Positioner (HART) - DVC A Three-Way Pneumatic Control Valve with Positioner (Fisher 3660) B Three-Way Pneumatic Control Valve C Three-Way Electric Control Valve D Three-Way Pneumatic Control Valve with Digital Positioner (FOUNDATION Fieldbus) - DVC E Three-Way Pneumatic Control Valve with Digital Positioner (HART) - DVC 6000 Description Control Valves (User Guide) 8600-E0 Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Additional Equipment Required to Perform the Exercises Training on Control Valves, 0.2 day 8600-TF Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 54 Festo Didactic

155 Three-Way Electric Control Valve (Optional) C0 The Three-Way Control Valve is an industrial bronze control globe valve designed mainly for temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is designed to be used in mixing mode (two inlets, one outlet) and is of equalpercentage type. This valve is normally open on the lower port. Like the Control Valve, X, this model has either a pneumatic or an electric actuator and may feature options such as a digital valve controller (either a DVC 2000 or a DVC 6000) supporting either HART or Fieldbus, or a pneumatic positioner. Refer to the description of the equivalent X model for more information. Available Three-Way Control Valves: Three-Way Pneumatic Control Valve with Digital Positioner (HART) - DVC A Three-Way Pneumatic Control Valve with Positioner (Fisher 3660) B Three-Way Pneumatic Control Valve C Three-Way Electric Control Valve D Three-Way Pneumatic Control Valve with Digital Positioner (FOUNDATION Fieldbus) - DVC E Three-Way Pneumatic Control Valve with Digital Positioner (HART) - DVC 6000 Description Control Valves (User Guide) 8600-E0 Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Additional Equipment Required to Perform the Exercises Festo Didactic 55

156 34 Training on Control Valves, 0.2 day 8600-TF Three-Way Pneumatic Control Valve with Digital Positioner (FOUNDATION Fieldbus) - DVC 6000 (Optional) D0 The Three-Way Control Valve is an industrial bronze control globe valve designed mainly for temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is designed to be used in mixing mode (two inlets, one outlet) and is of equalpercentage type. This valve is normally open on the lower port. Like the Control Valve, X, this model has either a pneumatic or an electric actuator and may feature options such as a digital valve controller (either a DVC 2000 or a DVC 6000) supporting either HART or Fieldbus, or a pneumatic positioner. Refer to the description of the equivalent X model for more information. Available Three-Way Control Valves: Three-Way Pneumatic Control Valve with Digital Positioner (HART) - DVC A Three-Way Pneumatic Control Valve with Positioner (Fisher 3660) B Three-Way Pneumatic Control Valve C Three-Way Electric Control Valve D Three-Way Pneumatic Control Valve with Digital Positioner (FOUNDATION Fieldbus) - DVC E Three-Way Pneumatic Control Valve with Digital Positioner (HART) - DVC 6000 Description Control Valves (User Guide) 8600-E0 Table of Contents of the (s) Control Valves (User Guide) (8600-E0) Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 34 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 56 Festo Didactic

157 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Additional Equipment Required to Perform the Exercises 35 Training on Control Valves, 0.2 day 8600-TF Three-Way Pneumatic Control Valve with Digital Positioner (HART) - DVC 6000 (Optional) E0 The Three-Way Control Valve is an industrial bronze control globe valve designed mainly for temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is designed to be used in mixing mode (two inlets, one outlet) and is of equalpercentage type. This valve is normally open on the lower port. Like the Control Valve, X, this model has either a pneumatic or an electric actuator and may feature options such as a digital valve controller (either a DVC 2000 or a DVC 6000) supporting either HART or Fieldbus, or a pneumatic positioner. Refer to the description of the equivalent X model for more information Three-Way Pneumatic Control Valve with Digital Positioner (HART) - DVC A Three-Way Pneumatic Control Valve with Positioner (Fisher 3660) B Three-Way Pneumatic Control Valve C Three-Way Electric Control Valve D Three-Way Pneumatic Control Valve with Digital Positioner (FOUNDATION Fieldbus) - DVC E Three-Way Pneumatic Control Valve with Digital Positioner (HART) - DVC 6000 Description Control Valves (User Guide) 8600-E0 Table of Contents of the (s) Control Valves (User Guide) (8600-E0) 35 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 57

