SECTION B CRIMPING, CUTTING & STRIPPING TOOLS

Transcription

1 SECTION B CRIMPING, CUTTING & STRIPPING TOOLS

2 Klauke Safety Plus B01 The well established and successful Klauke mini series and the new model range Klauke mini+, ultra and ultra+ have set a new benchmark for crimping and cutting tools when it comes to intelligence, efficiency and ergonomics and render electrical connection technology safer than ever before. More intelligence More power More ergonomic IPS - The new generation tools feature an intelligent pressing system which automatically identifies the crimping force during every operation. An acoustic signal sounds and red LED flashes if the correct pressure is not achieved Automatic retraction stop (ARS) after each crimp. Stops at the correct position for increased productivity Analysis of data can be made via optical interface and USB adapter LED indicates when battery is low & when tool requires servicing High power 18V lithium-ion Makita batteries offer 50% higher capacity Rapid 22-minute charging time utilising Makita MAKSTAR technology More powerful motors and automatic stop system for increased speed, performance and battery lifetime Mains adapter available for all new generation tools The optimised centre of gravity ensures well balanced handling of the tool even during overhead operations Soft-grip handle area provides comfort, prevents slippage and eliminates pressure marks Easy one button operation Heavy duty LED illuminates work area 2 YEAR WARRANTY 3

3 Mini+ Battery Crimping Tools B02 New generation mini+ tools provide high power in a small lightweight tool. IPS ensures correct crimping cycle or indicates poor crimp with audio/visual signal Data analysis via optical interface & USB adapter Ergonomic design for optimised centre of gravity for perfectly balanced tool LED illuminates work area More powerful motors and automatic stop system for increased speed, performance and battery life Klauke EK425L Open Head W Die Tool EK425L 50kN W Die Crimping head rotates for ease of positioning Quick motor stop guarantees safe operation Automatic retraction stop (ARS) after each crimp. Stops at the correct position for increased productivity (excludes EK425L) Manual retraction where required Multifunctional LED indicates when battery is low and when tool requires servicing High performance 18V Li-Ion batteries offer 50% higher capacity and extremely short charging times (22 minutes) All featured tools are supplied with carry case, 3.0Ah Li-Ion batteries and 12V car charger. STROKE/OPENING WIDTH CRIMP RANGE NUMBER OF CRIMPS INC. BATTERY SUPPLIED WITH 40mm Full range of W dies Approx 140 dependent on conductor dia 2.6kg 2 x 3Ah batteries & 12V car charger EK425L will accept all W dies except WE. To use the WE die a CJE head is required. : CJ-E Klauke EK50/5L Narrow Profile Head accepts all Klauke Series 5 Crimping Dies Klauke EK50/18L Accepts all Klauke Series 18 Crimping Dies EK50/5L EK50/18L 50kN 50kN STROKE/OPENING WIDTH 12mm STROKE/OPENING WIDTH 17mm CRIMP RANGE 6mm² - 240mm² CRIMP RANGE 6mm² - 185mm² NUMBER OF CRIMPS Approx 300 dependent on conductor dia NUMBER OF CRIMPS Approx 160 dependent on conductor dia INC. BATTERY 2.4kg INC. BATTERY 2.8kg SUPPLIED WITH 1 x 3 Ah Battery & 12V Car Charger SUPPLIED WITH 1 x 3 Ah Battery & 12V Car Charger For accessories see page B10 For dies see page B18

4 Dieless Battery Crimping Tools B03 Ultra crimping tools produce forces up to 60kN and feature dieless crimp heads with open or closed design for conductor sizes up to 240mm² and 300mm² respectively. Open head crimp tool can be ordered with insulated head. High performance 18V Li-Ion batteries offer 50% higher capacity and extremely short charging times (22 minutes) Multifunctional LED indicates when battery is low and when tool requires servicing IPS ensures correct crimping cycle or indicates poor crimp with audio/visual signal Data analysis via optical interface & USB adapter Ergonomic design for optimised centre of gravity for perfectly balanced tool LED illuminates work area More powerful motors and automatic stop system for increased speed, performance and battery lifetime Crimping head rotates for ease of positioning Quick motor stop guarantees safe operation Automatic retraction stop (ARS) after each crimp. Stops at the correct position for increased productivity. Manual retraction where required All featured tools are supplied with carry case, 1 x 18V 3.0Ah Li-Ion battery and 12V car charger. Klauke EK60VPL Open Head Dieless Tool CRIMP RANGE NUMBER OF CRIMPS INC BATTERY EK60VPL 55kN 10mm² - 240mm² Approx 315 dependent on conductor dia 4.8kg Klauke EK60VPL/INS Open Insulated Head Klauke EK60VP/FTL Closed Head Dieless Tool CRIMP RANGE NUMBER OF CRIMPS INC BATTERY EK60VPFTL 55kN 16mm² - 300mm² Approx 315 dependent on conductor dia 4.9kg For accessories see page B10