158 Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Additional Equipment Required to Perform the Exercises 36 Training on Control Valves, 0.2 day 8600-TF FactoryTalk View ME Studio (Educational) (Optional) development solution of choice. FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic humanmachine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. A bundle ( or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller ( 46960) and a computer. Available versions: FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC server, Educational) A FactoryTalk View ME Studio (Commercial) B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) C FactoryTalk View ME Station (Commercial) D FactoryTalk View ME Station (with Foxboro OPC server, Commercial) 36 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 58 Festo Didactic

159 Description Human-Machine Interfaces (User Guide) E0 Additional Equipment Required to Perform the Exercises 37 Training on Using Human-Machine Interfaces, 0.6 day TF Specifications Parameter Computer Requirements Value A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. FactoryTalk View ME Studio (with Foxboro OPC Server, Educational) (Optional) development solution of choice. FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic humanmachine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. A bundle ( or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller ( 46960) and a computer. Available versions: FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC server, Educational) A FactoryTalk View ME Studio (Commercial) B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) 37 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 59

160 46968-C FactoryTalk View ME Station (Commercial) D FactoryTalk View ME Station (with Foxboro OPC server, Commercial) Description Human-Machine Interfaces (User Guide) E0 Additional Equipment Required to Perform the Exercises 38 Training on Using Human-Machine Interfaces, 0.6 day TF Specifications Parameter Computer Requirements Value A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. FactoryTalk View ME Station (Educational) (Optional) development solution of choice. FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic humanmachine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. A bundle ( or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller ( 46960) and a computer. Available versions: FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC server, Educational) FactoryTalk View ME Station (Educational) 38 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 60 Festo Didactic

161 FactoryTalk View ME Station (with Foxboro OPC server, Educational) A FactoryTalk View ME Studio (Commercial) B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) C FactoryTalk View ME Station (Commercial) D FactoryTalk View ME Station (with Foxboro OPC server, Commercial) Description Human-Machine Interfaces (User Guide) E0 Additional Equipment Required to Perform the Exercises 39 Training on Using Human-Machine Interfaces, 0.6 day TF Specifications Parameter Computer Requirements Value A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. FactoryTalk View ME Station (with Foxboro OPC Server, Educational) (Optional) development solution of choice. FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic humanmachine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. A bundle ( or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller ( 46960) and a computer. 39 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 6

162 Available versions: FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC server, Educational) A FactoryTalk View ME Studio (Commercial) B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) C FactoryTalk View ME Station (Commercial) D FactoryTalk View ME Station (with Foxboro OPC server, Commercial) Description Human-Machine Interfaces (User Guide) E0 Additional Equipment Required to Perform the Exercises 40 Training on Using Human-Machine Interfaces, 0.6 day TF Specifications Parameter Computer Requirements Value A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. FactoryTalk View ME Studio (Commercial) (Optional) A0 development solution of choice. FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic humanmachine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. 40 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 62 Festo Didactic

163 A bundle ( or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller ( 46960) and a computer. Available versions: FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC server, Educational) A FactoryTalk View ME Studio (Commercial) B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) C FactoryTalk View ME Station (Commercial) D FactoryTalk View ME Station (with Foxboro OPC server, Commercial) Description Human-Machine Interfaces (User Guide) E0 Additional Equipment Required to Perform the Exercises 4 Training on Using Human-Machine Interfaces, 0.6 day TF Specifications Parameter Computer Requirements Value A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) (Optional) B0 development solution of choice. FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic humanmachine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, 5922 or 46973, as it includes a built-in runtime software. Your applications can also be 4 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 63

164 designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. A bundle ( or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller ( 46960) and a computer. Available versions: FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC server, Educational) A FactoryTalk View ME Studio (Commercial) B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) C FactoryTalk View ME Station (Commercial) D FactoryTalk View ME Station (with Foxboro OPC server, Commercial) Description Human-Machine Interfaces (User Guide) E0 Additional Equipment Required to Perform the Exercises 42 Training on Using Human-Machine Interfaces, 0.6 day TF Specifications Parameter Computer Requirements Value A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. FactoryTalk View ME Station (Commercial) (Optional) C0 development solution of choice. FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic humanmachine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system 42 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 64 Festo Didactic

165 HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. A bundle ( or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller ( 46960) and a computer. Available versions: FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC server, Educational) A FactoryTalk View ME Studio (Commercial) B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) C FactoryTalk View ME Station (Commercial) D FactoryTalk View ME Station (with Foxboro OPC server, Commercial) Description Human-Machine Interfaces (User Guide) E0 Additional Equipment Required to Perform the Exercises 43 Training on Using Human-Machine Interfaces, 0.6 day TF Specifications Parameter Computer Requirements Value A currently available personal computer running under one of the following operating systems: Windows 7 or Windows Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 65

166 FactoryTalk View ME Station (with Foxboro OPC Server, Commercial) (Optional) D0 development solution of choice. FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic humanmachine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. A bundle ( or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller ( 46960) and a computer. Available versions: FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC server, Educational) A FactoryTalk View ME Studio (Commercial) B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) C FactoryTalk View ME Station (Commercial) D FactoryTalk View ME Station (with Foxboro OPC server, Commercial) Description Human-Machine Interfaces (User Guide) E0 Additional Equipment Required to Perform the Exercises 44 Training on Using Human-Machine Interfaces, 0.6 day TF Specifications 44 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 66 Festo Didactic

167 Parameter Computer Requirements Value A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. InTouch Runtime (with Foxboro OPC Server) (Optional) A0 InTouch is a human-machine interface (HMI) suite developed by Wonderware. It is used to design graphic interfaces for the control, optimization, and management of processes. InTouch can take charge and monitor most devices including the Foxboro controller, but PLCs are not supported. InTouch Dev Studio is a complete development environment used to design and test HMI applications and distributed control system solutions. This software supports up to a thousand device tags and also has limited runtime capabilities which are sufficient for singlenode deployment. An OPC server to exchange data with a Foxboro controller ( 46960) is also included. InTouch Runtime is also available to run HMI applications on a computer when no development or modification is required. The OPC Server for a Foxboro controller is included as well to communicate with the Foxboro controller. Clients who already have InTouch might wish to obtain the database required to use the software with training equipment by acquiring Y Z includes the Foxboro OPC server as well as the database. Available versions: A InTouch Runtime (with Foxboro OPC Server) B InTouch Runtime (Additional License) C InTouch Dev Studio (with Foxboro OPC Server) D InTouch Dev Studio (Additional Licence) Y InTouch Dev Studio (Database only) Z InTouch Dev Studio (Database and Foxboro OPC Server) Description Human-Machine Interface (User Guide) E0 Table of Contents of the (s) Human-Machine Interface (User Guide) (85986-E0) System Setup 2 Software Installation 3 Familiarization with the Interface Festo Didactic 67

168 4 PID Control Additional Equipment Required to Perform the Exercises 45 Training on Using Human-Machine Interfaces, 0.6 day TF InTouch Runtime (Additional License) (Optional) B0 InTouch is a human-machine interface (HMI) suite developed by Wonderware. It is used to design graphic interfaces for the control, optimization, and management of processes. InTouch can take charge and monitor most devices including the Foxboro controller, but PLCs are not supported. InTouch Dev Studio is a complete development environment used to design and test HMI applications and distributed control system solutions. This software supports up to a thousand device tags and also has limited runtime capabilities which are sufficient for singlenode deployment. An OPC server to exchange data with a Foxboro controller ( 46960) is also included. InTouch Runtime is also available to run HMI applications on a computer when no development or modification is required. The OPC Server for a Foxboro controller is included as well to communicate with the Foxboro controller. Clients who already have InTouch might wish to obtain the database required to use the software with training equipment by acquiring Y Z includes the Foxboro OPC server as well as the database. Available versions: A InTouch Runtime (with Foxboro OPC Server) B InTouch Runtime (Additional License) C InTouch Dev Studio (with Foxboro OPC Server) D InTouch Dev Studio (Additional Licence) Y InTouch Dev Studio (Database only) Z InTouch Dev Studio (Database and Foxboro OPC Server) Description Human-Machine Interface (User Guide) E0 45 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 68 Festo Didactic