5 Ultra+ Battery Crimping Tools B04 The ultra+ new generation tools are available with insulated G-type head with 30mm or 42mm maximum stroke /opening width or closed narrow head design for use where space is limited, typically on underground cables. All tools will accept industry standard U dies and Klauke Series 13 dies. IPS ensures correct crimping cycle or indicates poor crimp with audio/ visual signal Data analysis via optical interface & USB adapter Ergonomic design for optimised centre of gravity for perfectly balanced tool LED illuminates work area More powerful motors and automatic stop system for increased speed, performance and battery life Klauke EK120/30L-INS With Shrouded G-Type Head STROKE/OPENING WIDTH CRIMP RANGE NUMBER OF CRIMPS INC BATTERY EK120/30L-INS 120kN 30mm 10mm² - 400mm² Approx 115 dependent on conductor dia 6.8kg U Dies Crimping head rotates for ease of positioning Quick motor stop guarantees safe operation Automatic retraction stop (ARS) after each crimp. Stops at the correct position for increased productivity Manual retraction where required Multifunctional LED indicates when battery is low and when tool requires servicing High performance 18V Li-Ion batteries offer 50% higher capacity and extremely short charging times (22 minutes) All featured tools are supplied with carry case, 1 x 18V 3.0Ah Li-Ion battery and 12V car charger. U Dies U Dies Klauke EK120UL With Narrow H-Style Crimping Head Klauke EK120/42L-INS With Shrouded G-Type Head EK120UL EK120/42L-INS 120kN 120kN STROKE/OPENING WIDTH 20mm STROKE/OPENING WIDTH 42mm CRIMP RANGE 10mm² - 400mm² CRIMP RANGE 10mm² - 400mm² NUMBER OF CRIMPS Approx 115 dependent on conductor dia NUMBER OF CRIMPS Approx 110 dependent on conductor dia INC BATTERY 6.0kg INC BATTERY 6.8kg For accessories see page B10 For dies see page B18

6 Force & Measurement Gauges B05 All Klauke crimping tools can be checked for delivery of the correct crimping force using the compact hand held force and pressure meter TC1-U and the appropriate load cell. This gives immediate feedback that the crimping tool is functioning within calibration levels. For a more in depth report, the PGA1 lead together with PGAWIN software allows certificates to be printed for historical crimping operations, along with information on the number of crimps completed since the tool was manufactured and the last service date. Digital Meter for Force & Pressure Measurement plus Adapters The TC1-U meter features a backlit LCD display, memory for 1 million measurements and USB interface. MA120 MAVP DESCRIPTION REQUIRED SENSOR TC1-U Digital force and pressure meter N/A MA120 Measuring adapter 12 tonne TF130L MAVP Measuring adapter for dieless crimp tool TF70L MAD3 Measuring adapter for 6 tonne pistol grip tools - W die TF70L MAMAP1 Measuring adapter for 6 tonne mini tools - W die TF70L TC1-U Force Sensors TF70L Used for measuring the applied force on compression tools and oil pressure on the AHP series of battery powered hydraulic pumps. They connect to the TC1-U with appropriate measuring adapter and ensure the equipment is correctly calibrated.. TP1000/TPC15 PGA1 USB Adapter TF70L TF130L TP1000/TPC15 DESCRIPTION Force sensor 70kN Force sensor 130kN Pressure sensor and connecting cable for measuring oil pressure to 1000bar. Typically used for checking pressure in hydraulic pumps (AHP range, page B11) Features easy connection for PC via USB interface; free downloading of software PGAWIN via statistical evaluation of average crimping process of hydraulic crimping tools. Characteristics include documentation of trouble-free function of hydraulic crimping tools using Intelligent Pressing System - IPS; statistical evaluation of crimping process; suitable to read data from Klauke product line Generation Safety Plus and the previous models with light diode; transmission of crimping and machine data of tool on the computer; produces test certificates as PDF documents which are both time and date stamped.

7 Mini+ Battery Cutting Tools B06 Mini+ battery cutting tools feature the innovative ESG25L - the smallest tool available for cutting stay wire up to 25mm diameter. The open head ES20L and ES32L are ideal for cutting ACSR and Cu/Al cable respectively. One-handed operation Cutting head rotates for ease of positioning Data analysis via optical interface & USB adapter Ergonomic design for optimised centre of gravity for perfectly balanced tool LED illuminates work area More powerful motors and automatic stop system for increased speed, performance and battery lifetime Klauke ESG25L Stay Wire Cutter ESG25L 50kN 25mm dia Stay Wire / ACSR Quick motor stop guarantees safe operation Manual retraction stop (MRS) allows operator to move quickly on to next cut. Stops at the correct position for increased productivity Manual retraction where required Multifunctional LED indicates when battery is low and when tool requires servicing High performance 18V Li-Ion batteries offer 50% higher capacity and extremely short charging times (22 minutes) INC. BATTERY Closed latch type 2.1kg All featured tools are supplied with carry case, 1 x 18V 3.0Ah Li-Ion battery and 12V car charger. Klauke ES32L For Cu & Al up to 32mm dia Klauke EBS12L Cuts Container Seals & Bolts Klauke ES20L Cuts ACSR ES32L EBS12 ES20L 15kN 45kN 15kN 32mm dia 12mm dia 20mm dia Cu & Al cable Bolts, steel wire & seals ACSR, Cu & Al cable Open scissor Open shear Open scissor INC. BATTERY 2.0kg INC. BATTERY 1.9kg INC. BATTERY 2.0kg For accessories see page B10

8 Ultra Battery Cutting Tools B07 Ultra cutting tools use up to 60kN of force. Powerful yet lightweight, guillotine style tools can be used for cutting ACSR and armoured cable with the option of a special head for copper and aluminium. Also available in an open head tool for copper and aluminium cable up to 65mm diameter. Cutting head rotates for ease of positioning Data analysis via optical interface & USB adapter Ergonomic design for optimised centre of gravity for perfectly balanced tool LED illuminates work area More powerful motors and automatic stop system for increased speed, performance and battery lifetime Klauke ESG45L Extra Heavy Duty Head NUMBER OF CUTS INC BATTERY ESG45L Guillotine Closed 60kN 45mm dia ACSR & armoured cable Approx 150 dependent on cable type 5.7kg All featured tools are supplied with carry case, 1 x 18V 3.0Ah Li-Ion battery and 12V car charger. Quick motor stop guarantees safe operation Manual retraction stop (MRS) allows operator to move quickly on to next cut. Stops at the correct position for increased productivity Manual retraction where required Multifunctional LED indicates when battery is low & when tool requires servicing High performance 18V Li-Ion batteries offer 50% higher capacity and extremely short charging times (22 minutes) Klauke ES65L Cable sizes up to 65mm dia Klauke ESG50L Lightweight Head for Cu & Al ESG65L ESG50L Scissor Open Guillotine Closed 40kN 60kN 65mm dia 50mm dia Light armoured Cu & Al cable Cu & Al cable NUMBER OF CUTS Approx 120 dependent on cable type NUMBER OF CUTS Approx 140 dependent on cable type INC BATTERY 6.3kg INC BATTERY 4.7kg For accessories see page B10

9 Ultra+ Battery Cutting Tools B08 The ultra+ new generation tools provide a cutting force up to 120kN for cable sizes up to 105mm dia. Three sizes of powerful guillotine action cutter and two sizes of open head scissor action tools for all large and heavy-duty cutting requirements. Cutting head rotates for ease of positioning Data analysis via optical interface & USB adapter Ergonomic design for optimised centre of gravity for perfectly balanced tool LED illuminates work area More powerful motors and automatic stop system for increased speed, performance and battery lifetime Quick motor stop guarantees safe operation Klauke ESG85L Lightweight with Large Cutting Capacity Manual retraction stop (MRS) allows operator to move quickly on to next cut. Manual retraction Multifunctional LED indicates when battery is low and when tool requires servicing High performance 18V Li-Ion batteries offer 50% higher capacity short charging times (22 minutes) Klauke ESG105L Cuts up to 105mm dia ESG85L ESG105L Guillotine Closed Guillotine Closed 60kN 120kN 85mm dia 105mm dia NUMBER OF CUTS INC BATTERY Lightly armoured Cu & Al Approx 70 dependent on cable type 6.5kg Klauke ES105L Open Head, Cuts up to 105mm dia All featured tools are supplied with carry case, 1 x 18V 3.0Ah Li-Ion battery and 12V car charger. NUMBER OF CUTS INC BATTERY Klauke ESG55L Extra Heavy Duty Head Armoured Cu & Al Approx 60 dependent on cable type 10.3kg ES105L ESG55L Open Scissor Guillotine Closed 74kN 120kN 105mm dia 55mm dia Lightly armoured Cu & Al ACSR & armoured NUMBER OF CUTS Approx 60 dependent on cable type NUMBER OF CUTS Approx 80 dependent on cable type INC BATTERY 9.4kg INC BATTERY 8.0kg Klauke ES85L Lightweight with Open Head NUMBER OF CUTS INC BATTERY ES85L Open Scissor 30kN 85mm dia Lightly armoured Cu & Al Approx 70 dependent on cable type 6.9kg For accessories see page B10