169 Table of Contents of the (s) Human-Machine Interface (User Guide) (85986-E0) System Setup 2 Software Installation 3 Familiarization with the Interface 4 PID Control Additional Equipment Required to Perform the Exercises 46 Training on Using Human-Machine Interfaces, 0.6 day TF InTouch Dev Studio (with Foxboro OPC Server) (Optional) C0 InTouch is a human-machine interface (HMI) suite developed by Wonderware. It is used to design graphic interfaces for the control, optimization, and management of processes. InTouch can take charge and monitor most devices including the Foxboro controller, but PLCs are not supported. InTouch Dev Studio is a complete development environment used to design and test HMI applications and distributed control system solutions. This software supports up to a thousand device tags and also has limited runtime capabilities which are sufficient for singlenode deployment. An OPC server to exchange data with a Foxboro controller ( 46960) is also included. InTouch Runtime is also available to run HMI applications on a computer when no development or modification is required. The OPC Server for a Foxboro controller is included as well to communicate with the Foxboro controller. Clients who already have InTouch might wish to obtain the database required to use the software with training equipment by acquiring Y Z includes the Foxboro OPC server as well as the database. Available versions: A InTouch Runtime (with Foxboro OPC Server) B InTouch Runtime (Additional License) C InTouch Dev Studio (with Foxboro OPC Server) D InTouch Dev Studio (Additional Licence) Y InTouch Dev Studio (Database only) Z InTouch Dev Studio (Database and Foxboro OPC Server) 46 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 69

170 Description Human-Machine Interface (User Guide) E0 Table of Contents of the (s) Human-Machine Interface (User Guide) (85986-E0) System Setup 2 Software Installation 3 Familiarization with the Interface 4 PID Control Additional Equipment Required to Perform the Exercises 47 Training on Using Human-Machine Interfaces, 0.6 day TF InTouch Dev Studio (Additional Licence) (Optional) D0 InTouch is a human-machine interface (HMI) suite developed by Wonderware. It is used to design graphic interfaces for the control, optimization, and management of processes. InTouch can take charge and monitor most devices including the Foxboro controller, but PLCs are not supported. InTouch Dev Studio is a complete development environment used to design and test HMI applications and distributed control system solutions. This software supports up to a thousand device tags and also has limited runtime capabilities which are sufficient for singlenode deployment. An OPC server to exchange data with a Foxboro controller ( 46960) is also included. InTouch Runtime is also available to run HMI applications on a computer when no development or modification is required. The OPC Server for a Foxboro controller is included as well to communicate with the Foxboro controller. Clients who already have InTouch might wish to obtain the database required to use the software with training equipment by acquiring Y Z includes the Foxboro OPC server as well as the database. Available versions: A InTouch Runtime (with Foxboro OPC Server) B InTouch Runtime (Additional License) 47 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 70 Festo Didactic

171 46969-C InTouch Dev Studio (with Foxboro OPC Server) D InTouch Dev Studio (Additional Licence) Y InTouch Dev Studio (Database only) Z InTouch Dev Studio (Database and Foxboro OPC Server) Description Human-Machine Interface (User Guide) E0 Table of Contents of the (s) Human-Machine Interface (User Guide) (85986-E0) System Setup 2 Software Installation 3 Familiarization with the Interface 4 PID Control Additional Equipment Required to Perform the Exercises 48 Training on Using Human-Machine Interfaces, 0.6 day TF InTouch Dev Studio (Lab-Volt Database only) (Optional) Y0 InTouch is a human-machine interface (HMI) suite developed by Wonderware. It is used to design graphic interfaces for the control, optimization, and management of processes. InTouch can take charge and monitor most devices including the Foxboro controller, but PLCs are not supported. InTouch Dev Studio is a complete development environment used to design and test HMI applications and distributed control system solutions. This software supports up to a thousand device tags and also has limited runtime capabilities which are sufficient for singlenode deployment. An OPC server to exchange data with a Foxboro controller ( 46960) is also included. InTouch Runtime is also available to run HMI applications on a computer when no development or modification is required. The OPC Server for a Foxboro controller is included as well to communicate with the Foxboro controller. Clients who already have InTouch might wish to obtain the database required to use the software with training equipment by acquiring Y Z includes the Foxboro OPC server as well as the database. 48 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 7