10 Klauke Multi Tool B09 The Klauke Multi Tool has been designed to be versatile and, by accepting a range of adapters, enables the user to crimp, cut and punch with a single tool. Available in the mini+, ultra and ultra+ ranges for complete versatility. All models come with rotating, universal flip top head that accepts various crimping dies, cable cutting dies, Greenlee punching adapter, and special cutters for DIN rail and threaded bar. Has all of the features of the Klauke Safety Plus range. Mini+ Multi Tool Battery-powered tool with rotatable latch-type universal head. Adapters for crimping dies of the Klauke Series 5, 18 and 22. Various cutting dies for Al and Cu cables with and without armouring. Dies for cutting threaded rods and DIN rails are also available, in addition to a punching adapter for Greenlee punching tools and a range of punching dies. FORCE STROKE/OPENING WIDTH CRIMP RANGE NUMBER OF CRIMPS EKM 60 UNV-L 60kN 27mm 6mm² - 300mm² Approx 200 for 150mm² Cu DIN Max 25mm dia Armoured Cu & Al cable, ACSR UCACSR: Cutting dies for ACSR up to max 40mm dia UCM*: Cutting dies for cutting threaded rods, metric M5 M12 UC40: Cutting dies for Cu/Al cables up to 40mm dia NUMBER OF CUTS Approx PUNCHING CAPACITY Up to 64mm round holes in stainless steel; Up to 92 x 92mm square in mild steel UCD3515: Cutting dies for DIN rails 35 x 15mm (other sizes available) INC. BATTERY Ultra & Ultra+ Multi Tool 3.0kg UA6P: Punching adapter for use with Greenlee sheet metal hole punching system Battery-powered tool with rotatable latch-type universal head. Adapters for crimping dies of the Klauke Series 5, 18 and 22. Various cutting dies for Al and Cu cables with and without armouring. Dies for cutting threaded rods and DIN rails are also available, in addition to a punching adapter for Greenlee punching tools and a range of punching dies. EK 60 UNV-L EK 120 UNV-L FORCE 60kN 108kN CRIMP RANGE 6mm² - 300mm² 10mm² - 400mm² NUMBER OF CRIMPS Approx 300 for 150mm² Cu DIN Approx 110 for 150mm² Cu DIN Max 40mm dia Max 40mm dia NUMBER OF CUTS Approx 110 Approx 110 PUNCHING CAPACITY Up to 64mm dia round Up to 144mm dia round Up to 138 x 138mm square INC. BATTERY 4.6kg 6.3kg

11 Klauke Accessories B10 Klauke Batteries Features: For battery powered tools including Klauke mini, Klauke mini+, Klauke ultra, Klauke ultra+ and Klauke Multi series No memory - effect Extremely low self-discharge Lightweight RAL2 RAM3 RA5 VOLTAGE CAPACITY CHARGING TIME TECHNOLOGY RAL2 18V 3.0Ah 15 min with LGL1 Li-Ion 0.6kg RAM3 9.6V 3.0Ah 40 / 15 min with LG4F / LG5 NiMH 0.5kg RA5 12V 3.0Ah 40 / 15 min with LG4F / LG5 NiMH 0.6kg Klauke Chargers & Mains Adapter Horizon supplies a wide range of Klauke chargers. The mains adapter can be used will all Klauke Li-Ion tools. LGL 1 LGL 2 LG 4F LG 5 LG 6 NG2230 USAGE Quick-charger for 18V Li-Ion batteries 12V car charger for 18V Li-Ion batteries Charger for NiCd and NiMH batteries, 230V mains power Quick charger for NiCd and NiMH batteries 12V car charger for NiCd and NiMH batteries 18V mains adapter for 115V or 230V voltage CHARGE TIME 15 / 22 min with RAL1 / RAL2 30 / 60 min with RAL1 / RAL min NiCd: min, NiMH: min NiCd: min, NiMH: min - MAINS SUPPLY 230V AC 12V 230V AC 230V AC 12V DC 230V VOLTAGE 18V 18V 7.2V / 9.6V / 12V / 14.4V DC 7.2V / 9.6V / 12V / 14.4V DC 7.2V / 9.6V / 12V / 14.4V DC 18V 1.0kg 1.0kg 0.5kg 1.3kg 0.6kg 0.8kg

12 Hydraulic Pumps B11 Battery Powered Lightweight Hydraulic Pump Battery powered hydraulic pump is compact and lightweight, ideal for field applications. High capacity; suitable for operating single acting crimping and cutting tools up to 700bar (10,000psi) pressure. Features a selector switch for crimping, cutting and punching operations. Hard wearing shock proof housing made of fibreglass reinforced polyamide. Large LED display monitors battery status, pressure reading and counts the number of operations. Supplied with two high-capacity 3Ah, 18V Li-Ion batteries. Automatic retraction, manual retraction where required, 2-stage pump with rapid advance switches to high pressure under load. Supplied with remote control pendant with 1.5m cable stored inside the unit. Data analysis is available via optical interface with USB adapter. Environmentally-friendly, non-conductive hydraulic oil is quickly biodegradable. Please see page E11 for non-conductive hydraulic hoses. AHP590-LP33 model available where maximum pressure of 590bar (8,500psi) is required for dieless crimping system. AHP700LHP33-HOLD model available with hold function which enables the operator to advance crimp head slowly to grip compression fitting prior to completing crimp. BATTERY VOLTAGE BATTERY CAPACITY AMBIENT TEMPERATURE MAX OPERATING PRESSURE MAX OIL VOLUME DIMENSIONS (L x B x H) AHP700-LP33 18V 3.0Ah, Li-Ion -15 C up to +40 C 700bar (10,000psi) approx 800ml 330 x 160 x 280mm 6.4kg AHP590-LP33 18V 3.0Ah, Li-Ion -15 C up to +40 C 590bar (8,500psi) approx 800ml 330 x 160 x 280mm 6.4kg AHP700LHP33-HOLD 18V 3.0Ah, Li-Ion -15 C up to +40 C 700bar (10,000psi) approx 800ml 330 x 160 x 280mm 6.4kg CV5 Heavy Duty Hydraulic Pump CV5 portable high pressure hydraulic drive pump has a 2 stage hydraulic pump which ensures an extremely fast crimping cycle. Driven by a 12V DC motor the pump comes complete with leads and crocodile clips to connect to vehicle battery. Crimp tool is advanced/retracted by a push button control unit. The motor automatically cuts out when pressure reaches 10,000psi (700bar). Hydraulic Intensifier Small, compact unit, the HB10 is ideal for operating high-pressure remote cutting and crimping heads. Can be easily fitted to power take-off on vehicle. Used with PVA0021 Control Valve. PVA0021 PVA0021 Control Valve Used with the HB10 intensifier for controlled advance of high-pressure cutting and crimping tools. Tools can be connected directly to the control valve or used via hose for remote operation. HB10 PVA0021 INPUT PRESSURE OUTPUT PRESSURE DIMENSIONS OPERATING FLOW RANGE psi 700bar (10,000psi) 4.7kg 150 x 100 x 100mm lpm HB10 MAX OPERATING PRESSURE DIMENSIONS OPERATING FLOW RANGE 700bar (10,000psi) return relief 1.4kg 254 x 50 x 89mm lpm

13 Remote Cutter Kit B12 SDK20 Remote Hydraulic Cutting Head - ACSR Lightweight head for cutting ACSR conductor or steel dropper wires (railway), up to 20mm diameter. Developed for specialist cutting requirements in the vicinity of live power lines in the electrical utility and railway industries, this lightweight portable kit combines the Klauke APH 700-L battery powered portable hydraulic pump featured on page B11, high pressure live line hoses and 3 special cutting heads that allow the operator to remotely cut conductor and tree limbs. When using slot together operating rods or telescopic fuse rods the equipment is light enough to be used at feet. Adapters are available for fitting on to standard slot together rods or telescopic operating rods and when combined with the 90 universal adapter (see page A17) cuts can be made at any angle in both vertical and horizontal planes, enabling work to be carried out in difficult to reach places. Can be ordered as individual items or complete kits. SDK32 Remote Hydraulic Cutting Head - Cu/Al Lightweight head for cutting copper and aluminium conductor up to 32mm diameter. SDK20 SDA50 SDK32 SDA50 Remote Hydraulic Cutting Head - Wood A unique lightweight hydraulic head for cutting tree branches. Reduces the manual exertion required when using mechanical pruners and branch saws. Also greatly reduces the amount of exposed metal when cutting in close proximity to live overhead conductors. Cuts tree limbs up to 50mm diameter. Please order operating poles separately. For full pump specification please see page B11 (Hydraulic Pumps).

14 Remote Hydraulic Crimping Tools B13 Klauke PK60VP Hydraulic crimping head mm² for tubular cable lugs, standard type connectors, fine and superfine stranded conductors. Centring system for optimum crimping results. Quad point indent crimping. No dies required, wide crimping. Open crimping head with quick coupling, rotates 360. CRIMPING RANGE OPERATING PRESSURE PK60VP mm² 55kN Max 590bar 305mm 2.8kg Klauke PK120/42 Hydraulic crimping head mm² for use with industry-standard U dies. C-head with 42mm opening width offers large crimping range. Up to 60% less crimping operations due to wide crimping (compared to 6-ton tools). Crimping head rotates 360. CRIMPING RANGE OPERATING PRESSURE PK120/ mm² 120kN Max 700bar 335mm 4.5kg Klauke PK25/2 Hydraulic crimping head mm² for use with Klauke Series 25 interchangeable dies. Very large crimping range. Head rotates 360. CRIMPING RANGE OPERATING PRESSURE PK25/ mm² 250kN Max 700bar 335mm 5.3kg Klauke PK45 Heavy duty hydraulic crimping head 120-1,000mm² for use with Klauke Series 45 interchangeable dies. Very large crimping range. Crimping head rotates 360. CRIMPING RANGE OPERATING PRESSURE PK ,000mm² 450kN Max 700bar 265mm 10.3kg Klauke PK1000 Powerful hydraulic crimping head, 1000kN. Single acting crimping head for connecting to hydraulic drive units. Robust and compact design. For use with special interchangeable dies available on request. CRIMPING RANGE OPERATING PRESSURE PK mm² 1000kN Max 700bar 27kg For dies see page B18