172 Available versions: A InTouch Runtime (with Foxboro OPC Server) B InTouch Runtime (Additional License) C InTouch Dev Studio (with Foxboro OPC Server) D InTouch Dev Studio (Additional Licence) Y InTouch Dev Studio (Database only) Z InTouch Dev Studio (Database and Foxboro OPC Server) Description Human-Machine Interface (User Guide) E0 Table of Contents of the (s) Human-Machine Interface (User Guide) (85986-E0) System Setup 2 Software Installation 3 Familiarization with the Interface 4 PID Control Additional Equipment Required to Perform the Exercises 49 Training on Using Human-Machine Interfaces, 0.6 day TF InTouch Dev Studio (Lab-Volt Database and Foxboro OPC Server) (Optional) Z0 InTouch is a human-machine interface (HMI) suite developed by Wonderware. It is used to design graphic interfaces for the control, optimization, and management of processes. InTouch can take charge and monitor most devices including the Foxboro controller, but PLCs are not supported. InTouch Dev Studio is a complete development environment used to design and test HMI applications and distributed control system solutions. This software supports up to a thousand device tags and also has limited runtime capabilities which are sufficient for singlenode deployment. An OPC server to exchange data with a Foxboro controller ( 46960) is also included. 49 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 72 Festo Didactic

173 InTouch Runtime is also available to run HMI applications on a computer when no development or modification is required. The OPC Server for a Foxboro controller is included as well to communicate with the Foxboro controller. Clients who already have InTouch might wish to obtain the database required to use the software with training equipment by acquiring Y Z includes the Foxboro OPC server as well as the database. Available versions: A InTouch Runtime (with Foxboro OPC Server) B InTouch Runtime (Additional License) C InTouch Dev Studio (with Foxboro OPC Server) D InTouch Dev Studio (Additional Licence) Y InTouch Dev Studio (Database only) Z InTouch Dev Studio (Database and Foxboro OPC Server) Description Human-Machine Interface (User Guide) E0 Table of Contents of the (s) Human-Machine Interface (User Guide) (85986-E0) System Setup 2 Software Installation 3 Familiarization with the Interface 4 PID Control Additional Equipment Required to Perform the Exercises Training on Using Human-Machine Interfaces, 0.6 day TF Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". Festo Didactic 73

174 Touch Screen Graphic Terminal (Allen-Bradley) cm (0.4 in) (Optional) The Touch Screen Graphic Terminal consists of an Allen-Bradley PanelView Plus 000 with a 26.4 cm (0.4 in) color display. This touchscreen interface allows monitoring and control of some features of the Pressure, Flow, Level, and Temperature Process Training Systems. The Touch Screen Graphic Terminal is pre-programmed with a control interface developed with the various components of the system in mind. It features an integrated EtherNet/IP communication port, two USB ports and an RS-232 serial port. The FactoryTalk software, 46968, is optional and can be used to design your own control interface. Description Human-Machine Interfaces (User Guide) E0 Additional Equipment Required to Perform the Exercises 5 Training on Using Human-Machine Interfaces, 0.6 day TF Specifications Parameter Graphic Terminal Value Brand Allen-Bradley PanelView Plus 000 Type Resolution Size Communication Ports Communication Ports Physical Characteristics Dimensions (H x W x D) Net Weight Touch screen 640 x 480 pixel/in 26.4 cm (0.4 in) EtherNet/IP RS-232 serial port TBE TBE 5 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 74 Festo Didactic