15 Remote Hydraulic Cutting Tools B14 Klauke SDG45 Hydraulic cutting head 45mm diameter. Cuts armoured Cu and Al cables and ACSR. Closed head with bolt interlock, flip open jaws. Cutting head rotates 360. OPERATING PRESSURE SDG45 45mm dia 60kN Max 700bar 340mm 3.8kg Klauke SDG85/2 Hydraulic cutting head 85mm diameter. Cuts Cu and Al cable with light steel armour. Very low weight. Closed head with bolt interlock, flip top style. Cutting head rotates 360. OPERATING PRESSURE SDG85/2 85mm dia 60kN Max 700bar 445mm 4.3kg Klauke SDG105 Hydraulic cutting head 105mm diameter. Cuts armoured Cu and Al cables. Closed head with bolt interlock. Cutting head rotates 360. OPERATING PRESSURE SDG mm dia 120kN Max 700bar 432mm 7.7kg Klauke SDK65 Hydraulic cutting head 65mm diameter. Cuts Cu and Al cable with light steel armour. Open cutting head. Cutting head rotates 360. OPERATING PRESSURE SDK65 65mm dia 42kN Max 700bar 425mm 4.7kg Klauke SDK120 Hydraulic cutting head 120mm diameter. Very wide cutting range. Cuts Cu and Al cable with light steel armour. Open cutting head. Cutting head rotates 360. OPERATING PRESSURE SDK mm dia 55kN Max 700bar 538mm 8.7kg

16 Hand Hydraulic Crimping Tools B15 Hand operated hydraulic crimping tools offer the safest and most convenient way to generate precise and high operating forces by hand. The ergonomic design features lightweight aluminium handles and a two-stage hydraulic system. 2-stage hydraulics with fast feed and power stroke during operation Automatic retraction when crimp is complete eliminates poor crimps and increases safety Ergonomic, lightweight design Rotating heads allow ergonomic and safe operations Designed for nominal cross-sections up to 400mm² Klauke HK120/42 C-Head with Wide Crimping Range U Dies Klauke HK120/30 Accepts Industry Standard U Dies STROKE/OPENING WIDTH MAX CRIMP SIZE HK120/42 120kN 42mm 400mm² 560mm 5.9kg STROKE/OPENING WIDTH MAX CRIMP SIZE HK120/30 120kN 30mm 400mm² 515mm 5.4kg Klauke HK60VP Centring System for Optimum Results HK60VP 55kN MAX CRIMP SIZE 240mm² Klauke HK120U Narrow Profile H-Head and Accepts U Dies 525mm 4.1kg HK120U 120kN STROKE/OPENING WIDTH 20mm Klauke HK60VPFT Ideal for Utility Line Construction MAX CRIMP SIZE 400mm² 540mm 5.2kg All hand hydraulic crimping tools are supplied with a steel carry case MAX CRIMP SIZE HK60VPFT 55kN 300mm² 535mm 4.1kg For dies see page B18

17 Hand Hydraulic Cutting Tools B16 Hand operated hydraulic cutting tools offer the safest and most convenient way to generate precise and high operating forces by hand. The ergonomic design features lightweight aluminium handles and a twostage hydraulic system. High cutting capacities Suitable for cables up to 85mm diameter For armoured copper and aluminium cables and aluminium/steel cables Extremely sturdy cutting heads Klauke HSG45 Closed Head Cutting Tool HSG45 60kN 45mm dia All hand hydraulic cutting tools are supplied with a steel carry case ACSR, Cu and Al cable Guillotine Closed 560mm 4.9kg Klauke HSG50 Lightweight Tool Klauke HSG55 120kN Heavy-Duty Cutting Tool Klauke HSG85/2 Wide Cutting Range HSG50 HSG55 HSG85/2 60kN 120kN 60kN 48mm dia 55mm dia 85mm dia Cu and Al cable ACSR, Cu & Al cable Cu & Al cable Closed Flip-Top Guillotine Closed Guillotine Closed 540mm 605mm 677mm 3.5kg 7.3kg 4.9kg

18 Other Crimping & Cutting Tools B17 Y35 Hand hydraulic crimping tool for use on Cu & Al terminals. Crimping head rotates 360. Rapid ram advance. Also available with insulated head (Y35/2). Accepts industry standard U dies. OPERATING PRESSURE Y35 120kN 700bar (10,000psi) 575mm 6kg Y35/2 As Y35 but with insulated head 6.5kg Y35BH Remote crimping head for use on Cu & Al terminals. Accepts industry standard U dies. Head adapter available for use with universal tool for live working applications. OPERATING PRESSURE Y35BH 120kN 700bar (10,000psi) 3kg ADP070 Head adapter for Y35BH crimping head ADP070 G10TS Hand hydraulic crimping tool for use on 10mm² to 400mm² (Cu) and up to 300mm² (Al). Two stage operation with insulated body and handles. Preset overload valve ensures crimp reliability. Accepts industry standard U dies. OPERATING PRESSURE G10TS 115kN 700bar (10,000psi) 485mm 6.2kg Hydraulic Cutters Lightweight portable robust hydraulic cutter with guillotine type cutting head which rotates 180 degrees. Flip top latch head allows easy positioning onto the conductor. Blades are easy to replace. Tool comes in soft carry case. CAPACITY S-24 S-20A ACSR 20mm dia / Stay Wire 16mm dia 390mm 2.8kg S-24 ACSR 24mm dia / Stay Wire 20mm dia 430mm 4.0kg S-20A For dies see page B18

19 Dies & Die Boxes B18 Horizon stocks a wide range of industry standard W and U dies. Standard sizes are listed below. W Dies U Dies U161 U162 U163 U164 U165 U166 U167 U168 W28K W161 W162 W163 W164 W166 W203 W204 W239 W243 W245 W247 W249 W373 W658 W659 W698 W699 WBG WC WE WO W120BGE2T W140BGE2T W173BGE2T W215BGE2T W210FBGE1T W150FBGE1T U169 U170 U203 U204 U209 U243 U247 U249 U305 U316 U317 U373 U642 U654 U655 U658 U659 U698 U699 U708 U756 U790 U878 UBG UC UD3 UE UF UH UN UO U173BGE5T U215BGE5T Klauke Dies Series 5 Dies Hexagonal, round, oval and indent dies for use with EK50/5L (page B02). Series 25 Dies Hexagonal, round and indent dies for use with PK25/2 (page B13). Series 18 Dies Hexagonal, round, oval and indent dies for use with EK50/18 (page B02). Series 45 Dies Hexagonal dies for use with PK45 (page B14). Indentor & Nest Dies NEST DIE INDENTOR DIE For 3-core underground cables. UNA3-1 For 16mm to 70mm² UP016A3 UP025A3 UP035A3 UP050A3 UP070A3 For 16mm² For 25mm² For 35mm² For 50mm² For 70mm² UNA3 For 95 to 300mm² UP095A3 UP120A3 UP150A3 UP185A3 UP240A3 UP300A3 For 95mm² For 120mm² For 150mm² For 185mm² For 240mm² For 300mm² Die Boxes WDB PT29291 Metal and plastic boxes are available for the storage of W and U dies. DESCRIPTION WDB PT29291 Die Box Plastic holds up to 24 die sets Die Box Metal holds up to 15 die sets

20 Hand Crimping Tools B19 MD6 Mechanical crimping tool features steel jaws and wooden handles, two permanent die grooves D3 and BG. Accepts full range of W dies. For use on Cu & Al connectors. MD6 40kN 645mm 2.7kg K507 3-in-1 crimping tool for Cu tube lugs (up to mm²), bootlace ferrules (0.5-10mm²), and pre-insulated (R, B, Y) connectors. Mechanical tool with ratchet mechanism to ensure full closure of the jaws. Fast interchanging of the dies is achieved without the need for further tools. Additional dies store neatly in the handles. CRIMPING RANGE K mm² - 10mm² 220mm 0.6kg K95 Mechanical crimping tool 16-95mm². Indent crimping, revolving dies, excellent leverage. CRIMPING RANGE K95 16mm² - 95mm² 630mm 3.6kg K05L, K06L, K08L, K09L Mechanical crimping tools for tubular Cu cable lugs and connectors (standard type), featuring hexagonal crimping and an energy efficient drive. CRIMPING RANGE K05L 6mm² - 50mm² 390mm 1.1kg K06L 10mm² - 120mm² 550mm 2.9kg K08L 16mm² - 95mm² 530mm 1.8kg K09L 25mm² - 150mm² 650mm 2.9kg K2 For Cu tubular lugs and connectors (standard type) mm². Indent crimping, spring supported tool opening with ratchet, exact cross-section assignment. CRIMPING RANGE K2 0.75mm² - 16mm² 325mm 0.6kg

21 Ratchet Cutting Tools B20 RC35 / RC52 Designed for use on copper and aluminium cables and conductors. High quality steel ratchet mechanism for optimised mechanical advantage. Moveable blades can be easily released. RC64 / RC80 Designed for use on copper and aluminium cables and conductors. Cuts larger cables with remarkably low effort. Optimised cutting geometry reduces force required. RC35 RC52 RC64 RC80 CUTTING RANGE 35mm dia 52mm dia CUTTING RANGE 64mm dia 80mm dia 255mm 340mm 0.9kg 1.2kg 450mm 610mm 1.7kg 3.0kg RCF1 / RCF2 Open head design allows better access to cable in confined areas. For use on copper and aluminium conductors. 2 sizes available. RCF1 RCF2 CUTTING RANGE 25mm dia 34mm dia 245mm 330mm 0.9kg 1.3kg Tape Cutter The only cutter designed to cut tape used in earthing and lightning protection. Cuts Cu and Al tape including hard drawn up to 50 x 6mm. Adjustable guide and clamp to hold the tape to ensure a square cut. Safety locking handles, quick release blade. CUTTING RANGE CTC 50 x 6mm 290mm 1.7kg ACSR Ratchet Cutter Lightweight, compact ratchet cutter for use on ACSR conductor up to 50mm². Release lever allows jaws to be opened at any time during cut. Plastic dipped handles for comfort and non-slip grip. Baudat K32 Ratchet cable cutter for single handed cut. Open jaws for faster operation and greater access to restricted spaces. Blades releasable at any point during operation & MAX HEAD OPENING 34mm - 50mm² ACSR 250mm 0.6kg CUTTING RANGE K32 Cu & Al cables to 32mm dia Copper cable to 250mm² Aluminium cables to 320mm² 306mm 0.9kg