175 Industrial PC HMI (Siemens) (Optional) A0 The Industrial PC HMI consists of a Siemens 477D Industrial PC with a 48.2 cm (9 in) color display. This touch-screen interface allows monitoring and control of some features of the Pressure, Flow, Level, and Temperature Process Training Systems. The Touch Screen Graphic Terminal is pre-programmed with a control interface developed with the various components of the system in mind. It features an integrated PROFINET communication port, three USB ports and DVI port to connect an extra large monitor for presenting démonstrations to a large student group. The Industrial PC includes Windows 7 Ultimate and WinCC Runtime software. The WinCC Advanced development software, 46984, is optional and can be used to design your own control interface. Description Human-Machine Interface (User Guide) 5260-E0 AC Drive (Ethernet) Single-Phase AC Supply (Optional) A0 drives. Available AC Drives: A AC Drive (Ethernet) Single-Phase AC Supply B AC Drive Single-Phase AC Supply C AC Drive (Ethernet) Three-Phase AC Supply D AC Drive Three-Phase AC Supply The AC Drive comprises an industrial Allen-Bradley Power Flex 40.0-HP AC Drive used to control the pump(s) of the system. It features control inputs and outputs and can optionally communicate via an Ethernet link. The different versions of the AC Drives can be powered by either single-phase or three-phase power alimentation. Three-Phase drives require an Electrical Distribution Box (model 46997) which can support up to four Festo Didactic 75

176 AC Drive Single-Phase AC Supply (Optional) B0 The AC Drive comprises an industrial Allen-Bradley Power Flex 40.0-HP AC Drive used to control the pump(s) of the system. It features control inputs and outputs and can optionally communicate via an Ethernet link. The different versions of the AC Drives can be powered by either single-phase or three-phase power alimentation. Three-Phase drives require an Electrical Distribution Box (model 46997) which can support up to four drives. Available AC Drives: A AC Drive (Ethernet) Single-Phase AC Supply B AC Drive Single-Phase AC Supply C AC Drive (Ethernet) Three-Phase AC Supply D AC Drive Three-Phase AC Supply AC Drive (Ethernet) Three-Phase AC Supply (Optional) C0 The AC Drive comprises an industrial Allen-Bradley Power Flex 40.0-HP AC Drive used to control the pump(s) of the system. It features control inputs and outputs and can optionally communicate via an Ethernet link. The different versions of the AC Drives can be powered by either single-phase or three-phase power alimentation. Three-Phase drives require an Electrical Distribution Box (model 46997) which can support up to four drives. Available AC Drives: A AC Drive (Ethernet) Single-Phase AC Supply B AC Drive Single-Phase AC Supply C AC Drive (Ethernet) Three-Phase AC Supply D AC Drive Three-Phase AC Supply 76 Festo Didactic

177 AC Drive Three-Phase AC Supply (Optional) D0 The AC Drive comprises an industrial Allen-Bradley Power Flex 40.0-HP AC Drive used to control the pump(s) of the system. It features control inputs and outputs and can optionally communicate via an Ethernet link. The different versions of the AC Drives can be powered by either single-phase or three-phase power alimentation. Three-Phase drives require an Electrical Distribution Box (model 46997) which can support up to four drives. Available AC Drives: A AC Drive (Ethernet) Single-Phase AC Supply B AC Drive Single-Phase AC Supply C AC Drive (Ethernet) Three-Phase AC Supply D AC Drive Three-Phase AC Supply AC Drive (Siemens) Single-Phase AC Supply (Optional) E0 The AC Drive comprises an industrial Siemens G20.0-HP AC Drive used to control the pump(s) of the system. It features control inputs and outputs and can optionally communicate via an PROFINET link.. The AC drive features four switches that permit the instructor to insert faults for troubleshooting exercises. Festo Didactic 77

178 Pressure, Flow, and Level Processes - eseries (Optional) E0 This site-license course is intended to be used in conjunction with the Pressure, Flow, Level, and Temperature Process Training Systems, Series 353. It fully covers pressure, flow, and level processes and is compatible with either the HART or FOUNDATION Fieldbus communication protocols. This course has four units, each which has a pretest and a posttest. Each course includes the topics covered in the book-based content and their related hands-on exercises. Exercise presentation of technical content is accompanied by voiceover narration to minimize the amount of on-screen reading. The following learning platforms are available: E: Pressure, Flow, and Level Processes - eseries F: Pressure, Flow, and Level Processes - SCORM G: Pressure, Flow, and Level Processes - Stand-Alone Topic Coverage Familiarization with the Instrumentation & Process Control Training System Measurement Pressure, Flow, and Level Introduction to Process Control Pressure, Flow, and Level Advanced Process Control Pressure, Flow, and Level (Requires the Pressure/Flow/Level Advanced Add-On, 3530-M) Specifications Parameter Computer Requirements Value A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. Calibration Kit (Optional) Festo Didactic