22 Hand Cutting Tools B21 Shear Type Cable Cutters with Fibreglass Handles Featuring a replaceable cutting head and fibre reinforced plastic handles, these razor-sharp cutters are tested to 50kV for one minute. For use on copper and aluminium cables. CUTTING CAPACITY ME-150S 460mm 150mm² 0.98kg ME-150S ME-250S 615mm 250mm² 1.50kg Armoured Cable Cutters Ratchet cable cutter for two handed operation. Blades releasable at any point during cutting operation. All parts are replaceable. CUTTING CAPACITY HC92 635mm Armoured cable to 50mm dia Copper and aluminium cable to 92mm dia Copper cables to 850mm² Aluminium cables to 1000mm² 3.90kg Shear Type Cable Cutters Featuring a replaceable razor-sharp cutting head and lightweight aluminium alloy handles. For use on copper and aluminium cables. CUTTING CAPACITY ME mm 80mm² 0.73kg ME mm 150mm² 1.10kg ME-250 ME mm 250mm² 1.54kg ME mm 500mm² 2.93kg Steel Wire Rope Cutters For flexible wire rope and hard drawn wire rope. Face ground blades of rust resistant, heattreated chrome vanadium steel. Hardened, impact-resistant tubular handles. CUTTING CAPACITY ES1 ES1 ES2 350mm 490mm Flexible wire rope to 10mm dia Hard drawn wire rope to 6mm dia Flexible wire rope to 12mm dia Hard drawn wire rope to 10mm dia 0.60kg 1.30kg ES3 715mm Flexible wire rope to 18mm dia Hard drawn wire rope to 14mm dia Stainless steel 1x19 cable to 7mm dia 2.60kg

23 Cable End Stripping Tool for ABC, BLX & BLL B22 Cable End Stripping Tool Unique cable end stripping tool with non-conductive nylon body strips insulation and gives a perfect square cut without damaging the cable. Individual bushings are available for each cable/ conductor size and type with blade depth set to suit the application. The non-conductive body is available with a 34mm end stop for standard ABC cable lugs or without end stop to allow insulation to be stripped to any desired length. Interchangeable bushings are simply fitted to each end of the nylon body with an allen screw. Bushings are currently available for 35, 50, 95 & 120mm² ABC, 50 & 120mm² BLX, and 50mm² BLL conductors, others available upon request. Bushings are stamped with conductor size and type. This tool is ideally suited for many other applications such as meter tails, small underground cables etc. Please contact us with cable sizes and types. Hard plastic storage case available for storing up to 3 assembled tools and 4 additional bushings. Benefits Reduces or eliminates use of a knife to improve safety Consistent strip length for lugs and fittings Eliminates potential scoring of cable Sheath can be peeled in one helical length allowing easy disposal thus reducing contamination and danger to grazing animals caused by small pvc chippings when cable is stripped with a knife DESCRIPTION DESCRIPTION CST-ES-34 Nylon tool body with 34mm end stop CST-B43305-ABC-35 Bushing and blade for 35mm² ABC CST-NS Nylon tool body with no end stop CST-B43326-ABC-50 Bushing and blade for 50mm² ABC CST-CASE CST-BL19207 Hard plastic carry case for storage of up to 3 tools and 4 bushings Spare blade CST-B43307-ABC-95 CST-B43325-ABC-120 CST-B43308-BLX-50 Bushing and blade for 95mm² ABC Bushing and blade for 120mm² ABC Bushing and blade for 50mm² BLX CST-B43309-BLX-120 Bushing and blade for 120mm² BLX CST-B43310-BLL-50 Bushing and blade for 50mm² BLL

24 Cable Stripping Tools B23 Outer Sheath Stripping Tools A lightweight range of tools that quickly and easily perform a circumferential and longitudinal cut to a preset depth on outer sheath of cable. Pliers action is used to grip and remove sheath. 8YRO-PG2 8YRO-PG3 8YRO-PG4 SHEATH DIAMETER 21-35mm 26-52mm 47-75mm Insulation Stripping Tools This tool strips insulation from medium voltage cables and allows the user to carry out a longitudinal and circumferential cut of the insulation. BRMRD1 LH2 CABLE DIAMETER 14mm - 40mm 38mm - 60mm Bonded Screen Removal Tools Universal tool for shaving the bonded semi-conductor layer of medium voltage cables. At the end of the shaving operation the stop can be made manually. Adjustable cutting depth up to 1.2mm (in steps of 0.1mm). GB-P20 CABLE DIAMETER 10mm - 50mm Adjustable Underground Cable End Stripping Tool WS50 Two handles permit safe, easy operation on XLPE, polyethylene and EPR insulation of any thickness. Safe clean cut prevents conductor damage. Covers range of 12.7 to 57.15mm diameter underground cable. Mid Span Strippers WS1 Series Designed for hot stick operation, the WS1 strips cable to any length in one continuous operation. Each tool is manufactured for a single cable diameter and insulation thickness. Ideal for BLX and BLL conductor. For conductors 8.13mm to 20.07mm diameter. Standard tool comes with hook one end and ring the other end but also available as hook / hook or handle each end. Fixed blade length set to prevent the tool damaging the conductor. WS1-383 WS1-384 CONDUCTOR SIZE 50mm² BLX Conductor 120mm² BLX Conductor